CN111495306B - Reation kettle that dispersibility is good and difficult wall adhesion - Google Patents

Reation kettle that dispersibility is good and difficult wall adhesion Download PDF

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Publication number
CN111495306B
CN111495306B CN202010374224.4A CN202010374224A CN111495306B CN 111495306 B CN111495306 B CN 111495306B CN 202010374224 A CN202010374224 A CN 202010374224A CN 111495306 B CN111495306 B CN 111495306B
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stirring
wall
magnetic section
shell
kettle body
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CN111495306A (en
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易克炎
尹凯
吴文良
杨江宇
顾旻旻
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Zhejiang Nanjiao Chemical Co ltd
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Zhejiang Nanjiao Chemical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention discloses a reaction kettle with good dispersibility and difficult wall adhesion, which belongs to the field of reaction kettles, and is characterized in that the outer end of a stirring rod is fixedly connected with a plurality of shaft stirring groups, the shaft stirring groups are arranged at equal intervals along the length direction of the stirring rod, the outer end of the shaft stirring group is uniformly distributed with a plurality of first magnetic sections at intervals, and the stirring rod can drive a flow shifting assembly to drive a shifting plate to rotate through the action of attractive force or repulsive force between the first magnetic sections and the second magnetic sections, so that materials in the kettle body flow in multiple directions, the uniform dispersibility of the materials is better, and meanwhile, a liquid pipeline is extruded by the movement of the flow shifting assembly, so that the liquid is conveniently added into the kettle body, the materials are more fully mixed, and the reaction kettle has the cleaning effect on the inner wall of the kettle body, in addition, the liquid impact force generated by instant extrusion makes the cleaning force on the inner wall of the kettle body stronger.

Description

Reation kettle that dispersibility is good and difficult wall adhesion
Technical Field
The invention relates to the field of reaction kettles, in particular to a reaction kettle which is good in dispersibility and not easy to adhere to a wall.
Background
The reaction kettle is widely applied to production type users such as petroleum, chemical industry, rubber, pesticides, dyes, medicines, food and the like and various scientific research and experiment projects, and is used for completing technological processes such as hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, alkylation, polymerization, condensation, heating, mixing, constant-temperature reaction and the like, and generally comprises the following components: the kettle body of the conventional reaction kettle is of a cylindrical structure, and four baffles are arranged in the kettle body.
When the viscosity of the fluid is low and the revolution of the stirrer is high, the material can generate centrifugal force along with the rotation of the stirring shaft, so that the liquid level of the material in the center of the stirring shaft is low, and the liquid level of the material close to the inner wall of the reaction kettle is high, which is known as a vortex phenomenon. Baffles may be installed in the tank to eliminate turbulence. Four baffles are typically installed.
However, because the material is blocked by the baffle, only the flow in the up-and-down direction and the direction towards the center of the reaction kettle is generated, so the uniform dispersibility of the material is poor, and when liquid mixing materials are added into the material in the kettle body, the problem of insufficient mixing materials can be generated.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a reaction kettle with good dispersibility and difficult wall adhesion, which drives a flow poking assembly to rotate through the action of attractive force or repulsive force between a first magnetic section and a second magnetic section, so that materials in the kettle body flow in multiple directions, the uniform dispersibility of the materials is better, meanwhile, the movement of the flow poking assembly extrudes a liquid pipeline, the liquid pipeline is convenient to add liquid into the kettle body, the materials are more fully mixed, the reaction kettle has the function of cleaning the inner wall of the kettle body, and in addition, the liquid impact force generated by instant extrusion makes the cleaning force on the inner wall of the kettle body stronger.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A reaction kettle with good dispersibility and difficult wall adhesion comprises a kettle body, wherein a stirring rod is arranged on the inner side of the kettle body, and the lower end of the stirring rod is connected with a stirring head;
the inside wall of the cauldron body along circumference be provided with a plurality ofly with the wall rabbling mechanism that first magnetic field figure matches, wall rabbling mechanism includes liquid outlet pipe way, with the second magnetic field of first magnetic field attraction or repulsion and dial the subassembly that flows, the second magnetic field moves under the attraction of first magnetic field or repulsion force effect and drives it flows the direction disturbance to the internal material flow of cauldron to dial the subassembly, simultaneously dial the subassembly and remove the extrusion it makes its play liquid to go out the liquid outlet pipe way, when the attraction of first magnetic field to second magnetic field or repulsion force disappear, it replies to the initial position to dial the subassembly.
Further, adjacent two wall rabbling mechanisms are crisscross to be installed on the inner wall of the cauldron body, and wall rabbling mechanisms's installation is different for the stirring direction of stirring board is different, thereby makes the stirring direction more, and the perturbation effect is stronger.
Further, axle stirring group is including the ring that is located the puddler outside and the connecting rod of fixed connection between ring and puddler, and a plurality of first magnetism section equipartitions are in the one end of connecting rod is kept away from to the ring.
Further, it is a plurality of along circumference distribution wall rabbling mechanism slope sets up, and wall rabbling mechanism is close to cauldron body center department and puts minimum, and the slope sets up and makes wall rabbling mechanism, specifically is difficult for having the hydrops for the shell is inside to cause the waste.
Furthermore, the flow stirring assembly comprises a shell fixed on the inner wall of the kettle body, a mounting groove formed in one end, close to the stirring rod, of the shell, a linkage structure limited to slide in the mounting groove and a plurality of stirring plates located on the outer side of the shell, the second magnetic section is located at one end, close to the shaft stirring group, of the linkage structure, and when the second magnetic section moves under the action of attraction or repulsion force of the first magnetic section, the linkage structure moves along with the second magnetic section and drives the stirring plates to rotate; when the acting force between the second magnetic section and the first magnetic section disappears, the linkage structure automatically returns to the initial position.
Furthermore, the linkage structure comprises a rack sliding in the mounting groove, gears meshed on two sides of the rack, a connecting shaft fixed in the middle of the gears, and a spring fixed between one end of the rack far away from the stirring rod and the shell and used for enabling the linkage structure to automatically reset, wherein the connecting shaft penetrates through the shell and is fixed with the stirring plate.
Further, the mounting groove includes the spout and is located the spout both sides and rather than the race that communicates, the spout is used for the rack to slide, the race is used for the gear installation.
Further, when the second magnetic section and the first magnetic section attract each other, the spring is an extension spring, and when the second magnetic section and the first magnetic section repel each other, the spring is a compression spring.
Furthermore, the cross-sectional shape of spout is the T shape the rack is kept away from the spacing clamp plate of the one end fixedly connected with of puddler, the width of spacing clamp plate is greater than the rack for the rack is difficult for breaking away from the mounting groove completely and stretches out.
Further, the liquid outlet pipe is including the trunk line that is located the cauldron external side and running through a plurality of lateral conduits of shell, trunk line and outside liquid supply pipeline intercommunication will be used for the liquid of compounding to take into in the trunk line and use with the confession compounding, the lateral conduit is located inside the shell and is in the rack and keeps away from between puddler one end and the shell lateral wall for form the extrusion to it when the rack replies, the lateral conduit outer wall is dug there are a plurality of fine and close aperture sections that correspond with the shell, and every fine and close aperture section all is located rather than the shell downside that corresponds and is close, a plurality of the lateral conduit all communicates with the trunk line the intercommunication department installs the check valve, makes liquid in the trunk line to the one-way circulation in the lateral conduit.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
one, this scheme is through appeal or repulsion force effect between first magnetic section and second magnetic section, and the drive is dialled a subassembly and is made the stirring board rotate to make the internal material of cauldron produce multi-direction flow, and then make the even dispersibility of material better, dial the removal extrusion liquid pipeline of subassembly simultaneously, be convenient for to the internal liquid that adds of cauldron, mix the material more fully, and have the cleaning effect to the internal wall of cauldron, the produced liquid impact force of extrusion makes the clean dynamics to the internal wall of cauldron stronger in the twinkling of an eye in addition.
Two, two adjacent wall rabbling mechanisms are crisscross to be installed on the inner wall of the cauldron body, and wall rabbling mechanism's installation is different for the stirring direction of stirring board is different, thereby makes the stirring direction more, and the perturbation effect is stronger.
Thirdly, set up along the slope of a plurality of wall rabbling mechanisms that circumference distributes, and wall rabbling mechanism is close to cauldron body center department position and puts minimum, and the slope sets up and makes wall rabbling mechanism, specifically is difficult for having the hydrops for the shell is inside to cause the waste.
Drawings
FIG. 1 is a schematic front view of the present invention after the liquid outlet pipe is removed;
FIG. 2 is a perspective view of the wall stirring mechanism of the present invention;
FIG. 3 is a structural cross-sectional view of the wall stirring mechanism of the present invention;
FIG. 4 is a schematic structural view of the mounting groove of the present invention;
FIG. 5 is a schematic top view of the wall stirring mechanism of the present invention;
FIG. 6 is a sectional view of the top structure of the present invention;
FIG. 7 is a partial structural cross-sectional view of the present invention;
FIG. 8 is an expanded view of the kettle of the present invention.
The reference numbers in the figures illustrate:
1, a kettle body;
2, a stirring rod;
3, a stirring head;
4-shaft stirring group; 4a first magnetic section, 41 circular ring, 42 connecting rod;
5-wall stirring mechanism; 5a liquid outlet pipeline; 5a1 main pipe, 5a2 branch pipe; 5b a second magnetic segment; 5c group flow component, 51 shell, 52 mounting groove, 521 spout, 522 wheel groove, 53 group plate, 54 linkage structure, 541 rack, 542 gear, 543 connecting shaft, 544 spring, 545 limit pressure plate.
Detailed Description
The drawings in the embodiments of the invention will be combined; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only some of the embodiments of the invention; but not all embodiments, are based on the embodiments of the invention; all other embodiments obtained by a person skilled in the art without making any inventive step; all fall within the scope of protection of the present invention.
Example 1:
referring to fig. 1-8, a reaction kettle with good dispersibility and difficult wall adhesion comprises a kettle body 1, a stirring rod 2 is arranged on the inner side of the kettle body 1, and a stirring head 3 is connected to the lower end of the stirring rod 2, and is characterized in that a plurality of shaft stirring groups 4 are fixedly connected to the outer end of the stirring rod 2, the shaft stirring groups 4 are arranged at equal intervals along the length direction of the stirring rod 2, and a plurality of first magnetic sections 4a are uniformly distributed at the outer end of each shaft stirring group 4 at intervals;
the inner side wall of the kettle body 1 is circumferentially provided with a plurality of wall stirring mechanisms 5 matched with the number of the first magnetic sections 4a, each wall stirring mechanism 5 comprises a liquid outlet pipeline 5a, a second magnetic section 5b attracted or repelled with the first magnetic section 4a and a flow shifting assembly 5c, the second magnetic section 5b moves under the action of attraction or repulsion force of the first magnetic section 4a to drive the flow shifting assembly 5c to disturb the flow direction of materials in the kettle body 1, meanwhile, the flow shifting assembly 5c moves to extrude the liquid outlet pipeline 5a to discharge liquid, and when the attraction or repulsion force of the first magnetic section 4a to the second magnetic section 5b disappears, the flow shifting assembly 5c returns to the initial position.
Referring to fig. 1 and 8, two adjacent wall stirring mechanisms 5 are installed on the inner wall of the kettle body 1 in a staggered manner, the wall stirring mechanisms 5 are installed differently, so that the stirring directions of the stirring plates 53 are different, the stirring directions are more, the disturbance effect is stronger, a plurality of wall stirring mechanisms 5 distributed along the circumferential direction are obliquely arranged, the positions of the wall stirring mechanisms 5 close to the center of the kettle body 1 are lowest, the inclined arrangement enables the wall stirring mechanisms 5 to be particularly the shell 51, and accumulated liquid is not easy to exist, so that waste is caused.
Referring to fig. 6, the shaft stirring assembly 4 includes a circular ring 41 located outside the stirring rod 2 and a connecting rod 42 fixedly connected between the circular ring 41 and the stirring rod 2, and a plurality of first magnetic segments 4a are uniformly distributed at one end of the circular ring 41 away from the connecting rod 42.
Referring to fig. 2-3, the flow-pulling assembly 5c includes a housing 51 fixed on the inner wall of the kettle 1, a mounting groove 52 cut at one end of the housing 51 close to the stirring rod 2, a linkage structure 54 limited to slide in the mounting groove 52, and a plurality of pulling plates 53 located outside the housing 51, the second magnetic segment 5b is located at one end of the linkage structure 54 close to the shaft stirring group 4, and when the second magnetic segment 5b moves under the attraction or repulsion force of the first magnetic segment 4a, the linkage structure 54 moves therewith and drives the pulling plates 53 to rotate; when the acting force between the second magnetic segment 5b and the first magnetic segment 4a disappears, the linkage structure 54 automatically returns to the initial position, the linkage structure 54 comprises a rack 541 sliding in the mounting groove 52, a gear 542 engaged at both sides of the rack 541, a connecting shaft 543 fixed at the middle of the gear 542, and a spring 544 fixed between one end of the rack 541 far away from the stirring rod 2 and the housing 51 and used for automatically resetting the linkage structure 54, the connecting shaft 543 penetrates through the housing 51 and is fixed with the toggle plate 53, when the second magnetic segment 5b is attracted with the first magnetic segment 4a, the spring 544 is an extension spring, and when the second magnetic segment 5b is repelled with the first magnetic segment 4a, the spring 544 is a compression spring.
Referring to fig. 3-4, the mounting groove 52 includes a sliding groove 521 and wheel grooves 522 located at two sides of the sliding groove 521 and communicated therewith, the sliding groove 521 is used for sliding the rack 541, the wheel grooves 522 are used for mounting the gear 542, the cross-sectional shape of the sliding groove 521 is T-shaped, a limiting pressure plate 545 is fixedly connected to one end of the rack 541 away from the agitator arm 2, and the width of the limiting pressure plate 545 is greater than that of the rack 541, so that the rack 541 is not easy to be completely separated from the mounting groove 52 and extend out.
Referring to fig. 4 and 7, the liquid outlet pipe 5a includes a main pipe 5a1 located outside the kettle 1 and a plurality of branch pipes 5a2 penetrating through the outer shell 51, the main pipe 5a1 is communicated with an external liquid supply pipeline, the liquid for mixing is pumped into the main pipe 5a1 for mixing, the branch pipes 5a2 are located inside the outer shell 51 and between one end of the rack 541 far from the stirring rod 2 and the side wall of the outer shell 51, so that the rack 541 is squeezed when returning, the outer wall of the branch pipe 5a2 is provided with a plurality of fine small hole sections corresponding to the outer shell 51, and each fine small hole section is located at the lower side of the outer shell 51 corresponding to the fine small hole section and close to the outer shell 51, so that the fine small hole section is closer to the squeezing point, the discharging is more smooth, and the liquid sprayed from the fine small hole section can cover the inner wall of the kettle 1 to the greatest extent by setting the number of the pore sections of the fine small hole sections, carry out the cleanness of full aspect to the internal wall of cauldron 1, be difficult for having the dead angle, a plurality of branch pipelines 5a2 all communicate with trunk line 5a1, install the check valve in intercommunication department for liquid is one-way circulation in 5a2 to branch pipeline in the trunk line 5a1, when making through linkage structure 54 extrusion branch pipeline 5a2, add liquid and be difficult for flowing to trunk line 5a1 because of the extrusion force.
When the stirring device works, the stirring rod 2 drives the stirring head 3 to rotate to stir materials in the kettle body 1, in the process, the shaft stirring group 4 synchronously rotates to stir, simultaneously, due to the action of the first magnetic section 4a and the second magnetic section 4b, the first magnetic section 4a intermittently attracts or repels the second magnetic section 4b along with the rotation of the shaft stirring group 4, when the second magnetic section 4b attracts or repels, the rack 541 in the linkage structure 54 moves along the length direction of the shell 51 under the action of the attracting or repelling force, the gear 542 meshed with the rack rotates to drive the poking plate 53 to rotate to stir the materials in the kettle body 1, the stirring direction of the rotating plate 53 has a turbulent flow effect on the stirring head 3, so that the 'vortex' phenomenon generated by the stirring of the stirring head 3 is effectively eliminated, when the attracting or repelling of the second magnetic section 4b disappears, the rack 541 returns to the initial position under the action of the tensile force or the compression force of the spring 544, make the stirring board 53 rotate once more and carry out reverse vortex, simultaneously, the rack 541 pushes branch pipeline 5a2 when replying, makes the liquid in branch pipeline 5a2 discharge from the aperture, not only is favorable to liquid and the interior material more abundant contact of cauldron body 1, can also have cleaning effect to cauldron body 1 inner wall, and extrudees the produced liquid impact force in the twinkling of an eye and makes the cleaning power to cauldron body 1 inner wall stronger.
The above; but are merely preferred embodiments of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.

Claims (6)

1. A reaction kettle with good dispersibility and difficult wall adhesion comprises a kettle body (1), wherein a stirring rod (2) is arranged on the inner side of the kettle body (1), and the lower end of the stirring rod (2) is connected with a stirring head (3), and is characterized in that a plurality of shaft stirring groups (4) are fixedly connected to the outer end of the stirring rod (2), the shaft stirring groups (4) are arranged at equal intervals along the length direction of the stirring rod (2), and a plurality of first magnetic sections (4 a) are uniformly distributed at intervals at the outer end of each shaft stirring group (4);
the inner side wall of the kettle body (1) is circumferentially provided with a plurality of wall stirring mechanisms (5) matched with the first magnetic sections (4 a) in number, each wall stirring mechanism (5) comprises a liquid outlet pipeline (5 a), a second magnetic section (5 b) attracted or repelled with the first magnetic section (4 a) and a flow shifting assembly (5 c), the second magnetic section (5 b) moves under the action of the attraction or repulsion force of the first magnetic section (4 a) to drive the flow shifting assembly (5 c) to disturb the material flow direction in the kettle body (1), meanwhile, the flow shifting assembly (5 c) moves to extrude the liquid outlet pipeline (5 a) to discharge liquid, and when the attraction or repulsion force of the first magnetic section (4 a) to the second magnetic section (5 b) disappears, the flow shifting assembly (5 c) returns to an initial position;
two adjacent wall stirring mechanisms (5) are arranged on the inner wall of the kettle body (1) in a staggered manner;
the wall stirring mechanisms (5) distributed along the circumferential direction are obliquely arranged, and the positions of the wall stirring mechanisms (5) close to the center of the kettle body (1) are the lowest;
the flow stirring assembly (5 c) comprises a shell (51) fixed on the inner wall of the kettle body (1), a mounting groove (52) formed in one end, close to the stirring rod (2), of the shell (51), a linkage structure (54) limited in the mounting groove (52) to slide, and a plurality of stirring plates (53) located on the outer side of the shell (51), the second magnetic section (5 b) is located at one end, close to the shaft stirring group (4), of the linkage structure (54), and when the second magnetic section (5 b) moves under the action of attraction or repulsion force of the first magnetic section (4 a), the linkage structure (54) moves along with the first magnetic section and drives the stirring plates (53) to rotate; when the acting force between the second magnetic section (5 b) and the first magnetic section (4 a) disappears, the linkage structure (54) automatically returns to the initial position;
the liquid outlet pipeline (5 a) comprises a main pipeline (5 a 1) positioned outside the kettle body (1) and a plurality of branch pipelines (5 a 2) penetrating through the shell (51), the branch pipe (5 a 2) is positioned inside the shell (51) and between one end of the rack (541) far away from the stirring rod (2) and the side wall of the shell (51), so that the rack (541) is squeezed when being restored, the outer wall of the branch pipeline (5 a 2) is provided with a plurality of fine small hole sections corresponding to the shell (51), each fine small hole section is positioned at the lower side of the shell (51) corresponding to the fine small hole section and is close to the shell (51), a plurality of branch pipelines (5 a 2) are communicated with the main pipeline (5 a 1), a one-way valve is arranged on the main pipe (5 a 1) close to the communication position, so that liquid in the main pipe (5 a 1) can flow into the branch pipe (5 a 2) in a one-way mode.
2. The reaction kettle with good dispersibility and difficult wall adhesion as claimed in claim 1, wherein the shaft stirring group (4) comprises a circular ring (41) located outside the stirring rod (2) and a connecting rod (42) fixedly connected between the circular ring (41) and the stirring rod (2), and the plurality of first magnetic segments (4 a) are uniformly distributed at one end of the circular ring (41) far away from the connecting rod (42).
3. The reaction kettle of claim 1, wherein the linkage structure (54) comprises a rack (541) sliding in the mounting groove (52), gears (542) engaged with both sides of the rack (541), a connecting shaft (543) fixed at the middle of the gears (542), and a spring (544) fixed between one end of the rack (541) far away from the stirring rod (2) and the shell (51) and used for automatically resetting the linkage structure (54), and the connecting shaft (543) penetrates through the shell (51) and is fixed with the stirring plate (53).
4. The reaction kettle with good dispersibility and difficult wall adhesion as claimed in claim 3, wherein the mounting groove (52) comprises a sliding groove (521) and wheel grooves (522) which are positioned at two sides of the sliding groove (521) and communicated with the sliding groove, the sliding groove (521) is used for sliding the rack (541), and the wheel grooves (522) are used for mounting the gear (542).
5. A reactor with good dispersion and low wall adhesion as claimed in claim 3, wherein said spring (544) is an extension spring when said second magnetic section (5 b) and said first magnetic section (4 a) are attracted, and said spring (544) is a compression spring when said second magnetic section (5 b) and said first magnetic section (4 a) are repelled.
6. The reaction kettle with good dispersibility and difficult wall adhesion according to claim 4, wherein the cross section of the chute (521) is T-shaped, a limiting pressure plate (545) is fixedly connected to one end of the rack (541) far away from the stirring rod (2), and the width of the limiting pressure plate (545) is larger than that of the rack (541), so that the rack (541) is not easy to completely separate from the installation groove (52) and extend out.
CN202010374224.4A 2020-05-06 2020-05-06 Reation kettle that dispersibility is good and difficult wall adhesion Active CN111495306B (en)

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