CN111484055A - Decomposition crystallization auxiliary agent used in alumina production process - Google Patents

Decomposition crystallization auxiliary agent used in alumina production process Download PDF

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Publication number
CN111484055A
CN111484055A CN201910086950.3A CN201910086950A CN111484055A CN 111484055 A CN111484055 A CN 111484055A CN 201910086950 A CN201910086950 A CN 201910086950A CN 111484055 A CN111484055 A CN 111484055A
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decomposition
alumina
auxiliary agent
production process
organic compounds
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娄世彬
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • C01F7/144Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by precipitation due to cooling, e.g. as part of the Bayer process
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • C01F7/144Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by precipitation due to cooling, e.g. as part of the Bayer process
    • C01F7/145Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by precipitation due to cooling, e.g. as part of the Bayer process characterised by the use of a crystal growth modifying agent other than aluminium hydroxide seed

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The invention belongs to the technical field of chemical industry, and particularly discloses a decomposition crystallization auxiliary agent CGM (CGM) used in an alumina production process, which is a composition formed by combining one, two or three of hydroxyl organic compounds, amine organic compounds and carboxyl organic compounds, wherein the mass content of active ingredients of the hydroxyl organic compounds except water is 2-60%, and the addition amount of the decomposition crystallization auxiliary agent in a sodium aluminate solution (refined solution) is 3-100 ppm (namely 3-100 ml/m)3-semen); the sodium aluminate solution has the advantages of water solubility, alkali solubility, good dispersibility, small dosage, capability of improving the decomposition rate of the sodium aluminate solution when being used for decomposing the sodium aluminate solution, obvious coarsening of the granularity of a decomposition product and high strength of calcined alumina.

Description

Decomposition crystallization auxiliary agent used in alumina production process
Technical Field
The invention relates to a decomposition crystallization auxiliary agent used in an alumina production process, and belongs to the technical field of new materials.
Background
The alumina factory in China uses diaspore as raw material, a Bayer process is adopted to produce sandy alumina by using a high-concentration sodium aluminate solution, the crystal seed decomposition of the sodium aluminate solution is one of the main processes for producing alumina by the Bayer process and is also a key process for realizing the sandy alumina, factors influencing the decomposition process are many, the influence of the factors is multifaceted and complicated, and the conditions controlling the decomposition process have great influence on the yield and the product quality due to different conditions. Foreign aluminum factories have a lot of experience in transforming powdery aluminum oxide into sandy aluminum oxide, and people should use the experience for reference, but the practical situation of China must be combined. The upgrading, production increasing and efficiency increasing have become the main research direction in the production of alumina at present.
No matter the national enterprise or the civil enterprise basically adopts a decomposition mode of the Guangxi branch company of the medium aluminum, namely a one-stage alumina production technology with high solid content, high concentration and medium temperature, part of imported ore alumina enterprises only have slightly low concentration, the decomposition rate is 46-53%, the semen yield is 75-95 kg/m3, the product quality, especially the granularity index is greatly different, and some alumina enterprises are far away from the sandy alumina index. The preparation of products with coarse granularity, high strength and good fluidity often contradicts with the decomposition conditions for improving the decomposition rate, and the preparation method is related to the technical control level and does not find a key control technology. In the last century, China is basically powdered and intermediate alumina, which is determined by the representative value of metallurgical-grade alumina of the International standards Association, the international level standard of metallurgical-grade alumina, the requirement of the Ministry of science and technology of the state on alumina indexes, and the indexes of powdered alumina and intermediate and powdered alumina.
At present, a lot of manufacturers add imported or domestic crystallization aids in the decomposition process, so that a good effect is achieved. The method is characterized in that a certain company in Guangxi province of the aluminum industry in China firstly uses foreign crystallization additives and combines with the adjustment of matched process parameters to produce the sandy alumina with stable relative quality, and a certain company in Henan adopts the crystallization additives of one domestic manufacturer 10 years ago, so that the granularity and the strength of the product are greatly improved, and the decomposition rate is only reduced to some extent. The crystallization aids are mainly used for matching with temperature parameters, changing nucleation frequency, improving the relative balance and stability of system particle size, inhibiting the precipitation of oxalate and improving the strength of roasted alumina, but have small influence on the decomposition yield. These crystallization aids are essentially oily organic substances, and have poor water solubility and poor dispersibility. In the past years, an assistant for improving the decomposition rate is developed in colleges and universities, the improvement amount is only about 0.5 percent through semi-industrial tests, the assistant is easily covered by production fluctuation, the effect is not obvious, and the assistant is not popularized and applied.
Research shows that the existing decomposition crystallization aids in the market are oily or emulsified substances, the water solubility or alkali solubility of the existing decomposition crystallization aids is not good, the dispersibility of the existing decomposition crystallization aids is not good, and certain defects particularly in the aspects of improving the particle size and increasing the decomposition rate exist.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a decomposition crystallization auxiliary agent used in the alumina production process by adopting a water-soluble mixture instead of the existing oily or emulsified substances in the markets at home and abroad for the first time, and can effectively solve the problems of long and coarse granularity and high decomposition rate in the decomposition process of a sodium aluminate solution.
In order to solve the above problems, the present invention provides the following technical solutions:
a decomposition crystallization auxiliary agent used in the production process of alumina is characterized in that: the crystallization auxiliary agent is a composition formed by combining one or three of hydroxyl, amine and carboxyl organic compounds, wherein the mass content of the organic compounds except water in the effective components is 2% -60%.
The decomposition crystallization auxiliary agent used in the production process of the alumina is characterized in that: the crystallization aid can be dissolved with water in any proportion. .
The decomposition crystallization auxiliary agent used in the production process of the alumina is characterized in that: hydroxyl group(s): amine groups: carboxyl groups: 1:1: 1-2: 3: 4. .
A decomposition crystallization aid for use in an alumina production process according to any one of the above, characterized in that: the addition amount of the decomposition crystallization auxiliary agent in the sodium aluminate solution (refined solution) is 3-100 ppm (namely 3-100 ml/m)3-semen).
The seed decomposition process of sodium aluminate solution is an important process of Bayer process. It is characterized by that in the sodium aluminate solution an AI (OH) is added3Crystal seed, cooling and stirring to make Al in the solution2O3With Al (OH)3The crystal is precipitated on the surface of the seed crystal. The seed precipitation process is the most time-consuming process (generally 45-72 hours) in Bayer process production, and generally does not exceed 55%. Due to many factors influencing decomposition, such as temperature, molecular ratio, seed granularity, caustic alkali concentration and the like, the seed precipitation process becomes a bottleneck for the development of the industrial production technology of the alumina. Therefore, finding a simple-to-operate, economically feasible way to strengthen the seed separation process becomes a difficult problem for alumina workers. The surfactant has many important functions in the bayer process, such as improving the crystal structure of aluminum hydroxide crystals, increasing the decomposition rate, coarsening crystal grains, and the like, due to the properties of interfacial adsorption, alignment, micelle formation, and the like, and thus, surface tension reduction. The solution to this problem has been developed in a breakthrough by the use of additives, especially surfactants.
The action mechanism of the crystallization auxiliary agent on the seed precipitation process is mainly embodied in the following aspects:
(1) promoting Al (OH)3Agglomeration of fine particles;
(2) eliminating the influence of organic matters;
(3) the decomposition rate is improved;
(4) reduce the sodium content of the product and improve the strength of the alumina product.
Detailed Description
The following description is provided to illustrate the embodiments of the present invention, and it should be understood that the embodiments described herein are only for the purpose of illustrating and explaining the present invention, and are not intended to limit the present invention.
Example 1
CGM formulation (JT 1) example 1: 5 percent of hydroxyl group and 30 percent of amino group.
The decomposition comparison test is carried out by adopting factory materials, the decomposition parameters and the test results are shown in tables 1 and 2, wherein JT1 and JT2 are used as the patent decomposition crystallization auxiliary agent.
TABLE 1 test conditions
T t SC(g/L) CGM-ATA(ppm) seed solution
Semen 61~48℃ 45h 700 0 Industrial process Industrial process
T1 61~48℃ 45h 700 Q1:20 Industrial process Industrial process
JT1 61~48℃ 45h 700 Q2:20 Industrial process Industrial process
JT2 61~48℃ 45h 700 Q3:20 Industrial process Industrial process
Foreign 1 61~48℃ 45h 700 Q4:20 Industrial process Industrial process
Foreign 2 61~48℃ 45h 700 Q5:20 Industrial process Industrial process
Domestic 1 61~48℃ 45h 700 Q6:20 Industrial process Industrial process
Domestic 2 61~48℃ 45h 700 Q7:20 Industrial process Industrial process
The additive has good water-soluble alkali solubility, the additives at home and abroad are insoluble in water, one contrast sample at home and abroad has poor alkali solubility, the other one is emulsified by alkali dissolution, and two types at home have good alkali solubility, but are not superior to the products used by the additive.
TABLE 2 product results
η △η -10μ -20μ -45μ D10 D50 D90 SiO2 Fe2O3 Na2O
TS Seed crystal 0.10 1.06 5.95 50.860 88.648 147.522 0.26
TMS Staged seed crystal 0.13 1.33 9.20 46.140 87.531 151.335 0.27
T1 54.43 0 0 0.79 6.75 50.189 93.889 161.495 0.33
JT1 55.00 2.41 0 0.77 6.65 50.367 94.000 161.363 0.32
JT2 55.46 3.46 0 0.66 6.69 50.292 94.153 161.903 0.32
Foreign 1 53.70 0.15 0.08 0.78 7.89 48.106 90.412 156.552 0.29
Foreign 2 53.40 -0.15 0.10 0.75 6.50 50.372 92.847 159.156 0.29
Domestic 1 54.14 0.59 0.08 0.85 7.61 48.601 91.456 157.168 0.30
Domestic 2 54.29 0.74 0.19 1.01 9.26 46.046 88.419 154.994 0.30
In the aspect of decomposition rate, the auxiliary agent of the invention is superior to the auxiliary agents at home and abroad, and the decomposition rate is respectively improved by 2.41 percent and 3.46 percent. In the aspect of product granularity, JT1 and JT2 are superior to blank and home and abroad auxiliaries, D50 is the largest, and fine particles are the smallest. The seed standing time of the test is too long, and the activity is influenced. In consideration of the yield, the auxiliary agent has better effect.
Example 2
CGM formulation (JT 2) example 2: 25% of hydroxyl group, 10% of amino group and 30% of S% of carboxyl group.
The auxiliary agent is tried in a certain factory, the addition amount is 5-20 ppm, the flat disk AH enters a roasting furnace and is roasted into alumina, collision and dehydration are carried out to generate crushing, the average particle size of minus 45 μm in 11 months is increased by 7.84%, the average particle size of 1-14 days in 12 months is increased by 10.99%, the average particle size of 15-22 days in 12 months is increased by 5.20%, the crushing of the particles in 11 months is not too high due to the fact that the particle size is thick, and the crushed fragments are still larger than minus 45 μm, which shows that after CGM is added, AH mixed with No. 1 line and No. 2 line is roasted into alumina AO, the strength of the AO is increased, the AO is related to a precursor AH which generates an agglomerated structure in a large amount, and if the. Indicating that the CGM has great contribution rate to increasing the material strength.
TABLE 1 increase of-45 μm after calcination of alumina in a calciner to flat disk AH
Flat plate AH-45 μm% Roasted AO-45 μm% △-45μm% Remarks for note
12 months and 1-14 days 16.92 27.91 10.99 Without using JT2 according to the invention, another auxiliary agent is used
12 months and 15-22 days 18.77 23.97 5.20 Mixing another assistant with JT2, and calcining AH after several days
12 month and 28 days 18.77% 20.17% 1.40% Independent roasting of JT2 used plant productsConversion calculation
Example 3
CGM formulation example 3: hydroxyl group content 70%, amino group content 3%, and carboxylic acid 10%.
The CGM of the invention is tried in a decomposition system of an alumina factory, the CGM is 10:00 at 31 days in 12 months, the addition amount is 20ppm, and from the initial result, the granularity and the decomposition rate are obviously improved, thereby providing a basis for the next slurry addition, which is shown in the following table.
TABLE 2 decomposition rates before and after addition of CGM of the present invention and changes in system particle size
AH-45μm% Median diameter D50 The decomposition rate is η% Remarks for note
12 month and 28 days 17.62 68.74 50.88
12 month and 29 days 17.64 67.99 50.26
12 month and 30 days 17.63 68.15 49.12
Mean value of 17.63 68.29 50.09
12 month and 31 days 15.75 72,21 50.26
1 month and 1 day 16.84 69.45 51.91
1 month and 2 days 16.57 69.94 51.81
Mean value of 16.39 70.53 51.33
△ before and after addition -1.24 2.24 1.24
Example 4
CGM formulation example 4: 15% of hydroxyl, 30% of amino and 15% of carboxylic acid.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. A decomposition crystallization auxiliary agent used in the production process of alumina is characterized in that: the crystallization auxiliary agent is a composition formed by combining one, two or three of hydroxyl, amine and carboxyl organic compounds, wherein the mass content of the organic compounds except water in the effective components is 2-60%.
2. A decomposition crystallization aid for use in an alumina production process according to claim 1, wherein: the crystallization aid can be dissolved with water in any proportion.
3. A decomposition crystallization aid for use in an alumina production process according to claim 1, characterized by a hydroxyl group: amine groups: carboxyl group =1:1:1 to 2: 3: 4.
4. A decomposition crystallization aid for use in an alumina production process according to any one of claims 1 to 3, characterized in that: the addition amount of the decomposition crystallization auxiliary agent in the sodium aluminate solution (refined solution) is 3-100 ppm (namely 3-100 ml/m)3-semen).
CN201910086950.3A 2019-01-29 2019-01-29 Decomposition crystallization auxiliary agent used in alumina production process Pending CN111484055A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113845784A (en) * 2021-09-22 2021-12-28 山东银箭金属颜料有限公司 Preparation method of ultraviolet-proof polymer-coated nano aluminum oxide pigment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4036931A (en) * 1976-06-25 1977-07-19 Kaiser Aluminum & Chemical Corporation Bayer process production of alumina
AU6660486A (en) * 1985-12-17 1987-06-18 Aluminium Pechiney Process for the production at a high level of productivity of aluminium trihydroxide in a high state of purity and with a median diameter of less than 4 micrometres, which is regulated as required
CN1911808A (en) * 2006-09-14 2007-02-14 中国铝业股份有限公司 Method for decomposing ultrahigh concentration sodium aluminate solution
CN101654270A (en) * 2009-09-10 2010-02-24 沈阳工业大学 Method for eliminating periodic thinning of granularity of seed product
CN104817100A (en) * 2015-04-15 2015-08-05 中南大学 Method for preparing sand-shaped aluminum oxide
CN105668598A (en) * 2016-01-19 2016-06-15 中国铝业股份有限公司 Method for removing sodium oxalate during aluminum oxide production process
CN108002415A (en) * 2017-12-06 2018-05-08 中国铝业股份有限公司 The processing method of the crystal of sodium oxalate is removed in aluminum oxide production process

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4036931A (en) * 1976-06-25 1977-07-19 Kaiser Aluminum & Chemical Corporation Bayer process production of alumina
AU6660486A (en) * 1985-12-17 1987-06-18 Aluminium Pechiney Process for the production at a high level of productivity of aluminium trihydroxide in a high state of purity and with a median diameter of less than 4 micrometres, which is regulated as required
CN1911808A (en) * 2006-09-14 2007-02-14 中国铝业股份有限公司 Method for decomposing ultrahigh concentration sodium aluminate solution
CN101654270A (en) * 2009-09-10 2010-02-24 沈阳工业大学 Method for eliminating periodic thinning of granularity of seed product
CN104817100A (en) * 2015-04-15 2015-08-05 中南大学 Method for preparing sand-shaped aluminum oxide
CN105668598A (en) * 2016-01-19 2016-06-15 中国铝业股份有限公司 Method for removing sodium oxalate during aluminum oxide production process
CN108002415A (en) * 2017-12-06 2018-05-08 中国铝业股份有限公司 The processing method of the crystal of sodium oxalate is removed in aluminum oxide production process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113845784A (en) * 2021-09-22 2021-12-28 山东银箭金属颜料有限公司 Preparation method of ultraviolet-proof polymer-coated nano aluminum oxide pigment

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