CN111458224A - Rubber hose forming and detecting robot - Google Patents
Rubber hose forming and detecting robot Download PDFInfo
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- CN111458224A CN111458224A CN202010308494.5A CN202010308494A CN111458224A CN 111458224 A CN111458224 A CN 111458224A CN 202010308494 A CN202010308494 A CN 202010308494A CN 111458224 A CN111458224 A CN 111458224A
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 114
- 239000005060 rubber Substances 0.000 title claims abstract description 114
- 238000001514 detection method Methods 0.000 claims abstract description 61
- 230000006835 compression Effects 0.000 claims description 36
- 238000007906 compression Methods 0.000 claims description 36
- 238000007789 sealing Methods 0.000 claims description 10
- 230000002146 bilateral effect Effects 0.000 claims description 5
- 210000003437 trachea Anatomy 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims 6
- 238000007689 inspection Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 17
- 230000000694 effects Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0017—Tensile
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0044—Pneumatic means
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
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- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The invention relates to a rubber hose forming detection robot which comprises a workbench, a stretching detection mechanism and an internal pressure detection mechanism, wherein the upper end surface of the workbench is provided with the stretching detection mechanism in a sliding fit mode, the right end of the stretching detection mechanism is provided with the internal pressure detection mechanism, and the lower end of the internal pressure detection mechanism is in a sliding fit mode with the upper end of the workbench.
Description
Technical Field
The invention relates to the technical field of rubber hose production, in particular to a rubber hose forming detection robot.
Background
The rubber hose is a steel wire braided rubber hose. The hose is made of special synthetic rubber, no matter the medium is water, oil or other materials are usually made of inner rubber, outer rubber and intermediate layer, the hose has excellent oil resistance, heat resistance, aging resistance, bending and fatigue resistance, the hose body is tightly combined and is flexible to use, the application field of the hose covers a plurality of industrial production and circulation fields, the hose is widely applied to industries such as chemical industry, ships, agriculture, food, medicine and the like, and various aspects such as ventilation, fire control, water, muddy water, cold water, hot water, steam and the like, the hose must be reasonably used in the temperature, pressure and bending stress which can be borne by the hose, and simultaneously, before the hose conveys oil, chemicals and strong acid, a product manufacturer can be consulted to ensure that the conveyed fluid is proper, however, the following problems occur in the process of testing after the rubber hose is formed:
1. in the process of carrying out horizontal stretching detection on the rubber hose, due to the fact that the clamping degree of the clamp on the two ends of the rubber hose is low, the rubber hose is prone to one end or two ends falling off, the stretching detection result is wrong, meanwhile, the rubber hose is too large in stretching impact force, and cannot be restored to the original state after being stretched, and the rubber hose is scrapped;
2. in the process of gas expansion detection of the rubber hose, the butt joint end of the rubber hose is easy to bend due to no fixed structure, so that the air inlet pipe and the rubber hose cannot be automatically and positively butted at one time, the air inlet pipe is easy to clamp and stagnate during movement, and meanwhile, in the process of blowing gas into the rubber hose, the rubber hose and the air inlet pipe connecting end are easy to separate.
Disclosure of Invention
Technical scheme (I)
In order to achieve the above object, the present invention adopts the following technical scheme that a rubber hose forming detection robot comprises a workbench, a stretching detection mechanism and an internal pressure detection mechanism, wherein the stretching detection mechanism is installed on the upper end surface of the workbench in a sliding fit manner, the internal pressure detection mechanism is arranged at the right end of the stretching detection mechanism, and the lower end of the internal pressure detection mechanism is in a sliding fit manner with the upper end of the workbench.
The stretching detection mechanism comprises a rotary table, a bottom plate, a clamping column, a fixed plate, an electric sliding block, a U-shaped plate, a compression spring, a clamping plate and a sealing group, wherein the rotary table is arranged on the upper end surface of a workbench in a sliding fit mode, the bottom plate is arranged at the upper end of the rotary table, a sliding fit mode is arranged between the lower end surface of the bottom plate and the upper end surface of the workbench, the clamping column is arranged between the rear end of the bottom plate and the upper end of the workbench in a sliding fit mode, a sliding fit mode is arranged between the clamping column and a clamping column groove, the clamping column groove is formed in the left end of the upper end surface of the workbench, the fixed plate is symmetrically arranged in the front and at the back of the upper end of the bottom plate and is positioned on the front side of the clamping column, the electric sliding block is symmetrically arranged at the left and at the right of the lower end of the fixed, the U-shaped plate is installed to the up end bilateral symmetry of fixed plate, the U-shaped plate is bilateral symmetry structure, the symmetric compression spring of installing No. one around the medial extremity of U-shaped plate, the medial extremity of a compression spring links to each other with the outside end of clamping plate, the lower extreme of clamping plate passes through the sliding fit mode and links to each other with the upper end of fixed plate, the up end rear end of bottom plate installs through the sliding fit mode and seals the group, seal the positive rear side of group's the fixed plate that is located bottom plate upper end rear end, advance between the clamping plate with the uniform pressure of rubber hose both ends through the manual mode, under compression spring's effect, clamping plate presss from both sides tight rubber hose, then drive its fixed plate that links to each other through an electronic slider and reset after the quick motion of rear side, this fixed plate smugglies rubber hose rear end synchronous motion secretly and.
The seal group comprises a second electric slider, a vertical plate, a third electric slider and a seal plate, the second electric slider is arranged at the upper end of the bottom plate in a bilateral symmetry mode in a sliding fit mode, the second electric slider is positioned at the outer side of the first electric slider, the vertical plate is arranged at the upper end of the second electric slider, the third electric slider is arranged at the inner side end of the vertical plate in a sliding fit mode, the seal plate is connected between the third electric sliders, a sliding fit mode is arranged between the outer side end face of the seal plate and the inner side end face of the vertical plate, after horizontal stretching detection is completed, the clamp column is pulled out in a manual mode, the bottom plate rotates 90 degrees anticlockwise, then the clamping column is inserted into the clamping column groove to fix the bottom plate, the vertical plate is driven to move forwards to a corresponding position by the second electric slide block, the sealing plate is driven to move downwards by the third electric sliding block until the rear end of the rubber hose is completely sealed, and then the rubber hose is subjected to gas expansion detection by the internal pressure detection mechanism.
The inner pressure detection mechanism comprises a fourth electric slider, a seat plate, an air pump, a first air pipe and a second air pipe, the fourth electric slider is symmetrically arranged at the right end of the upper end of the workbench in a front-back manner in a sliding fit mode, the fourth electric slider is positioned right side of the bottom plate, the upper end face of the fourth electric slider is connected with the lower end face of the seat plate, the air pump is arranged at the upper end of the seat plate, the first air pipe is symmetrically arranged at the front-back of the left end face of the air pump in a front-back manner in a thread fit mode, the second air pipe is arranged at the left end of the first air pipe in a thread fit mode, the diameter of the second air pipe is smaller than that of the first air pipe, the air pump is driven to move leftwards by the fourth electric slider, the first air pipe is gradually clamped into the front end of the rubber hose until the left end face of the second air pipe is tightly, and after the rubber hose is inflated by introducing corresponding amount of gas, the air pump is immediately driven to reset through the fourth electric sliding, and the rubber hose is restored to the original state.
As a preferred technical scheme of the invention, the right end of the upper end surface of the fixed plate is symmetrically provided with ear blocks in the front and back direction, the ear blocks are positioned right and left sides of a U-shaped plate at the rightmost end of the upper end of the fixed plate, a rotating plate is connected between the ear blocks through a pin shaft, the rotating plate is in a leftward inclined structure, the upper end of the right end surface of the rotating plate is provided with a second compression spring, the right end of the second compression spring is arranged at the upper end of the left end surface of the vertical plate, the upper end of the left end surface of the rotating plate is provided with a fixture block through groove, the fixture block through groove is positioned above the second compression spring, the right left side of the vertical plate is provided with a vertical block, the lower end of the vertical block is arranged at the upper end surface of the U-shaped plate at the leftmost end of the upper end of the fixed plate, the upper ends of the front and back end surfaces of the vertical block are, through the artifical mode with between the clamping board is advanced in the rubber hose both ends voltage-sharing, under compression spring's effect, clamping board presss from both sides tight rubber hose, then move the commentaries on classics board through artifical mode downward pressure simultaneously, No. two compression springs are tensile motion in step, lead to the groove complete card cover when founding the piece in the fixture block on the commentaries on classics board, the commentaries on classics board is horizontal state, then press the fixture block to the inboard through artifical mode, the fixture block pops out the fixture block recess and will change the board clamping between it and fixed plate under No. three compression spring's effect, the commentaries on classics board plays suppression and limiting displacement to rubber hose's upper end this moment, cooperate between its and the clamping board in order to improve the tight degree of clamp to rubber hose, and then reduce rubber hose and take place both ends or one end separation phenomenon in horizontal stretch. Before the air pump works, the rotating plate is returned to the original state manually, so that the phenomenon that air cannot enter the rubber hose is easily avoided.
As a preferred technical scheme of the invention, the outer side of the U-shaped plate is provided with a clamping plate, the lower end of the inner side end of the clamping plate is provided with a fifth electric sliding block, the fifth electric sliding block is arranged at the outer side end of the bottom plate in a sliding fit mode, the inner side end face of the clamping plate and the outer side end face of the bottom plate are in a sliding fit mode, the upper end of the clamping plate is in an arc structure, a rubber hose is clamped between the clamping plates, the clamp plate is driven to move inwards by the fifth electric slide block until the end surface of the inner side of the upper end of the clamp plate is attached to the outer surface of the rubber hose, at the moment, the clamp plate plays a role in fixing and limiting the rubber hose, further, in the process of clamping the first vent pipe and the rubber hose, the second vent pipe can not be clamped into the rubber hose at one time due to the bending phenomenon of the rubber hose, and the probability of the clamping stagnation phenomenon of the second vent pipe in the movement process of the rubber hose is reduced.
According to a preferable technical scheme of the invention, a scale plate is arranged below the clamping plate, the inner side end of the scale plate is arranged at the outer side end of the bottom plate, the lower end face of the clamping plate and the upper end face of the scale plate are in a sliding fit mode, and according to the diameter size of the rubber hose, a worker can accurately control the movement distance of the clamping plate so that the inner side end face of the clamping plate just contacts the outer surface of the rubber hose, namely, the clamping degree of the clamping plate to the rubber hose is accurately controlled to be in a proper tightness state.
As a preferred technical scheme of the invention, the rear inner side wall of the sliding groove at the upper end of the bottom plate is provided with the telescopic rod, the front end surface of the fixed section of the telescopic rod is provided with the fourth compression spring, the front end of the fourth compression spring is connected with the front end of the telescopic section of the telescopic rod, and the telescopic rod and the fourth compression spring are matched to play a role in buffering the movement of the first electric sliding block so as to avoid the phenomenon that the rubber hose is excessively stretched due to overlarge movement impact and further reduce the probability of the phenomenon that the rubber hose cannot be restored to the original state.
As a preferred technical scheme of the invention, baffles are respectively arranged at the left front end and the right rear end of the upper end surface of the workbench, the included angle between the baffles is 90 degrees, the baffle at the left front end of the upper end surface of the workbench is positioned at the left side of the bottom plate and is positioned at the front side of the clamping column groove at the left end of the upper end of the workbench, the baffle at the right rear end of the upper end surface of the workbench is positioned at the right side of the bottom plate, and the baffles can limit and guide the rotation of the bottom plate, so that the bottom plate can only rotate 90 degrees at each time, and the accuracy of the positive butt joint between the front end of the rubber hose and the internal pressure detection mechanism and the resetting of the bottom plate.
As a preferred technical scheme of the invention, the left end surface of the first vent pipe is provided with track grooves, the track grooves are uniformly distributed along the circumferential direction of the first vent pipe, the included angle between adjacent track grooves is 120 degrees, a six-number electric slider is arranged in each track groove in a sliding fit mode, the left end of the six-number electric slider is provided with an arc supporting plate, the inner side end of each arc supporting plate is in a sliding fit mode with the outer surface of a second vent pipe, the second vent pipe is completely clamped in the front end of the rubber hose, and the six-number electric slider drives the arc supporting plates to move outwards to corresponding positions, in the process, the front ends of the rubber hose are supported to a certain degree by the arc supporting plates, at the moment, the front ends of the rubber hose are tightly attached to the arc supporting plates, so that the arc supporting plates can play a role in fixing and limiting for the front ends of the rubber hose, and further, the phenomenon that the air is contracted or separated from the air direction in the The probability of failure of the bulge detection.
(II) advantageous effects
1. The invention relates to a rubber hose forming detection robot, which adopts the design concept of a controllable structure integrating stretching and expansion detection to detect a formed rubber hose, adopts a multi-clamping structure to fix and limit the rubber hose in the horizontal stretching detection process, and adopts a structure capable of simultaneously playing the roles of fixing, limiting and guiding in the gas expansion process to ensure the positive butt joint between the rubber hose and an internal pressure detection mechanism;
2. the rotating plate plays a role in pressing and limiting the upper end of the rubber hose, and is matched with the clamping plate to improve the clamping degree of the rubber hose, so that the probability of ineffective stretching detection caused by the phenomenon that two ends or one end of the rubber hose are separated in the horizontal stretching detection process is reduced;
3. the clamping plate plays a role in fixing and limiting the rubber hose, so that in the process of clamping the first vent pipe and the rubber hose, the phenomenon that the second vent pipe cannot be positively clamped into the first vent pipe at one time due to the bending phenomenon of the rubber hose is avoided, and the probability of clamping stagnation of the second vent pipe in the process of moving in the rubber hose is reduced;
4. the arc supporting plate can support the front end of the rubber hose to enable the front end of the rubber hose to be tightly attached to the arc supporting plate to play a role in fixing and limiting, and further the probability that the rubber hose is contracted or separated in a direction opposite to that of gas in the working process of the air pump to enable gas expansion detection to be invalid is reduced;
5. the telescopic rod and the fourth compression spring are matched to play a role in buffering the movement of the first electric slider so as to avoid excessive stretching of the rubber hose due to excessive movement impact of the first electric slider and further reduce the probability that the rubber hose cannot be restored to the original state;
6. the scale plate can enable workers to accurately control the movement distance of the clamping plate so that the end surface of the inner side of the clamping plate is just in contact with the outer surface of the rubber hose, namely the clamping degree of the clamping plate to the rubber hose is accurately controlled to be in a proper tightness state.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a first cross-sectional view of the present invention;
FIG. 3 is a second cross-sectional view of the present invention;
FIG. 4 is a third cross-sectional view of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 1 according to the present invention in the X direction;
FIG. 6 is an enlarged view of a portion of the invention in the direction Y of FIG. 1;
FIG. 7 is an enlarged view of the invention in the Z-direction of FIG. 2;
FIG. 8 is an enlarged view of the M-direction portion of FIG. 3 in accordance with the present invention;
FIG. 9 is an enlarged view of the N-direction portion of FIG. 4 in accordance with the present invention;
fig. 10 is an enlarged view of the R-direction portion of fig. 4 according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 10, a rubber hose forming detection robot includes a workbench 1, a stretching detection mechanism 2 and an internal pressure detection mechanism 3, wherein the stretching detection mechanism 2 is installed on the upper end surface of the workbench 1 in a sliding fit manner, the internal pressure detection mechanism 3 is arranged at the right end of the stretching detection mechanism 2, and the lower end of the internal pressure detection mechanism 3 is in a sliding fit manner with the upper end of the workbench 1.
The left front end of the upper end face of the workbench 1 and the right rear end of the upper end face of the workbench 1 are provided with the baffle plates 11, an included angle between the baffle plates 11 is 90 degrees, the baffle plates 11 at the left front end of the upper end face of the workbench 1 are positioned on the left side of the bottom plate 21, the baffle plates 11 at the left rear end of the upper end face of the workbench 1 are positioned on the front side of the clamping column groove at the upper end of the workbench 1, the baffle plates 11 at the right rear end of the upper end face of the workbench 1 are positioned on the right side of the bottom plate 21, the baffle plates 11 can play a role in limiting and guiding for the rotation of the bottom plate 21, so that the bottom plate 21 can only rotate 90 degrees at each time, and.
The stretching detection mechanism 2 comprises a rotary table 20, a bottom plate 21, a clamping column 22, a fixing plate 23, an electric slider 24, a U-shaped plate 25, a compression spring 26, a clamping plate 27 and a sealing group 28, wherein the rotary table 20 is arranged on the upper end surface of the workbench 1 in a sliding fit manner, the bottom plate 21 is arranged at the upper end of the rotary table 20, the lower end surface of the bottom plate 21 is in a sliding fit manner with the upper end surface of the workbench 1, the clamping column 22 is arranged between the rear end of the bottom plate 21 and the upper end of the workbench 1 in a sliding fit manner, the clamping column 22 is in a sliding fit manner with a clamping column groove, the clamping column groove is arranged at the left end of the upper end surface of the workbench 1, the fixing plate 23 is symmetrically arranged in the front and back of the upper end of the bottom plate 21, the fixing plate 23 is positioned at the front side of the clamping column 22, the electric slider 24 is symmetrically arranged at the lower end of the fixing plate 23 at the rear end of, the sliding groove is arranged at the upper end of the workbench 1, the U-shaped plates 25 are symmetrically arranged on the left and right of the upper end face of the fixed plate 23, the U-shaped plates 25 are in a bilaterally symmetric structure, first compression springs 26 are symmetrically arranged on the front and back of the inner side ends of the U-shaped plates 25, the inner side ends of the first compression springs 26 are connected with the outer side ends of the clamping plates 27, the lower ends of the clamping plates 27 are connected with the upper ends of the fixed plate 23 in a sliding fit mode, sealing groups 28 are arranged at the rear ends of the upper end face of the bottom plate 21 in a sliding fit mode, the sealing groups 28 are positioned at the front rear side of the fixed plate 23 at the rear end of the upper end of the bottom plate 21, the two ends of the rubber hose are evenly pressurized between the clamping plates 27 in a manual mode, the clamping plates 27 clamp the rubber hose under the action of the first compression springs 26, then the fixed plate 23 drives the fixed plate 23 connected with the clamping plates to, after the horizontal stretching detection is finished, the clamping column 22 is pulled out in a manual mode, the bottom plate 21 rotates 90 degrees anticlockwise, then the clamping column 22 is inserted into the clamping column groove to fix the bottom plate 21, the rear end of the rubber hose is sealed through the sealing group 28, and then the rubber hose is subjected to gas expansion detection through the internal pressure detection mechanism 3.
The front and back ends of the upper end surface of the fixed plate 23 are symmetrically provided with lug blocks 231, the lug blocks 231 are positioned right and left of the rightmost U-shaped plate 25 at the upper end of the fixed plate 23, a rotating plate 232 is connected between the lug blocks 231 through a pin shaft, the rotating plate 232 is in a leftward inclined structure, the upper end of the right end surface of the rotating plate 232 is provided with a second compression spring 233, the right end of the second compression spring 233 is arranged at the upper end of the left end surface of a vertical plate 234, the upper end of the left end surface of the rotating plate 232 is provided with a fixture block through groove, the fixture block through groove is positioned above the second compression spring 233, the right left side of the vertical plate 234 is provided with a vertical block 235, the lower end of the vertical block 235 is arranged at the upper end surface of the leftmost U-shaped plate 25 at the upper end of the fixed plate 23, the upper ends of the front and back end surfaces of the vertical block 235 are symmetrically provided with fixture block, the fixture block 237 and the fixture block groove are in sliding fit, the two ends of the rubber hose are pressed between the clamping plates 27 in a manual mode, under the action of the first compression spring 26, the clamping plate 27 clamps the rubber hose, and then the rotating plate 232 is pressed downwards manually, the second compression spring 233 synchronously performs stretching movement, when the through groove of the fixture block on the rotating plate 232 is completely clamped and sleeved on the vertical block 235, the rotating plate 232 is in a horizontal state, then the fixture block 237 is pressed inwards by manual mode, the fixture block 237 is popped out of the fixture block groove under the action of the third compression spring 236 and clamps the rotating plate 232 between the fixture block groove and the fixed plate 23, at this time, the rotating plate 232 plays the role of pressing and limiting the upper end of the rubber hose, the clamping plate 27 is matched with the rubber hose to improve the clamping degree of the rubber hose, so that the probability that the rubber hose is not effectively stretched due to the separation of two ends or one end in the horizontal stretching detection process is reduced. Before the air pump 32 is operated, the rotating plate 232 is manually returned to the original state, so that the air cannot enter the rubber hose.
A clamping plate 251 is arranged on the outer side of the U-shaped plate 25, a fifth electric sliding block 252 is arranged at the lower end of the inner side end of the clamping plate 251, the fifth electric sliding block 252 is arranged at the outer side end of the bottom plate 21 in a sliding fit mode, the sliding fit mode is adopted between the inner side end surface of the clamping plate 251 and the outer side end surface of the bottom plate 21, the upper end of the clamping plate 251 is of an arc structure, a rubber hose is clamped between the clamping plates 27, the clamp plate 251 is driven by the five-number electric slide block 252 to move inwards until the inner side end face of the upper end of the clamp plate 251 is attached to the outer surface of the rubber hose, at the moment, the clamp plate 251 plays a role in fixing and limiting the rubber hose, further, in the process of clamping the first vent pipe 33 and the rubber hose, the second vent pipe 34 can not be clamped into the rubber hose at one time due to the bending phenomenon of the rubber hose, and the probability of the second air pipe 34 being blocked in the movement process of the inner part of the rubber hose is reduced.
The back inside wall of the sliding groove of bottom plate 21 upper end install telescopic link 211, No. four compression spring 212 are installed to the preceding terminal surface of telescopic link 211 fixed section, No. four compression spring 212's front end links to each other with the front end of telescopic link 211 flexible section, telescopic link 211 and No. four compression spring 212 cooperation can play the effect of buffering to the motion of an electric slider 24, so as to avoid its motion to strike too big and make the rubber hose tensile excessive, and then reduce the probability of the phenomenon that the rubber hose appears unable recovery to original condition.
The seal group 28 comprises a second electric slide block 281, a vertical plate 282, a third electric slide block 283 and a seal plate 284, wherein the second electric slide block 281 is arranged at the upper end of the bottom plate 21 in a sliding fit manner in a bilateral symmetry manner, the second electric slide block 281 is arranged at the outer side of the first electric slide block 24, the vertical plate 282 is arranged at the upper end of the second electric slide block 281, the third electric slide block 283 is arranged at the inner side end of the vertical plate 282 in a sliding fit manner, the seal plate 284 is connected between the third electric slide blocks 283, the outer side end face of the seal plate 284 is in a sliding fit manner with the inner side end face of the vertical plate 282, after the clamp column 22 is inserted into the clamp column groove to fix the bottom plate 21, the second electric slide block 281 drives the vertical plate 282 to move forward to a corresponding position, then the third electric slide block 283 drives the sealing plate 284 to move downwards until the sealing plate 284 completely seals the rear end of the rubber hose, so as to avoid the detection failure caused by the air leakage phenomenon of the rubber hose during the air expansion detection.
The internal pressure detection mechanism 3 comprises a fourth electric slider 30, a seat plate 31, an air pump 32, a first air pipe 33 and a second air pipe 34, the fourth electric slider 30 is symmetrically arranged at the right end of the upper end of the workbench 1 in a front-back manner in a sliding fit mode, the fourth electric slider 30 is positioned right side of the bottom plate 21, the upper end surface of the fourth electric slider 30 is connected with the lower end surface of the seat plate 31, the air pump 32 is arranged at the upper end of the seat plate 31, the first air pipe 33 is symmetrically arranged at the front-back of the left end surface of the air pump 32 in a screw thread fit mode, the second air pipe 34 is arranged at the left end of the first air pipe 33 in a screw thread fit mode, the diameter of the second air pipe 34 is smaller than that of the first air pipe 33, the air pump 32 is driven to move leftwards by the fourth electric slider 30, the second air pipe 34 moves synchronously along with the air pump 32 and is gradually clamped into the front end of, at the moment, the whole rubber hose is in a closed state, the front end of the rubber hose is pulled away from the clamping plate 27 in a manual mode, air is introduced into the rubber hose through the air pump 32 to detect the air expansion of the rubber hose, the air pump 32 is driven to reset through four times of electric sliding immediately after the rubber hose is expanded through the introduction of corresponding amount of air, and the rubber hose is restored to an original state.
The scale plate 25a is arranged below the clamping plate 251, the inner side end of the scale plate 25a is arranged at the outer side end of the bottom plate 21, the lower end face of the clamping plate 251 and the upper end face of the scale plate 25a are in sliding fit, according to the diameter size of the rubber hose, under the condition of the scale plate 25a, a worker can accurately control the movement distance of the clamping plate 251 so that the inner side end face of the clamping plate 251 just contacts the outer surface of the rubber hose, namely, the clamping degree of the clamping plate 251 to the rubber hose is accurately controlled to be in a proper tightness state.
A track recess has been seted up to a logical trachea 33's left end face, the track recess evenly arranges along a logical trachea 33 circumference, and the contained angle between the adjacent track recess is 120, install No. six electronic slider 331 through sliding fit in the track recess, circular arc fagging 332 is installed to No. six electronic slider 331's left end, be sliding fit between the medial extremity of circular arc fagging 332 and the surface of No. two breather pipes 34, No. two breather pipes 34 are totally blocked in the rubber hose front end and are driven circular arc fagging 332 to move to the relevant position to the outside through No. six electronic slider 331 simultaneously, circular arc fagging 332 props up the rubber hose front end to certain degree in this process, hug closely between rubber hose front end and the circular arc fagging 332 at this moment and make circular arc fagging 332 can play fixed and spacing effect to the front end of rubber hose, and then reduce the rubber hose and take place the shrink phenomenon or break away from the phenomenon and make the gas inflation phenomenon that takes place opposite to The probability of failure is detected.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a flexible rubber hose shaping inspection robot, includes workstation (1), tensile detection mechanism (2) and interior pressure detection mechanism (3), its characterized in that: the upper end surface of the workbench (1) is provided with a stretching detection mechanism (2) in a sliding fit mode, the right end of the stretching detection mechanism (2) is provided with an internal pressure detection mechanism (3), and the lower end of the internal pressure detection mechanism (3) is in a sliding fit mode with the upper end of the workbench (1);
the tensile detection mechanism (2) comprises a rotary table (20), a bottom plate (21), a clamping column (22), a fixing plate (23), an electric slider (24), a U-shaped plate (25), a compression spring (26), a clamping plate (27) and a sealing group (28), wherein the rotary table (20) is arranged on the upper end surface of the workbench (1) in a sliding fit mode, the bottom plate (21) is arranged at the upper end of the rotary table (20), a sliding fit mode is adopted between the lower end surface of the bottom plate (21) and the upper end surface of the workbench (1), the clamping column (22) is arranged between the rear end of the bottom plate (21) and the upper end of the workbench (1) in a sliding fit mode, the clamping column (22) and the clamping column groove are in a sliding fit mode, the clamping column groove is formed in the left end surface of the workbench (1), the fixing plate (23) is symmetrically arranged in the front and back of the upper end of the bottom plate (21), and the fixing plate (23) is positioned on, the lower end of a fixing plate (23) at the rear end of the upper end of a bottom plate (21) is bilaterally symmetrically provided with a first electric slider (24), the first electric slider (24) is arranged in a sliding groove in a sliding fit mode, the sliding groove is formed in the upper end of a workbench (1), the upper end face of the fixing plate (23) is bilaterally symmetrically provided with a U-shaped plate (25), the U-shaped plate (25) is in a bilaterally symmetric structure, the inner side end of the U-shaped plate (25) is symmetrically provided with a first compression spring (26) in front and back, the inner side end of the first compression spring (26) is connected with the outer side end of a clamping plate (27), the lower end of the clamping plate (27) is connected with the upper end of the fixing plate (23) in a sliding fit mode, the rear end of the upper end face of the bottom plate (21) is provided with a sealing group (28) in a sliding fit mode, and;
the seal group (28) comprises a second electric slider (281), a vertical plate (282), a third electric slider (283) and a seal plate (284), wherein the second electric slider (281) is arranged at the upper end of the bottom plate (21) in a sliding fit manner in a bilateral symmetry manner, the second electric slider (281) is positioned at the outer side of the first electric slider (24), the vertical plate (282) is arranged at the upper end of the second electric slider (281), the third electric slider (283) is arranged at the inner side end of the vertical plate (282) in a sliding fit manner, the seal plate (284) is connected between the third electric sliders (283), and the outer side end face of the seal plate (284) and the inner side end face of the vertical plate (282) are in a sliding fit manner;
interior pressure detection mechanism (3) including No. four electronic slider (30), bedplate (31), air pump (32), No. one leads to trachea (33) and No. two breather pipes (34), the upper end right-hand member in workstation (1) is installed to symmetry around No. four electronic slider (30) through sliding fit mode, No. four electronic slider (30) are located bottom plate (21) positive right side, the up end of No. four electronic slider (30) links to each other with the lower terminal surface of bedplate (31), air pump (32) are installed to the upper end of bedplate (31), No. one breather pipe (33) are installed to the left end face of air pump (32) through symmetry around the screw-thread fit mode, No. two breather pipes (34) are installed through the screw-thread fit mode to the left end of No. one breather pipe (33), the diameter of No. two breather pipes (34) is less than the diameter of No. one breather pipe (33.
2. The rubber hose molding detection robot as claimed in claim 1, wherein: the fixture block fixing device is characterized in that ear blocks (231) are symmetrically arranged at the front and back of the right end of the upper end face of the fixing plate (23), the ear blocks (231) are positioned right and left of a U-shaped plate (25) at the rightmost end of the upper end of the fixing plate (23), a rotating plate (232) is connected between the ear blocks (231) through a pin shaft, the rotating plate (232) is of a leftward inclined structure, a second compression spring (233) is arranged at the upper end of the right end face of the rotating plate (232), the right end of the second compression spring (233) is arranged at the upper end of the left end face of a vertical plate (234), a fixture block through groove is formed at the upper end of the left end face of the rotating plate (232), the fixture block through groove is positioned above the second compression spring (233), an upright block (235) is arranged at the right left side of the vertical plate (234), the lower end of the upright block (235) is arranged at the upper end face of the U-shaped plate (25) at the leftmost end of the upper end of the fixing plate (, the other end of the third compression spring (236) is connected with a fixture block (237), and the fixture block (237) is in sliding fit with the fixture block groove.
3. The rubber hose molding detection robot as claimed in claim 1, wherein: the outer side of the U-shaped plate (25) is provided with a clamping plate (251), the lower end of the inner side end of the clamping plate (251) is provided with a fifth electric sliding block (252), the fifth electric sliding block (252) is arranged at the outer side end of the bottom plate (21) in a sliding fit mode, the sliding fit mode is arranged between the end face of the inner side end of the clamping plate (251) and the end face of the outer side of the bottom plate (21), and the upper end of the clamping plate (251) is of an arc structure.
4. The rubber hose molding detection robot as claimed in claim 3, wherein: the lower part of the clamping plate (251) is provided with a scale plate (25a), the inner side end of the scale plate (25a) is arranged at the outer side end of the bottom plate (21), and the lower end face of the clamping plate (251) is in sliding fit with the upper end face of the scale plate (25 a).
5. The rubber hose molding detection robot as claimed in claim 1, wherein: the rear inner side wall of the sliding groove at the upper end of the bottom plate (21) is provided with a telescopic rod (211), the front end face of the fixed section of the telescopic rod (211) is provided with a fourth compression spring (212), and the front end of the fourth compression spring (212) is connected with the front end of the telescopic section of the telescopic rod (211).
6. The rubber hose molding detection robot as claimed in claim 1, wherein: workstation (1) the up end left side front end and the right rear end all install baffle (11), contained angle between baffle (11) is 90, baffle (11) of workstation (1) up end left side front end are located the left side of bottom plate (21), and just this baffle (11) are located workstation (1) upper end left end card post recess positive front side, baffle (11) of workstation (1) up end right rear end are located the right side of bottom plate (21).
7. The rubber hose molding detection robot as claimed in claim 1, wherein: a track recess has been seted up to the left end face of logical trachea (33), the track recess evenly arranges along a logical trachea (33) circumference, and the contained angle is 120 between the adjacent track recess, install No. six electronic slider (331) through the sliding fit mode in the track recess, circular arc fagging (332) are installed to the left end of No. six electronic slider (331), be the sliding fit mode between the medial extremity of circular arc fagging (332) and the surface of No. two breather pipes (34).
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| CN202010308494.5A CN111458224B (en) | 2020-04-18 | 2020-04-18 | Rubber hose forming and detecting robot |
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| CN202010308494.5A CN111458224B (en) | 2020-04-18 | 2020-04-18 | Rubber hose forming and detecting robot |
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Effective date of registration: 20211014 Address after: 224299 room 207, building C, No. 1, Longguang West Road, e-commerce Industrial Park, Dongtai town, Dongtai City, Yancheng City, Jiangsu Province Applicant after: Dongtaihui yingchuangrong Technology Development Co.,Ltd. Address before: 210000 main campus of Xinzhuang, Nanjing Forestry University, 159 Longpan Road, Xuanwu District, Nanjing City, Jiangsu Province Applicant before: Sun Rui |
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