CN111493566A

CN111493566A - Decorative surface of complete furniture and manufacturing and mounting method thereof

Info

Publication number: CN111493566A
Application number: CN202010386195.3A
Authority: CN
Inventors: 吴根水
Original assignee: Suzhou Jiahui Wooden Industry Constructing Co ltd
Current assignee: Suzhou Jiahui Wooden Industry Constructing Co ltd
Priority date: 2020-05-09
Filing date: 2020-05-09
Publication date: 2020-08-07

Abstract

The invention provides a facing of a furniture set and a manufacturing and installing method thereof, the furniture set is formed by assembling a flat plate body, a frame or a box-shaped base body which is cut and assembled and formed by a base plate. By applying the technical scheme of the invention, the veneer of the furniture set is processed and manufactured by the paint-free plate with customized specification and is spliced and installed, the appearance integrity of the paint-free plate and the edge sealing thereof can be utilized, and the consistency of the overall color of the furniture set is not only maintained; and moreover, the complete furniture forms linear grooves at each folding angle, so that the visual aesthetic property and the tactile hand feeling of the complete furniture are improved.

Description

Decorative surface of complete furniture and manufacturing and mounting method thereof

Technical Field

The invention relates to innovation of appearance presentation of complete furniture, in particular to a veneer which is used for realizing all-round consistent appearance and beautiful folded corner details of the complete furniture and a manufacturing and installing method thereof.

Background

The traditional wooden furniture is manufactured by processing and forging various logs. Different wood materials have different properties, so that the visual effect and the durability of the finished furniture are different greatly, and the difference of consumer groups is reflected in the value. In order to show the taste and be durable, the complete furniture which is made by depending on expensive wood is the first choice of richens. For the general population, the luxury feeling of the furniture set is often desired to be visually light, and more importantly, the price is easy to bear.

With the development of modern home decoration technology and the increasing aesthetic level of people, more and more artificial boards are developed, manufactured in scale and processed for application. However, due to the characteristics of the frame of the conventional board, the furniture is customized through processes of cutting, nailing, frame edging and the like; in addition, the factory customized complete furniture has the edge sealing effect which is obviously superior to the manual operation of woodworkers, but the appearance design of direct bending transition is adopted at the folding angles of each right angle or other angles of the finished furniture. Therefore, the modeling is lack of layering sense, and the appearance grade of the furniture is poor. However, the traditional furniture set customized in industrialization is additionally grooved to form a three-dimensional transitional layering, the original edge sealing structure is damaged to expose the inner side of the wood, and the appearance quality of the furniture set is greatly influenced even if the edge sealing veneers are secondarily processed in a manner of paint surfaces and the like.

Disclosure of Invention

The invention aims to provide a complete furniture veneer and a manufacturing and installing method thereof, so as to make up the defects of monotonous appearance and shape and the like in the production and the manufacture of the traditional wooden complete furniture.

One of the above objects of the present invention is achieved by the following technical solutions: the utility model provides a veneer of furniture set, furniture set is for cutting by the base plate material, connect fashioned dull and stereotyped body, frame or box base member equipment to constitute which characterized in that: the veneer is a paint-free plate customized according to the breadth size of each part assembly of the complete furniture, a cut groove is formed in at least one frame of the integrated edge sealing of the paint-free plate, the cut groove is a forming groove or a section with the depth of cut smaller than the thickness of the paint-free plate from the inner side surface to the outer side surface, and the depth and the width of the cut groove meet the requirement of being spliced and assembled with adjacent veneers to form a linear groove with integrated appearance.

Furthermore, a part of components of the furniture set are polygonal flat plates, each veneer comprises a main veneer corresponding to the front side surface of each flat plate and an auxiliary veneer which is independently arranged corresponding to each side, wherein the main veneer has the same shape with the flat plates, the outer side surface of the main veneer is larger than the outline of each flat plate, the inner side surface of the main veneer is provided with a forming groove corresponding to the outline of each flat plate, the outer side surface of the inner side surface of each auxiliary veneer is provided with a forming groove corresponding to the outline of each flat plate, the auxiliary veneer is provided with an inner edge corresponding to the side length of each flat plate, and the joint of two adjacent auxiliary veneer; the forming groove of the main decorative plate is inserted and fixed in the sinking bottom space formed by the auxiliary decorative plate in a surrounding mode.

Furthermore, a pin slot for positioning and reinforcing is arranged at the joint of two adjacent auxiliary decorative plates.

Furthermore, a part of components of the furniture set is a frame of a wall platform, the veneer comprises a top decorative plate corresponding to the top surface of the wall platform and a side decorative plate corresponding to the lateral edge of the wall platform in height direction, wherein the side edge of the top decorative plate close to the wall keeps sealed edges, the side edge of the non-wall keeps provided with a first forming groove from the inner side surface to the outer side surface, the side edge of the side decorative plate close to the wall and close to the ground keeps sealed edges, and the side edge close to the top decorative plate is provided with a second forming groove with a cutting depth smaller than the thickness of the paint-free plate from the inner side surface to the outer side surface.

Furthermore, a part of components of the furniture set are rectangular box-shaped base bodies, the veneer comprises surface decorative plates which are independently arranged corresponding to each exposed surface of the box-shaped base bodies, and cutting grooves are formed in the positions of splicing edges of two adjacent surface decorative plates.

Further, the edge of the edge sealing of the veneer is set to be a round angle or a chamfer angle, and the radius of the round angle or the side length of the chamfer angle is smaller than the depth of the linear groove.

Further, the components of the furniture kit are integrally assembled with the inner surface of the veneer by nailing, bonding or combination of the two.

The second objective of the present invention is achieved by the following technical solutions: the method for manufacturing and installing the veneer of the furniture set takes the shapes and the specification and the size of each part of the furniture set as reference, and is characterized by comprising the following steps:

s1, the split furniture set is a discrete component which comprises a flat plate body, a frame or a box-shaped base body;

s2, customizing and integrally edge-sealed paint-free plates which are matched in quantity and correspond to the surfaces to be coated of the components and the sizes of the breadth, and taking the paint-free plates as the raw materials of the semi-finished products of the veneers;

s3, corresponding to the flat plate body, the frame and the box-shaped base body respectively, processing the matched splicing edges of the paint-free plate into cutting grooves to manufacture a main decorative plate, an auxiliary decorative plate, a top decorative plate, a side decorative plate or a surface decorative plate;

s4, for the flat plate body, the auxiliary decorative plates are connected and fixed with the edges of the flat plate body one by one according to the outline, the flat plate body is spliced and wrapped to form a sunk space, the forming groove of the main decorative plate is spliced and fixed in the sunk space, and the spliced positions of the main decorative plate and each auxiliary decorative plate form a linear groove with an integrated appearance; for the frame, aligning the top decorative plate and the side decorative plates against the wall and the ground in sequence at will, respectively assembling and fixing, forming a linear groove with integrated appearance at the joint of the top decorative plate and each side decorative plate, and gluing and sealing the side edges of the top decorative plate and the side decorative plates against the wall and the ground; for the box-shaped base body, firstly, a pair of bottom plates with the largest breadth of the box-shaped base body is decomposed, the bottom plates and the inner side surfaces of the surface decorative plates on the corresponding sides are integrally nailed, then, the bottom plates and the surface decorative plates are reset and fixed to the box-shaped base body, then, the rest surface decorative plates are aligned, bonded and fixed to the peripheral side walls of the box-shaped base body one by one, and the two-two spliced positions of each surface decorative plate form linear grooves with integrated appearances.

Further, the method for processing the cutting groove in the step S3 includes: the right-angle concave forming groove is processed by unidirectional milling or vertical electric saw cutting, and the inclined section is processed by the electric saw cutting with adjustable angle.

In addition, in the step S4, a reinforcing positioning tenon of a rod type or a sheet type is penetrated between two adjacent auxiliary decorative boards in the auxiliary decorative board assembly corresponding to the flat board body, and the reinforcing positioning tenon is hidden after the main decorative board and the auxiliary decorative boards are spliced and integrally assembled.

The technical scheme of the invention has the following remarkable effects after being applied: the facing of the furniture set is formed by processing, splicing and installing the paint-free plates with customized specifications, and the appearance integrity of the paint-free plates and the edge seals thereof can be utilized, so that the consistency of the overall color of the furniture set is not maintained; and moreover, the complete furniture forms linear grooves at each folding angle, so that the visual aesthetic property and the tactile hand feeling of the complete furniture are improved.

Drawings

Fig. 1 is a schematic perspective view of a finished product with the veneer of the invention applied to a flat body.

Fig. 2 is a partially exploded schematic view of fig. 1.

Fig. 3 is a schematic perspective view of a finished product with the veneer of the present invention applied to a frame.

FIG. 4 is a schematic perspective view of a semi-finished product having a box-shaped base with a veneer according to the present invention applied thereto.

Fig. 5 is a partially exploded schematic view of fig. 4.

Fig. 6 is a schematic view of a forming structure of the assembled tea table top shown in fig. 4.

Detailed Description

The purpose and advantages of the present invention will be illustrated in detail in the following non-limiting description of preferred embodiments, taken in conjunction with the accompanying drawings, which are merely exemplary of the application of the inventive solution, and all embodiments formed by equivalents or other equivalent variations, are within the scope of the invention as claimed.

Aiming at the defects of single appearance and poor aesthetic property of the existing furniture set, the invention provides a brand-new veneer process by intensively researching and summarizing the causes of the defects of materials and processes in the existing furniture manufacturing and molding, and the brand-new veneer process mainly comprises the structural characteristics, the manufacturing process and the installation process of the veneer product. It should be mentioned in advance that the furniture set is not limited to a certain piece of furniture, but may include a table, a chair, a table, a cabinet, a sofa, a floor, a cabinet, a screen, etc. for the sum of all pieces of furniture except wall surfaces in any indoor space. The single furniture is formed by mutually assembling one or more parts in a supporting core such as a frame, a flat plate body, a box-type base body and the like. The frames, the flat plate bodies and the box-type base bodies are formed by cutting, trimming and assembling base plates (including waste plates, paint-free plates, solid wood plates and artificial light plates).

From the summary of technical characteristics in terms of structure, the veneer is a paint-free plate customized according to the breadth size of each part assembly of the complete furniture, a cut groove is arranged at least one edge frame of an integrated edge sealing part of the paint-free plate, the cut groove is a formed groove or a section with the depth being smaller than the thickness of the paint-free plate from the inner side surface to the outer side surface, and the depth and the width of the cut groove meet the requirement of forming a linear groove with the appearance integrated with the splicing and assembling of adjacent veneers. The paint-free plate customization and the cutting groove size are related to the specification of the veneer attaching object and the size of the required exposed linear groove. Generally, the paint-free plate is slightly larger than the object mounting surface so as to completely cover and mount the object; the depth and width of the linear groove can be determined between 2 mm-5 mm, so that the woodworker can calculate the size of processing according to the form of cutting the groove, and the veneer can reach the depth and width required by the linear groove after being spliced.

More intuitively, it applies to the manufacture and installation of the flat body as shown in fig. 1 and 2 with respect to the facing. In the illustrated embodiment the plate body a is a regular hexagonal plate, but more commonly a rectangular or square plate, and the plate body shape is chosen to enhance the understanding of the grooving process. So that the other regular polygon implementations of the plate body can be analogized. As can be seen from the figure, the veneer comprises a main veneer 11 corresponding to the front side surface of the plate body A and a sub veneer 12 provided independently corresponding to each side, wherein the main veneer 11 has an outer shape conforming to the outer shape of the plate body A and an outer side surface Q larger than the contour of the plate body, and an inner side surface P is provided with a molding groove 4a corresponding to the contour of the plate body toward the outer side surface. The auxiliary decorative boards 12 are provided with inner edges corresponding to the side length of the flat body, and the butt joint of two adjacent auxiliary decorative boards 12 is provided with a section 4b which is spliced in a sealing way. The molding groove 4a of the main plaque 11 is inserted and fixed in the sunk space formed by the auxiliary plaque 12. In the illustrated embodiment, it is understood that the thickness of the secondary trim panel is set to be 17.5mm, and the depth and width of the predetermined linear groove 8 are set to be 2.5mm, so that the secondary trim panel is required to be sealed by beveling and remain 2.5mm of exposed portion, and the section 4b is required to be beveled by more than 30 ° in order to ensure the joint sealing of two adjacent secondary trim panels. Similarly, for a rectangular plate, the beveling angle of the section is 45 degrees; the section bevel angles of the auxiliary decorative plate corresponding to the rest flat plate bodies are determined according to the bending angles of the flat plate bodies.

From the optimization of the veneer installation, the auxiliary decorative plate can be adhered to the edge of the flat plate body by wood glue, also can be fixed by obliquely nailing by an air gun nail, or can be fixed by a screw after drilling an oblique screw hole on the flat plate body. The flat plate body is removed, the splicing angle of two adjacent auxiliary decorative plates is considered, a pin groove can be pre-opened perpendicular to the butt joint surfaces of the two auxiliary decorative plates, a rod-type or sheet-type reinforced positioning tenon is inserted into the pin groove before the auxiliary decorative plates are spliced, aligned and fixed, so that positioning and reinforcement in the assembly process are facilitated, the pin groove and the reinforced positioning tenon are concealed in the main decorative plate and the auxiliary decorative plates after the main decorative plate and the auxiliary decorative plates are bonded and fixed into a whole, the appearance is invisible, the main decorative plate and the auxiliary decorative plates can be displayed on the outer side of the flat plate body, and only patterns of a paint-free plate and linear grooves 8 formed at the splicing positions of.

As shown in fig. 3 with respect to the fabrication and installation of the facings for application to the framing (wall abutment). In the illustrated embodiment, the wall surface S and the bottom surface T form an orthogonal-negative-angle-shaped space to be installed, and a frame B with a certain width and height is pre-installed on the ground. As can be seen, the veneer includes a top decorative plate 21 corresponding to the top surface of the wall platform and a side decorative plate 22 corresponding to the lateral edge of the wall platform, wherein the side 211 of the top decorative plate 21 close to the wall keeps sealed edges, the side of the side not close to the wall is provided with a first forming groove from the inner side surface to the outer side surface, the side of the side decorative plate 22 close to the wall and the side 221 close to the ground keeps sealed edges, and the cutting depth of the side close to the top decorative plate 21 from the inner side surface to the outer side surface is smaller than the thickness of the paint-free plate. The outline structures of the two molding grooves refer to the molding groove 4b of the main trim panel, and are only distinguished from the top trim panel and the side trim panel.

From the veneer installation perspective, the order of installation of the top and side facings is not critical. However, considering that the frequency of stepping on the platform is far higher than the possibility of kicking, and the installation strength of the top decorative plate needs to be guaranteed, the top decorative plate is installed firstly, and the top decorative plate is fixed on the frame by air gun nails or screws from the lateral hollow part from bottom to top; and then pushing the side decorative plate into the abutting joint, the frame and the first forming groove for bonding and fixing, thereby completing the splicing and forming of the linear groove 8 by the decorative surfaces at two sides.

As shown in fig. 4 and 5, the veneer is applied to the manufacturing and installation of a box-shaped substrate (a rectangular parallelepiped with a long, a wide and a high). In the illustrated embodiment, the box-shaped base C is a hollow box body formed by cutting and nailing a base plate, and since the opposite surface is wide, at least two support plates for enhancing the attachment strength and the deformation resistance are nailed inside. In particular, the pair of bottom panels C1, of which the area is the largest, is of a detachable design and can be fixed to the remaining side panels by screws. To ensure that the finish completely covers the box-shaped substrate without warping, the screws are bottom-sunk to smooth the surface of the box-shaped substrate. Thus, the veneer of this embodiment includes the

surface plates

31, 32, 33 provided independently corresponding to each exposed surface of the box-shaped base, and the cut grooves in the form of the molding grooves 4a are provided at the positions of the joint edges of the adjacent two surface plates.

In view of the molded structure of the box-shaped base, the

exterior panels

31 and 32 corresponding to the bottom panel C1 are preferably mounted, and the remaining exterior panels 33 are sequentially joined in pairs. Therefore, the pair of bottom plates C1 with the largest breadth of the box-shaped substrate is disassembled, the bottom plates C1 are aligned with the centers of the surface decorative plates on the corresponding sides and are integrally nailed with the inner side surfaces, and then the bottom plates C1 and the surface decorative plates are reset and fixed to the box-shaped substrate. In this case, the screw is directly applied to the box-shaped base without contacting the exterior panel, which is integrally attached to the box-shaped base. And then, the other pair of lateral surface decorative plates (not shown in the figure) is aligned, adhered and fixed on the side wall of the box-shaped base body, and clamped by a special woodworking clamp until the adhesive is completely cured. The bottom of the box-shaped base body does not need to be provided with a decorative surface, so that after the side wall is completely arranged, the top surface of the box-shaped base body and the groove cutting position of the surface decorative plate are respectively and uniformly coated with glue, then the surface decorative plate 33 is covered on the box-shaped base body from top to bottom, and the glue is pressed to be solidified, so that the linear grooves with integrated appearances are formed at the splicing positions of every two surface decorative plates. The depth and width of the linear groove are derived from the thickness of the paint-free plate and the cutting size of the cutting groove, and the principle is as described above.

Of course, the rectangular box-shaped base is shown only as an example, and depending on the design diversity of the furniture set, the box-shaped base may also be a polyhedron structure with more than six faces, such as a rhombohedron, a hexagon, a football body (non-circular) and the like, and the facing may also include a corresponding bottom facing.

In order to further improve the touch feeling of the finished furniture and prevent the stabbing feeling caused by right angles or acute angles, the edge sealing edge of the facing is set to be a round angle or a cut angle, and the radius of the round angle or the side length of the cut angle is smaller than the depth of the linear groove. For example, the radius of the fillet or the side length of the chamfer is about 1mm based on the depth and width dimensions of the linear groove.

The above is a detailed description of the decoration of each basic component of the furniture set, and the production process is summarized as design, disassembly, individual decoration and integral assembly. The steps are described below for a better understanding.

S1, the split furniture set is a discrete component which comprises a flat plate body, a frame or a box-shaped base body; for example, the sofa and the tea table can be assembled and formed by matching three box-shaped base bodies with a plurality of flat plate bodies. The cabinet can be assembled by a plurality of flat plates and frames, etc.

And S2, customizing and integrally edge-sealed paint-free boards which are matched in quantity and correspond to the surfaces to be coated of the components and the sizes of the breadth, and using the paint-free boards as semi-finished raw materials of the veneers. For example, five paint-free panels of corresponding size are required for the box-shaped base of the embodiment of FIG. 4, while only two are required for the frame of the embodiment of FIG. 3, with the number, size and factory customization of the design paint-free panels based on the actual appearance of the kit of furniture components.

And S3, respectively corresponding to the flat plate body, the frame and the box-shaped base body, processing the matched splicing edges of the paint-free plate into grooves to manufacture a main decorative plate, an auxiliary decorative plate, a top decorative plate, a side decorative plate or a surface decorative plate. Similarly, in step S2, the groove cutting specification is calculated according to the depth and width of the preset linear groove and the thickness of the paint-free plate, and the factory processing is continued.

S4, as shown in the previous figures and detailed description of the embodiments, for the flat plate body, the auxiliary decorative plates are attached and fixed with the edges of the flat plate body one by one according to the contour, and are spliced and wrapped to form a sunk space, then the forming grooves of the main decorative plate are inserted and fixed in the sunk space, and the spliced parts of the main decorative plate and each auxiliary decorative plate form linear grooves with integrated appearance; aligning the top decorative plate and the side decorative plates against the wall and the ground in sequence at will for the frame, respectively assembling and fixing, forming a linear groove with integrated appearance at the splicing part of the top decorative plate and each side decorative plate, and gluing and sealing the side edges of the top decorative plate and the side decorative plates against the wall and the ground; for the box-shaped base body, firstly, a pair of bottom plates with the largest box-shaped base body breadth is decomposed, the bottom plates are integrally nailed with the inner side surfaces of the surface decorative plates on the corresponding sides, then, the bottom plates and the surface decorative plates are reset and fixed to the box-shaped base body, then, the rest surface decorative plates are aligned, bonded and fixed to the peripheral side walls of the box-shaped base body one by one, and the two-two spliced positions of each surface decorative plate form linear grooves with integrated appearances.

In order to intuitively understand the factory process, the method for processing the cutting groove in the step S3 includes: the right-angle concave forming groove is processed by unidirectional milling or vertical electric saw cutting, and the inclined section is processed by the electric saw cutting with adjustable angle. The advantage of the factory processing is that the high precision and the smooth surface of the formed groove or profile can be ensured.

In summary, the detailed technical solutions of the decoration structure, the manufacturing method, the installation and application method of the furniture set of the present invention can be seen as having significant and unobtainable technical effects: the facing of the furniture set is formed by processing, splicing and installing the paint-free plates with customized specifications, and the appearance integrity of the paint-free plates and the edge seals thereof can be utilized, so that the consistency of the overall color of the furniture set is not maintained; and moreover, the complete furniture forms linear grooves at each folding angle, so that the single folding angle appearance of the traditional complete furniture or each single furniture is broken through, and the visual aesthetic property and the touch feeling of the complete furniture are improved.

Claims

1. The utility model provides a veneer of furniture set, furniture set is for cutting by the base plate material, connect fashioned dull and stereotyped body, frame or box base member equipment to constitute which characterized in that: the veneer is a paint-free plate customized according to the breadth size of each part assembly of the complete furniture, a cut groove is formed in at least one frame of the integrated edge sealing of the paint-free plate, the cut groove is a forming groove or a section with the depth of cut smaller than the thickness of the paint-free plate from the inner side surface to the outer side surface, and the depth and the width of the cut groove meet the requirement of being spliced and assembled with adjacent veneers to form a linear groove with integrated appearance.

2. The veneer of furniture kit according to claim 1, wherein: the furniture set is characterized in that a part of components of the furniture set is a polygonal flat plate body, each decorative surface comprises a main decorative plate corresponding to the front side surface of the flat plate body and an auxiliary decorative plate which is independently arranged corresponding to each side, wherein the shape of the main decorative plate is consistent with that of the flat plate body, the outer side surface of the main decorative plate is larger than the outline of the flat plate body, the outer side surface of the inner side surface of the main decorative plate corresponding to the outline of the flat plate body is provided with a forming groove, the auxiliary decorative plate is provided with an inner edge corresponding to the side length of the flat plate body, and the joint of two; the forming groove of the main decorative plate is inserted and fixed in the sinking bottom space formed by the auxiliary decorative plate in a surrounding mode.

3. The veneer of furniture kit according to claim 2, wherein: and a pin slot for positioning and reinforcing is arranged at the butt joint of the two adjacent auxiliary decorative plates.

4. The veneer of furniture kit according to claim 1, wherein: the frame that some subassemblies of complete sets furniture were leaned on the wall platform, the veneer is including the top plaque that corresponds to leaning on the wall platform top surface and the side plaque that corresponds to leaning on the wall platform height to the side edge, and wherein the side that the top plaque leaned on the wall keeps the banding, non-leans on the wall is equipped with first shaping recess from the outside surface of inboard surface, the side plaque keeps the banding, is less than the second shaping recess of exempting from the paint plate thickness from the outside surface cutting depth of inboard surface to the side that leans on the side that wall and ground were pasted, and the side that leans on with the top plaque is leaned on the grafting.

5. The veneer of furniture kit according to claim 1, wherein: the parts of the components of the complete furniture are rectangular box-shaped base bodies, the veneer comprises surface decorative plates which are independent corresponding to each exposed surface of the box-shaped base bodies, and cutting grooves are formed in the positions of the splicing edges of two adjacent surface decorative plates.

6. The veneer of furniture kit according to claim 1, wherein: the edge of the edge sealing of the facing is designed into a round angle or a chamfer angle, and the radius of the round angle or the side length of the chamfer angle is smaller than the depth of the linear groove.

7. The veneer of furniture kit according to claim 1, wherein: the components of the furniture set are nailed, bonded or combined with the inner side surface of the veneer to form a whole.

8. The method for manufacturing and installing the veneer of the furniture set takes the shapes and the specification and the size of each part of the furniture set as reference, and is characterized by comprising the following steps:

9. The method of installing and finishing furniture as claimed in claim 8, wherein: the method for processing the cutting groove in the step S3 comprises the following steps: the right-angle concave forming groove is processed by unidirectional milling or vertical electric saw cutting, and the inclined section is processed by the electric saw cutting with adjustable angle.

10. The method of installing and finishing furniture as claimed in claim 8, wherein: step S4 corresponds to the sub-plaque of the flat body, the rod or the piece type strengthening positioning tenon is penetrated between the two adjacent sub-plaques, and the strengthening positioning tenon is hidden after the main plaque and the sub-plaque are spliced and assembled.