CN111468288A - Magnet separator is used in ceramic frit production and processing - Google Patents
Magnet separator is used in ceramic frit production and processing Download PDFInfo
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- CN111468288A CN111468288A CN202010317080.9A CN202010317080A CN111468288A CN 111468288 A CN111468288 A CN 111468288A CN 202010317080 A CN202010317080 A CN 202010317080A CN 111468288 A CN111468288 A CN 111468288A
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- ceramic glaze
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- 239000000919 ceramic Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 42
- 239000006148 magnetic separator Substances 0.000 claims abstract description 24
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 17
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 17
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 17
- 241001330002 Bambuseae Species 0.000 claims abstract description 15
- 239000011425 bamboo Substances 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims description 39
- 238000007885 magnetic separation Methods 0.000 claims description 24
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000007769 metal material Substances 0.000 abstract description 8
- 238000012216 screening Methods 0.000 abstract description 4
- 241000209128 Bambusa Species 0.000 abstract description 2
- 241000220317 Rosa Species 0.000 description 9
- 239000000843 powder Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/08—Screw or rotary spiral conveyors for fluent solid materials
- B65G33/14—Screw or rotary spiral conveyors for fluent solid materials comprising a screw or screws enclosed in a tubular housing
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses a magnetic separator for ceramic glaze production and processing, relates to the technical field of ceramic glaze production, and particularly relates to a magnetic separator for ceramic glaze production and processing. This magnet separator is used in ceramic glaze production and processing uses through the cooperation of smashing case, crushing gear section of thick bamboo and axis of rotation, puts in the material to the inner chamber of smashing the case, utilizes the axis of rotation to drive crushing gear section of thick bamboo and rotates, utilizes two crushing gear section of thick bamboos intermeshing and then smashes the material, avoids the material to conglomerate and causes the problem that metallic substance can not be screened out, has improved the screening quality of this magnet separator is used in ceramic glaze production and processing.
Description
Technical Field
The invention relates to the technical field of ceramic glaze production, in particular to a magnetic separator for ceramic glaze production and processing.
Background
The building sanitary ceramic industry pays attention to the adoption of advanced glaze technology, and a large number of companies with strong speciality of ceramic glaze, ceramic frit and pigment appear in China. The glaze used in the building sanitary ceramic products is more and more abundant and various, most glaze products used in ceramic enterprises are processed by a magnetic separator in the production and processing process, the metal materials in the materials are under the action of a magnetic field, magnetic mineral particles are magnetically aggregated to form magnetic groups or magnetic chains, the magnetic groups or the magnetic chains are under the action of magnetic force in ore pulp, move towards magnetic poles and are adsorbed on a cylinder, because the polarities of the magnetic poles are alternately arranged along the rotation direction of the cylinder and are fixed when in work, the magnetic groups or the magnetic chains are fixed when rotating along the cylinder, the magnetic stirring phenomenon is generated due to the alternation of the magnetic poles, the substances of the metal materials are separated from other substances, and the materials produced by the ceramic glaze are processed, but when the traditional magnetic separator for producing and processing the ceramic glaze, the materials are agglomerated, the magnetic separator cannot well separate materials, the processing efficiency is influenced, and meanwhile, a large amount of powder is stained on the surface of the separated metal material, so that the material waste is directly caused, and therefore the magnetic separator for producing and processing the ceramic glaze is provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a magnetic separator for producing and processing ceramic glaze, which solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: a magnetic separator for ceramic glaze production and processing comprises an installation rack, wherein a magnetic separation barrel body is arranged inside the installation rack, a glaze collecting barrel is fixedly arranged at the bottom of an inner cavity of the installation rack, a metal concentration box is fixedly connected to one side of the installation rack, a crushing box is fixedly arranged on the upper surface of the magnetic separation barrel body, servo motors are fixedly connected to the front surface of the crushing box, the number of the servo motors is two, rotating shafts are movably sleeved on inner cavities of the crushing boxes, the number of the rotating shafts is two, the surfaces of the two rotating shafts are respectively and fixedly sleeved with crushing gear barrels, the two crushing gear barrels are mutually meshed, a feed inlet is fixedly arranged at the top of the crushing box, the rotating shafts are movably sleeved on inner cavities of the glaze collecting barrel, spiral pusher pieces are fixedly connected to the surfaces of the rotating shafts, electromagnets are fixedly arranged on two sides of the inner cavity of the metal concentration box, one side fixedly connected with of metal collection box upper surface adsorbs the fan, the one end of adsorbing the fan extends to the inner chamber of metal collection box.
Optionally, the other side fixedly connected with rose box of metal collection box upper surface, the inner chamber fixedly connected with magnet post of rose box, the surperficial activity of magnet post has cup jointed scrapes the flitch, one side fixedly connected with air filter of rose box inner chamber, the air exit has been seted up to the one end of rose box.
Optionally, the upper side and the lower side of the scraping plate are fixedly connected with a material collecting groove.
Optionally, the other end of the adsorption fan is fixedly connected to the inner cavity of the filter box.
Optionally, one side of the metal concentration box is hinged with a box door, and the middle part of the box door is fixedly connected with a transparent plastic observation plate.
Optionally, the inner chamber of magnetic separation section of thick bamboo body is provided with frit magnetic separation mechanism, one side fixedly connected with metal discharge pipe of magnetic separation section of thick bamboo body, the one end of metal discharge pipe extends to the inner chamber of metal centralized box, the lower fixed surface of magnetic separation section of thick bamboo body is connected with the frit discharge pipe, the one end fixed connection of frit discharge pipe is to the inner chamber of frit collecting vessel.
Optionally, one end fixedly connected with asynchronous machine of frit surge drum, the other end fixedly connected with slope of frit surge drum arranges the material section of thick bamboo.
Optionally, one end of the rotating shaft is fixedly connected to one end of the output shaft of the asynchronous motor.
Optionally, the rotation directions of the two servo motors are opposite, and one ends of the two rotation shafts are respectively and fixedly connected to one end of the output shaft of the servo motor.
The invention provides a magnetic separator for producing and processing ceramic glaze, which has the following beneficial effects:
1. this magnet separator is used in ceramic glaze production and processing uses through the cooperation of smashing case, crushing gear section of thick bamboo and axis of rotation, puts in the material to the inner chamber of smashing the case, utilizes the axis of rotation to drive crushing gear section of thick bamboo and rotates, utilizes two crushing gear section of thick bamboos intermeshing and then smashes the material, avoids the material to conglomerate and causes the problem that metallic substance can not be screened out, has improved the screening quality of this magnet separator is used in ceramic glaze production and processing.
2. This magnet separator is used in ceramic glaze production and processing, through adsorption fan, electro-magnet, the cooperation of rose box is used, utilize the metal centralized box to receive the metallic substance that sieves out and put, utilize the electro-magnet to adsorb metallic particle simultaneously, adsorb the material powder that the metal surface is infected with through adsorption fan simultaneously, the air filter who utilizes the rose box inner chamber filters the powder and collects, and then avoids the material extravagant, has improved this magnet separator for ceramic glaze production and processing's problem.
3. This magnet separator is used in ceramic glaze production and processing uses through the cooperation of glaze collecting vessel, rotation axis and spiral pusher piece, through the inner chamber installation rotation axis at the glaze collecting vessel, utilizes the rotation axis to drive spiral pusher piece and rotates, and then utilizes spiral pusher piece to release the material, is convenient for collect the material, has improved this magnet separator is used in ceramic glaze production and processing's use convenience.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1 at A according to the present invention;
FIG. 3 is a schematic structural diagram of the front side of the present invention;
fig. 4 is a schematic structural diagram of the scraper plate of the present invention.
In the figure: 1. installing a frame; 2. a magnetic separation cylinder body; 3. a glaze magnetic separation mechanism; 4. a crushing box; 5. a metal concentration box; 6. a glaze collecting cylinder; 7. an adsorption fan; 8. a filter box; 9. a box door; 10. an electromagnet; 11. a transparent plastic viewing panel; 12. an asynchronous motor; 13. inclining the discharge cylinder; 14. a rotating shaft; 15. Spirally pushing the material sheet; 16. a glaze discharge pipe; 17. a crushing gear drum; 18. a feed inlet; 19. a rotating shaft; 20. a metal discharge pipe; 21. a scraping plate; 22. a magnetic column; 23. an air filter plate; 24. a material collecting groove; 25. a servo motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 4, the present invention provides a technical solution: a magnetic separator for ceramic glaze production and processing comprises an installation rack 1, a magnetic separation cylinder body 2 is arranged inside the installation rack 1, a glaze magnetic separation mechanism 3 is arranged in an inner cavity of the magnetic separation cylinder body 2, a metal discharge pipe 20 is fixedly connected to one side of the magnetic separation cylinder body 2, one end of the metal discharge pipe 20 extends to an inner cavity of a metal concentration box 5, a glaze discharge pipe 16 is fixedly connected to the lower surface of the magnetic separation cylinder body 2, one end of the glaze discharge pipe 16 is fixedly connected to an inner cavity of a glaze collection cylinder 6, screened metal substances are collected by the metal concentration box 5, metal particles can be adsorbed by an electromagnet 10, material powder stained on the metal surface is adsorbed by an adsorption fan 7, the metal substances can be prevented from being sucked out by the adsorption fan 7, and the powder is filtered and collected by an air filter plate 23 in the inner cavity of a filter box 8, further avoiding material waste, improving the problem of the magnetic separator for ceramic glaze production and processing, a glaze collecting cylinder 6 is fixedly arranged at the bottom of the inner cavity of the mounting frame 1, one end of the glaze collecting cylinder 6 is fixedly connected with an asynchronous motor 12, the other end of the glaze collecting cylinder 6 is fixedly connected with an inclined discharge cylinder 13, one side of the mounting frame 1 is fixedly connected with a metal concentration box 5, a crushing box 4 is fixedly arranged on the upper surface of the magnetic separation cylinder body 2, a servo motor 25 is fixedly connected with the front surface of the crushing box 4, the number of the servo motors 25 is two, the rotating directions of the two servo motors 25 are opposite, one ends of the two rotating shafts 19 are respectively and fixedly connected to one end of the output shaft of the servo motor 25, the material is put into the inner cavity of the crushing box 4 through a feed inlet 18, the rotating shafts 19 are driven to rotate through the servo motors 25, through the intermeshing of two crushing gear barrels 17 and then crushing the material, avoid the material agglomeration to cause the problem that the metallic material can not be screened out, improved the screening quality of this magnetic separator for ceramic glaze production and processing, the inner chamber activity of crushing case 4 has cup jointed axis of rotation 19, the quantity of axis of rotation 19 is two, the surface of two axis of rotation 19 is fixed respectively has cup jointed crushing gear barrel 17, two crushing gear barrels 17 intermeshing, the top fixed mounting of crushing case 4 has feed inlet 18, the inner chamber activity of glaze collecting barrel 6 has cup jointed axis of rotation 14, one end fixed connection of axis of rotation 14 is to the one end of asynchronous machine 12 output shaft, through installing axis of rotation 14 in the inner chamber of glaze collecting barrel 6, utilize axis of rotation 14 to drive spiral material pushing sheet 15 and rotate, and then utilize spiral material pushing sheet 15 to push out the material, the material is through slope material discharge barrel 13 roll-off simultaneously, the magnetic separator is convenient for collecting materials and improves the use convenience of the magnetic separator for producing and processing ceramic glaze materials, a spiral pusher 15 is fixedly connected to the surface of a rotating shaft 14, electromagnets 10 are fixedly installed at two sides of the inner cavity of a metal concentration box 5, an adsorption fan 7 is fixedly connected to one side of the upper surface of the metal concentration box 5, the other end of the adsorption fan 7 is fixedly connected to the inner cavity of a filter box 8, a box door 9 is hinged to one side of the metal concentration box 5, a transparent plastic observation plate 11 is fixedly connected to the middle part of the box door 9, one end of the adsorption fan 7 extends to the inner cavity of the metal concentration box 5, the filter box 8 is fixedly connected to the other side of the upper surface of the metal concentration box 5, a magnet column 22 is fixedly connected to the inner cavity of the filter box 8, a scraping plate 21 is movably sleeved on the surface of the magnet column 22, collecting grooves 24 are fixedly connected to the upper side and the lower side of the scraping plate, utilize simultaneously scraping flitch 21 and will adsorbing under the metal particle on magnet post 22 surface scrapes, utilize the groove 24 of gathering materials to collect, improved the stability of this magnet separator for ceramic frit production and processing, one side fixedly connected with air filter 23 of the 8 inner chambers of rose box, the air exit has been seted up to the one end of rose box 8.
In conclusion, this magnetic separator is used in ceramic glaze production and processing, during the use, start servo motor 25, adsorption fan 7, magnetic separation cylinder body 2, asynchronous machine 12's power, then throw in the material to the inner chamber of smashing case 4 from feed inlet 18 inner chamber, grind the crushing through smashing between the gear section of thick bamboo 17, the material utilizes glaze magnetic separation mechanism 3 to screen through the inner chamber of magnetic separation cylinder body 2, metallic substance gets into the inner chamber of metal centralized case 5 through metal discharge pipe 20, the material after the screening discharges into the inner chamber of glaze collection cylinder 6 through glaze discharge pipe 16, push out the material through spiral material pushing sheet 15 and discharge through slope row material section of thick bamboo 13, and the material that is infected with on the metal utilizes adsorption fan 7 to adsorb it to the inner chamber of rose box 8 and collect, can.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a magnet separator is used in ceramic glaze production and processing, includes installation frame (1), its characterized in that: the magnetic separation device is characterized in that a magnetic separation cylinder body (2) is arranged inside the installation rack (1), a glaze collection cylinder (6) is fixedly installed at the bottom of an inner cavity of the installation rack (1), a metal concentration box (5) is fixedly connected to one side of the installation rack (1), a crushing box (4) is fixedly installed on the upper surface of the magnetic separation cylinder body (2), servo motors (25) are fixedly connected to the front surface of the crushing box (4), the number of the servo motors (25) is two, a rotating shaft (19) is sleeved in the inner cavity of the crushing box (4), the number of the rotating shaft (19) is two, two crushing gear cylinders (17) are respectively and fixedly sleeved on the surfaces of the rotating shaft (19), the two crushing gear cylinders (17) are mutually meshed, a feed inlet (18) is fixedly installed at the top of the crushing box (4), and a rotating shaft (14) is sleeved in the inner cavity of the glaze collection cylinder (6), the surface of the rotating shaft (14) is fixedly connected with a spiral material pushing sheet (15), two sides of an inner cavity of the metal concentration box (5) are fixedly provided with electromagnets (10), one side of the upper surface of the metal concentration box (5) is fixedly connected with an adsorption fan (7), and one end of the adsorption fan (7) extends to the inner cavity of the metal concentration box (5).
2. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: the metal concentrating box is characterized in that a filter box (8) is fixedly connected to the other side of the upper surface of the metal concentrating box (5), a magnet column (22) is fixedly connected to the inner cavity of the filter box (8), a scraping plate (21) is sleeved on the surface of the magnet column (22), an air filter plate (23) is fixedly connected to one side of the inner cavity of the filter box (8), and an air outlet is formed in one end of the filter box (8).
3. The magnetic separator for ceramic glaze production and processing according to claim 2, wherein: the upper side and the lower side of the scraping plate (21) are fixedly connected with a material collecting groove (24).
4. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: the other end of the adsorption fan (7) is fixedly connected to the inner cavity of the filter box (8).
5. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: one side of the metal concentration box (5) is hinged with a box door (9), and the middle part of the box door (9) is fixedly connected with a transparent plastic observation plate (11).
6. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: the inner chamber of magnetic separation section of thick bamboo body (2) is provided with frit magnetic separation mechanism (3), one side fixedly connected with metal discharge pipe (20) of magnetic separation section of thick bamboo body (2), the one end of metal discharge pipe (20) extends to the inner chamber of metal centralized box (5), the lower fixed surface of magnetic separation section of thick bamboo body (2) is connected with frit discharge pipe (16), the one end fixed connection of frit discharge pipe (16) is to the inner chamber of frit collection section of thick bamboo (6).
7. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: one end fixedly connected with asynchronous machine (12) of frit surge drum (6), the other end fixedly connected with slope row of material section of thick bamboo (13) of frit surge drum (6).
8. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: one end of the rotating shaft (14) is fixedly connected to one end of an output shaft of the asynchronous motor (12).
9. The magnetic separator for ceramic glaze production and processing according to claim 1, wherein: the rotating directions of the two servo motors (25) are opposite, and one ends of the two rotating shafts (19) are respectively and fixedly connected to one ends of output shafts of the servo motors (25).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114713507A (en) * | 2022-03-16 | 2022-07-08 | 张世杰 | Ceramic glaze making equipment |
CN116618174A (en) * | 2023-07-18 | 2023-08-22 | 赣州金环磁选科技装备股份有限公司 | Tailing dry-type magnetic separator |
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