CN111478231A - Submarine cable synchronous laying device and method - Google Patents
Submarine cable synchronous laying device and method Download PDFInfo
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- CN111478231A CN111478231A CN202010324198.4A CN202010324198A CN111478231A CN 111478231 A CN111478231 A CN 111478231A CN 202010324198 A CN202010324198 A CN 202010324198A CN 111478231 A CN111478231 A CN 111478231A
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- submarine
- guide wheel
- laying
- submarine cable
- cables
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
- H02G1/10—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle in or under water
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Abstract
The synchronous laying device and method for the submarine cables are used for laying a plurality of submarine cables simultaneously and comprise a turntable assembly, a binding machine, a traction machine and a laying assembly, wherein the turntable assembly comprises a plurality of turntables, the axis connecting line of the turntables is triangular, the synchronous laying device for the submarine cables further comprises a guide wheel frame, the guide wheel frame comprises a base, a supporting guide wheel and a limiting guide wheel, the base is arranged between the turntable assembly and the binding machine, the supporting guide wheel is parallelly installed on the base, the limiting guide wheel is installed on two sides of the base, and the traction machine and the laying assembly are installed at the end portion of the binding machine and used for traction and laying of the submarine cables. The synchronous laying device and method for the submarine cables can achieve one-time laying of the plurality of submarine cables.
Description
Technical Field
The application relates to the technical field of submarine cable engineering, in particular to a submarine cable synchronous laying device and method.
Background
The submarine cable has important practical significance and market value as one of main equipment in the field of ocean power transmission, the main cost investment of submarine cable line construction comprises two aspects of submarine cable body and submarine cable construction, the construction of the submarine cable needs to depend on a professional construction ship, and the construction period directly determines the construction cost. Along with the increase of submarine cable transmission capacity demand, more and more projects choose the parallelly connected mode of many submarine cables for use and build, just need the submarine cable construction ship to carry out reciprocal construction many times along same circuit this moment, directly cause construction cycle and construction cost's increase. The main mode for solving the problem of multiple construction of the submarine cable in the prior art is to carry out reciprocating construction on the same construction ship and finish the transportation and laying of a plurality of submarine cables on the same line one by one, so that the construction period is prolonged; under the condition that the construction period is urgent, a plurality of ships are commandeered and regulated by the project to be respectively responsible for transportation and construction, and the construction cost is directly increased due to the increase of the ship investment.
Disclosure of Invention
In view of the above, it is desirable to provide a submarine cable synchronous laying device and method capable of implementing one-time laying of a plurality of submarine cables.
The utility model provides a synchronous laying device of sea cable for lay many sea cables simultaneously, including carousel subassembly, strapper, tractor and laying the subassembly, the carousel subassembly includes a plurality of carousels, the axle center line of carousel is triangle-shaped, synchronous laying device of sea cable still includes the guide pulley frame, the guide pulley frame includes base, supporting guide wheel and spacing guide pulley, the base sets up the carousel subassembly reaches between the strapper, supporting guide wheel parallel mount in on the base, spacing guide pulley install in the base both sides, tractor and laying the subassembly install in the strapper tip is used for drawing and laying the sea cable.
In some embodiments of the present application, the supporting guide wheels include a plurality of first supporting guide wheels and a plurality of second supporting guide wheels spaced apart from the first supporting guide wheels, and a conveying surface formed by the plurality of second supporting guide wheels and a conveying surface formed by the plurality of first supporting guide wheels are parallel to each other and no longer on the same plane.
In some embodiments of the present application, the distance between the opposing idler rollers decreases gradually along the conveying direction.
In some embodiments of the present application, the turntable includes a rotation shaft, a chassis, an inner cylinder and an outer cylinder, the rotation shaft is disposed at a center of the chassis, and the inner cylinder and the outer cylinder are coaxially disposed on the chassis with the rotation shaft as an axis.
In some embodiments of the present application, the inner cylinder diameter is at least 20 times greater than the outer diameter of the sea cable to be laid.
In some embodiments of the present application, the inner cylinder and the outer cylinder are far away from one end of the chassis and are provided with a plurality of locking holes, and the locking holes corresponding to the inner cylinder and the outer cylinder are provided with bolt-type stop bars so as to increase the height of the inner cylinder and the outer cylinder.
In some embodiments of the present application, the turntable further includes a limit bracket, the limit bracket is installed at the end of the rotating shaft, and the submarine cable enters or extends out of the turntable along the length direction of the limit bracket.
In some embodiments of the application, when three turntables convey the submarine cable to the guide wheel frame simultaneously, an included angle of a straight line where the adjacent limiting brackets are located is 45 °.
In some embodiments of the application, when the two rotating discs convey the submarine cable to the guide wheel frame, an included angle between a straight line where the corresponding limiting bracket is located and a straight line where the conveying direction of the guide wheel frame is located is 60 °.
An embodiment of the present application further provides a method for synchronously laying a submarine cable, where the device for synchronously laying a submarine cable is applied, and the method includes:
respectively fixing the ends of the submarine cables on the turntable by using traction heads, sequentially passing a traction rope through a guide wheel frame, a binding machine, a traction machine and a laying assembly, and laying the traction rope to a landing point or a connection point according to a preset submarine cable laying route;
adjusting the limiting bracket to enable the angles of the two adjacent submarine cables entering the guide wheel frame to be equal;
starting the turntable to enable the turntable to synchronously rotate at the same angular speed, starting traction at the same time, and pulling the submarine cable outwards from the inside of the turntable through a traction rope;
the submarine cables on the two turntables close to the guide wheel frame enter the guide wheel frame through the first supporting guide wheel, the submarine cables on the turntables far away from the guide wheel frame enter the guide wheel frame through the second supporting guide wheel, and meanwhile, the distance between the limiting guide wheels is adjusted to be gradually reduced along the conveying direction, so that the two submarine cables on the first supporting guide wheel are tightly attached to the limiting guide wheels at the tail ends, the submarine cables on the second supporting guide wheels fall on the two submarine cables on the first supporting guide wheels, and the three submarine cables enter the binding machine;
the strapping machine rotationally straps the three sea cables by a strapping tape, and the three bundled sea cables enter the traction machine;
and the traction machine conveys the three bundled submarine cables to the laying assembly to synchronously lay the three submarine cables.
In the synchronous laying device and method for the submarine cables, the plurality of submarine cables on the turntable assembly are tightly pressed through the guide wheel frame and then sequentially pass through the binding machine, the tractor and the laying assembly, so that the plurality of submarine cables can be laid at one time.
Drawings
Fig. 1 is a schematic structural diagram of a submarine cable synchronous laying device according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a turntable according to an embodiment of the present application.
Fig. 3 is a top view of a turntable in an embodiment of the present application.
Fig. 4 is a side view of a wheel frame in an embodiment of the present application.
Fig. 5 is a top view of a wheel frame according to an embodiment of the present application.
Figure 6 is a side view of a laying assembly in an embodiment of the present application.
Figure 7 is a top view of a laying assembly in an embodiment of the present application.
Fig. 8 is a schematic flow chart of a synchronous submarine cable laying method according to an embodiment of the present application.
Fig. 9 is a schematic structural diagram of a twisting assembly in an embodiment of the present application.
Fig. 10 is a schematic structural diagram of a carrier tray according to an embodiment of the present application.
Description of the main elements
The following detailed description will further illustrate the present application in conjunction with the above-described figures.
Detailed Description
In order that the above objects, features and advantages of the embodiments of the present application can be more clearly understood, a detailed description of the present application will be given below with reference to the accompanying drawings and detailed description. In addition, the features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of embodiments of the application, which are part of the disclosure and not all of the disclosure. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without any creative effort belong to the disclosed scope of the embodiments in the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiments of this application belong. The terminology used in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the embodiments of the present application.
The embodiment of the application provides a synchronous laying device of submarine cable for lay many submarine cables simultaneously, including carousel subassembly, strapper, tractor and laying the subassembly, the carousel subassembly includes a plurality of carousels, the axle center line of carousel is triangle-shaped, synchronous laying device of submarine cable still includes the guide pulley frame, the guide pulley frame includes base, support guide pulley and spacing guide pulley, the base sets up carousel subassembly reaches between the strapper, support guide pulley parallel mount in on the base, spacing guide pulley install in the base both sides, tractor and laying the subassembly install in the strapper tip is used for drawing and laying the submarine cable.
The embodiment of the application provides a submarine cable synchronous laying method, uses above-mentioned submarine cable synchronous laying device, includes:
respectively fixing the ends of the submarine cables on the turntable by using traction heads, sequentially passing a traction rope through a guide wheel frame, a binding machine, a traction machine and a laying assembly, and laying the traction rope to a landing point or a connection point according to a preset submarine cable laying route;
adjusting the limiting bracket to enable the angles of the two adjacent submarine cables entering the guide wheel frame to be equal;
starting the turntable to enable the turntable to synchronously rotate at the same angular speed, and starting traction to pull the submarine cable outwards from the inside of the turntable;
the submarine cables on the two turntables close to the guide wheel frame enter the guide wheel frame through the first supporting guide wheel, the submarine cables on the turntables far away from the guide wheel frame enter the guide wheel frame through the second supporting guide wheel, and meanwhile, the distance between the limiting guide wheels is adjusted to be gradually reduced along the conveying direction, so that the two submarine cables on the first supporting guide wheel are tightly attached to the limiting guide wheels at the tail ends, the submarine cables on the second supporting guide wheels fall on the two submarine cables on the first supporting guide wheels, and the three submarine cables enter the binding machine;
the strapping machine rotationally straps the three sea cables by a strapping tape, and the three bundled sea cables enter the traction machine;
and the traction machine conveys the three bundled submarine cables to the laying assembly to synchronously lay the three submarine cables.
In the synchronous laying device and method for the submarine cables, the plurality of submarine cables on the turntable assembly are tightly pressed through the guide wheel frame and then sequentially pass through the binding machine, the tractor and the laying assembly, so that the plurality of submarine cables can be laid at one time.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings.
Referring to fig. 1, a submarine cable synchronous laying apparatus 100 is installed on a construction vessel for laying a plurality of submarine cables 90 at the same time. The synchronous submarine cable laying device 100 comprises a turntable assembly 10, a guide wheel frame 20, a binding machine 30, a traction machine 40 and a laying assembly 50 which are sequentially arranged on the same plane. The turntable assembly 10 is used for loading the sea cable 90, the guide wheel frame 20 is used for tightening a plurality of sea cables 90, the strapping machine 30 is used for strapping a plurality of sea cables 90 into a cable, the traction machine 40 is used for drawing the strapped sea cable 90 to the laying assembly 50, and the laying assembly 50 is used for laying the sea cable 90. The synchronous submarine cable laying device 100 can complete laying of a plurality of submarine cables at one time, and construction period and cost are saved. The submarine cable 90 may be a single-core or multi-core submarine cable, a submarine optical cable, a submarine composite cable, or the like, and in one embodiment, the submarine cable 90 is a submarine cable.
In one embodiment, the submarine cable synchronous laying apparatus 100 is generally directed to one side of the traveling direction of the construction vessel to simultaneously lay the plurality of submarine cables 90 into the sea floor. Specifically, the turret assembly 10, the wheel frame 20, the strapping machine 30, the tractor 40, and the laying assembly 50 are sequentially installed on the hull in a direction perpendicular to the traveling direction of the construction vessel, and one end of the laying assembly 50 extends toward the water surface. In one embodiment, the synchronous laying device 100 is generally to the right of the direction of travel of the construction vessel.
The turntable assembly 10 comprises a plurality of turntables 11, the turntables 11 are installed on the same plane, the axis connecting line of the turntables 11 is triangular, so that the safe cable conveying angle can be guaranteed, the weight center of the construction ship can be moved towards the paying-off direction, and the overall stability of the ship body is guaranteed. The turntable 11 is made of a hard material with a certain hardness, such as stainless steel or alloy, so as to ensure that the turntable 11 can bear the impact force generated by the centrifugation of the submarine cable 90. In one embodiment, a line connecting axes of the rotating discs 11 is an isosceles triangle, and preferably, a line connecting axes of the rotating discs 11 is an isosceles right triangle.
Referring to fig. 2, the turntable 11 includes a rotating shaft 111, a chassis 112, an inner cylinder 113 and an outer cylinder 114. The chassis 112 is circular, and the rotating shaft 111 is disposed at the center of the chassis 112. The axial direction of the rotating shaft 111 is perpendicular to the plane of the chassis 112. The inner cylinder 113 and the outer cylinder 114 are coaxially disposed on the chassis 112 with the rotating shaft 111 as an axis, and both are substantially cylindrical. A bearing space for enclosing the submarine cable 90 is formed between the outer peripheral wall of the inner cylinder 113 and the inner peripheral wall of the outer cylinder 114. The diameter of the inner cylinder 113 is not less than 20 times of the outer diameter of the submarine cable 90 to be laid, so that the operation stability of the rotary table 11 and the submarine cable bearing capacity are improved.
Specifically in an embodiment, when the sea cable 90 bear in the periphery wall of interior barrel 113 with during the internal perisporium of outer barrel 114, the tip fixed connection of sea cable 90 is in the external barrel 114 internal perisporium is close to the position of chassis 112, and certainly the external barrel 114 internal perisporium to the extension is spiraled to interior barrel 113 periphery wall direction, and after paving the one deck, again the one deck is followed to last one deck the internal barrel 113 periphery wall to the external barrel 114 internal perisporium direction is spiraled around the circumference and is extended, certainly in proper order the chassis 112 upwards spirals the extension by the layer. It will be appreciated that the sea cable 90 may also extend spirally from the outer circumferential wall of the inner cylinder 113 to the inner circumferential wall of the outer cylinder 114.
Referring to fig. 3, in an embodiment, a plurality of locking holes 115 are formed at ends of the inner cylinder 113 and the outer cylinder 114, which are far away from the chassis 112, and the locking holes 115 are uniformly distributed along the circumferences of the inner cylinder 113 and the outer cylinder 114, so that when the sea cable 90 needs to be loaded over the height of the original inner cylinder 113 and outer cylinder 114, bolt-type stop rods (not shown) are added to the locking holes 115 corresponding to the inner cylinder 113 and the outer cylinder 114, so as to increase the sea cable loading capacity of the turntable 11. The rotation shaft 111 can drive the chassis 112 to rotate, so as to drive the inner cylinder 113 and the outer cylinder 114 to rotate simultaneously, and further drive the turntable 11 to rotate in a clockwise or counterclockwise direction. In one embodiment, the turntable 11 is a motor-driven electric turntable.
The turntable 11 further comprises a limiting bracket 116, the limiting bracket 116 is mounted at one end of the rotating shaft 111 far away from the base plate 112, the length direction of the limiting bracket 116 is parallel to the plane of the base plate 112, and the limiting bracket 116 can be adjusted at any angle and then locked to control the direction of the submarine cable 90 entering or extending out of the turntable 11. Specifically, the limiting bracket 116 is rotatably mounted at the end of the rotating shaft 111, a limiting groove (not shown) is formed in the limiting bracket 116 along the length direction, and the submarine cable 90 enters or extends out of the bearing space of the turntable 11 through the wire limiting groove along the length direction of the limiting bracket 116.
In one embodiment, the wheel frame 20 is installed at one side of the turntable assembly 10, the turntable assembly 10 includes 3 turntables 11, a connecting line of axes of the turntables 11 is triangular, and a connecting line of axes of the two turntables 11 close to the wheel frame 20 is perpendicular to a cable conveying direction of the wheel frame 20. When three turntables 11 convey the submarine cables 90 at the same time, the angle of the two adjacent submarine cables 90 entering the guide wheel frame 20 is equal by adjusting the limiting brackets 116, and the preferred angle is 45 °. Specifically, with an extension line of the cable transmission direction of the wheel frame 20 as a normal line, the limiting brackets 116 of the rotary tables 11 far away from the wheel frame 20 point to be on the same straight line with the normal line, and an included angle between the extension lines of the limiting brackets 116 of the two rotary tables 11 close to the wheel frame 20 and the normal line is 45 °.
When only two submarine cables 90 are conveyed to the submarine cable 90 at the same time, two turntables 11 close to the guide wheel frame 20 are selected, and the angle of the submarine cable 90 entering the guide wheel frame 20 is equal by adjusting the limiting bracket 116, and the preferred angle is 60 degrees. Specifically, an extension line of the cable transmission direction of the wheel frame 20 is taken as a normal line, and an included angle between the extension line pointed by the limiting brackets 116 of the two rotating discs 11 close to the wheel frame 20 and the normal line is 60 °.
When only one submarine cable 90 is laid, the turntable 11 far away from the guide wheel frame 20 is selected, and the submarine cable 90 enters the guide wheel frame 20 along the cable conveying direction of the guide wheel frame 20 by adjusting the limit bracket 116.
Referring to fig. 4 and 5, the guide wheel frame 20 includes a base 21, a supporting guide wheel 22, and a limiting guide wheel 23. The base 21 is installed at one side of the turntable assembly 10, and the base 21 is a triangular bracket structure to increase the bearing capacity of the guide wheel frame 20. Specifically, the surface of the base 21 contacting with the ship body is a horizontal plane. The base 21 has an inclined surface 211 on the other side to facilitate the transfer of the sea cable 90 from the turret assembly 10 to the strapping machine 30 when the turret assembly 10 is not at the same height as the strapping machine 30. It can be understood that the inclined surface 211 of the base 21 can be adjusted to be horizontal according to the layout of the ship body and the actual situation.
The supporting guide wheels 22 are installed on the inclined surface 211 in parallel along the inclined direction of the inclined surface 211. The support rollers 22 include a plurality of first support rollers 221 and second support rollers 222 spaced between the first support rollers 221. The conveying surface formed by the second supporting rollers 222 and the conveying surface formed by the first supporting rollers 221 are parallel to the inclined surface 211, and the distance between the conveying surface of the second supporting rollers 222 and the inclined surface 211 is greater than the distance between the conveying surface of the first supporting rollers 221 and the inclined surface 211, so as to define the position of each of the sea cables 90 when conveying the plurality of sea cables 90. In one embodiment, the spacing between adjacent first support rollers 221 is 0.5m, and the spacing between adjacent second support rollers 222 is 0.5m, so as to reduce the pressure when the sea cable 90 passes through the support rollers 22.
The limit guide wheels 23 are installed on both sides of the base 21 to prevent the submarine cable 90 from deviating out of the guide wheel frame 20. The distance between the opposite limit pulleys 23 is gradually reduced along the conveying direction to gradually tighten the distance between the submarine cables 90. In one embodiment, the limit guide wheels 23 are movably mounted on two sides of the base 21 through guide rails 231, so as to adjust the distance between the oppositely-arranged limit guide wheels 23, thereby meeting the limit requirements of different numbers and sizes of the sea cables 90.
The number of the guide wheel frames 20 is different according to the number of the submarine cables 90 laid synchronously when in use. When two submarine cables 90 are laid synchronously, the submarine cables 90 enter the sheave bracket 20 through the first support sheave 221. And meanwhile, the distance between the limiting guide wheels 23 is adjusted to be gradually reduced along the conveying direction so as to gradually tighten the distance between the submarine cables 90, so that the two submarine cables 90 tightly cling to the binding machine 30 through the limiting guide wheels 23 at the tail ends, and the parallel binding of the two submarine cables 90 is completed.
When three submarine cables 90 are laid synchronously, the submarine cables 90 on two rotary tables 11 close to the guide wheel frame 20 enter the guide wheel frame 20 through a first supporting guide wheel 221, and the submarine cables 90 on the rotary tables 11 far away from the guide wheel frame 20 enter the guide wheel frame 20 through a second supporting guide wheel 222. And meanwhile, the distance between the limit guide wheels 23 is adjusted to be gradually reduced along the conveying direction so as to gradually tighten the distance between the submarine cables 90. The spacing guide wheel 23 at the end of the conveying is adjusted to have a distance approximately equal to twice the outer diameter of the submarine cable 90, so that the two submarine cables 90 on the first support guide wheel 221 are tightly attached to the spacing guide wheel 23 at the end. Meanwhile, the sea cable 90 on the second supporting guide wheel 222 falls on the two sea cables 90 on the first supporting guide wheel 221 and enters the binding machine 30, so that the three sea cables 90 are bound in a 'pin' -shaped arrangement, and the 'pin' -shaped arrangement effectively improves the structural stability of the bound sea cables 90.
The strapping machine 30 is used to strap the sea cable 90 after being tightened by the wheel frame 20. The strapping machine 30 performs a clockwise rotation of the strapping with a strapping or rope around the tightened sea cable 90 at a speed, the ratio of the strapping pitch to the diameter of the sea cable 90 being between 5 and 8, and the lashed sea cable 90 is then fed into the tractor 40. The strapping tape or the strapping rope is made of seawater corrosion resistant belt materials or metal wires and the like with the tensile strength meeting the requirements.
The hauling machine 40 is used for hauling the bundled submarine cable 90 to the laying assembly 50. The power and size of the tractor 40 meet the requirements of the bundled submarine cable 90. In one embodiment, the tractor 40 employs a track type of traction.
Referring to fig. 6 and 7, the laying assembly 50 includes a rotary base 51, a rotary bracket 52 and a swing bracket 53. The rotating seat 51 is mounted on the hull, the rotating bracket 52 is mounted at one end of the rotating seat 51, and the rotating seat 51 drives the rotating bracket 52 to rotate so as to adjust the horizontal laying direction of the laying assembly 50. The swing bracket 53 is mounted at one end of the rotating bracket 52, and a hydraulic press 54 is arranged at the joint of the rotating bracket 52 and the swing bracket 53 to support the swing bracket 53 and adjust the vertical laying angle of the laying assembly 50. The rotating bracket 52 and the swinging bracket 53 are equally distributed with a horizontal supporting guide wheel and a vertical limiting guide wheel for conveying the bundled submarine cable 90. It will be appreciated that guide wheels supporting the sea cable 90 may be provided on the conveying path of the sea cable 90.
Referring to fig. 8, the present invention further provides a method for applying the submarine cable synchronous laying apparatus 100, including the following steps:
s1, fixing the ends of the submarine cables 90 on the turntable 11 by using traction heads, enabling the traction ropes to pass through the guide wheel frame 20, the binding machine 30, the traction machine 40 and the laying assembly 50 in sequence, and laying the submarine cables 90 on a preset route to be delivered to a landing point or a connection point;
in one embodiment, the traction head can be replaced by a traction net sleeve, and the traction rope is a steel stranded traction rope.
S2, adjusting the limit brackets 116 to make the angles of the two adjacent sea cables 90 entering the guide wheel frame 20 equal;
specifically, in one embodiment, the angle of the two adjacent sea cables 90 entering the guide frame 20 is 45 °. Taking an extension line of the cable transmission direction of the guide wheel frame 20 as a normal line, the pointing directions of the limiting brackets 116 of the rotary tables 11 far away from the guide wheel frame 20 are on the same straight line with the normal line, and the included angle between the pointing extension lines of the limiting brackets 116 of the two rotary tables 11 close to the guide wheel frame 20 and the normal line is 45 degrees.
S3, starting the turntable to enable the turntable 11 to synchronously rotate at the same angular speed, starting traction at the same time, and pulling the submarine cable 90 outwards from the turntable 11 through a traction rope;
s4, under the action of traction force, the submarine cables 90 on the two turntables 11 close to the guide frame 20 enter the guide frame 20 through the first supporting guide wheel 221, the submarine cables 90 on the turntables 11 far from the guide frame 20 enter the guide frame 20 through the second supporting guide wheel 222, and the distance between the limiting guide wheels 23 is adjusted to be gradually reduced along the conveying direction, so that the two submarine cables 90 on the first supporting guide wheel 221 closely pass through the limiting guide wheel 23 at the tail end, and the submarine cables 90 on the second supporting guide wheel 222 fall on the two submarine cables 90 on the first supporting guide wheel 221, and the three submarine cables 90 are arranged in a "pin" shape and enter the binding machine 30;
in one embodiment, the spacing guide wheels 23 at the end of the conveyor are adjusted to have a spacing approximately equal to twice the outer diameter of the sea cable 90.
S5, the binding machine 30 rotationally binds the three sea cables 90 by the binding tape, and the three sea cables 90 that have been bound enter the traction machine 40;
in one embodiment, the rotation direction is clockwise along the cable feeding direction. The strapping may be replaced with a strapping cord. The ratio of the bundled pitch to the diameter of the three sea cables 90 is between 5 and 8.
S6, the hauling machine 40 sends the bundled three submarine cables 90 to the laying assembly 50, and the three submarine cables 90 are laid synchronously.
Specifically, in one embodiment, the three bundled sea cables 90 enter from the side of the rotating bracket 52, and the rotating bracket 52 and the swinging bracket 53 are adjusted according to the sea cable laying line and the water inlet angle to complete the synchronous laying of the three sea cables 90.
Referring to fig. 9 and 10 together, in another embodiment, the turret assembly 10, the wheel frame 20, the binder 30, the tractor 40, and the laying assembly 50 cannot be sequentially disposed on the same plane due to insufficient area of the construction vessel. The wheel carriage 20 may be replaced by a vertical stranding assembly 60, and the turret assembly 10, stranding assembly 60, strapper 30 and tractor 40 are mounted on the ship's level in a vertical direction to reduce the footprint of the synchronous submarine cable laying apparatus 100.
The twisting assembly 60 includes a second rotating shaft 61, a bearing plate 62, a supporting frame 63 and a twisting mold 64. The carrying tray 62 is substantially circular, and the carrying tray 62 is rotatably mounted on the second rotating shaft 61 with the second rotating shaft 61 as an axis. The plurality of rotating discs 11 are uniformly distributed along the circumferential direction of the bearing disc 62, and revolve along the axis of the second rotating shaft 61 under the rotation of the bearing disc 62. In one embodiment, the number of the rotating discs 11 is three.
The support frame 63 is mounted on the second rotating shaft 61, the hinge die 64 is mounted on an end portion of the second rotating shaft 61, and a hinge center of the hinge die 64 is coaxially disposed with the second rotating shaft 61. The supporting frame 63 pulls the sea cable 90 of the turntable 11 to the stranding die 64 for stranding. The stranded sea cable 90 is bundled by the bundler 30, and then the tractor 40 pulls the bundled sea cable 90 to the laying assembly 50 through a steering wheel, and the laying assembly 50 is used for laying the sea cable 90.
During laying, the bearing disc 62 drives the three turntables 11 to rotate counterclockwise around the twisting center at an angular velocity ω 1, and simultaneously the turntables 11 rotate clockwise at an angular velocity ω 2, and ω 1 is ω 2, so that the self axial torsion of the submarine cable 90 when rotating disappears. It is understood that the number of the turntables 11 is adjusted according to the number of the submarine cables 90, and the rotation direction of the turntables 11 rotates clockwise or counterclockwise around the twisting center.
According to the synchronous submarine cable laying device 100 and the synchronous submarine cable laying method, two submarine cables 90 can be laid side by side and three submarine cables 90 can be laid in a shape like a Chinese character 'pin' through the turntable assembly 10 and the guide wheel frame 20, and compared with the conventional mode that a plurality of submarine cables 90 are laid one by one, a large amount of laying time and laying cost are saved for submarine cable engineering construction.
Although the embodiments of the present application have been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the embodiments of the present application.
Claims (10)
1. The utility model provides a synchronous laying device of submarine cable for lay many submarine cables simultaneously, includes carousel subassembly, strapper, tractor and lays the subassembly, its characterized in that: the rotary table assembly comprises a plurality of rotary tables, the axis connecting line of the rotary tables is triangular, the submarine cable synchronous laying device further comprises a guide wheel frame, the guide wheel frame comprises a base, supporting guide wheels and limiting guide wheels, the base is arranged between the rotary table assembly and the binding machine, the supporting guide wheels are parallelly mounted on the base, the limiting guide wheels are mounted on two sides of the base, and the traction machine and the laying assembly are mounted at the end part of the binding machine and used for traction and laying of the submarine cable.
2. A submarine cable synchronous laying apparatus according to claim 1, wherein: the supporting guide wheels comprise a plurality of first supporting guide wheels and second supporting guide wheels which are arranged between the first supporting guide wheels at intervals, and conveying surfaces formed by the second supporting guide wheels and conveying surfaces formed by the first supporting guide wheels are parallel to each other and are not on the same plane any more.
3. A submarine cable synchronous laying apparatus according to claim 2, wherein: the distance between the opposite limit guide wheels is gradually reduced along the conveying direction.
4. A submarine cable synchronous laying apparatus according to claim 1, wherein: the rotary table comprises a rotary shaft, a chassis, an inner cylinder and an outer cylinder, the rotary shaft is arranged at the center of the chassis, and the inner cylinder and the outer cylinder are coaxially arranged on the chassis by taking the rotary shaft as an axis.
5. A submarine cable synchronous laying device according to claim 4, wherein: the diameter of the inner cylinder body is at least more than 20 times of the outer diameter of the submarine cable to be laid.
6. A submarine cable synchronous laying device according to claim 5, wherein: the inner barrel and the outer barrel are provided with a plurality of locking holes at one ends far away from the chassis, and bolt type stop rods are arranged on the locking holes corresponding to the inner barrel and the outer barrel so as to increase the heights of the inner barrel and the outer barrel.
7. A submarine cable synchronous laying device according to claim 6, wherein: the turntable further comprises a limiting support, the limiting support is mounted at the end of the rotating shaft, and the submarine cable enters or extends out of the turntable along the length direction of the limiting support.
8. A submarine cable synchronous laying device according to claim 7, wherein: when the three turntables simultaneously convey the submarine cables to the guide wheel frame, the included angle of the straight line where the adjacent limiting brackets are located is 45 degrees.
9. A submarine cable synchronous laying device according to claim 7, wherein: when the two turntables convey the submarine cable to the guide wheel frame, the included angle between the straight line where the corresponding limiting support is located and the straight line where the conveying direction of the guide wheel frame is located is 60 degrees.
10. A submarine cable synchronous laying method using the submarine cable synchronous laying apparatus according to any one of claims 1 to 9, wherein: the method comprises the following steps:
respectively fixing the ends of the submarine cables on the turntable by using traction heads, sequentially passing a traction rope through a guide wheel frame, a binding machine, a traction machine and a laying assembly, and laying the traction rope to a landing point or a connection point according to a preset submarine cable laying route;
adjusting the limiting bracket to enable the angles of the two adjacent submarine cables entering the guide wheel frame to be equal;
starting the turntable to enable the turntable to synchronously rotate at the same angular speed, and starting traction to pull the submarine cable outwards from the inside of the turntable;
the submarine cables on the two turntables close to the guide wheel frame enter the guide wheel frame through the first supporting guide wheel, the submarine cables on the turntables far away from the guide wheel frame enter the guide wheel frame through the second supporting guide wheel, and meanwhile, the distance between the limiting guide wheels is adjusted to be gradually reduced along the conveying direction, so that the two submarine cables on the first supporting guide wheel are tightly attached to the limiting guide wheels at the tail ends, the submarine cables on the second supporting guide wheels fall on the two submarine cables on the first supporting guide wheels, and the three submarine cables enter the binding machine;
the strapping machine rotationally straps the three sea cables by a strapping tape, and the three bundled sea cables enter the traction machine;
and the traction machine conveys the three bundled submarine cables to the laying assembly to synchronously lay the three submarine cables.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112415698A (en) * | 2020-11-19 | 2021-02-26 | 上海市基础工程集团有限公司 | Telescopic optical cable and cable conveying rack |
| CN112551254A (en) * | 2020-11-19 | 2021-03-26 | 上海市基础工程集团有限公司 | Optical cable and cable conveying rack with upright post arranged at center of rotary submarine cable turntable |
| CN112623884A (en) * | 2020-12-03 | 2021-04-09 | 中天科技海缆股份有限公司 | Cable winding test equipment |
| CN113013791A (en) * | 2021-03-08 | 2021-06-22 | 文德兵 | Underwater cable laying device |
| CN113955570A (en) * | 2021-09-30 | 2022-01-21 | 中船重工海为郑州高科技有限公司 | A operation equipment for high-speed railway cable lays |
| CN114524324A (en) * | 2022-03-09 | 2022-05-24 | 中英海底系统有限公司 | Method and system for adjusting gaps of submarine cable laying wheel sets |
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| CN113955570A (en) * | 2021-09-30 | 2022-01-21 | 中船重工海为郑州高科技有限公司 | A operation equipment for high-speed railway cable lays |
| CN114524324A (en) * | 2022-03-09 | 2022-05-24 | 中英海底系统有限公司 | Method and system for adjusting gaps of submarine cable laying wheel sets |
| CN114524324B (en) * | 2022-03-09 | 2023-10-03 | 中英海底系统有限公司 | Submarine cable laying wheel set gap adjusting method and submarine cable laying wheel set gap adjusting system |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20200827 Address after: 226010 No. 1 South Road, Nantong economic and Technological Development Zone, Jiangsu, China Applicant after: ZHONGTAN TECHNOLOGY SUBMARINE CABLE Co.,Ltd. Address before: 226010 No. 1 South Road, Nantong economic and Technological Development Zone, Jiangsu, China Applicant before: ZHONGTAN TECHNOLOGY SUBMARINE CABLE Co.,Ltd. Applicant before: JIANGSU ZHONGTIAN TECHNOLOGY Co.,Ltd. |
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Address after: 226010 No. 1 South Road, Nantong economic and Technological Development Zone, Jiangsu, China Applicant after: Zhongtian Technology submarine cable Co., Ltd Address before: 226010 No. 1 South Road, Nantong economic and Technological Development Zone, Jiangsu, China Applicant before: ZHONGTAN TECHNOLOGY SUBMARINE CABLE Co.,Ltd. |
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