CN111446473A - Integrated fuel cell engine system - Google Patents
Integrated fuel cell engine system Download PDFInfo
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- CN111446473A CN111446473A CN202010402439.2A CN202010402439A CN111446473A CN 111446473 A CN111446473 A CN 111446473A CN 202010402439 A CN202010402439 A CN 202010402439A CN 111446473 A CN111446473 A CN 111446473A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2465—Details of groupings of fuel cells
- H01M8/247—Arrangements for tightening a stack, for accommodation of a stack in a tank or for assembling different tanks
- H01M8/2475—Enclosures, casings or containers of fuel cell stacks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/30—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling fuel cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04029—Heat exchange using liquids
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04089—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04201—Reactant storage and supply, e.g. means for feeding, pipes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/40—Application of hydrogen technology to transportation, e.g. using fuel cells
Abstract
The invention relates to the technical field of fuel cell automobile engines, and discloses an integrated fuel cell engine system, which comprises: the integrated packaging shell comprises a top wall, a bottom wall, a first side wall, a second side wall and a third side wall, wherein the first side wall and the second side wall are arranged oppositely, and the third side wall and the first side wall are arranged adjacently; the integrated fuel cell engine system has the advantages of high design reliability, good stability, compact system structure, high power density ratio and high space utilization rate of parts, is convenient for matching the engine system with different vehicle types, can meet the space layout of the whole vehicle with various models, is favorable for the space distribution of the whole vehicle, and is convenient for the replacement and maintenance of the parts.
Description
Technical Field
The invention relates to the technical field of fuel cell automobile engines, in particular to an integrated fuel cell engine system.
Background
The development of a fuel cell automobile power system is one of the core contents of the development of a fuel cell automobile. The fuel cell automobile power system comprises a fuel cell engine system, an electric drive system, an energy conversion and management system, a corresponding auxiliary system and the like. In terms of the current development situation of fuel cell automobile power systems, the systems are large but the integration of subsystems is very low, and the integration level of the whole power system is very low.
At present, due to the restriction of various shaped parts, a fuel cell engine system is dispersed, each part is fixed mostly in a support fixing mode, the arrangement of the parts of the system occupies a large space, the integration of the engine system is poor, the operation, maintenance and management of the system are difficult, the utilization rate of the whole part is low, the number of the parts of the system is large, and the processing cost is high.
In short, the arrangement of the current fuel cell engine system is not favorable for the promotion of the fuel cell automobile industrialization, and needs to get rid of the restriction of various shaped parts, so that an integrated fuel cell engine system is urgently needed to be designed.
Disclosure of Invention
In order to solve the technical problems, the invention provides an integrated fuel cell engine system which has the advantages of high reliability of integrated design, good stability, compact system structure, high power density ratio and high space utilization rate of parts, is convenient for matching the engine system with different vehicle types, can meet the space layout of the whole vehicle with various models, is favorable for space distribution of the whole vehicle and is convenient for replacement and maintenance of the parts.
The technical scheme provided by the invention is as follows:
an integrated fuel cell engine system comprises an integrated packaging shell, and an electric subsystem, an air subsystem, a hydrothermal circulation subsystem and a hydrogen subsystem which are arranged on the integrated packaging shell;
the integrated packaging shell comprises a top wall, a bottom wall, a first side wall, a second side wall and a third side wall, wherein the first side wall and the second side wall are arranged oppositely, and the third side wall and the first side wall are arranged adjacently;
the electrical subsystem includes a stack assembly disposed inside the integrated package housing;
the air subsystem includes a control valve assembly disposed at the third sidewall;
the hydrothermal circulation subsystem comprises an auxiliary heating assembly, a thermostat assembly and a cooling liquid distribution manifold assembly, and the auxiliary heating assembly, the thermostat assembly and the cooling liquid distribution manifold assembly are arranged on the third side wall;
the hydrogen subsystem includes hydrogen sprayer subassembly, hydrogen water diversion subassembly, hydrogen backward flow subassembly, row's hydrogen valve and pressure relief device, the hydrogen sprayer subassembly the hydrogen water diversion subassembly the hydrogen backward flow subassembly the row's hydrogen valve with pressure relief device set up in the third lateral wall.
Further preferably, the electrical subsystem further comprises: DCDC converter, voltage patrol and examine appearance, FCU controller and supplementary electrical component, the DCDC converter set up in the roof, the voltage patrol and examine the appearance set up in first lateral wall, the FCU controller reach supplementary electrical component set up in the second lateral wall.
Further preferably, the air subsystem further comprises an air compressor assembly, an air compressor controller, an intercooler assembly, a humidifier assembly, a control valve assembly and an air exhaust assembly, wherein the air compressor assembly, the intercooler assembly, the humidifier assembly and the air exhaust assembly are arranged on the bottom wall;
the hydrothermal circulation subsystem still includes water pump assembly, water pump assembly sets up in the diapire.
Further preferably, the air compressor machine subassembly is located keep away from on the diapire the one end of third lateral wall, it admits air to be equipped with on the air compressor machine subassembly, the air is admitted towards the second lateral wall, intercooler subassembly is fixed in through the screw the air compressor machine subassembly is towards one side of third lateral wall, the water pump assembly is located the intercooler subassembly is close to one side of third lateral wall, the air tail is arranged the subassembly and is located the water pump assembly reaches between the intercooler subassembly, the temperature increaser subassembly is located the water pump subassembly is close to one side of second lateral wall, the air compressor machine controller is located the temperature increaser subassembly is kept away from one side of third lateral wall.
Further preferably, the control valve assembly, the coolant distribution manifold assembly, the hydrogen injector assembly, and the hydrogen backflow assembly are sequentially disposed side by side and located at an upper end of the third sidewall, the hydrogen water distribution assembly is located at a lower side of the control valve assembly, and the auxiliary heating assembly is located at a lower side of the hydrogen injector assembly.
Further preferably, the thermostat assembly is mounted on the coolant distributor manifold assembly via screws;
a pressure relief device is arranged on the hydrogen injector component;
the hydrogen discharge valve is detachably mounted on the hydrogen water distribution component.
Further preferably, the high-voltage copper bar of the DCDC converter is fixedly connected with the high-voltage copper bar of the stack component through screws.
Further preferably, the control valve assembly comprises a control valve and a pressure sensor;
the hydrogen backflow component comprises a hydrogen circulating pump and a controller thereof;
the water pump assembly comprises a water pump and a controller thereof, a four-way interface and a pipeline;
the air tail row component comprises a tail row six-way pipe, a three-way joint and a pipeline;
the thermostat assembly comprises a thermostat, a controller thereof and a pipeline;
the auxiliary heating assembly comprises an auxiliary heater, a controller of the auxiliary heater and an inlet and outlet interface.
Further preferably, two pairs of suspension points are further arranged on the integrated packaging shell, and the suspension points are symmetrically distributed on two sides of the integrated packaging shell;
the integrated packaging shell is also provided with interfaces for butting the electric pile assembly, the air subsystem, the water heat circulation subsystem, the hydrogen subsystem and the electric subsystem with other components of a vehicle.
Further preferably, the electrical subsystem, the air subsystem, the hydrothermal circulation subsystem, and the hydrogen subsystem are respectively fixed to the integrated package housing and the third sidewall by bolts.
Compared with the prior art, the integrated fuel cell engine system has the beneficial effects that:
1. according to the invention, the integrated fuel cell engine system has the advantages of high reliability, good stability, compact system structure, high system volume and weight power density, high space utilization rate of parts, convenience for modular assembly of system parts, improvement in assembly convenience and assembly efficiency, convenience for matching of the engine system with different vehicle types, capability of meeting the spatial layout of the whole vehicle with various models, contribution to the spatial distribution of the whole vehicle and benefit for replacement and maintenance of parts.
2. The invention has obvious advantages aiming at special vehicles with more functions in narrow space, obviously improves the system efficiency in the same space and improves the space utilization rate.
3. The invention summarizes the appearance of the fuel cell engine, greatly improves the pollution problem of the traditional fuel to the environment, improves the living environment, reduces the practical dependence on the fossil fuel demand of human beings for survival, and realizes the stable and reliable operation of new energy automobiles by utilizing renewable resources.
Drawings
The foregoing features, technical features, advantages and embodiments are further described in the following detailed description of the preferred embodiments, which is to be read in connection with the accompanying drawings.
Fig. 1 is a schematic perspective view of an integrated fuel cell engine system according to the present embodiment;
fig. 2 is a front view of the integrated fuel cell engine system of the present embodiment;
fig. 3 is a left side view of the integrated fuel cell engine system of the present embodiment;
fig. 4 is a bottom view of the integrated fuel cell engine system of the present embodiment;
fig. 5 is a plan view of the integrated fuel cell engine system of the present embodiment;
fig. 6 is a right side view of the integrated fuel cell engine system of the present embodiment.
The reference numbers illustrate:
1. the air conditioner comprises an integrated packaging shell, 2, a DCDC converter, 3, a voltage polling instrument, 4, an air compressor controller, 5, an intercooler assembly, 6, a humidifier assembly, 7, a water pump assembly, 8, an air exhaust assembly, 9, an air compressor assembly, 10, air inlet, 11, a hydrogen exhaust valve, 12, a hydrogen water distribution assembly, 13, an FCU controller, 14, a control valve assembly, 15, a thermostat assembly, 16, a cooling liquid distribution manifold assembly, 17, a hydrogen injector assembly, 18, a stack end plate, 19, a hydrogen backflow assembly, 20, a pressure relief valve device, 21, an auxiliary heating assembly, 22, a stack assembly, 23, a top wall, 24, a bottom wall, 25, a first side wall, 26, a second side wall and 27, and a third side wall.
Detailed Description
In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular system structures, techniques, etc. in order to provide a thorough understanding of the embodiments of the present application. However, it will be apparent to one skilled in the art that the present application may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
For the sake of simplicity, the drawings only schematically show the parts relevant to the present invention, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
In the embodiments shown in the drawings, the directions such as up, down, left, right, front, and rear are used to explain the structure and movement of various components of the present invention not absolutely but relatively. These illustrations are appropriate when these components are in the positions shown in the figures. If the description of the positions of these components changes, the indication of these directions changes accordingly.
In addition, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not intended to indicate or imply relative importance.
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will be made with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be derived from them without inventive effort.
In the present embodiment, as shown in fig. 1 to 6, the present embodiment provides an integrated fuel cell engine system, which includes an integrated package casing 1, and an electrical subsystem, an air subsystem, a water heat circulation subsystem and a hydrogen subsystem disposed on the integrated package casing 1. The integrated package housing 1 includes a top wall 23, a bottom wall 24, a first side wall 25, a second side wall 26, and a third side wall 27, wherein the first side wall 25 and the second side wall 26 are disposed opposite to each other, the third side wall 27 is disposed adjacent to the first side wall 25, and the third side wall 27 is provided with a stack end plate 18.
The electrical subsystem includes galvanic pile subassembly 22, DCDC converter 2, voltage patrol appearance 3, FCU controller 13 and supplementary electrical component, and galvanic pile subassembly 22 sets up in the inside of integrated package casing 1, and DCDC converter 2 sets up in roof 23, and voltage patrol appearance 3 sets up in first lateral wall 25, and FCU controller 13 and supplementary electrical component set up in second lateral wall 26. The air subsystem includes air compressor machine subassembly 9, air compressor machine controller 4, intercooler subassembly 5, humidifier subassembly 6, control valve subassembly 14 and air tail row subassembly 8, and air compressor machine subassembly 9, intercooler subassembly 5, humidifier subassembly 6 and air tail row subassembly 8 set up in diapire 24, and control valve subassembly 14 sets up in pile end plate 18. The water heating circulation subsystem comprises a water pump assembly 7, an auxiliary heating assembly 21, a thermostat assembly 15 and a cooling liquid distribution manifold assembly 16, wherein the water pump assembly 7 is arranged on the bottom wall 24, and the auxiliary heating assembly 21, the thermostat assembly 15 and the cooling liquid distribution manifold assembly 16 are arranged on the stack end plate 18. The hydrogen subsystem comprises a hydrogen injector assembly 17, a hydrogen water distribution assembly 12, a hydrogen backflow assembly 19, a hydrogen discharge valve 11 and a pressure relief device 20, wherein the hydrogen injector assembly 17, the hydrogen water distribution assembly 12, the hydrogen backflow assembly 19, the hydrogen discharge valve 11 and the pressure relief device 20 are arranged on a stack end plate 18.
As shown in fig. 1 to 3, the air compressor assembly 9 is located at an end of the bottom wall 24 away from the stack end plate 18, and the air compressor assembly 9 is provided with an air inlet 10, where the air inlet 10 faces the second side wall 26. Intercooler subassembly 5 is fixed in one side that air compressor machine subassembly 9 faced pile end plate 18 through the screw, and water pump assembly 7 is located one side that intercooler subassembly 5 is close to pile end plate 18. Air tail bank subassembly 8 is located between water pump assembly 7 and intercooler subassembly 5, and temperature increaser subassembly 6 is located the one side that water pump assembly 7 is close to second lateral wall 26, and air compressor machine controller 4 is located the one side that temperature increaser subassembly 6 keeps away from stack end plate 18. The control valve assembly 14, the coolant distribution manifold assembly 16, the hydrogen injector assembly 17 and the hydrogen return assembly 19 are arranged side by side in sequence and are located at the upper end of the stack end plate 18. The hydrogen water diversion assembly 12 is located on the underside of the control valve assembly 14 and the auxiliary heating assembly 21 is located on the underside of the hydrogen injector assembly 17.
It should be noted that the stack end plate 18 is provided to facilitate installation of the components, but the components may also be directly arranged on the third side wall 27, and the structure in which the components are directly installed on the third side wall 27 is also within the protection scope of the present embodiment.
In the embodiment, in order to optimize the system integration design and improve the volume and the weight power density of the fuel cell system, forward development design is carried out on each system part, the modular integration design is adopted, and the connection and sealing are carried out through bolt compression, so that pipelines and part supports among the parts are reduced, the aim is to facilitate the modular assembly of the system parts, improve the assembly convenience and the assembly efficiency, and simultaneously ensure that the fuel cell engine system is highly integrated, thereby greatly reducing the arrangement space of the system parts; in addition, two pairs of suspension points are arranged on the engine integrated frame and symmetrically distributed on two sides of the engine integrated frame, the electric pile is used as a core component of the fuel cell engine, in order to meet various protection requirements of the component, IP67 packaging of the core component inside the integrated frame is achieved, and the electric pile, an electric pile end plate, a voltage polling instrument and key high-low voltage core electrical components are packaged in a unified mode.
Specifically, the air subsystem includes an air compressor assembly 9, an air compressor controller 4, a humidifier assembly 6, a control valve assembly 14, and an air tail bank assembly 8. The air compressor assembly 9 is provided with an air compressor, a sealing element and an intercooler assembly 5, the intercooler assembly 5 comprises an intercooler, an intercooler heat exchange water pipe, a control valve assembly 14 and a pressure sensor, and the control valve assembly 14 comprises an air inlet control valve and the pressure sensor. The air tail row assembly 8 comprises a tail row six-way pipe, a three-way joint and a pipeline. An air compressor assembly 9 is integrated below an integrated packaging shell 1, air inlet 10 is arranged at one end of an air compressor pump head, an intercooler assembly 5 is integrally installed on an air compressor main body through bolts and is directly connected and sealed with an air outlet of the air compressor through bolts, the air compressor and the intercooler are designed in a modularized mode, a control valve assembly 14 is integrally installed on the intercooler through bolts and is sealed through bolts, a pile blowing air inlet interface and an air cooling air inlet interface of the air compressor are integrated on the intercooler, an air outlet of the intercooler is connected with a humidifier assembly 6 installed below an integrated frame through a rubber hose, the control valve assembly 14 is integrated on an air inlet of a three-way joint in an air tail row assembly 8 and is sealed through bolts, an air exhaust interface, an air bypass valve exhaust interface, a pile blowing exhaust interface, a bypass valve exhaust interface, a, The air compressor machine air cooling gas vent, hydrogen row hydrogen interface and hydrogen pressure release interface.
The air subsystem provides the required pressurized air of engine for the pile subassembly 22, and the air after the pressurization passes through system intercooler subassembly 5, and the inside system auxiliary circulating water that increases of intercooler subassembly 5 carries out the heat and cold exchange convection with the air of advancing the heap, controls the intake air temperature at 70 ℃, and then reaches the requirement of advancing the heap temperature, and the dry air realizes the convection current in the humidifier through humidifier and the interior discharge steam of heap, reaches the purpose that the air admitted air and humidifies, and final gas gets into inside the pile.
Specifically, the hydrogen subsystem comprises a hydrogen injector assembly 17, a hydrogen water diversion assembly 12, a hydrogen backflow assembly 19, a hydrogen discharge valve 11 and a pressure relief device 20, the water diversion assembly 12 comprises a water diversion device and a hydrogen gas exhaust pipeline, the hydrogen injector assembly 17 comprises a hydrogen injector and a pipeline, and the hydrogen backflow assembly 19 comprises a hydrogen circulating pump and a controller thereof. The hydrogen injector assembly 17 further comprises high-pressure hydrogen inlet gas, the hydrogen backflow assembly 19 is integrated on the hydrogen injector assembly 17 through bolts to perform forward modular design, the hydrogen injector assembly 17 and the hydrogen water distribution assembly 12 are integrally installed on the pile end plate 18 and are connected through bolts to realize sealing, and a flow channel is designed on the pile end plate to enable the hydrogen water distribution assembly 12 to be communicated with the hydrogen injector assembly 17 so as to meet hydrogen backflow; the hydrogen discharge valve 11 is integrally installed on the hydrogen water separator to perform forward modular design.
The hydrogen subsystem controls the hydrogen gas inlet amount by controlling the hydrogen injector component 17 and the feedback information of the pressure sensor, and the hydrogen gas entering the hydrogen subsystem is decompressed by the hydrogen injector and fully buffered and mixed with the hydrogen gas after front-end water distribution and backflow and enters the stack.
Specifically, the hydrothermal circulation subsystem comprises a water pump assembly 7, an auxiliary heating assembly 21, a thermostat assembly 15 and a cooling liquid distribution manifold assembly 16. The coolant distribution manifold assembly 16 comprises a coolant distribution manifold and a temperature sensor; the water pump assembly 7 comprises a water pump and a controller thereof, a four-way interface and a pipeline; the thermostat assembly 15 comprises a thermostat, a controller thereof and a pipeline; the auxiliary heating assembly 21 includes an auxiliary heater and its controller, and an access interface. The coolant distribution manifold assembly 16 is integrally mounted on the stack end plate 18 and sealed through bolting, and the thermostat assembly 15 is integrally mounted on the coolant distribution manifold assembly 16 and sealed through bolting, so that a forward modular design is achieved.
The hydrothermal circulation subsystem realizes cold and hot fluid exchange of a fuel cell engine system through large and small circulation, the small circulation internal system quickly improves the internal temperature of the system through an auxiliary heating device, the water capacity in the circulation system is small, the required heat is less, the circulation mainly aims at the system start under the low-temperature environment, the quick temperature rise of a generator system under the low-temperature environment is realized, and the low-temperature start capacity of the system under the environment of minus 30 ℃ is further realized; aiming at the high-temperature environment, an engine system controls the opening of a large circulation by controlling a motor thermostat component (15) through water circulation, the large circulation of the system passes through a cooling fan component to realize the temperature control of the system at about 8 ℃, and a cooling fan of the system realizes closed-loop automatic temperature control through CAN communication to ensure that the temperature of a system outlet pile is 80 ℃ and the temperature of the system inlet pile is 70 ℃;
specifically, the electrical subsystem includes the stack assembly 22, the FCU controller 13, the voltage patrol instrument 3, the DCDC converter 2, and auxiliary electrical components. Wherein, the pile subassembly 22 is including the pile, voltage patrols and examines appearance 3, the positive negative pole copper bar of high pressure, pile end plate 18, inside distribution manifold, FCU controller 13 is integrated on becoming encapsulation casing 1 through the bolt, DCDC converter 2 is integrated at integrated encapsulation casing 1 through the bolt, and the connection between the high-pressure copper bar of DCDC converter 2 and the pile high-pressure copper bar of the inside pile of integrated frame is through forward structural design, use bolt lug connection, cancel the high-voltage pencil between the two, reduce the arrangement space.
Furthermore, the air subsystem and the hydrothermal circulation subsystem which are directly connected through bolts are not easy to realize intermediate link connection by adopting a rubber hose, so that internal fluid intercommunication is realized, the hydrogen subsystem considers the leakage safety problem and the assembly convenience of the system, a finished stainless steel clamping sleeve is adopted for connection, after the pressure of the decompressed hydrogen reaches a controllable range, a hydrogen pipeline is cancelled, local connection and sealing are realized by using bolts, in order to ensure the reliability and stability of the operation of the system, a flow channel of the hydrogen circulation system is designed to be short, the flow resistance loss of the system is ensured to be in a minimum range, the pressure of hydrogen circulation reflux is favorably reduced, and the working efficiency of the hydrogen circulation system is improved; in order to facilitate installation of the system after loading and maintenance of key parts, the fluid interface and the electrical interface are designed uniformly according to the standard of the automobile industry, so that the connection and replacement tasks of parts are facilitated; the modular retroflex design of each subsystem greatly improves the assembly convenience, the integration and the reliability of the system, and meanwhile, each subsystem has certain inheritance.
The fuel cell engine system component realizes the control of each subsystem component and the feedback of signals through the CAN2.0B baud rate of 500 Kbps. The starting control system is monitored through an upper computer software interface, and the upper computer software can realize the operation of manual working conditions and the operation of automatic working conditions. The engine system realizes the storage and the supply of hydrogen through a hydrogen high-pressure hydrogen storage cylinder, the internal pressure of the high-pressure hydrogen cylinder is 70Mpa, the hydrogen pressure of the hydrogen supply system is operated at 1.5Mpa through a cylinder port valve and a pressure reducer, and the hydrogen is supplied to the inside of the engine system. The front end of the engine is provided with a pressure release valve and a hydrogen concentration detection device to control the problem of hydrogen safety. The hydrogen concentration detection device is installed everywhere on the ceiling inside the engine running bin, when the hydrogen system breaks down, the sensor sends an alarm signal at the first time, and the vehicle control unit gives a signal of closing the cylinder valve, cuts off the hydrogen gas intake, and ensures the safety problem of the hydrogen system.
The auxiliary heat dissipation component of the fuel cell engine system realizes heat dissipation tasks of the air pressurization system pump head, the air compressor controller and the DCDC converter, and realizes the heat exchange function of the auxiliary system through the external heat converter and the heat dissipation fan. In order to solve the problem of high conductivity of the circulating cooling liquid in the engine system, the system preferentially considers the separation of the main circulating cooling liquid path and the auxiliary component cooling liquid path and independently circulates the cooling liquid for the auxiliary path, so that the problem of the separation of conductive ions of parts of the main path system is solved. IP67 is realized to the inside integrated key spare part of the integrated encapsulation casing of fuel cell engine system, the roof 23 of integrated encapsulation casing 1, diapire 24, first lateral wall 25, second lateral wall 26 and third lateral wall 27 and the integrated BOP part of pile end plate, accomplish modularized design and integrated the arranging, integrated frame both sides suspension point is connected with whole car suspension device simultaneously, the overall arrangement advantage of the integrated encapsulation casing of full play system, and then realize the whole high integration degree and the modularization of engine system and decompose, the matching of the different motorcycle types of being convenient for. Meanwhile, the system has compact outline, reasonable structural layout and reliable structural strength. Through the rigidity and the structural strength of the system analysis structural member, the lightweight design of the integrated packaging shell is realized, and great contribution is made to the improvement of the mass power density and the volume power density of the system. In order to control the whole volume of the system, the key components are arranged in a layered and modularized manner, pipelines are reasonably distributed, and the volume power density parameter is greatly improved.
The generator system is in an integrated packaging shell form, external components of the system are in a modular design, and the external components are connected with the main body in a plug-in suspension type; key parts and electrical components of the generator stack are protected and treated by IP67 and are packaged in the integrated packaging shell; the air subsystem and the system integration packaging shell are detachably designed, so that the modular design of the system is realized, and the system is convenient to match with other types of air systems; the hydrothermal circulation subsystem is integrated on the bottom wall 24 of the integrated packaging shell and the electric pile end plate, so that the temperature protection of the system is facilitated, the large contact area with the outside is prevented, the heat dissipation is fast, pipelines of the hydrothermal circulation subsystem are reduced, the flow resistance loss is reduced, the working pressure required by a water pump is reduced, and meanwhile, the hydrothermal circulation subsystem is conveniently connected with a cooling circuit interface of the whole vehicle; all parts of the hydrogen subsystem are integrated on the end plate of the pile, so that pipelines of the hydrogen subsystem are reduced, flow resistance loss and heat loss are reduced, and the low-temperature starting capability of an engine system can be effectively improved; the system transition connecting piece realizes the connection of the main body, the auxiliary component and the whole vehicle, and the utilization rate of the components is high; the air inlet system, the DCDC converter and the auxiliary heat dissipation system are isolated from the main circuit in a circulating secondary mode, and the influence of the heat dissipation system insulation on the whole machine insulation is reduced.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or recited in detail in a certain embodiment.
It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. An integrated fuel cell engine system comprising an integrated package housing, and an electrical subsystem, an air subsystem, a hydrothermal circulation subsystem, and a hydrogen subsystem disposed on the integrated package housing, characterized in that:
the integrated packaging shell comprises a top wall, a bottom wall, a first side wall, a second side wall and a third side wall, wherein the first side wall and the second side wall are arranged oppositely, and the third side wall and the first side wall are arranged adjacently;
the electrical subsystem includes a stack assembly disposed inside the integrated package housing;
the air subsystem includes a control valve assembly disposed at the third sidewall;
the hydrothermal circulation subsystem comprises an auxiliary heating assembly, a thermostat assembly and a cooling liquid distribution manifold assembly, and the auxiliary heating assembly, the thermostat assembly and the cooling liquid distribution manifold assembly are arranged on the third side wall;
the hydrogen subsystem includes hydrogen sprayer subassembly, hydrogen water diversion subassembly, hydrogen backward flow subassembly, row's hydrogen valve and pressure relief device, the hydrogen sprayer subassembly the hydrogen water diversion subassembly the hydrogen backward flow subassembly the row's hydrogen valve with pressure relief device set up in the third lateral wall.
2. The integrated fuel cell engine system of claim 1, wherein:
the electrical subsystem further comprises: DCDC converter, voltage patrol and examine appearance, FCU controller and supplementary electrical component, the DCDC converter set up in the roof, the voltage patrol and examine the appearance set up in first lateral wall, the FCU controller reach supplementary electrical component set up in the second lateral wall.
3. The integrated fuel cell engine system of claim 2, wherein:
the air subsystem further comprises an air compressor assembly, an air compressor controller, an intercooler assembly, a humidifier assembly, a control valve assembly and an air exhaust assembly, wherein the air compressor assembly, the intercooler assembly, the humidifier assembly and the air exhaust assembly are arranged on the bottom wall;
the hydrothermal circulation subsystem still includes water pump assembly, water pump assembly sets up in the diapire.
4. The integrated fuel cell engine system of claim 3, wherein:
the air compressor machine subassembly is located keep away from on the diapire the one end of third lateral wall, be equipped with the air on the air compressor machine subassembly and admit air, the air orientation of admitting air the second lateral wall, intercooler subassembly is fixed in through the screw air compressor machine subassembly orientation one side of third lateral wall, water pump assembly is located the intercooler subassembly is close to one side of third lateral wall, the air tail bank subassembly is located water pump assembly reaches between the intercooler subassembly, the temperature increaser subassembly is located water pump assembly is close to one side of second lateral wall, the air compressor machine controller is located the temperature increaser subassembly is kept away from one side of third lateral wall.
5. The integrated fuel cell engine system of claim 3, wherein:
the control valve assembly, the cooling liquid distribution manifold assembly, the hydrogen injector assembly and the hydrogen backflow assembly are sequentially arranged side by side and are located at the upper end of the third side wall, the hydrogen water distribution assembly is located on the lower side of the control valve assembly, and the auxiliary heating assembly is located on the lower side of the hydrogen injector assembly.
6. The integrated fuel cell engine system of claim 5, wherein:
the thermostat assembly is mounted on the coolant distributor manifold assembly via screws;
a pressure relief device is arranged on the hydrogen injector component;
the hydrogen discharge valve is detachably mounted on the hydrogen water distribution component.
7. The integrated fuel cell engine system of claim 2, wherein:
and a high-voltage copper bar of the DCDC converter is fixedly connected with a high-voltage copper bar of the galvanic pile component through screws.
8. The integrated fuel cell engine system of claim 3, wherein:
the control valve assembly comprises a control valve and a pressure sensor;
the hydrogen backflow component comprises a hydrogen circulating pump and a controller thereof;
the water pump assembly comprises a water pump and a controller thereof, a four-way interface and a pipeline;
the air tail row component comprises a tail row six-way pipe, a three-way joint and a pipeline;
the thermostat assembly comprises a thermostat, a controller thereof and a pipeline;
the auxiliary heating assembly comprises an auxiliary heater, a controller of the auxiliary heater and an inlet and outlet interface.
9. The integrated fuel cell engine system of claim 1, wherein:
the integrated packaging shell is also provided with two pairs of suspension points, and the suspension points are symmetrically distributed on two sides of the integrated packaging shell;
the integrated packaging shell is also provided with interfaces for butting the electric pile assembly, the air subsystem, the water heat circulation subsystem, the hydrogen subsystem and the electric subsystem with other components of a vehicle.
10. The integrated fuel cell engine system of claim 1, wherein:
the electrical subsystem, the air subsystem, the hydrothermal circulation subsystem and the hydrogen subsystem are respectively fixed on the integrated packaging shell and the third side wall through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010402439.2A CN111446473A (en) | 2020-05-13 | 2020-05-13 | Integrated fuel cell engine system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010402439.2A CN111446473A (en) | 2020-05-13 | 2020-05-13 | Integrated fuel cell engine system |
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| CN111446473A true CN111446473A (en) | 2020-07-24 |
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| CN202010402439.2A Pending CN111446473A (en) | 2020-05-13 | 2020-05-13 | Integrated fuel cell engine system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112490468A (en) * | 2020-11-20 | 2021-03-12 | 广西玉柴机器股份有限公司 | Integrated intercooler, thermal management device and fuel cell system |
| CN114744235A (en) * | 2022-03-25 | 2022-07-12 | 东风汽车集团股份有限公司 | Fuel cell module, fuel cell system, fuel cell power system, and vehicle |
| WO2024051212A1 (en) * | 2022-09-08 | 2024-03-14 | 上海捷氢科技股份有限公司 | Fuel cell integration system and vehicle |
-
2020
- 2020-05-13 CN CN202010402439.2A patent/CN111446473A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112490468A (en) * | 2020-11-20 | 2021-03-12 | 广西玉柴机器股份有限公司 | Integrated intercooler, thermal management device and fuel cell system |
| CN114744235A (en) * | 2022-03-25 | 2022-07-12 | 东风汽车集团股份有限公司 | Fuel cell module, fuel cell system, fuel cell power system, and vehicle |
| CN114744235B (en) * | 2022-03-25 | 2024-04-09 | 东风汽车集团股份有限公司 | Fuel cell module, fuel cell system, fuel cell power system, and vehicle |
| WO2024051212A1 (en) * | 2022-09-08 | 2024-03-14 | 上海捷氢科技股份有限公司 | Fuel cell integration system and vehicle |
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