CN111486802A - Rotating shaft calibration method based on self-adaptive distance weighting - Google Patents

Rotating shaft calibration method based on self-adaptive distance weighting Download PDF

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CN111486802A
CN111486802A CN202010264708.3A CN202010264708A CN111486802A CN 111486802 A CN111486802 A CN 111486802A CN 202010264708 A CN202010264708 A CN 202010264708A CN 111486802 A CN111486802 A CN 111486802A
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coordinate system
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周怡君
罗晨
刘晓佛
张刚
乔永立
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Wuxi Liman Robot Technology Co ltd
Southeast University
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Abstract

一种基于自适应距离加权的旋转轴标定方法,该方法利用棋盘格标定板进行转台旋转轴标定。将棋盘格标定板倾斜放置于旋转平台并使标定板位于相机视场内,转动旋转平台并采集标定板图像,再建立相机坐标系Ov、标定板坐标系OB间转换关系,并利用该转换关系,得到至少3个不同旋转位置上的所有棋盘格标定板角点的相机坐标系下坐标,然后计算随棋盘格标定板旋转的角点所形成的轨迹圆圆心。根据角点前后位置间距离大小确定角点轨迹圆心的加权系数,取各轨迹圆圆心到相机坐标下的待标定旋转轴距离的加权平方和最小的直线作为相机坐标系下的旋转轴。通过本发明,可以快速精确地实现旋转轴标定,与传统标定方法相比误差减少15.6%。

Figure 202010264708

A rotary axis calibration method based on self-adaptive distance weighting uses a checkerboard calibration plate to calibrate the rotary axis of a turntable. Place the checkerboard calibration plate obliquely on the rotating platform and make the calibration plate in the camera field of view, rotate the rotating platform and collect the image of the calibration plate, and then establish the conversion relationship between the camera coordinate system Ov and the calibration plate coordinate system O B , and use the conversion relationship, obtain the coordinates in the camera coordinate system of all the corner points of the checkerboard calibration board in at least 3 different rotation positions, and then calculate the center of the trajectory circle formed by the corner points of the checkerboard calibration board. According to the distance between the front and rear positions of the corner point, the weighting coefficient of the center of the trajectory circle of the corner point is determined, and the line with the smallest weighted sum of squares of the distance between the center of each trajectory circle and the rotation axis to be calibrated in the camera coordinates is taken as the rotation axis in the camera coordinate system. Through the invention, the calibration of the rotation axis can be realized quickly and accurately, and the error is reduced by 15.6% compared with the traditional calibration method.

Figure 202010264708

Description

基于自适应距离加权的旋转轴标定方法Rotation axis calibration method based on adaptive distance weighting

技术领域technical field

本发明涉及一种基于自适应距离加权的旋转轴标定方法,属于光学测量和机 械工程技术领域。The invention relates to a rotary axis calibration method based on adaptive distance weighting, and belongs to the technical fields of optical measurement and mechanical engineering.

背景技术Background technique

进行结构光三维测量时由于相机视场,拍摄角度等问题,一次测量只能测得 某个角度的点云,为实现被测物体的完整测量,需将不同视角的点云进行拼接。 目前常用的点云拼接方法主要有自动拼接和依赖仪器拼接。点云自动拼接主要基 于最邻近点迭代(Iterative Closest Point,ICP)方法,该方法具有较高精度,但需 要两片点云间具有重合部分,且初值的选取对最终拼接结果影响较大。依赖仪器 拼接方法主要包括利用标志点和利用旋转平台两种方法。标志点拼接方法多用于 大型物体测量,其精度易受标志点变形影响,不适用于曲率较大及表面复杂物体 的测量;利用旋转平台方法是将被测物体放置于旋转平台上,对被测物体进行多 角度测量,借助转台旋转轴参数求取不同角度的点云间的转换关系,最终实现点 云拼接。该方法速度快,精度高,被广泛研究和使用,但该方法精度受转台旋转 轴影响较大,因此需对旋转轴进行精确标定。When performing structured light 3D measurement, due to the camera's field of view, shooting angle and other problems, only a certain angle of point cloud can be measured in one measurement. At present, the commonly used point cloud stitching methods mainly include automatic stitching and instrument-dependent stitching. The automatic stitching of point clouds is mainly based on the Iterative Closest Point (ICP) method. This method has high accuracy, but it needs to have overlapping parts between the two point clouds, and the selection of the initial value has a great influence on the final stitching result. Instrument-dependent splicing methods mainly include the use of marker points and the use of rotating platforms. The mark point splicing method is mostly used for the measurement of large objects, and its accuracy is easily affected by the deformation of the mark points, so it is not suitable for the measurement of objects with large curvature and complex surfaces; The object is measured at multiple angles, and the conversion relationship between point clouds of different angles is obtained by means of the parameters of the rotation axis of the turntable, and finally the point cloud splicing is realized. This method has high speed and high accuracy, and is widely studied and used, but the accuracy of this method is greatly affected by the rotary axis of the turntable, so it is necessary to accurately calibrate the rotary axis.

国内外学者对旋转轴标定的方法与优化做了大量的研究工作。主要包括:基于圆柱形标定块的旋转轴标定方法,该方法测量三片以上不同角度的圆柱面点云,利 用其轴线标定出旋转轴的参数;基于标定球的旋转轴标定方法,该方法测量不同 旋转位置的标定球点云,拟合出其圆心,最后利用圆心来标定旋转轴参数;基于 圆锥体标定块的旋转轴标定方法,该方法利用圆锥体顶点坐标来标定旋转轴;基 于L型平面标定物的旋转轴标定方法,该方法通过测量旋转前后的直角平面并 求取其交线的方法来求解旋转轴方程。上述方法全都借助标准标定块来进行旋转 轴标定,提高标定精度的同时却增加了测量成本,并引入了圆柱拟合、圆球拟合 等复杂的计算,降低了标定效率。另外基于特征点的标定方法有:通过在平面标 定板上贴附圆形标志点来计算转台旋转轴参数;在转台上安装激光发射器,利用 激光制造特征点来计算旋转轴参数;在转台上附加基准点来确定旋转轴。这些标 定方法借助特征点来实现,一定程度上简化了计算量,但没有考虑不同位置特征 点对拟合旋转轴精度的贡献不同,因此在标定精度上有待提高。Scholars at home and abroad have done a lot of research work on the method and optimization of rotary axis calibration. It mainly includes: a rotation axis calibration method based on a cylindrical calibration block, which measures more than three cylindrical point clouds with different angles, and uses its axis to calibrate the parameters of the rotation axis; a rotation axis calibration method based on a calibration ball, this method measures The calibration ball point cloud at different rotation positions, fit the center of the circle, and finally use the center to calibrate the parameters of the rotation axis; the rotation axis calibration method based on the cone calibration block, the method uses the coordinates of the cone vertex to calibrate the rotation axis; based on the L-type The rotation axis calibration method of the plane calibration object, the method solves the rotation axis equation by measuring the right angle plane before and after rotation and finding the intersection line. The above methods all use the standard calibration block to calibrate the rotation axis, which increases the measurement cost while improving the calibration accuracy, and introduces complex calculations such as cylindrical fitting and spherical fitting, which reduces the calibration efficiency. In addition, the calibration methods based on feature points include: calculating the parameters of the rotary axis of the turntable by attaching circular mark points on the plane calibration plate; installing a laser transmitter on the rotary table, and using the laser to manufacture feature points to calculate the parameters of the rotary axis; Additional datum points to determine the axis of rotation. These calibration methods are implemented with the help of feature points, which simplifies the amount of calculation to a certain extent, but does not consider the different contributions of different position feature points to the accuracy of fitting the rotating axis, so the calibration accuracy needs to be improved.

发明内容SUMMARY OF THE INVENTION

针对现有技术的不足,本发明提供一种基于自适应距离加权的旋转轴标定方 法,以提高旋转轴标标定的精度。In view of the deficiencies of the prior art, the present invention provides a rotary axis calibration method based on adaptive distance weighting, so as to improve the calibration accuracy of the rotary axis.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种基于自适应距离加权的旋转轴标定方法,该方法包括如下步骤:A rotary axis calibration method based on adaptive distance weighting, the method comprises the following steps:

步骤1:建立相机坐标系Ov、标定板坐标系OB以及相机坐标系Ov和标定 板坐标系OB间转换关系,Step 1 : Establish the camera coordinate system Ov, the calibration board coordinate system OB, and the conversion relationship between the camera coordinate system Ov and the calibration board coordinate system OB ,

步骤2:将棋盘格标定板倾斜放置于旋转平台并使标定板位于相机视场内, 转动旋转平台并采集标定板图像,得到至少3个不同旋转位置上的所有棋盘格标 定板角点的标定板坐标系下的坐标,再利用相机坐标系和标定板坐标系间转换关 系,得到至少3个不同旋转位置上的所有棋盘格标定板角点的相机坐标系下坐标,Step 2: Place the checkerboard calibration plate inclined on the rotating platform and make the calibration plate in the camera's field of view, rotate the rotating platform and collect the image of the calibration plate to obtain the calibration of the corner points of all the checkerboard calibration plates in at least 3 different rotation positions The coordinates under the board coordinate system, and then use the conversion relationship between the camera coordinate system and the calibration board coordinate system to obtain the coordinates under the camera coordinate system of all checkerboard corners at least 3 different rotation positions to calibrate the board corners,

步骤3:选择坐标为各个角点对应的轨迹圆圆心坐标平均值的点(a,b,c),

Figure BDA0002440826280000021
(XQi,YQi,ZQi)为第i个角点 对应的轨迹圆圆心坐标,i=1,2….m表示角点序号,m为棋盘格标定板上的角点 总数量,再将点(a,b,c)作为旋转轴上的点,对随棋盘格标定板旋转的角点所形成 的轨迹圆圆心进行空间直线拟合并得到相机坐标下的旋转轴,最后,利用相机坐 标系和标定板坐标系间转换关系,对相机坐标下的旋转轴进行转换,完成旋转轴 标定,所述空间直线拟合采用以下方法:Step 3: Select the point (a, b, c) whose coordinates are the average of the coordinates of the center of the trajectory circle corresponding to each corner point,
Figure BDA0002440826280000021
(X Qi , Y Qi , Z Qi ) are the coordinates of the center of the trajectory circle corresponding to the i-th corner point, i=1,2....m represents the number of the corner points, m is the total number of corner points on the checkerboard calibration board, and then Taking the point (a, b, c) as the point on the rotation axis, the center of the trajectory circle formed by the corner points of the checkerboard calibration board is fitted with a space line and the rotation axis in the camera coordinates is obtained. Finally, use the camera The conversion relationship between the coordinate system and the calibration plate coordinate system is to convert the rotation axis under the camera coordinates to complete the rotation axis calibration. The spatial straight line fitting adopts the following method:

取各轨迹圆圆心到相机坐标下的待标定旋转轴距离的加权平方和最小的直 线L作为相机坐标下的旋转轴:

Figure BDA0002440826280000022
其中,
Figure BDA0002440826280000023
di 2=(XQi-a)2+(YQi-b)2+(ZQi-c)2-[u(XQi-a)+v(YQi-b)+w(ZQi-c)]2,di为第i个 角点轨迹圆圆心到待标定的旋转轴的距离,[u,v,w]为待标定的旋转轴的单位方向 向量,s.t.表示约束,min表示取最小值,αi为第i个角点轨迹圆圆心对应的加权 系数,i为角点序号,j=1,2….n表示标定板位置序号,n为标定板总位置数,lij为第i个角点在第j个旋转位置与第j+1个旋转位置之间的移动距离,p为大于1 的整数。Take the straight line L with the smallest weighted square sum of the distance from the center of each trajectory circle to the rotation axis to be calibrated in camera coordinates as the rotation axis in camera coordinates:
Figure BDA0002440826280000022
in,
Figure BDA0002440826280000023
d i 2 =(X Qi -a) 2 +(Y Qi -b) 2 +(Z Qi -c) 2 -[u(X Qi -a)+v(Y Qi -b)+w(Z Qi - c)] 2 , d i is the distance from the i-th corner point trajectory circle center to the rotation axis to be calibrated, [u, v, w] is the unit direction vector of the rotation axis to be calibrated, st means constraint, min means take The minimum value, α i is the weighting coefficient corresponding to the i-th corner point trajectory circle center, i is the corner point sequence number, j=1,2....n denotes the calibration plate position sequence number, n is the total number of calibration plate positions, l ij is The moving distance of the i-th corner point between the j-th rotation position and the j+1-th rotation position, where p is an integer greater than 1.

与现有技术相比,本发明具有下列有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明在进行旋转轴标定时,考虑到不同的角点对应的旋转轨迹圆心对旋转 轴拟合精度影响不同,提出基于各角点前后位置间移动距离设计加权系数,即:

Figure BDA0002440826280000031
αi为第i个角点轨迹圆圆心对应的加权系数,i为角点序 号,j=1,2….n表示标定板位置序号,n为标定板总位置数,lij为第i个角点在第 j个旋转位置与第j+1个旋转位置之间的距离,使得各角点轨迹圆心对应加权系 数实现自适应取值,从而保证对旋转轴拟合精度贡献越小的圆心,其加权系数越 小,而对旋转轴拟合精度贡献越大的圆心其加权系数越大,从而提高了旋转轴的 拟合精度。具体来说:When calibrating the rotation axis, the present invention proposes to design the weighting coefficient based on the moving distance between the front and rear positions of each corner point, considering that the center of the rotation track corresponding to different corner points has different effects on the fitting accuracy of the rotation axis, namely:
Figure BDA0002440826280000031
α i is the weighting coefficient corresponding to the i-th corner point trajectory circle center, i is the corner point sequence number, j=1, 2....n denotes the calibration plate position sequence number, n is the total number of calibration plate positions, and l ij is the i-th The distance between the j-th rotation position and the j+1-th rotation position of the corner point makes the weighting coefficient corresponding to the center of the trajectory of each corner point to achieve an adaptive value, so as to ensure that the center of the circle that contributes less to the fitting accuracy of the rotation axis, The smaller the weighting coefficient is, the larger the weighting coefficient is for the center of the circle that contributes more to the fitting accuracy of the rotating axis, thereby improving the fitting accuracy of the rotating axis. Specifically:

本发明在进行旋转轴标定时,考虑到不同位置角点的轨迹圆心对旋转轴的贡 献不同,基于角点前后位置间距离设计了加权系数,该系数的设计以第j个位置 标定板上所有角点与前一位置间的移动距离li,j的均值作为分界线,使得移动距 离小于该均值的角点对应的加权系数小于1,而大于该均值的角点对应的加权系 数大于1,另外进行p次方的计算可以进一步扩大不同角点权系数的差距,从而 减少误差较大的圆心对拟合旋转轴的贡献,增加误差较小的圆心对拟合旋转轴的 贡献。该设计方法根据角点前后位置移动距离大小实现加权系数的自适应取值, 从而保证误差较小的轨迹圆心对旋转轴有较大贡献,避免了传统方法默认各角点 轨迹圆心贡献相同所造成的误差,有效提高了旋转轴的标定精度。When calibrating the rotation axis, the present invention designs a weighting coefficient based on the distance between the front and rear positions of the corner point, taking into account the different contributions of the trajectory centers of the corner points at different positions to the rotation axis. The mean value of the moving distance l i,j between the corner point and the previous position is used as the dividing line, so that the weighting coefficient corresponding to the corner point whose moving distance is less than the mean value is less than 1, and the weighting coefficient corresponding to the corner point greater than the mean value is greater than 1, In addition, the calculation of the p-th power can further expand the difference between the weight coefficients of different corner points, thereby reducing the contribution of the circle center with larger error to the fitting rotation axis, and increasing the contribution of the circle center with smaller error to the fitting rotation axis. This design method realizes the adaptive value of the weighting coefficient according to the moving distance of the front and rear positions of the corner points, so as to ensure that the trajectory center with the smaller error has a greater contribution to the rotation axis, avoiding the traditional method that defaults to the same contribution of the trajectory center of each corner point. The error can effectively improve the calibration accuracy of the rotary axis.

附图说明Description of drawings

图1本发明的工作流程图。Fig. 1 is a working flow chart of the present invention.

图2相机坐标系下角点位置示意图。Figure 2 Schematic diagram of the position of the lower corner of the camera coordinate system.

图3旋转轴拟合流程图。Figure 3 Rotation axis fitting flow chart.

图4旋转轴标定装置示意图,其中1视觉支架、2工业相机、3转台、4棋 盘格标定板。Figure 4 is a schematic diagram of the rotation axis calibration device, in which 1 vision bracket, 2 industrial cameras, 3 turntables, and 4 checkerboard calibration boards.

图5坐标系转换关系示意图,其中圆为角点旋转轨迹,中间直线为拟合出 的的旋转轴,直线附近的点为角点轨迹圆心。Figure 5 is a schematic diagram of the transformation relationship of the coordinate system, wherein the circle is the rotation trajectory of the corner point, the middle straight line is the fitted rotation axis, and the point near the straight line is the center of the corner point trajectory.

图6旋转轴拟合结果图。Fig. 6 Rotation axis fitting result graph.

图7误差评价结果。Figure 7 Error evaluation results.

具体实施方式Detailed ways

一种基于自适应距离加权的旋转轴标定方法,包括如下步骤:A rotary axis calibration method based on adaptive distance weighting, comprising the following steps:

步骤1:建立相机坐标系Ov、标定板坐标系OB以及相机坐标系Ov和标定 板坐标系OB间转换关系,Step 1 : Establish the camera coordinate system Ov, the calibration board coordinate system OB, and the conversion relationship between the camera coordinate system Ov and the calibration board coordinate system OB ,

步骤2:将棋盘格标定板倾斜放置于旋转平台并使标定板位于相机视场内, 转动旋转平台并采集标定板图像,得到至少3个不同旋转位置上的所有棋盘格标 定板角点的标定板坐标系下的坐标,再利用相机坐标系和标定板坐标系间转换关 系,得到至少3个不同旋转位置上的所有棋盘格标定板角点的相机坐标系下坐标,Step 2: Place the checkerboard calibration plate inclined on the rotating platform and make the calibration plate in the camera's field of view, rotate the rotating platform and collect the image of the calibration plate to obtain the calibration of the corner points of all the checkerboard calibration plates in at least 3 different rotation positions The coordinates under the board coordinate system, and then use the conversion relationship between the camera coordinate system and the calibration board coordinate system to obtain the coordinates under the camera coordinate system of all checkerboard corners at least 3 different rotation positions to calibrate the board corners,

步骤3:选择坐标为各个角点对应的轨迹圆圆心坐标平均值的点(a,b,c),

Figure BDA0002440826280000041
(XQi,YQi,ZQi)为第i个角点 对应的轨迹圆圆心坐标,i=1,2….m表示角点序号,m为棋盘格标定板上的角点 总数量,再将点(a,b,c)作为旋转轴上的点,对随棋盘格标定板旋转的角点所形成 的轨迹圆圆心进行空间直线拟合并得到相机坐标下的旋转轴,最后,利用相机坐 标系和标定板坐标系间转换关系,对相机坐标下的旋转轴进行转换,完成旋转轴 标定,所述空间直线拟合采用以下方法:Step 3: Select the point (a, b, c) whose coordinates are the average of the coordinates of the center of the trajectory circle corresponding to each corner point,
Figure BDA0002440826280000041
(X Qi , Y Qi , Z Qi ) are the coordinates of the center of the trajectory circle corresponding to the i-th corner point, i=1,2....m represents the number of the corner points, m is the total number of corner points on the checkerboard calibration board, and then Taking the point (a, b, c) as the point on the rotation axis, the center of the trajectory circle formed by the corner points of the checkerboard calibration board is fitted with a space line and the rotation axis in the camera coordinates is obtained. Finally, use the camera The conversion relationship between the coordinate system and the calibration plate coordinate system is to convert the rotation axis under the camera coordinates to complete the rotation axis calibration. The spatial straight line fitting adopts the following method:

取各轨迹圆圆心到相机坐标下的待标定旋转轴距离的加权平方和最小的直 线L作为相机坐标下的旋转轴:

Figure BDA0002440826280000042
其中,
Figure BDA0002440826280000043
di 2=(XQi-a)2+(YQi-b)2+(ZQi-c)2-[u(XQi-a)+v(YQi-b)+w(ZQi-c)]2,di为第i个 角点轨迹圆圆心到待标定的旋转轴的距离,[u,v,w]为待标定的旋转轴的单位方向 向量,s.t.表示约束,min表示取最小值,αi为第i个角点轨迹圆圆心对应的加权 系数,i为角点序号,j=1,2….n表示标定板位置序号,n为标定板总位置数,lij为第i个角点在第j个旋转位置与第j+1个旋转位置之间的移动距离,p为大于1 的整数,本实施例可将p取值为7。在本实施例中,Take the straight line L with the smallest weighted square sum of the distance from the center of each trajectory circle to the rotation axis to be calibrated in camera coordinates as the rotation axis in camera coordinates:
Figure BDA0002440826280000042
in,
Figure BDA0002440826280000043
d i 2 =(X Qi -a) 2 +(Y Qi -b) 2 +(Z Qi -c) 2 -[u(X Qi -a)+v(Y Qi -b)+w(Z Qi - c)] 2 , d i is the distance from the i-th corner point trajectory circle center to the rotation axis to be calibrated, [u, v, w] is the unit direction vector of the rotation axis to be calibrated, st means constraint, min means take The minimum value, α i is the weighting coefficient corresponding to the i-th corner point trajectory circle center, i is the corner point sequence number, j=1,2....n denotes the calibration plate position sequence number, n is the total number of calibration plate positions, l ij is The moving distance of the i-th corner point between the j-th rotational position and the j+1-th rotational position, p is an integer greater than 1, and p may be set to be 7 in this embodiment. In this embodiment,

所述相机坐标系的原点设于相机的光心,其z轴穿过光心垂直于相机成像平 面,朝拍摄物体方向为正向,x轴穿过光心且垂直于z轴,位于成像平面水平方 向,面向物体水平向右为正方向,y轴过光心且垂直于x、z轴,面向物体向上 为正方向;所述标定板坐标系的原点设于标定板右下角的角点处,其z轴过该角 点且垂直于标定板平面,朝向相机方向为正方向,x轴过该角点且垂直于z轴, 位于标定板平面水平方向,面向标定板时向左为正方向,y轴过该角点垂直于x、 z轴,面向标定板时向上为正方向;所述相机坐标系Ov和标定板坐标系OB间转 换关系为[XV YV ZV]T=R[XB YB ZB]T+t,XB,YB,ZB为标定板上任一角点的标定板坐标系OB下的坐标,标定板坐标系OB下的坐标值ZB默认为0,XV,YV, ZV为所述标定板上任一角点的相机坐标系Ov下对应点的坐标值且所述对应点 (XV,YV,ZV)的坐标值由相机拍摄得到,利用标定板坐标系OB下任一角点(XB, YB,ZB)的坐标及相机坐标系Ov下所述任一角点的对应点(XV,YV,ZV)坐标, 计算得到外参矩阵R和t。The origin of the camera coordinate system is set at the optical center of the camera, the z-axis passes through the optical center and is perpendicular to the camera imaging plane, and the direction toward the photographed object is positive, and the x-axis passes through the optical center and is perpendicular to the z-axis, located in the imaging plane. The horizontal direction, facing the object horizontally to the right is the positive direction, the y-axis passes through the optical center and is perpendicular to the x and z axes, and facing the object upwards is the positive direction; the origin of the calibration board coordinate system is set at the lower right corner of the calibration board. , its z-axis passes through the corner point and is perpendicular to the plane of the calibration board, and the direction toward the camera is the positive direction; the x-axis passes through the corner point and is perpendicular to the z-axis, located in the horizontal direction of the calibration board plane, and the left direction is the positive direction when facing the calibration board , the y-axis is perpendicular to the x and z-axes through this corner point, and the upward direction is the positive direction when facing the calibration plate; the conversion relationship between the camera coordinate system Ov and the calibration plate coordinate system O B is [X V Y V Z V ] T = R[X B Y B Z B ] T +t, X B , Y B , Z B are the coordinates of any corner point on the calibration board under the calibration board coordinate system OB, and the coordinate value Z B under the calibration board coordinate system OB is the default is 0, X V , Y V , Z V are the coordinate values of the corresponding points in the camera coordinate system Ov of any corner point on the calibration board, and the coordinate values of the corresponding points (X V , Y V , Z V ) are determined by the camera Obtained by shooting, using the coordinates of any corner point (X B , Y B , Z B ) under the calibration board coordinate system O B and the corresponding point (X V , Y V , Z V ) of any corner point under the camera coordinate system Ov Coordinates, calculate the external parameter matrix R and t.

所述旋转平台包括视觉支架2和旋转平台3,在视觉支架2设有相机1,在 旋转平台3上摆放棋盘格标定板4且所述棋盘格标定板4位于相机视场内。The rotating platform includes a vision support 2 and a rotating platform 3, a camera 1 is provided on the vision support 2, a checkerboard calibration plate 4 is placed on the rotating platform 3, and the checkerboard calibration plate 4 is located in the camera field of view.

每转动4°~10°旋转平台并采集标定板图像,具体可为,每转动5°旋转平台 并采集标定板图像。Rotate the platform every 4°~10° and collect the image of the calibration plate, specifically, rotate the platform every 5° and collect the image of the calibration plate.

第i个角点在第j个旋转位置与第j+1个旋转位置之间的移动距离lij为: li,j=||Pi,j+1-Pi,j||,其中Pi,j为第j个位置标定板上的第i个角点,i=1,2….m表示角 点序号,m为角点总数量,角点序号从右向左从下向上成s型递增,j=1,2….n 表示标定板位置序号,n为标定板总位置数,||||表示求范数。The moving distance l ij of the i-th corner point between the j-th rotation position and the j+1-th rotation position is: l i,j =||P i,j+1 -P i,j ||, where P i,j is the i-th corner point on the j-th position calibration board, i=1,2....m represents the corner point number, m is the total number of corner points, and the corner point number is formed from right to left and bottom to top s-shaped increment, j=1,2….n represents the position number of the calibration board, n is the total number of positions of the calibration board, and |||| represents the norm.

将点(a,b,c)作为旋转轴上的点,其原因如下:设(x0,y0,z0)为直线L上一点:The point (a,b,c) is taken as a point on the axis of rotation for the following reasons: Let (x 0 , y 0 , z 0 ) be a point on the line L:

x0=a+δx x 0 =a+δx

y0=b+δy y 0 =b+ δy

z0=a+δz z 0 =a+δ z

将x0,y0,z0代入公式

Figure BDA0002440826280000061
中得:Substitute x 0 , y 0 , z 0 into the formula
Figure BDA0002440826280000061
Win:

Figure BDA0002440826280000062
Figure BDA0002440826280000062

其中:in:

f(u,v,w)=(1-u2)B11+(1-v2)B22+(1-w2)B33-2uvB12-2uwB13-2vwB23 f(u,v,w)=(1-u 2 )B 11 +(1-v 2 )B 22 +(1-w 2 )B 33 -2uvB 12 -2uwB 13 -2vwB 23

Figure BDA0002440826280000063
Figure BDA0002440826280000063

Figure BDA0002440826280000064
Figure BDA0002440826280000064

Figure BDA0002440826280000065
Figure BDA0002440826280000065

Figure BDA0002440826280000066
Figure BDA0002440826280000066

Figure BDA0002440826280000067
Figure BDA0002440826280000067

Figure BDA0002440826280000068
Figure BDA0002440826280000068

因此,对任意(u,v,w),均有:Therefore, for any (u,v,w), we have:

Figure BDA0002440826280000069
Figure BDA0002440826280000069

当δx=δy=δz=0时When δ xyz =0

Figure BDA00024408262800000610
Figure BDA00024408262800000610

Figure BDA00024408262800000611
Figure BDA00024408262800000611

Figure BDA00024408262800000612
Figure BDA00024408262800000612

此时,

Figure BDA00024408262800000613
可取最小值,即直线L通过点(a,b,c)。at this time,
Figure BDA00024408262800000613
Take the minimum value, that is, the straight line L passes through the point (a, b, c).

所述加权系数的设计思想为:以第j个位置标定板上所有角点与前一位置间 的相对移动距离li,j的均值作为分界线,使得移动距离小于该均值的角点对应的 加权系数小于1,而大于该均值的角点对应的加权系数大于1,这样,各角点轨 迹圆心对应加权系数实现自适应取值。取p为7次方的目的是进一步扩大不同角 点权系数的差距,从而减少误差较大的圆心对拟合旋转轴的贡献,增加误差较小 的圆心对拟合旋转轴的贡献。The design idea of the weighting coefficient is: take the average value of the relative moving distances l i,j between all the corner points on the jth position calibration board and the previous position as the dividing line, so that the moving distance is less than the average value of the corresponding corner points. The weighting coefficient is less than 1, and the weighting coefficient corresponding to the corner points greater than the average value is greater than 1, so that the weighting coefficient corresponding to the center of the trajectory of each corner point realizes an adaptive value. The purpose of taking p to the 7th power is to further expand the difference between the weight coefficients of different corner points, thereby reducing the contribution of the circle center with larger error to the fitting of the rotation axis, and increasing the contribution of the circle center with smaller error to the fitting of the rotation axis.

该设计可根据角点移动距离大小即圆心误差大小赋予角点轨迹圆心相应的 权重,实现了加权系数的自适应,从而保证误差越小的圆心对旋转轴拟合精度贡 献越大。The design can give the corresponding weight to the center of the corner trajectory according to the moving distance of the corner, that is, the error of the center of the circle.

上述di可以以下公式计算:

Figure BDA0002440826280000071
其中|| ||表示求范数,则,The above di can be calculated by the following formula:
Figure BDA0002440826280000071
Where || || represents the norm, then,

di 2=(XQi-a)2+(YQi-b)2+(ZQi-c)2-[u(XQi-a)+v(YQi-b)+w(ZQi-c)]2d i 2 =(X Qi -a) 2 +(Y Qi -b) 2 +(Z Qi -c) 2 -[u(X Qi -a)+v(Y Qi -b)+w(Z Qi - c)] 2 .

下面结合具体实例和对本发明的具体实施方法做描述。Below in conjunction with specific examples and the specific implementation method of the present invention will be described.

如图3所示,本发明的实验装置包括1视觉支架、2工业相机、3转台。视 觉支架上留有安装孔,相机通过螺栓与视觉支架固接。As shown in FIG. 3 , the experimental device of the present invention includes 1 vision stand, 2 industrial cameras, and 3 turntables. There are mounting holes on the vision bracket, and the camera is fixed to the vision bracket through bolts.

建立相机坐标系Ov、标定板坐标系OB,其中相机坐标系Ov是固定的, 标定板坐标系OB是随着转台的转动变化的。则转台旋转轴的确定可转化为旋转 轴在相机坐标系下的表示。 The camera coordinate system Ov and the calibration board coordinate system OB are established, wherein the camera coordinate system Ov is fixed, and the calibration board coordinate system OB changes with the rotation of the turntable. Then the determination of the rotation axis of the turntable can be transformed into the representation of the rotation axis in the camera coordinate system.

角点在标定板坐标系下的坐标已知,根据该转换关系,可以获得角点在相机 坐标系下的坐标。The coordinates of the corner points in the calibration plate coordinate system are known, and according to the conversion relationship, the coordinates of the corner points in the camera coordinate system can be obtained.

将所有角点坐标转换到相机坐标系下,后续过程均在相机坐标系下进行。设 角点轨迹圆所在平面方程为:Convert all corner coordinates to the camera coordinate system, and the subsequent processes are carried out in the camera coordinate system. Let the plane equation of the corner locus circle be:

Ax+By+Cz+D=0Ax+By+Cz+D=0

其中A,B,C分别表示该平面法向量的参数,可利用任意角点三个位置的坐 标求出。取同一角点的三个位置q1(x1,y1,z1),q2(x2,y2,z2),q3(x3,y3,z3),对向量

Figure RE-GDA0002509693210000072
和向量
Figure RE-GDA0002509693210000073
进行叉乘可获得该平面空间法向量,即Among them, A, B, and C respectively represent the parameters of the normal vector of the plane, which can be obtained by using the coordinates of the three positions of any corner point. Take three positions q 1 (x 1 , y 1 , z 1 ), q 2 (x 2 , y 2 , z 2 ), q 3 (x 3 , y 3 , z 3 ) of the same corner point, pair the vector
Figure RE-GDA0002509693210000072
and vector
Figure RE-GDA0002509693210000073
The plane space normal vector can be obtained by performing the cross product, that is,

Figure BDA0002440826280000074
Figure BDA0002440826280000074

其中N=[A,B,C],×表示叉乘。此时将任意角点坐标代入平面方程即可算得D的值。已知同一角点在轨迹圆上的不同位置到圆心距离均等于半径,且圆心与角点 在同一平面上,该关系满足方程:Where N=[A, B, C], × represents the cross product. At this time, the value of D can be calculated by substituting the coordinates of any corner point into the plane equation. It is known that the distance from different positions of the same corner point on the trajectory circle to the center of the circle is equal to the radius, and the center of the circle and the corner point are on the same plane, this relationship satisfies the equation:

||Pi,j-Qi||=r2 ||P i,j -Q i ||=r 2

AXQi+BYQi+CZQi+D=0AX Qi +BY Qi +CZ Qi +D=0

其中||||表示范数,点Pi,j(XP,YP,ZP)为第j个位置标定板上的第i个角点, Qi(XQi,YQi,ZQi)为第i个角点对应的轨迹圆圆心,i=1,2….m表示角点序号,m为角 点总数量,j=1,2….n表示标定板位置序号,n为标定板总位置数,r为轨迹圆半 径。取任意角点三个以上位置的坐标代入计算,即可求得该角点对应的旋转轨迹 圆圆心坐标。代入不同角点计算,最终可获得所有角点对应的旋转轨迹圆的圆心。Where |||| represents the norm, point P i,j (X P , Y P , Z P ) is the i-th corner point on the j-th position calibration board, Q i (X Qi , Y Qi , Z Qi ) ) is the center of the trajectory circle corresponding to the i-th corner point, i=1, 2....m represents the number of the corner points, m is the total number of corner points, j=1, 2....n represents the position number of the calibration plate, and n is the calibration plate The total number of positions of the board, and r is the radius of the track circle. By taking the coordinates of three or more positions of any corner point and substituting them into the calculation, the center coordinates of the rotation track circle corresponding to the corner point can be obtained. Substitute different corner points into the calculation, and finally obtain the center of the rotation trajectory circle corresponding to all the corner points.

测量开始前,调节视觉支架处于合适的位置和角度,保证相机具有合适的视 场;将标定板放置于3转台上合适位置,转台每转5゜采集相应标定图像;Before starting the measurement, adjust the vision stand to be at a suitable position and angle to ensure that the camera has a suitable field of view; place the calibration plate in a suitable position on the 3 turntable, and collect the corresponding calibration image every 5° of the turntable;

对相机进行内外参数标定,利用标定结果将角点坐标从标定板坐标系转换到 相机坐标系,转换关系示意图如图4;The internal and external parameters of the camera are calibrated, and the corner coordinates are converted from the calibration plate coordinate system to the camera coordinate system using the calibration results. The schematic diagram of the conversion relationship is shown in Figure 4;

计算角点旋转轨迹圆圆心,利用所有圆心拟合旋转轴所在直线方程,结果如 图5。Calculate the circle center of the rotation trajectory of the corner point, and use all the circle centers to fit the equation of the straight line where the rotation axis is located. The result is shown in Figure 5.

利用上述误差评价方法计算误差,普通最小二乘法和加权最小二乘法的误差 对比结果如图6。Using the above error evaluation method to calculate the error, the comparison results of the ordinary least squares method and the weighted least squares method are shown in Figure 6.

具体实例的实施结果证明,本发明提出方法有效减少了旋转轴标定误差,误 差总和减少2.52mm,约15.6%,因此减少本发明可以显著提高旋转轴标定精度。 本发明可以通过以下模型对误差进行评价,即:建立误差评价模型,评价旋转轴 标定精度。已知旋转后的任意角点Pi,j(j>1)相对初始位置角点Pi,1存在θ角度的 相对转动,结合拟合旋转轴的参数及θ角的值可得到相应的转换矩阵H,通过该 转换矩阵可以将旋转后的角点还原到初始位置。考虑到拟合旋转轴与实际旋转轴 存在误差,因此将旋转后的角点Pi,j还原到初始位置后,两者并不完全重合,而 是存在一定偏移,易知该偏移距离的大小可表示旋转轴标定误差大小。计算所有 位置标定板的第i个角点还原至初始位置后的偏移距离,取该角点所有位置对应 的偏移距离的均值Mi,Mi可表示如下:The implementation results of specific examples prove that the method proposed in the present invention effectively reduces the calibration error of the rotary axis, and the total error is reduced by 2.52 mm, about 15.6%. Therefore, the reduction of the present invention can significantly improve the calibration accuracy of the rotary axis. The present invention can evaluate the error through the following models, namely: establishing an error evaluation model to evaluate the calibration accuracy of the rotating shaft. It is known that the rotated arbitrary corner point P i,j (j>1) has a relative rotation of the angle θ relative to the initial position corner point P i, 1 , and the corresponding conversion can be obtained by combining the parameters of the fitting rotation axis and the value of the angle θ Matrix H, through which the rotated corners can be restored to their original positions. Considering that there is an error between the fitted rotation axis and the actual rotation axis, after restoring the rotated corner points P i,j to the initial position, the two do not completely coincide, but there is a certain offset, and it is easy to know the offset distance. The size of can indicate the size of the calibration error of the rotation axis. Calculate the offset distance of the i-th corner point of all position calibration boards after restoring to the initial position, and take the mean value M i of the offset distances corresponding to all positions of the corner point. M i can be expressed as follows:

Figure BDA0002440826280000081
Figure BDA0002440826280000081

Mi可用来表示每个角点对应的误差,进一步求所有角点对应Mi的总和S: Mi can be used to represent the error corresponding to each corner point, and further calculate the sum S of Mi corresponding to all corner points:

Figure BDA0002440826280000091
Figure BDA0002440826280000091

该评价方法可保证S值越小,旋转轴标定误差越小。则S可有效评价旋转轴 标定误差。This evaluation method can ensure that the smaller the S value, the smaller the calibration error of the rotating axis. Then S can effectively evaluate the calibration error of the rotary axis.

Claims (5)

1.一种基于自适应距离加权的旋转轴标定方法,其特征在于,包括如下步骤:1. a rotation axis calibration method based on adaptive distance weighting, is characterized in that, comprises the steps: 步骤1:建立相机坐标系Ov、标定板坐标系OB以及相机坐标系Ov和标定板坐标系OB间转换关系,Step 1 : Establish the camera coordinate system Ov, the calibration board coordinate system OB, and the conversion relationship between the camera coordinate system Ov and the calibration board coordinate system OB , 步骤2:将棋盘格标定板倾斜放置于旋转平台并使标定板位于相机视场内,转动旋转平台并采集标定板图像,得到至少3个不同旋转位置上的所有棋盘格标定板角点的标定板坐标系下的坐标,再利用相机坐标系和标定板坐标系间转换关系,得到至少3个不同旋转位置上的所有棋盘格标定板角点的相机坐标系下坐标,Step 2: Place the checkerboard calibration plate inclined on the rotating platform and make the calibration plate in the field of view of the camera, rotate the rotating platform and collect the image of the calibration plate, and obtain the calibration of all the corner points of the checkerboard calibration plate in at least 3 different rotation positions The coordinates under the board coordinate system, and then use the conversion relationship between the camera coordinate system and the calibration board coordinate system to obtain the coordinates under the camera coordinate system of all checkerboard corners at least 3 different rotation positions to calibrate the board corners, 步骤3:选择坐标为各个角点对应的轨迹圆圆心坐标平均值的点(a,b,c),
Figure FDA0002440826270000011
(XQi,YQi,ZQi)为第i个角点对应的轨迹圆圆心坐标,i=1,2….m表示角点序号,m为棋盘格标定板上的角点总数量,再将点(a,b,c)作为旋转轴上的点,对随棋盘格标定板旋转的角点所形成的轨迹圆圆心进行空间直线拟合并得到相机坐标下的旋转轴,最后,利用相机坐标系和标定板坐标系间转换关系,对相机坐标下的旋转轴进行转换,完成旋转轴标定,所述空间直线拟合采用以下方法:
Step 3: Select the point (a, b, c) whose coordinates are the average of the coordinates of the center of the trajectory circle corresponding to each corner point,
Figure FDA0002440826270000011
(X Qi , Y Qi , Z Qi ) are the coordinates of the center of the trajectory circle corresponding to the i-th corner point, i=1,2....m represents the number of the corner points, m is the total number of corner points on the checkerboard calibration board, and then Taking the point (a, b, c) as the point on the rotation axis, the center of the trajectory circle formed by the corner points of the checkerboard calibration board is fitted with a space line and the rotation axis in the camera coordinates is obtained. Finally, use the camera The conversion relationship between the coordinate system and the calibration plate coordinate system is to convert the rotation axis under the camera coordinates to complete the rotation axis calibration. The spatial straight line fitting adopts the following method:
取各轨迹圆圆心到相机坐标下的待标定旋转轴距离的加权平方和最小的直线L作为相机坐标下的旋转轴:
Figure FDA0002440826270000012
其中,
Figure FDA0002440826270000013
di 2=(XQi-a)2+(YQi-b)2+(ZQi-c)2-[u(XQi-a)+v(YQi-b)+w(ZQi-c)]2,di为第i个角点轨迹圆圆心到待标定的旋转轴的距离,[u,v,w]为待标定的旋转轴的单位方向向量,s.t.表示约束,min表示取最小值,αi为第i个角点轨迹圆圆心对应的加权系数,i为角点序号,j=1,2….n表示标定板位置序号,n为标定板总位置数,lij为第i个角点在第j个旋转位置与第j+1个旋转位置之间的移动距离,p为大于1的整数。
Take the straight line L with the smallest weighted square sum of the distance from the center of each trajectory circle to the rotation axis to be calibrated in camera coordinates as the rotation axis in camera coordinates:
Figure FDA0002440826270000012
in,
Figure FDA0002440826270000013
d i 2 =(X Qi -a) 2 +(Y Qi -b) 2 +(Z Qi -c) 2 -[u(X Qi -a)+v(Y Qi -b)+w(Z Qi - c)] 2 , d i is the distance from the i-th corner point trajectory circle center to the rotation axis to be calibrated, [u, v, w] is the unit direction vector of the rotation axis to be calibrated, st means constraint, min means take The minimum value, α i is the weighting coefficient corresponding to the i-th corner point trajectory circle center, i is the corner point sequence number, j=1,2....n denotes the calibration plate position sequence number, n is the total number of calibration plate positions, l ij is The moving distance of the i-th corner point between the j-th rotation position and the j+1-th rotation position, where p is an integer greater than 1.
2.根据权利要求1所述的基于自适应距离加权的旋转轴标定方法,其特征在于,所述相机坐标系的原点设于相机的光心,其z轴穿过光心垂直于相机成像平面,朝拍摄物体方向为正向,x轴穿过光心且垂直于z轴,位于成像平面水平方向,面向物体水平向右为正方向,y轴过光心且垂直于x、z轴,面向物体向上为正方向;所述标定板坐标系的原点设于标定板右下角的角点处,其z轴过该角点且垂直于标定板平面,朝向相机方向为正方向,x轴过该角点且垂直于z轴,位于标定板平面水平方向,面向标定板时向左为正方向,y轴过该角点垂直于x、z轴,面向标定板时向上为正方向;所述相机坐标系Ov和标定板坐标系OB间转换关系为[XVYV ZV]T=R[XB YB ZB]T+t,XB,YB,ZB为标定板上任一角点的标定板坐标系OB下的坐标,标定板坐标系OB下的坐标值ZB默认为0,XV,YV,ZV为所述标定板上任一角点的相机坐标系Ov下对应点的坐标值且所述对应点(XV,YV,ZV)的坐标值由相机拍摄得到,利用标定板坐标系OB下任一角点(XB,YB,ZB)的坐标及相机坐标系Ov下所述任一角点的对应点(XV,YV,ZV)坐标,计算得到外参矩阵R和t。2. The rotation axis calibration method based on adaptive distance weighting according to claim 1, wherein the origin of the camera coordinate system is set at the optical center of the camera, and its z-axis passes through the optical center and is perpendicular to the camera imaging plane , the direction toward the object is positive, the x-axis passes through the optical center and is perpendicular to the z-axis, is located in the horizontal direction of the imaging plane, faces the object horizontally to the right, and the y-axis passes through the optical center and is perpendicular to the x and z axes, facing the The upward direction of the object is the positive direction; the origin of the coordinate system of the calibration plate is set at the corner point of the lower right corner of the calibration plate, the z-axis passes through the corner point and is perpendicular to the plane of the calibration plate, the direction toward the camera is the positive direction, and the x-axis passes through the The corner point is perpendicular to the z-axis, and is located in the horizontal direction of the calibration plate plane. When facing the calibration plate, the left direction is the positive direction. The y-axis is perpendicular to the x and z axes when passing through the corner point. The conversion relationship between the coordinate system Ov and the calibration plate coordinate system O B is [X V Y V Z V ] T = R[X B Y B Z B ] T +t, X B , Y B , Z B are any corners of the calibration plate The coordinates of the point under the calibration board coordinate system OB, the coordinate value Z B under the calibration board coordinate system OB is 0 by default, and X V , Y V , and Z V are corresponding to the camera coordinate system Ov of any corner point on the calibration board. The coordinate value of the point and the coordinate value of the corresponding point (X V , Y V , Z V ) are captured by the camera, and the coordinates of any corner point (X B , Y B , Z B ) under the calibration board coordinate system OB are used. and the coordinates of the corresponding point (X V , Y V , Z V ) of any corner point in the camera coordinate system Ov, and the external parameter matrices R and t are obtained by calculation. 3.根据权利要求1所述的基于自适应距离加权的旋转轴标定方法,其特征在于,所述旋转平台包括视觉支架(2)和旋转平台(3),在视觉支架(2)设有相机(1),在旋转平台(3)上摆放棋盘格标定板(4)且所述棋盘格标定板(4)位于相机视场内。3. The rotary axis calibration method based on self-adaptive distance weighting according to claim 1, wherein the rotary platform comprises a vision support (2) and a rotating platform (3), and the vision support (2) is provided with a camera (1), a checkerboard calibration plate (4) is placed on the rotating platform (3), and the checkerboard calibration plate (4) is located in the field of view of the camera. 4.根据权利要求1所述的基于自适应距离加权的旋转轴标定方法,其特征在于,每转动4°~10°旋转平台并采集标定板图像。4 . The method for calibrating a rotation axis based on adaptive distance weighting according to claim 1 , wherein the platform is rotated every 4° to 10° and an image of the calibration plate is collected. 5 . 5.根据权利要求1所述的基于自适应距离加权的旋转轴标定方法,其特征在于,第i个角点在第j个旋转位置与第j+1个旋转位置之间的移动距离lij为:li,j=||Pi,j+1-Pi,j||,其中Pi,j为第j个位置标定板上的第i个角点,i=1,2….m表示角点序号,m为角点总数量,角点序号从右向左从下向上成s型递增,j=1,2….n表示标定板位置序号,n为标定板总位置数,||||表示求范数。5. The rotary axis calibration method based on self-adaptive distance weighting according to claim 1, is characterized in that, the moving distance l ij of the i th corner point between the j th rotational position and the j+1 th rotational position is: l i,j =||P i,j+1 -P i,j ||, where P i,j is the i-th corner point on the j-th position calibration board, i=1,2.... m represents the number of the corner points, m is the total number of corner points, the number of the corner points increases in an s-shape from right to left from bottom to top, j=1,2....n represents the position number of the calibration board, n is the total number of positions of the calibration board, |||| means to find the norm.
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