Foam concrete cutting device and method
Technical Field
The invention relates to the technical field of concrete cutting equipment, in particular to a foam concrete cutting device and a foam concrete cutting method.
Background
The utility model provides a foam concrete block cutting machine with the patent number of CN201821101383.1, which comprises a base, a moving mechanism and a cutting mechanism, wherein the moving mechanism is fixed on the base, and the cutting mechanism is positioned on one side of the moving mechanism; the moving mechanism comprises a support frame, a moving screw rod, a servo motor, a moving support and a fixed support, the support frame is fixed on the base, the moving screw rod is connected with the support frame in a rotating mode and is connected with the servo motor, a threaded hole matched with the moving screw rod is formed in the moving support, the moving support is sleeved on the outer side of the moving screw rod, and the fixed support is fixed on the moving support. The utility model discloses a create foam concrete dicing cutting machine be provided with moving mechanism, through the common cooperation of removing screw rod, gag lever post and moving bracket, make the fixed bolster remove, improved the transfer efficiency of dicing, reduced the human cost. But the device cannot cut the end face of the concrete into an angled end face.
Disclosure of Invention
The invention aims to provide a foam concrete block cutting device and a foam concrete block cutting method.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a foam concrete slabbing device, includes that concrete propelling movement chassis, roll-in carry piece, angle modulation spare, cutter leading truck and cutting device, the roll-in one end of carrying the piece establish at the middle part of concrete propelling movement chassis, the roll-in other end of carrying the piece establishes on angle modulation spare, the cutter leading truck erects between concrete propelling movement chassis and angle modulation spare, roll-in carry the left end that the piece is located the cutter leading truck, angle modulation spare is connected with the cooperation of cutter leading truck, two cutting device symmetries are established at the both ends of cutter leading truck, two cutting device's inboard butt, two cutting device's angle is adjusted through the cutter leading truck to the angle modulation spare.
As further optimization of the technical scheme, the foam concrete cutting device comprises a concrete pushing underframe, a cutting device and a cutting device, wherein the concrete pushing underframe comprises a bottom plate, a vertical frame, an electric push rod, a side plate, a round rod and a push block; the vertical frame is fixedly connected to the left end of the bottom plate, the electric push rod is arranged on the vertical frame, the telescopic end of the electric push rod and one end of the round rod are fixedly connected to the side plate, the round rod is connected to the vertical frame in a sliding fit mode, and the other end of the round rod is fixedly connected with the push block; the lower end of the rolling conveying piece is arranged in the middle of the bottom plate, and the angle adjusting piece is fixed on the bottom plate.
As further optimization of the technical scheme, the foam concrete cutting device comprises a rolling conveying piece, a cutting device and a cutting device, wherein the rolling conveying piece comprises a double-chute frame, a top frame, a side chute, a roller shaft, a limiting block, a bottom carriage, a roller, a center block, a spring rod and an extension spring; the double-chute frame is fixedly connected to the angle adjusting part through the top frame, two ends of the double-chute frame are respectively provided with a side chute, the two roller shafts are respectively connected to two ends of the double-chute frame in a sliding fit manner, the upper ends of the two roller shafts are respectively fixedly connected with a limiting block, and the two limiting blocks are respectively connected in the two side chutes in a sliding fit manner; the lower ends of the two roller shafts are respectively connected in the two bottom sliding frames in a sliding fit manner, and the two bottom sliding frames are symmetrically and fixedly connected to the two sides of the middle part of the bottom plate; the middle parts of the two limiting blocks are respectively and rotatably connected with a roller; the spring rod is fixedly connected to the double-chute frame through the central block, the two roller shafts are respectively connected to two ends of the spring rod in a sliding fit manner, and the spring rod is sleeved with two extension springs; and two ends of the extension spring are respectively and fixedly connected with the roller shaft and the central block.
As the further optimization of the technical scheme, the foam concrete cutting device comprises an angle adjusting piece, a cutting device and a cutting device, wherein the angle adjusting piece comprises a door-shaped frame, a top plate, a T-shaped plate, an adjusting block, a hinged plate, a deflector rod, a screw rod and a screw rod frame; the T-shaped plate is arranged on the top plate, the adjusting block is connected to the T-shaped plate in a sliding fit manner, two ends of the adjusting block are respectively connected with a hinged plate in a rotating manner, two driving levers are respectively and fixedly connected to the two hinged plates, the two driving levers are both connected with the cutter guide frame in a matching manner, the screw is connected to the adjusting block in a rotating manner, the screw is connected to the screw frame in a threaded fit manner, and the screw frame is fixedly connected to the T-shaped plate; the top frame is fixedly connected to the top plate.
As a further optimization of the technical scheme, the foam concrete cutting device comprises a cutter guide frame, wherein the cutter guide frame comprises groove-shaped plates, a short shaft, L-shaped frames, vertical sliding grooves, sliding rods, arc-shaped bottom frames and connecting plates, the inner ends of the two groove-shaped plates are rotatably connected to the short shaft, the short shaft is fixedly connected to a top plate, the outer ends of the two groove-shaped plates are fixedly connected to a L-shaped frame respectively, two deflector rods are connected into the two groove-shaped plates in a sliding fit mode respectively, the upper ends of the two vertical sliding frames are fixedly connected to the two groove-shaped plates respectively, the lower ends of the two vertical sliding frames are fixedly connected to the sliding rods respectively, the two sliding rods are connected into the two arc-shaped bottom frames in a sliding fit mode respectively, the two arc-shaped bottom frames are fixedly connected to two sides of a bottom plate respectively through the.
As a further optimization of the technical scheme, according to the foam concrete block cutting device, the push block corresponds to the inner side binding surfaces of the two rollers and the inner side butt points of the two cutting devices; the axis of the short shaft coincides with the extension of the longitudinal axes of the inner abutment points of the two cutting devices.
As a further optimization of the technical scheme, the foam concrete cutting device comprises a U-shaped seat, inner convex strips, a tool rest, a driving shaft, a cutting knife, a first motor, a Z-shaped plate, a lead screw and a second motor, wherein the U-shaped seat is connected to a vertical sliding frame in a sliding fit mode, the inner side of the U-shaped seat is symmetrically and fixedly connected with the two inner convex strips, the inner convex strips are connected to a vertical sliding groove in a sliding fit mode, the two ends of the U-shaped seat are fixedly connected with the tool rest and the Z-shaped plate respectively, the driving shaft is connected to the tool rest in a rotating mode, the cutting knife is fixedly connected to the driving shaft, the driving shaft is fixedly connected to an output shaft of the first motor, the first motor is fixedly connected to the tool rest through a motor frame, the middle of the Z-shaped plate is connected to an L-shaped frame in a sliding fit mode, the upper end of the Z-shaped plate is connected to.
A method of cutting concrete with a foamed concrete block cutting apparatus, the method comprising the steps of:
the method comprises the following steps: placing the concrete to be cut between the push block and the rolling conveying piece, and clamping the concrete with different thicknesses by the rolling conveying piece and playing a role in guiding;
step two: the electric push rod drives the push block to push the concrete rightwards, and the concrete is transferred to the lower ends of the two cutting devices through the rolling conveying piece;
step three: the two second motors are started to drive the two cutting knives rotating at high speed to move downwards to cut the concrete;
step four: the pushing block pushes the concrete at a certain distance to the right, and the two second motors drive the two cutting knives to move upwards to cut the concrete;
step five: the large concrete is cut into small blocks with uniform shapes in a circulating reciprocating mode, the angles of the two cutting knives are changed through the angle adjusting piece, and the forming angle of the end face of the concrete is changed.
The foam concrete cutting device has the beneficial effects that:
according to the foam concrete cutting device, the end face of concrete can be cut into the end face with an angle, and the forming angle of the end face of the concrete can be changed;
the rolling conveying piece clamps two end faces of the concrete and plays a role in guiding, and can clamp the concrete with different thicknesses so as to avoid the inclination of the concrete;
the electric push rod drives the push block to push concrete to the right, the two cutting knives rotating at high speed move downwards to cut the concrete, the push block pushes the concrete to the right for a certain distance, the two second motors drive the two cutting knives to move upwards to cut the concrete again, one period of movement of the two cutting knives cuts a concrete block, the large concrete block is cut into small blocks with uniform shapes in a circulating reciprocating mode, and the length of the formed concrete block can be changed by changing the distance of the electric push rod pushing the concrete to the right;
because the end faces of the front concrete cut block and the rear concrete cut block which are cut and formed are complementary, the formed concrete cut blocks are mutually attached, neatly stacked and output together, later-stage arrangement is not needed, and the concrete cut blocks are convenient to carry and take;
also can be through changing the distance of ejector pad propelling movement right, cut into the stripping and slicing of length inequality with the concrete, change the angle of two cutting knives through angle regulation spare to change the fashioned angle of concrete terminal surface, when two cutting knives are in the coplanar, can cut into the rectangular block with the concrete.
Drawings
FIG. 1 is a first schematic structural view of a foam concrete block cutting apparatus according to the present invention;
FIG. 2 is a schematic structural view of a foam concrete block cutting device according to the present invention;
FIG. 3 is a schematic structural view of a concrete pushing base frame and an angle adjusting member;
FIG. 4 is a schematic view of the structure of a rolled transport element;
FIG. 5 is a schematic structural view of a tool guide;
fig. 6 is a schematic structural view of the cutting device.
In the drawing, a concrete pushing underframe 1, a bottom plate 1-1, a vertical frame 1-2, an electric push rod 1-3, side plates 1-4, a round rod 1-5, a push block 1-6, a rolling conveying piece 2, a double-chute frame 2-1, a top frame 2-2, side chutes 2-3, roller shafts 2-4, a limiting block 2-5, a bottom sliding frame 2-6, rollers 2-7, a central block 2-8, spring rods 2-9, tension springs 2-10, an angle adjusting piece 3, a door type frame 3-1, a top plate 3-2, a T-shaped plate 3-3, adjusting blocks 3-4, a hinged plate 3-5, a deflector rod 3-6, a screw rod 3-7, a screw rod frame 3-8, a cutter guide frame 4, a groove type plate 4-1, a short shaft 4-2, L type frames 4-3, a vertical sliding frame 4-4, a vertical chute 4-5, a slide rod 4-6, an arc underframe 4-7, a connecting plate 4-8, a cutting device 5, a U-type seat 5, a second motor 5-5, a second motor, a third-5, a third template and a fourth template 3-.
Detailed Description
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the electrical components that appear in this application all external intercommunication power and control switch when using.
The invention is described in further detail below with reference to figures 1-6 and the detailed description.
The first embodiment is as follows:
the following describes this embodiment with reference to fig. 1 to 6, a foamed concrete block cutting device, including a concrete pushing chassis 1, a rolling conveying member 2, an angle adjusting member 3, a cutter guide frame 4 and a cutting device 5, wherein one end of the rolling conveying member 2 is disposed in the middle of the concrete pushing chassis 1, the other end of the rolling conveying member 2 is disposed on the angle adjusting member 3, the cutter guide frame 4 is disposed between the concrete pushing chassis 1 and the angle adjusting member 3, the rolling conveying member 2 is disposed at the left end of the cutter guide frame 4, the angle adjusting member 3 is connected with the cutter guide frame 4 in a matching manner, the two cutting devices 5 are symmetrically disposed at two ends of the cutter guide frame 4, the two cutting devices 5 are abutted against each other at the inner sides, and the angle adjusting member 3 adjusts the angles of the two cutting devices 5 through the cutter guide frame 4. When the concrete cutting machine is used, concrete to be cut is placed between the concrete pushing underframe 1 and the rolling conveying piece 2, the rolling conveying piece 2 clamps two end faces of the concrete and plays a role in guiding, the rolling conveying piece 2 can clamp the concrete with different thicknesses to avoid the concrete from inclining, the electric push rod 1-3 is started to push the concrete to the right, the concrete is transferred to the lower ends of the two cutting devices 5 through the rolling conveying piece 2, the two cutting devices 5 move downwards to cut the concrete, the electric push rod 1-3 pushes the concrete with a certain distance to the right, the two cutting devices 5 move upwards to cut the concrete again, one concrete cut block is cut in one period of movement of the two cutting devices 5, the large concrete is cut into small blocks with uniform shapes in a circulating reciprocating mode, the angles of the two cutting devices 5 are changed through the angle adjusting piece 3, the forming angle of the end face of the concrete is changed, when the two cutting devices 5 are positioned on the same plane, the concrete can be cut into rectangular blocks, and the end faces of the front concrete block and the rear concrete block which are formed by cutting are complementary, so that the formed concrete blocks are mutually adhered, neatly stacked and output together, later-stage arrangement is not needed, the carrying is convenient, and the taking is convenient; the length of the formed concrete cut block can be changed by changing the distance for pushing the concrete to the right by the electric push rods 1-3, and the concrete can be cut into cut blocks with unequal lengths by changing the distance for pushing the concrete to the right by the electric push rods 1-3.
The second embodiment is as follows:
the present embodiment is described below with reference to fig. 1 to 6, and the concrete pushing underframe 1 includes a bottom plate 1-1, a vertical frame 1-2, an electric push rod 1-3, a side plate 1-4, a round bar 1-5, and a push block 1-6; the vertical frame 1-2 is fixedly connected to the left end of the bottom plate 1-1, the electric push rod 1-3 is arranged on the vertical frame 1-2, the telescopic end of the electric push rod 1-3 and one end of the round rod 1-5 are fixedly connected to the side plate 1-4, the round rod 1-5 is connected to the vertical frame 1-2 in a sliding fit manner, and the other end of the round rod 1-5 is fixedly connected with the push block 1-6; the lower end of the rolling conveying piece 2 is arranged in the middle of the bottom plate 1-1, and the angle adjusting piece 3 is fixed on the bottom plate 1-1. When the cutting device is used, concrete to be cut is placed on the bottom plate 1-1, the left end of the concrete abuts against the push block 1-6, the right end of the concrete abuts against the rolling conveying piece 2, the electric push rod 1-3 pushes the concrete to the right after being started, the right end of the concrete moves to the lower ends of the two cutting devices 5, and the two cutting devices 5 reciprocate to cut the concrete; the length of the formed concrete cut block is changed by changing the distance of pushing the concrete to the right by the electric push rods 1-3, and the concrete can be cut into cut blocks with unequal lengths by changing the distance of pushing the concrete to the right by the electric push rods 1-3.
The third concrete implementation mode:
the embodiment is described below with reference to fig. 1-6, and the rolling conveying element 2 includes a double-chute frame 2-1, a top frame 2-2, side chutes 2-3, roller shafts 2-4, limiting blocks 2-5, bottom carriages 2-6, rollers 2-7, a center block 2-8, spring rods 2-9 and extension springs 2-10; the double-chute frame 2-1 is fixedly connected to the angle adjusting part 3 through the top frame 2-2, two ends of the double-chute frame 2-1 are respectively provided with a side chute 2-3, two roller shafts 2-4 are respectively connected to two ends of the double-chute frame 2-1 in a sliding fit manner, the upper ends of the two roller shafts 2-4 are respectively fixedly connected with a limiting block 2-5, and the two limiting blocks 2-5 are respectively connected in the two side chutes 2-3 in a sliding fit manner; the lower ends of the two roller shafts 2-4 are respectively connected in the two bottom sliding frames 2-6 in a sliding fit manner, and the two bottom sliding frames 2-6 are symmetrically and fixedly connected to the two sides of the middle part of the bottom plate 1-1; the middle parts of the two limiting blocks 2-5 are respectively connected with a roller 2-7 in a rotating way; the spring rods 2-9 are fixedly connected to the double-chute frame 2-1 through the central blocks 2-8, the two roller shafts 2-4 are respectively connected to the two ends of the spring rods 2-9 in a sliding fit mode, and the spring rods 2-9 are sleeved with the two extension springs 2-10; two ends of the extension spring 2-10 are respectively and fixedly connected with the roller shaft 2-4 and the central block 2-8. When the concrete clamping device is used, the right end of concrete abuts against the two rollers 2-7, when the electric push rod 1-3 is started to push the concrete to the right, the concrete extrudes the two rollers 2-7, the two rollers 2-7 move towards the outer ends, the two tension springs 2-10 are stretched, the two rollers 2-7 are attached and clamped on the end faces of the concrete under the elastic force action of the two tension springs 2-10, the two rollers 2-7 are driven to rotate when the concrete is conveyed to the right, the two rollers 2-7 play a role in guiding the conveyed concrete to avoid the concrete from inclining, and the two rollers 2-7 have elasticity under the action of the two tension springs 2-10, so that the concrete with different thicknesses can be clamped.
The fourth concrete implementation mode:
the present embodiment is described below with reference to fig. 1 to 6, and the angle adjusting member 3 includes a door frame 3-1, a top plate 3-2, a T-shaped plate 3-3, an adjusting block 3-4, a hinge plate 3-5, a shift lever 3-6, a screw rod 3-7 and a screw rod frame 3-8; the door-shaped frame 3-1 is fixedly connected to the bottom plate 1-1, the top plate 3-2 is fixedly connected to the door-shaped frame 3-1, the T-shaped plate 3-3 is arranged on the top plate 3-2, the adjusting block 3-4 is connected to the T-shaped plate 3-3 in a sliding fit manner, two ends of the adjusting block 3-4 are respectively connected with a hinged plate 3-5 in a rotating manner, two driving levers 3-6 are respectively and fixedly connected to the two hinged plates 3-5, the two driving levers 3-6 are both connected with the cutter guide frame 4 in a matching manner, the screw 3-7 is connected to the adjusting block 3-4 in a rotating manner, the screw 3-7 is connected to the screw frame 3-8 in a threaded fit manner, and the screw frame 3-8 is fixedly connected to the; the top frame 2-2 is fixedly connected to the top plate 3-2.
The cutting tool guide frame 4 comprises a groove-shaped plate 4-1, a short shaft 4-2, an L-shaped frame 4-3, a vertical sliding frame 4-4, a vertical sliding groove 4-5, a sliding rod 4-6, an arc-shaped bottom frame 4-7 and a connecting plate 4-8, wherein the inner ends of the two groove-shaped plates 4-1 are rotatably connected to the short shaft 4-2, the short shaft 4-2 is fixedly connected to a top plate 3-2, the outer ends of the two groove-shaped plates 4-1 are respectively and fixedly connected with a L-shaped frame 4-3, the two shifting rods 3-6 are respectively and slidably matched and connected into the two groove-shaped plates 4-1, the upper ends of the two vertical sliding frames 4-4 are respectively and fixedly connected to the two groove-shaped plates 4-1, the lower ends of the two vertical sliding frames 4-4 are respectively and fixedly connected to a sliding rod 4-6, the two sliding rods 4-6 are respectively and slidably matched and connected into the two arc-shaped bottom frames 4-7, the two arc-shaped bottom frames 4-7 are respectively and fixedly connected to two sides of the bottom plate 1-1 through the two connecting plates 4-8, the two sliding grooves 4-4 sliding chutes 4 are symmetrically arranged on the two sliding frames 4-4, the cutting devices 5 are respectively arranged on the two vertical sliding frames 4-4, and the two sliding blocks can drive the cutting devices to rotate and the cutting blocks to change the angle of the two sliding blocks, and the two sliding blocks, so.
The fifth concrete implementation mode:
the present embodiment is described below with reference to fig. 1 to 6, wherein the push blocks 1 to 6 correspond to the inner abutting surfaces of the two rollers 2 to 7 and the inner abutting points of the two cutting devices 5, so that the two sides of the end surface with an angle cut by the concrete are symmetrical; the axis of the short shaft 4-2 is superposed with the longitudinal axis extension lines of the inner abutting points of the two cutting devices 5, so that when the two groove-shaped plates 4-1 drive the two cutting devices 5 to rotate, the inner sides of the two cutting devices 5 are always abutted, and the phenomenon that the inner sides of the two cutting devices 5 are blocked in a staggered mode is avoided.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1-6, the cutting device 5 comprises a U-shaped base 5-1, an inner convex strip 5-2, a cutter frame 5-3, a driving shaft 5-4, a cutting knife 5-5, a first motor 5-6, a Z-shaped plate 5-7, a screw 5-8 and a second motor 5-9, the U-shaped base 5-1 is connected with a vertical sliding frame 4-4 in a sliding fit mode, two inner convex strips 5-2 are symmetrically and fixedly connected to the inner side of the U-shaped base 5-1, the inner convex strips 5-2 are connected in a sliding fit mode in a vertical sliding groove 4-5, two ends of the U-shaped base 5-1 are respectively and fixedly connected with the cutter frame 5-3 and the Z-shaped plate 5-7, the driving shaft 5-4 is rotatably connected with the cutter frame 5-3, the cutting knife 5-5 is fixedly connected with the driving shaft 5-4, the driving shaft 5-4 is fixedly connected with an output shaft of the first motor 5-6, the first motor 5-6 is fixedly connected with the cutter frame 5-3 through the motor frame, the middle of the Z-7 is connected with the L in a sliding fit mode, the cutter frame 4 is connected with the vertical sliding fit mode, the upper end of the second motor 5-5, the cutting knife 5-5 is driven by a screw 5, the second motor 5-5 is driven by a screw, the second motor 5-5, the second motor, 5 is driven by a screw, 5-5, the second motor, 5-5.
A method of cutting concrete with a foamed concrete block cutting apparatus, the method comprising the steps of:
the method comprises the following steps: placing the concrete to be cut between the push blocks 1-6 and the rolling conveying piece 2, and clamping the concrete with different thicknesses by the rolling conveying piece 2 and playing a role in guiding;
step two: the electric push rod 1-3 drives the push block 1-6 to push the concrete rightwards, and the concrete is transferred to the lower ends of the two cutting devices 5 through the rolling conveying piece 2;
step three: the two second motors 5-9 are started to drive the two cutting knives 5-5 which rotate at high speed to move downwards to cut the concrete;
step four: the pushing block 1-6 pushes the concrete to the right for a certain distance, and the two second motors 5-9 drive the two cutting knives 5-5 to move upwards to cut the concrete;
step five: the large concrete is cut into small blocks with uniform shapes in a circulating reciprocating mode, the angles of the two cutting knives 5-5 are changed through the angle adjusting piece 3, and the forming angle of the end face of the concrete is changed.
The invention relates to a foam concrete block cutting device and a method, and the working principle is as follows: when the device is used, concrete to be cut is placed between the concrete pushing underframe 1 and the rolling conveying piece 2, the rolling conveying piece 2 clamps two end faces of the concrete and plays a role in guiding, the rolling conveying piece 2 can clamp the concrete with different thicknesses to avoid the concrete from inclining, the electric push rod 1-3 is started to push the concrete to the right, the concrete is transferred to the lower ends of the two cutting devices 5 through the rolling conveying piece 2, the two cutting devices 5 move downwards to cut the concrete, the electric push rod 1-3 pushes the concrete with a certain distance to the right, the two cutting devices 5 move upwards to cut the concrete again, one concrete cut block is cut in one period when the two cutting devices 5 move, the large concrete is cut into small blocks with uniform shapes in a circulating reciprocating mode, the angles of the two cutting devices 5 are changed through the angle adjusting piece 3, the forming angle of the end face of the concrete is changed, when the two cutting devices 5 are positioned on the same plane, the concrete can be cut into rectangular blocks, and the end faces of the front concrete block and the rear concrete block which are formed by cutting are complementary, so that the formed concrete blocks are mutually adhered, neatly stacked and output together, later-stage arrangement is not needed, the carrying is convenient, and the taking is convenient; the length of the formed concrete cut block can be changed by changing the distance for pushing the concrete to the right by the electric push rods 1-3, and the concrete can be cut into cut blocks with unequal lengths by changing the distance for pushing the concrete to the right by the electric push rods 1-3.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.