Disclosure of Invention
The invention aims to solve the technical problem of providing a dust-raising-prevention zinc impregnation furnace, and overcomes the problems.
The invention is realized by the following technical scheme.
The invention relates to a dust-raising-proof zinc impregnation furnace, which comprises a working box and a conveying cavity arranged in the working box, wherein a zinc impregnation cavity and an output cavity are arranged in the working box, a driving motor is arranged on the left wall of the conveying cavity, a driving shaft is arranged on the driving motor, a driving gear is arranged on the driving shaft, a rotatable conveying shaft, a first polishing shaft, a second polishing shaft, a first cleaning shaft and a second cleaning shaft are arranged in the conveying cavity, the conveying shaft penetrates through the working box from front to back, a conveying gear is arranged on the conveying shaft, the conveying gear is in meshing transmission with the driving gear, a first polishing ring and a second polishing ring are respectively arranged on the first polishing shaft and the second polishing shaft, a first cleaning brush and a second cleaning brush are respectively arranged on the first cleaning shaft and the second cleaning shaft, an input groove is arranged on the left wall of the working box, a metal plate is pushed in from the input groove, the rust marks are polished by the first polishing ring and the second polishing ring through transportation by the transportation shaft, and the first cleaning brush and the second cleaning brush clean rust powder for treatment;
a storage cavity is arranged in the working box, a net bag sliding groove is arranged in the storage cavity, a detachable net bag frame is arranged in the net bag sliding groove, a dust filter bag is arranged below the net bag frame, and a handle is arranged at the left end of the net bag frame and extends to the outer part of the left end of the working box;
a plate input bin gate is arranged between the transportation cavity and the zinc impregnation cavity, a heating wall is arranged in the zinc impregnation cavity, a rotatable roller shaft penetrating through the left wall of the zinc impregnation cavity is arranged in the zinc impregnation cavity, a roller is fixedly arranged at the right end of the roller shaft, holes are distributed on the roller shell, zinc powder in the roller can be uniformly sprinkled downwards, a transfer cavity is arranged on the right wall of the zinc impregnation cavity, a transfer motor is arranged in the transfer cavity, a transfer shaft is arranged on the transfer motor, a fixed plate is arranged on the right wall of the zinc impregnation cavity, a rotatable powder feeding shaft is arranged below the fixed plate, the powder feeding shaft is in transmission connection with the transfer shaft through a transfer belt pulley, a transfer groove is arranged in the zinc impregnation cavity, a spiral blade is arranged on the part of the powder feeding shaft extending downwards into the transfer groove, the lower ends of the powder feeding shaft and the spiral blade extend into the bottom of the spiral blade, the right end of the roller is connected with the top end of the transfer groove through a transfer groove;
the helical blade is provided with a plate rotating mechanism and a plate transferring mechanism.
Furthermore, a first belt pulley is arranged between the conveying shaft and the first polishing shaft in a transmission mode, a second belt pulley is arranged between the first polishing shaft and the second polishing shaft in a cross transmission mode, a third belt pulley is arranged between the first polishing shaft and the first cleaning shaft in a transmission mode, and a fourth belt pulley is arranged between the second polishing shaft and the second cleaning shaft in a transmission mode.
Further, panel input door including set up in the rotatable door-hinge of going up of zinc impregnation chamber right wall, lower door-hinge, it is equipped with door, lower door respectively to go up the door-hinge of storehouse, be equipped with on the door-hinge of lower storehouse, go up door, lower door about the left side of end with be equipped with door spring, lower door spring between the transport chamber right wall respectively.
Further, a driving bevel gear is arranged on the driving shaft, a shaft fixing rod is arranged on the top wall of the conveying cavity, a rotatable transmission shaft penetrating through the right wall of the conveying cavity and extending into the zinc impregnation cavity is arranged in the shaft fixing rod, a driven bevel gear meshed with the driving bevel gear is arranged at the left end of the transmission shaft, a driving gear is arranged on the part, extending to the zinc impregnation cavity, of the right end of the transmission shaft, a driven gear meshed with the driving gear is arranged on the drum shaft, an upper conveying shaft and a lower conveying shaft penetrating through the zinc impregnation cavity from front to back are arranged in the zinc impregnation cavity, an upper transfer ring and a lower transfer ring are respectively arranged on the conveying shaft and the lower conveying shaft, a fifth belt pulley is arranged in cross transmission between the transmission shaft and the upper conveying shaft, and a sixth belt pulley is arranged in cross transmission between the upper transfer ring.
Further, panel rotary mechanism including set up in the rotating electrical machines in the zinc impregnation chamber right wall, the rotating electrical machines left end is equipped with the rotation axis, the rotation axis left end is equipped with presss from both sides tight telescopic link, it is equipped with and presss from both sides tight dish to press from both sides tight telescopic link left end, it is equipped with the board axle to press from both sides tight dish longitudinal symmetry, be equipped with the clamp plate on the semi-axis, be equipped with the through-hole that link up from top to bottom on the clamp plate, the clamp plate lower extreme is equipped with the set-square, be equipped with on the set-square and press from both sides tight spout, be equipped with in pressing from both sides tight spout and press from both sides tight slider, be equipped with the.
Further, be equipped with flexible motor on the wall of the left side of zinc impregnation chamber, flexible motor right-hand member is equipped with the transfer telescopic link, it is equipped with the transfer board to transfer the telescopic link right-hand member, it is equipped with the transfer storehouse to transfer the board upper end, be equipped with the board groove in the transfer storehouse, transfer the storehouse with it is equipped with rotatable pivot to transfer the board right-hand member connection, be equipped with the motor groove on the transfer board, be equipped with the transfer flexible motor in the motor groove, be equipped with on the transfer flexible motor and transfer the telescopic link, be equipped with in the transfer storehouse and run through in the cross axle that shifts the storehouse, it connects.
Furthermore, a rotatable cleaning shaft connected to the right end of the rotating motor and extending to the right wall of the output cavity is arranged in the output cavity, gear boxes fixed to the top wall of the output cavity are symmetrically arranged in the output cavity in the left-right direction, a first bevel gear positioned on the cleaning shaft is arranged in each gear box, a fan shaft penetrating through the lower bottom surface of each gear box is arranged at the lower end of each gear box, a second bevel gear meshed with the first bevel gear is arranged at the upper end of each fan shaft and extending into the gear box, a fan is arranged on each fan shaft, fan gears are arranged at the bottom ends of the fan shafts, brush shafts are symmetrically arranged in the front and back of the fan gears, brushes are arranged on the brush shafts, brush gears meshed with the fan gears are arranged at the tops of the brush shafts, fixed walls are symmetrically arranged in the front and back of the output cavity, the plate clamping mechanism comprises a spring groove arranged on the output belt pulley, a clamping block is arranged in the spring groove, a clamping block spring is arranged between the clamping block and the spring groove, and an electrostatic dust collector is arranged on the bottom wall of the output cavity.
Furthermore, a chute is arranged between the zinc impregnation cavity and the output cavity, a rotatable first rotating shaft is arranged at the upper end of the chute, and a first baffle is arranged at the lower end of the first rotating shaft;
the right wall of the output cavity is provided with an output groove, the upper end of the output groove is provided with a rotatable second transfer shaft, and the lower end of the second transfer shaft is provided with a second baffle.
The invention has the beneficial effects that: during the metal sheet pushing equipment that will need processing, equipment can carry out the rust mark automatically and get rid of the cleaning processing with the metal sheet surface, makes zinc infiltration work more high-efficient through constantly unrestrained zinc powder and through upset metal sheet in equipment, and the metal sheet is handled through brush, fan etc. in equipment at last, sweeps unnecessary zinc powder in metal sheet surface and falls into the electrostatic precipitator and collect, prevents that the dust from getting into external damage workman's lung.
Detailed Description
The invention will now be described in detail with reference to fig. 1-6, wherein for ease of description the orientations described hereinafter are now defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
Referring to fig. 1-6, the dust-proof zincizing furnace comprises a working box 10 and a conveying cavity 11 arranged in the working box 10, wherein a zincizing cavity 119 and an output cavity 117 are arranged in the working box 10, a driving motor 12 is arranged on the left wall of the conveying cavity 11, a driving shaft 13 is arranged on the driving motor 12, a driving gear 15 is arranged on the driving shaft, a rotatable conveying shaft 17, a first polishing shaft 22, a second polishing shaft 30, a first cleaning shaft 34 and a second cleaning shaft 35 which penetrate through the working box 10 from front to back are arranged in the conveying cavity 11, a conveying gear 19 is arranged on the conveying shaft 17, the conveying gear 19 is in meshing transmission with the driving gear 15, a first polishing ring 23 and a second polishing ring 120 are respectively arranged on the first polishing shaft 22 and the second polishing shaft 30, and a first cleaning brush 36 and a second cleaning brush 35 are respectively arranged on the first cleaning shaft 34 and the second cleaning shaft 35, The left wall of the working box 10 is provided with an input groove 16, the metal plate 300 is pushed in from the input groove 16 and transported by the transport shaft 17, the rust marks are polished by the first polishing ring 23 and the second polishing ring 120, and the rust powder is cleaned by the first cleaning brush 36 and the second cleaning brush 37;
a storage cavity 28 is formed in the working box, a net bag sliding groove 26 is formed in the storage cavity 28, a detachable net bag frame 25 is arranged in the net bag sliding groove 26, a dust filter bag 27 is arranged below the net bag frame 25, and a handle 24 is arranged at the left end of the net bag frame 25 and extends to the outside of the left end of the working box 10;
a plate input bin door 100 is arranged between the transportation cavity 11 and the zinc impregnation cavity 119, a heating wall 63 is arranged in the zinc impregnation cavity 119, a rotatable roller shaft 38 penetrating through the left wall of the zinc impregnation cavity 119 is arranged in the zinc impregnation cavity 119, a roller 67 is fixedly arranged at the right end of the roller shaft 38, holes are distributed in the shell of the roller 67 to uniformly scatter zinc powder in the roller 67 downwards, a transfer cavity 72 is arranged on the right wall of the zinc impregnation cavity 119, a transfer motor 74 is arranged in the transfer cavity 72, a transfer shaft 73 is arranged on the transfer motor 74, a fixing plate 69 is arranged on the right wall of the zinc impregnation cavity 119, a rotatable powder feeding shaft 65 is arranged below the fixing plate 68, the powder feeding shaft 65 is in transmission connection with the transfer shaft 73 through a transfer belt pulley 71, a transfer groove 71 is arranged in the zinc impregnation cavity 119, and a spiral blade 66 is arranged at the part of the powder feeding shaft 65 extending downwards into the transfer groove 71, the powder feeding shaft 65 and the lower ends of the spiral blades 66 extend into the zinc powder 62 at the bottom of the spiral blades 66, and the right end of the roller 67 is connected with the top end of the transfer groove 71 through a transfer groove 68;
the spiral blade 66 is provided with a plate rotating mechanism 101 and a plate transferring mechanism 55.
Advantageously, a first belt pulley 18 is arranged between the conveying shaft 17 and the first polishing shaft 22 in a transmission manner, a second belt pulley 31 is arranged between the first polishing shaft 22 and the second polishing shaft 30 in a cross transmission manner, a third belt pulley 32 is arranged between the first polishing shaft 22 and the first cleaning shaft 34 in a transmission manner, and a fourth belt pulley 33 is arranged between the second polishing shaft 30 and the second cleaning shaft 35 in a transmission manner.
Beneficially, the plate material input door 100 includes an upper door shaft 47 and a lower door shaft 48 which are rotatably disposed on the right wall of the zinc impregnation cavity 119, the upper door shaft 47 and the lower door shaft 48 are respectively provided with an upper door 49 and a lower door 50, and an upper door spring 51 and a lower door spring 52 are respectively disposed between the left sides of the upper and lower ends of the upper door 49 and the lower door 50 and the right wall of the transportation cavity 11.
Beneficially, a driving bevel gear 14 is disposed on the driving shaft 13, a shaft fixing rod 29 is disposed on the top wall of the conveying cavity 11, a rotatable transmission shaft 21 extending into the zincizing cavity 119 through the right wall of the conveying cavity 11 is disposed in the shaft fixing rod 29, a driven bevel gear 20 engaged with the driving bevel gear 14 is disposed at the left end of the transmission shaft 21, a driving gear 40 is disposed at the inner portion of the zincizing cavity 119 extending from the right end of the transmission shaft 21, a driven gear 39 engaged with the driving gear 40 is disposed on the drum shaft 38, an upper conveying shaft 42 and a lower conveying shaft 45 extending into the zincizing cavity 119 from front to back are disposed in the zincizing cavity 119, an upper transfer ring 43 and a lower transfer ring 46 are disposed on the conveying shaft 42 and the lower conveying shaft 45, a fifth belt pulley 41 is disposed in a cross-transmission manner between the transmission shaft 21 and the upper conveying shaft 42, and the upper transfer, The sixth belt pulley 44 is arranged in a cross-drive manner between the lower transfer rings 46.
Beneficially, the plate rotating mechanism 101 includes a rotating motor 75 disposed in the right wall of the zinc impregnation cavity 119, the rotating motor 75 is provided with a rotating shaft 95 at the left end, a clamping telescopic rod 98 is provided at the left end of the rotating shaft 95, a clamping disc 99 is provided at the left end of the clamping telescopic rod 98, plate shafts 110 are symmetrically provided at the upper and lower ends of the clamping disc 99, a clamping plate 115 is provided on the half shaft 110, a through hole 116 is provided at the clamping plate 115, a triangular plate 114 is provided at the lower end of the clamping plate 115, a clamping chute 113 is provided on the triangular plate 114, a clamping slider 112 is provided in the clamping chute 113, a rotating disk 96 is provided on the rotating shaft 95, a clamping shaft 97 is symmetrically provided at the upper and lower ends of the rotating disk 96, a clamping rod 111 is provided on the clamping shaft 97.
Beneficially, a telescopic motor 53 is arranged on the left wall of the zinc impregnation cavity 119, a transfer telescopic rod 54 is arranged at the right end of the telescopic motor 53, a transfer plate 55 is arranged at the right end of the transfer telescopic rod 54, a transfer bin 60 is arranged at the upper end of the transfer plate 55, a plate groove 61 is arranged in the transfer bin 60, the transfer bin is connected with the right end of the transfer plate 55 and is provided with a rotatable rotating shaft 64, a motor groove 56 is arranged on the transfer plate 55, a transfer telescopic motor 57 is arranged in the motor groove 56, a transfer telescopic rod 59 is arranged on the transfer telescopic motor 57, a transverse shaft 58 penetrating through the transfer bin 60 is arranged in the transfer bin 60, and the transfer telescopic rod 59 is connected with the transverse shaft.
Beneficially, a rotatable cleaning shaft 76 connected to the right end of the rotating motor 75 and extending to the right wall of the output cavity 117 is arranged in the output cavity 117, gear boxes 77 fixed to the top wall of the output cavity 117 are symmetrically arranged in the output cavity 117 from left to right, a first bevel gear 78 positioned on the cleaning shaft 76 is arranged in the gear boxes 77, a fan shaft 80 penetrating through the lower bottom surface of the gear boxes 77 is arranged at the lower end of the gear boxes 77, a second bevel gear 79 meshed with the first bevel gear 78 is arranged at the upper end of the fan shaft 80 and extending to the inside of the gear boxes 77, a fan 81 is arranged on the fan shaft 80, a fan gear 82 is arranged at the bottom end of the fan shaft 80, brush shafts 84 are symmetrically arranged in the front and back direction of the fan gear 82, brushes 85 are arranged on the brush shafts, brush gears 83 meshed with the fan gear 82 are arranged at the top of the brush shafts 84, fixing walls 86 are, the plate clamping device is characterized in that a fixed ejector rod 87 is arranged on the fixed wall 86, a rotatable driving output shaft 88 and a rotatable driven output shaft 125 which penetrate through the output cavity 117 from front to back are arranged in the output cavity 117, an output motor 89 is arranged on the driving output shaft 88, the driving output shaft 88 and the driven output shaft 125 are in transmission connection through an output belt pulley 90, a plate clamping strip mechanism 103 is arranged on the output belt pulley 90, the plate clamping strip mechanism 103 comprises a spring groove 92 arranged on the output belt pulley 90, a clamping block 94 is arranged in the spring groove 92, a clamping block spring 93 is arranged between the clamping block 94 and the spring groove 92, and an electrostatic dust collector 91 is arranged on the bottom wall of the output cavity 117.
Beneficially, a chute 122 is arranged between the zincizing chamber 119 and the output chamber 117, a rotatable first rotating shaft 120 is arranged at the upper end of the chute 122, and a first baffle 121 is arranged at the lower end of the first rotating shaft 120;
an output groove 118 is formed in the right wall of the output cavity 117, a rotatable second transfer shaft 123 is arranged at the upper end of the output groove 118, and a second baffle 124 is arranged at the lower end of the second transfer shaft 123.
The working steps are as follows: pushing the metal plate 300 into the work box 10 from the input groove 16, driving the metal plate 300 to move rightwards by the transport shaft 17, polishing the surface of the metal plate 300 by the first polishing ring 23 and the second polishing ring 120, removing rust on the surface of the metal plate 300, cleaning rust powder by the first cleaning brush 36 and the second cleaning brush 37, leading the rust powder to fall into the dust filter bag 27, moving the metal plate 300 rightwards after the rust removal cleaning, and continuously moving and transferring rightwards by the upper transfer ring 43 and the lower transfer ring 46 through the plate input bin gate 100;
the right end of a metal plate 300 contacts with a clamping disc 99 to extrude a clamping telescopic rod 98, a clamping slide block 112 drives the left end of a clamping rod 111 to move towards the left end of a triangular plate 114, so that two clamping plates 115 are clamped, the clamping telescopic rod 98 continuously contracts rightwards, the metal plate 300 is separated from an upper transfer ring 43 and a lower transfer ring 46, an upper bin door spring 51 and a lower bin door spring 52 contract, a plate input bin door 100 is closed, a heating wall 63 is started to heat the temperature in a zinc infiltration cavity 119 to a specified temperature, a rotary motor 75 is started to drive the metal plate 300 to rotate through a rotating shaft 95, a powder feeding shaft 65 and a spiral blade 66 drive zinc powder 62 at the bottom of the zinc infiltration cavity 119 to be conveyed upwards to a rotating roller 67, and the zinc powder 62 uniformly falls downwards through holes in the surface of the roller 67 and permeates;
after the full reaction, the heating wall 63 stops heating, the rotating shaft 95 enables the metal plate 300 to be in a vertical state, the clamping telescopic rod 98 extends leftwards, the clamping plate 115 loosens the metal plate 300, the metal plate 300 falls into the plate groove 61 of the transfer bin 60, the transfer bin 60 drives the metal plate 300 to move rightwards, the left end of the transfer bin 60 is lifted, and the metal plate 300 enters the output cavity 117 through the chute 122;
the right lower end of the metal plate 300 props against the fixture block 94, the fixture block 94 at the left end drives the metal plate 300 to move rightwards on the output belt pulley 90 after the left end falls down, the fixed ejector rods 87 at the left end and the right end fix the metal plate 300 in a vertical state, the metal plate 300 sweeps redundant zinc powder on the surface through the brush 85 in the output bin 117, and the fan 81 blows dust into the electrostatic dust collector 91;
after the metal plate 300 is processed, the metal plate is pushed out through the output slot 118, and workers take away the processed finished product;
when the dust filter bag 27 contains too much metal rust, the dust filter bag 27 is taken out by the handle 24 and cleaned.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.