CN111454565A - Preparation method of anti-skid rubber composite material for soles - Google Patents

Preparation method of anti-skid rubber composite material for soles Download PDF

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CN111454565A
CN111454565A CN202010472035.0A CN202010472035A CN111454565A CN 111454565 A CN111454565 A CN 111454565A CN 202010472035 A CN202010472035 A CN 202010472035A CN 111454565 A CN111454565 A CN 111454565A
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rubber
composite material
mixing
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rubber composite
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陈莉莉
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Wang Chenqiong
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Ningbo Jiangdong Bichen Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/04Plastics, rubber or vulcanised fibre
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/08Oxygen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/16Solid spheres
    • C08K7/18Solid spheres inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/10Encapsulated ingredients
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • C23C14/165Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon by cathodic sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a preparation method of an anti-skid rubber composite material for soles, and belongs to the technical field of anti-skid rubber materials. The invention takes a pure zinc plate as a target material, a layer of zinc film is sputtered on the surface of a hard alloy ball, carbon powder is taken as a catalyst, zinc oxide whiskers are prepared by high-temperature heating and taken as a wear-resistant filler, and polyurethane rubber is taken as a raw material to prepare the anti-skid rubber composite material for soles; the rubber molecular chains adsorbed on the surfaces of the alloy particles have certain mobility, and can slide on the surfaces of the alloy particles under the action of stress, so that stress concentration is avoided, the mechanical property of the rubber is improved, namely, the capacity of resisting external friction of the rubber is improved, and the wear resistance of the rubber is improved; in addition, because the alloy particles directly bear part of load and are more wear-resistant than rubber, the alloy particles can reduce the volume wear loss, thereby realizing the wear-resistant performance of the rubber sole and leading the prepared rubber composite material to have good anti-skid and wear-resistant functions.

Description

Preparation method of anti-skid rubber composite material for soles
Technical Field
The invention relates to a preparation method of an anti-skid rubber composite material for soles, and belongs to the technical field of anti-skid rubber materials.
Background
The wet skid resistance or skid resistance is one of the most important properties of the sole material, and the value can be expressed by the dynamic friction coefficient and the static friction coefficient of the sole and a wet road surface, and the larger the friction coefficient is, the better the wet skid resistance is. Wet skid resistance is closely related to the safety and comfort of the footwear product.
For rubber for shoes, good anti-skid property is one of the basic functions of rubber products for soles, and is an important index for measuring the quality of shoes. The anti-skid performance of the sole refers to the anti-skid effect or the grip of the sole on the ground, and the quality of the anti-skid performance is directly related to the safety of the shoe when the shoe is worn. The anti-skid performance of the sole is not good, the sole is easy to skid and fall when walking on a wet and slippery and icy road surface, the air temperature is lower in most northern areas in winter, water is easy to accumulate on the road surface to ice, and people can slide more easily when walking on the road surface. In addition, along with the flourishing development of economy and the continuous progress of society, people build the road surface and the indoor ground more and more smoothly, which leads to the frequent occurrence of falling injury accidents, so that the anti-skid performance of the sole material is effectively improved. The anti-skid performance of the sole can be judged by the friction coefficient of the sole and the roadbed. Differences in the anti-slip properties of the sole can be caused for different materials, in different humidity environments, and on different road surfaces. Therefore, when the sole material is manufactured, the influence of various factors on the anti-skid performance of the sole is comprehensively considered, and the anti-skid performance of the sole is improved in a targeted manner according to different purposes of the footwear.
The friction phenomenon is very extensive, and the friction between parts in the same object is generally called internal friction, such as viscosity of fluid and the like; the friction between two objects is called external friction, and the friction can be classified into static friction and dynamic friction according to the state of the object; classifying according to the motion characteristics of the object, and dividing the motion characteristics into sliding friction and rolling friction; classified according to the surface condition of the object, dry friction and wet friction can be classified.
The friction of rubber on a hard and smooth surface is mainly adhesion friction, in the friction process, when the friction speed reaches a certain value, the rubber surface can generate deformation with different degrees, at this time, a separation wave with the surface deformation faster than the friction speed, called as a salad Mach wave, is generated, in the process of forward propagation of the salad Mach wave, the rubber is gradually stretched, peeled and then adhered by the hard rail surface, the friction force changes repeatedly, and the so-called 'stick-slip' vibration phenomenon with the periodic change of the friction force occurs.
In the condition of water wetting, the rubber surface can not be directly in actual contact with the friction substrate surface, and the water film is distributed between the rubber surface and the friction substrate surface to act as a lubricant for lubrication, so that the friction force is reduced sharply. When the thickness of the water film exceeds the height of the protrusions on the surface of the friction substrate, the frictional force between the two interfaces results from the shear stress of the water film between the interfaces. That is to say that when a water film is present between the two frictionally interactive surfaces to act as a lubricant, the frictional force depends solely on the hydrodynamics of the water film, which is also referred to as hydrodynamic lubrication. Rubber-like elastomers, on the other hand, undergo elastic deformations during the course of friction, which, when they play an important role in hydrodynamic lubrication, are referred to as elastohydrodynamic lubrication. The friction force generated between the two contact surfaces is small, and mainly comprises hysteresis loss generated by deformation and viscous resistance of the lubricant.
The friction mechanism of rubber on a polished smooth ice surface is the same as that on other smooth surfaces, and the friction force between two interfaces has a relationship with the viscoelastic property of each rubber.
The two main factors affecting the anti-skid performance of the sole are the sole material and the sole pattern. The sole pattern can influence the anti-skid performance of the sole to a great extent, particularly under the condition that the road surface is lubricated by a water film, the friction coefficient between the sole and the road surface is very low, and the design of the sole pattern is favorable for removing water on a contact surface and increasing the effective contact area between the sole and the road surface.
The sole material has a remarkable influence on the anti-skid performance of the shoe, and the anti-skid performance of the sole material can be changed due to the change of external factors such as pavement materials, pavement roughness, pavement pollutants and the like. When studying the anti-skid performance of the sole, the environmental temperature of the shoe when being worn is taken into full consideration, when designing and producing the anti-skid shoe, the influence of various factors is taken into full consideration, the sole friction coefficient can not be increased by independently considering sole patterns, the anti-skid performance of the sole material is improved by considering the improvement of the composition of the sole material, and particularly, the influence of the composition of the material is paid attention when being used on a special road surface such as an ice and snow road surface. In addition, the hardness of the material also has a certain influence on the anti-skid performance of the sole. However, this effect is not stable and cannot be used as an ideal parameter value for influencing the friction coefficient of the shoe sole.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: aiming at the problem of poor anti-skid performance of the existing sole material, a preparation method of the sole anti-skid rubber composite material is provided.
In order to solve the technical problems, the invention adopts the technical scheme that:
(1) carrying out sand blasting treatment on the hard alloy balls with the diameters of 0.5-0.7 mm to obtain blank bodies, cleaning the blank bodies for 2-3 times by using acetone, and naturally drying at room temperature to obtain a matrix;
(2) carrying out magnetron sputtering coating treatment on the substrate by taking a pure zinc plate as a target material to obtain a pretreated substrate;
(3) mixing the pretreated substrate and carbon powder, stirring to obtain a mixture, placing the mixture in a muffle furnace, heating, and cooling to room temperature along with the furnace temperature to obtain a filler;
(4) mixing polyurethane rubber, filler, stearic acid, an anti-aging agent 4010, a promoter CZ and sulfur, carrying out mixing treatment to obtain a blend, adding the promoter CZ and the sulfur into the blend, mixing and standing to obtain a rubber compound; and (3) placing the rubber compound on a vulcanizing machine, vulcanizing, and cooling to room temperature to obtain the sole antiskid rubber composite material.
The sand blasting treatment step in the step (1) is as follows: carrying out sand blasting treatment on the hard alloy ball with the diameter of 0.5-0.7 mm, wherein the pressure is 0.5-0.7 MPa, and the distance from a nozzle to the surface of the hard alloy ball is 10-20 cm.
The magnetron sputtering coating treatment step in the step (2) is as follows: carrying out magnetron sputtering coating treatment on a substrate by taking a pure zinc plate as a target material, wherein the sputtering gas is argon with the concentration of 99.99%, the working pressure is 1-3 Pa, the distance between the target and the substrate is 50-60 mm, the deposition temperature is 350-500 ℃, and the deposition time is 20-30 min.
The mass ratio of the pretreatment matrix to the carbon powder in the step (3) is 5: 0.1.
The stirring treatment step in the step (3) is as follows: mixing the pretreated substrate and carbon powder, and stirring for 5-10 min at a stirring speed of 100-200 r/min.
The heating treatment step in the step (3) is as follows: and (3) placing the mixture in a muffle furnace, and heating at 900-1100 ℃ for 20-30 min.
The proportions of the polyurethane rubber, the filler, the stearic acid, the anti-aging agent 4010, the promoter CZ and the sulfur in the step (4) are respectively as follows: respectively weighing 40-50 parts of polyurethane rubber, 10-20 parts of filler, 5-10 parts of stearic acid, 1-5 parts of anti-aging agent 4010, 2-3 parts of promoter CZ and 2-5 parts of sulfur according to parts by weight.
The mixing treatment step in the step (4) is as follows: mixing the polyurethane rubber, the filler, the stearic acid and the anti-aging agent 4010, and mixing for 1-2 hours at the rotating speed of 400-500 r/min.
The mixing and standing step in the step (4) comprises the following steps: adding an accelerant CZ and sulfur into the blend, mixing for 30-40 min at the rotating speed of 600-800 r/min, thinly discharging the mixture out of a sheet, and standing for 16-20 h.
The vulcanization treatment step in the step (4) is as follows: and (3) placing the rubber compound on a vulcanizing machine, and vulcanizing at the temperature of 140-150 ℃ for 1-2 h.
Compared with other methods, the method has the beneficial technical effects that:
(1) the invention takes a pure zinc plate as a target material, a layer of zinc film is sputtered on the surface of a hard alloy ball, carbon powder is taken as a catalyst, zinc oxide whiskers are prepared by high-temperature heating and taken as a wear-resistant filler, and polyurethane rubber is taken as a raw material to prepare the anti-skid rubber composite material for soles; since low surface energy rubber tends to adsorb on the surface of high surface energy alloy particles, this adsorption can increase rubber strength; the rubber molecular chains adsorbed on the surfaces of the alloy particles have certain mobility, and can slide on the surfaces of the alloy particles under the action of stress, so that the stress in the material is redistributed, and stress concentration is avoided, thereby improving the mechanical property of the rubber, namely improving the capacity of the rubber for resisting external friction, and further improving the wear resistance of the rubber; in addition, because the alloy particles directly bear part of load and are more wear-resistant than rubber, the alloy particles can reduce the volume wear loss, thereby realizing the wear-resistant performance of the rubber sole and leading the prepared rubber composite material to have good anti-skid and wear-resistant functions;
(2) the zinc oxide whisker has ultrahigh strength, is of a single crystal lead-zinc ore structure, almost has no structural defects, belongs to an ideal crystal, and has extremely high mechanical strength and elastic modulus; the special three-dimensional four-needle structure endows the composite material with completely isotropic reinforcing and modifying functions, so that the composite material has isotropy in the aspects of physical and mechanical properties, uniform and stable size, thermal shrinkage, thermal deformation, other service properties and the like; the nano-semiconductor material has excellent heat resistance, controllable electrical property and good nano-semiconductor activity;
(3) the wear-resistant filler prepared by the invention is used as a wear-resistant reinforcing material, the unique three-dimensional structure of the wear-resistant filler is dispersed in the matrix and can be used as a reinforcing framework of the composite material, the special structure enables the grip force between the wear-resistant filler and the matrix to be larger, the reinforcing effect is more obvious, the tensile strength is obviously increased, and the prepared sole anti-skid rubber composite material has good anti-skid wear resistance and strength;
(4) the polyurethane rubber has excellent wear resistance, high strength in the hardness range of Shore A60 to Shore A70, good elasticity, good buffering and damping properties, good oil resistance and chemical resistance, higher friction coefficient, low temperature resistance, ozone resistance, radiation resistance, electric insulation and good bonding properties; the metal surface has very high surface tension, belongs to a high-energy surface, and the polyurethane rubber contains urethane bonds and urea bonds with high cohesive energy and can be gathered on a bonding surface under certain conditions to form a high-surface-tension adhesive layer; the wear-resistant filler is doped on the surface of the sole at the position easy to wear, the alloy has higher hardness and shows good wear resistance, and the rubber has good toughness and plasticity and excellent impact resistance, so that the prepared composite material achieves the purposes of wear resistance and impact resistance.
Detailed Description
Carrying out sand blasting treatment on a hard alloy ball with the diameter of 0.5-0.7 mm, wherein the pressure is 0.5-0.7 MPa, and the distance from a nozzle to the surface of the hard alloy ball is 10-20 cm, so as to obtain a blank, cleaning the blank for 2-3 times by using acetone, and naturally drying at room temperature, so as to obtain a matrix; carrying out magnetron sputtering coating treatment on a substrate by taking a pure zinc plate as a target material, wherein the sputtering gas is argon with the concentration of 99.99%, the working pressure is 1-3 Pa, the distance between the target and the substrate is 50-60 mm, the deposition temperature is 350-500 ℃, and the deposition time is 20-30 min, thus obtaining a pretreated substrate; mixing the pretreated substrate and carbon powder according to the mass ratio of 5: 0.1, stirring for 5-10 min at the stirring speed of 100-200 r/min to obtain a mixture, placing the mixture in a muffle furnace, heating at the temperature of 900-1100 ℃ for 20-30 min, and cooling to room temperature along with the furnace temperature to obtain a filler; respectively weighing 40-50 parts of polyurethane rubber, 10-20 parts of filler, 5-10 parts of stearic acid, 1-5 parts of anti-aging agent 4010, 2-3 parts of promoter CZ and 2-5 parts of sulfur, mixing the polyurethane rubber, the filler, the stearic acid and the anti-aging agent 4010, mixing for 1-2 hours at the rotating speed of 400-500 r/min to obtain a blend, adding the promoter CZ and the sulfur into the blend, mixing for 30-40 minutes at the rotating speed of 600-800 r/min, thinly discharging sheets, and standing for 16-20 hours to obtain a rubber compound; and (3) placing the rubber compound on a vulcanizing machine, vulcanizing at the temperature of 140-150 ℃ for 1-2 h, and cooling to room temperature to obtain the sole antiskid rubber composite material.
Example 1
Carrying out sand blasting treatment on a hard alloy ball with the diameter of 0.5mm to obtain a blank, cleaning the blank for 2 times by using acetone, and naturally drying at room temperature to obtain a matrix; carrying out magnetron sputtering coating treatment on the substrate by taking a pure zinc plate as a target material to obtain a pretreated substrate; mixing the pretreated substrate and carbon powder, stirring to obtain a mixture, placing the mixture in a muffle furnace, heating, and cooling to room temperature along with the furnace temperature to obtain a filler; mixing polyurethane rubber, filler, stearic acid, an anti-aging agent 4010, a promoter CZ and sulfur, carrying out mixing treatment to obtain a blend, adding the promoter CZ and the sulfur into the blend, mixing and standing to obtain a rubber compound; and (3) placing the rubber compound on a vulcanizing machine, vulcanizing, and cooling to room temperature to obtain the sole antiskid rubber composite material. The sand blasting treatment comprises the following steps: and (3) carrying out sand blasting treatment on the hard alloy ball with the diameter of 0.5mm, wherein the pressure is 0.5MPa, and the distance from a nozzle to the surface of the hard alloy ball is 10 cm. The magnetron sputtering coating treatment steps are as follows: carrying out magnetron sputtering coating treatment on a substrate by taking a pure zinc plate as a target material, wherein the sputtering gas is argon with the concentration of 99.99%, the working pressure is 1Pa, the distance between the target and the substrate is 50mm, the deposition temperature is 350 ℃, and the deposition time is 20 min. The mass ratio of the pretreatment matrix to the carbon powder is 5: 0.1. The stirring treatment steps are as follows: mixing the pretreated substrate and carbon powder, and stirring at a stirring speed of 100r/min for 5 min. The heating treatment steps are as follows: the mixture was placed in a muffle furnace and heated at 900 ℃ for 20 min. The proportions of the polyurethane rubber, the filler, the stearic acid, the anti-aging agent 4010, the accelerant CZ and the sulfur are respectively as follows: respectively weighing 40 parts of polyurethane rubber, 10 parts of filler, 5 parts of stearic acid, 1 part of anti-aging agent 4010, 2 parts of accelerator CZ and 2 parts of sulfur according to parts by weight. The mixing treatment steps are as follows: mixing the polyurethane rubber, the filler, the stearic acid and the anti-aging agent 4010, and mixing for 1h at the rotating speed of 400 r/min. The mixing and standing steps are as follows: adding an accelerant CZ and sulfur into the blend, mixing for 30min at the rotating speed of 600r/min, thinly passing through a sheet, and standing for 16 h. The vulcanization treatment step is as follows: and putting the mixed rubber on a vulcanizing machine, and vulcanizing at the temperature of 140 ℃ for 1 h.
Example 2
Carrying out sand blasting treatment on a hard alloy ball with the diameter of 0.6mm to obtain a blank, cleaning the blank for 2 times by using acetone, and naturally drying at room temperature to obtain a matrix; carrying out magnetron sputtering coating treatment on the substrate by taking a pure zinc plate as a target material to obtain a pretreated substrate; mixing the pretreated substrate and carbon powder, stirring to obtain a mixture, placing the mixture in a muffle furnace, heating, and cooling to room temperature along with the furnace temperature to obtain a filler; mixing polyurethane rubber, filler, stearic acid, an anti-aging agent 4010, a promoter CZ and sulfur, carrying out mixing treatment to obtain a blend, adding the promoter CZ and the sulfur into the blend, mixing and standing to obtain a rubber compound; and (3) placing the rubber compound on a vulcanizing machine, vulcanizing, and cooling to room temperature to obtain the sole antiskid rubber composite material. The sand blasting treatment comprises the following steps: and (3) carrying out sand blasting treatment on the hard alloy ball with the diameter of 0.6mm, wherein the pressure is 0.6MPa, and the distance from a nozzle to the surface of the hard alloy ball is 15 cm. The magnetron sputtering coating treatment steps are as follows: carrying out magnetron sputtering coating treatment on a substrate by taking a pure zinc plate as a target material, wherein the sputtering gas is argon with the concentration of 99.99%, the working pressure is 2Pa, the distance between the target and the substrate is 55mm, the deposition temperature is 450 ℃, and the deposition time is 25 min. The mass ratio of the pretreatment matrix to the carbon powder is 5: 0.1. The stirring treatment steps are as follows: mixing the pretreated substrate and carbon powder, and stirring at a stirring speed of 150r/min for 8 min. The heating treatment steps are as follows: the mixture was placed in a muffle furnace and heated at 1000 ℃ for 25 min. The proportions of the polyurethane rubber, the filler, the stearic acid, the anti-aging agent 4010, the accelerant CZ and the sulfur are respectively as follows: respectively weighing 45 parts of polyurethane rubber, 15 parts of filler, 8 parts of stearic acid, 3 parts of anti-aging agent 4010, 2 parts of promoter CZ and 3 parts of sulfur according to parts by weight. The mixing treatment steps are as follows: mixing the polyurethane rubber, the filler, the stearic acid and the anti-aging agent 4010, and mixing for 1h at the rotating speed of 450 r/min. The mixing and standing steps are as follows: adding an accelerant CZ and sulfur into the blend, mixing for 35min at the rotating speed of 700r/min, thinly passing through a sheet, and standing for 18 h. The vulcanization treatment step is as follows: and putting the mixed rubber on a vulcanizing machine, and vulcanizing at the temperature of 145 ℃ for 1 h.
Example 3
Carrying out sand blasting treatment on the hard alloy ball with the diameter of 0.7mm to obtain a blank, cleaning the blank for 3 times by using acetone, and naturally drying at room temperature to obtain a matrix; carrying out magnetron sputtering coating treatment on the substrate by taking a pure zinc plate as a target material to obtain a pretreated substrate; mixing the pretreated substrate and carbon powder, stirring to obtain a mixture, placing the mixture in a muffle furnace, heating, and cooling to room temperature along with the furnace temperature to obtain a filler; mixing polyurethane rubber, filler, stearic acid, an anti-aging agent 4010, a promoter CZ and sulfur, carrying out mixing treatment to obtain a blend, adding the promoter CZ and the sulfur into the blend, mixing and standing to obtain a rubber compound; and (3) placing the rubber compound on a vulcanizing machine, vulcanizing, and cooling to room temperature to obtain the sole antiskid rubber composite material. The sand blasting treatment comprises the following steps: and (3) carrying out sand blasting treatment on the hard alloy ball with the diameter of 0.7mm, wherein the pressure is 0.7MPa, and the distance from a nozzle to the surface of the hard alloy ball is 20 cm. The magnetron sputtering coating treatment steps are as follows: carrying out magnetron sputtering coating treatment on a substrate by taking a pure zinc plate as a target material, wherein the sputtering gas is argon with the concentration of 99.99%, the working pressure is 3Pa, the distance between the target and the substrate is 60mm, the deposition temperature is 500 ℃, and the deposition time is 30 min. The mass ratio of the pretreatment matrix to the carbon powder is 5: 0.1. The stirring treatment steps are as follows: mixing the pretreated substrate and carbon powder, and stirring at a stirring speed of 200r/min for 10 min. The heating treatment steps are as follows: the mixture was placed in a muffle furnace and heated at 1100 ℃ for 30 min. The proportions of the polyurethane rubber, the filler, the stearic acid, the anti-aging agent 4010, the accelerant CZ and the sulfur are respectively as follows: respectively weighing 50 parts of polyurethane rubber, 20 parts of filler, 10 parts of stearic acid, 5 parts of anti-aging agent 4010, 3 parts of accelerator CZ and 5 parts of sulfur according to parts by weight. The mixing treatment steps are as follows: mixing the polyurethane rubber, the filler, the stearic acid and the anti-aging agent 4010, and mixing for 2 hours at the rotating speed of 500 r/min. The mixing and standing steps are as follows: adding an accelerant CZ and sulfur into the blend, mixing for 40min at the rotating speed of 800r/min, thinly passing through a sheet, and standing for 20 h. The vulcanization treatment step is as follows: and (3) placing the mixed rubber on a vulcanizing machine, and vulcanizing at the temperature of 150 ℃ for 2 h.
Comparative example: an antiskid rubber composite material for soles, which is produced by Dongguan company.
The sole anti-skid rubber composite materials prepared in the examples and the comparative examples are detected, and the specific detection is as follows:
the constant-speed friction coefficient is that according to the chemical industry standard HG/T2729-1995, the dynamic and static friction coefficients of the rubber sheet in a dry and wet state are tested by adopting an MXD-01A friction coefficient tester of the Jinnan Languang electromechanical technology Limited company, the length ×, the width ×, the height and the size of the sample are 63mm × 63mm × 2mm, the stretching speed is 150mm/min, the testing sliding distance is 140mm, and the average value is obtained after 5 times of testing.
DIN abrasion Performance: the test was carried out by using GX-5028-DIN abrasion tester manufactured by Gaoxin tester Co., Ltd. the abrasion test sample was cylindrical, the diameter thereof was 16.0 mm. + -. 0.2mm, the height thereof was 8mm, the abrasion stroke was 40.0 m. + -. 0.2m (equivalent to 84r), and the average value was obtained by four measurements.
The specific test results are shown in table 1.
Table 1 comparative table of property characterization
Figure 63482DEST_PATH_IMAGE001
As can be seen from Table 1, the anti-slip rubber composite material for soles prepared by the invention has good friction performance and wear resistance.

Claims (10)

1. A preparation method of an antiskid rubber composite material for soles is characterized by comprising the following specific preparation steps:
(1) carrying out sand blasting treatment on the hard alloy balls with the diameters of 0.5-0.7 mm to obtain blank bodies, cleaning the blank bodies for 2-3 times by using acetone, and naturally drying at room temperature to obtain a matrix;
(2) carrying out magnetron sputtering coating treatment on the substrate by taking a pure zinc plate as a target material to obtain a pretreated substrate;
(3) mixing the pretreated substrate and carbon powder, stirring to obtain a mixture, placing the mixture in a muffle furnace, heating, and cooling to room temperature along with the furnace temperature to obtain a filler;
(4) mixing polyurethane rubber, filler, stearic acid, an anti-aging agent 4010, a promoter CZ and sulfur, carrying out mixing treatment to obtain a blend, adding the promoter CZ and the sulfur into the blend, mixing and standing to obtain a rubber compound; and (3) placing the rubber compound on a vulcanizing machine, vulcanizing, and cooling to room temperature to obtain the sole antiskid rubber composite material.
2. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the sand blasting treatment step in the step (1) is as follows: carrying out sand blasting treatment on the hard alloy ball with the diameter of 0.5-0.7 mm, wherein the pressure is 0.5-0.7 MPa, and the distance from a nozzle to the surface of the hard alloy ball is 10-20 cm.
3. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the magnetron sputtering coating treatment step in the step (2) is as follows: carrying out magnetron sputtering coating treatment on a substrate by taking a pure zinc plate as a target material, wherein the sputtering gas is argon with the concentration of 99.99%, the working pressure is 1-3 Pa, the distance between the target and the substrate is 50-60 mm, the deposition temperature is 350-500 ℃, and the deposition time is 20-30 min.
4. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the mass ratio of the pretreatment matrix to the carbon powder in the step (3) is 5: 0.1.
5. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the stirring treatment step in the step (3) is as follows: mixing the pretreated substrate and carbon powder, and stirring for 5-10 min at a stirring speed of 100-200 r/min.
6. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the heating treatment step in the step (3) is as follows: and (3) placing the mixture in a muffle furnace, and heating at 900-1100 ℃ for 20-30 min.
7. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the proportions of the polyurethane rubber, the filler, the stearic acid, the anti-aging agent 4010, the promoter CZ and the sulfur in the step (4) are respectively as follows: respectively weighing 40-50 parts of polyurethane rubber, 10-20 parts of filler, 5-10 parts of stearic acid, 1-5 parts of anti-aging agent 4010, 2-3 parts of promoter CZ and 2-5 parts of sulfur according to parts by weight.
8. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the mixing treatment step in the step (4) is as follows: mixing the polyurethane rubber, the filler, the stearic acid and the anti-aging agent 4010, and mixing for 1-2 hours at the rotating speed of 400-500 r/min.
9. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the mixing and standing step in the step (4) comprises the following steps: adding an accelerant CZ and sulfur into the blend, mixing for 30-40 min at the rotating speed of 600-800 r/min, thinly discharging the mixture out of a sheet, and standing for 16-20 h.
10. The preparation method of the anti-skid rubber composite material for the soles according to claim 1, characterized by comprising the following steps: the vulcanization treatment step in the step (4) is as follows: and (3) placing the rubber compound on a vulcanizing machine, and vulcanizing at the temperature of 140-150 ℃ for 1-2 h.
CN202010472035.0A 2020-05-29 2020-05-29 Preparation method of anti-skid rubber composite material for soles Pending CN111454565A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113583287A (en) * 2021-09-11 2021-11-02 福建鸿星尔克体育用品有限公司 Preparation method of ultralight sole with hydrogen explosion structure, sole and sports shoe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113583287A (en) * 2021-09-11 2021-11-02 福建鸿星尔克体育用品有限公司 Preparation method of ultralight sole with hydrogen explosion structure, sole and sports shoe

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