Disclosure of Invention
An embodiment of the present application provides a method for generating an expression of operating efficiency of a device, which is characterized in that the method includes:
acquiring a plurality of constituent units included in the apparatus;
acquiring a series-parallel connection relation among a plurality of constituent units in the equipment;
acquiring operation efficiency expressions of the plurality of constituent units;
and calculating the operation efficiency expression of the equipment by using the operation efficiency expressions of the plurality of the constituent units according to the serial-parallel connection relation among the constituent units.
Based on the method for generating the device operation efficiency expression provided in the first aspect of the embodiment of the present application, optionally:
the obtaining the operation efficiency expressions of the plurality of constituent units includes:
acquiring an operation efficiency model corresponding to the component units;
reading historical parameters of the equipment;
and acquiring an operation efficiency expression corresponding to the component unit by using the operation efficiency model corresponding to the component unit and the history parameter.
Based on the method for generating the device operation efficiency expression provided in the first aspect of the embodiment of the present application, optionally:
the operation efficiency expression includes: an operational expression representing a numerical relationship between the cumulative load and the operating efficiency, or an operational expression representing a numerical relationship between the operating time and the operating efficiency.
Based on the method for generating the device operation efficiency expression provided in the first aspect of the embodiment of the present application, optionally: the operating efficiency in the operating efficiency expression has a lower limit value.
Based on the method for generating the device operation efficiency expression provided in the first aspect of the embodiment of the present application, optionally: the method further comprises the steps of:
an operating efficiency profile of the device is generated using the operating efficiency expression of the device.
Based on the method for generating the device operation efficiency expression provided in the first aspect of the embodiment of the present application, optionally: the method further comprises the steps of:
obtaining a recovery coefficient of maintenance behavior on the operation efficiency, wherein the recovery coefficient is multiplied by the operation efficiency before maintenance is equal to the operation efficiency after maintenance, or the recovery coefficient and the operation efficiency before maintenance are added to be equal to the operation efficiency after maintenance;
obtaining an overhaul plan, wherein the overhaul plan comprises different overhaul behaviors applied to the equipment and conditions for implementing the overhaul behaviors;
and correcting the operation efficiency change curve by using the maintenance plan and the maintenance behavior to recover the operation efficiency.
A second aspect of the present embodiment provides an apparatus for generating an expression of operating efficiency of an apparatus, including:
a composition acquisition unit configured to acquire a plurality of composition units included in the apparatus;
the relation acquisition unit is used for acquiring the serial-parallel relation among the plurality of constituent units in the equipment;
a unit operation efficiency acquisition unit configured to acquire operation efficiency expressions of the plurality of constituent units;
and the equipment operation efficiency generating unit is used for calculating and obtaining the operation efficiency expression of the equipment by using the operation efficiency expressions of the plurality of component units according to the serial-parallel connection relation among the component units.
A third aspect of the embodiments of the present application provides an apparatus for generating an expression of operation efficiency of an apparatus, including:
a processor, a memory, a bus, and an input/output device;
the processor is connected with the memory and the input and output equipment;
the bus is respectively connected with the processor, the memory and the input and output equipment;
the processor is configured to perform a method according to any one of the methods for generating an expression of operation efficiency of a device provided in the first aspect of the embodiments of the present application.
A fourth aspect of the embodiments of the present application provides a computer-readable storage medium, including instructions, which when executed on a computer, cause the computer to perform the method according to any one of the methods for generating an expression of operation efficiency of a device provided in the first aspect of the embodiments of the present application.
A fifth aspect of the embodiments of the present application provides a computer program product comprising instructions which, when run on a computer, cause the computer to perform the method of any one of the methods of generating an expression of device operation efficiency as provided in the first aspect of the embodiments of the present application.
From the above technical solutions, the embodiments of the present application have the following advantages: the operation efficiency expression of the equipment is obtained by dividing the equipment into different units and obtaining the operation efficiency expression of each unit, and the operation efficiency expression of the equipment is obtained according to the serial-parallel connection relation among the units in the actual equipment, so that the grain refining degree is higher, and the obtained result is more accurate.
Detailed Description
The embodiment of the application provides a method for generating an expression of equipment operation efficiency, which is used for judging the equipment operation efficiency and the degradation degree.
The degradation of the equipment refers to the phenomenon that the operation efficiency of the equipment is gradually reduced due to the abrasion, fatigue or deformation, corrosion, aging and other reasons of the parts in the use process. Degradation conditions inevitably occur during use of the device. The equipment degradation reduces the operation efficiency of the equipment, and further gradually increases the energy consumption of the production enterprises. In order to cope with the equipment degradation, analysis of changes in the equipment degradation condition, i.e., the operation efficiency, is becoming an issue.
The treatment scheme to be adopted is also different for different equipment degradation conditions. Because of the different actual structures, the operating efficiency varies to different extents between the various devices, and often cannot be described by a single data or factor
Existing analysis of plant operating efficiency is typically based on plant reliability considerations, where limits for safe operation are derived based on fatigue limits for certain materials or components, while systematically less specific functional relationships are derived for plant operating efficiency and its related parameters (time, cumulative load, etc.). The analysis of the operating efficiency of the equipment generally aims at the whole equipment, the granularity is thicker, and the conclusion is more general. Meanwhile, when the difference caused by overhaul and maintenance occurs to the components affecting the operation efficiency of the equipment, the original operation efficiency analysis accuracy is also reduced.
Referring to fig. 1, one embodiment of the method for generating an expression of operation efficiency of the apparatus of the present application includes steps 101-104.
101. A plurality of constituent units included in the apparatus are acquired.
A plurality of constituent units included in the apparatus are acquired. The component parts of the apparatus to be analyzed for operating efficiency may be divided according to a specific rule of division according to functions performed by the components, for example, an engine may be divided into units such as a transmission unit, a combustion unit, a protection unit, etc., or may be divided according to a single component, for example, a bearing component may be separately divided into a unit, a gear component may be separately divided into a unit, etc., and in a specific implementation process, the division may be performed according to own requirements, which is not limited herein.
102. And acquiring the serial-parallel connection relation among a plurality of constituent units in the equipment.
The serial-parallel connection relation among a plurality of constituent units in the equipment is obtained, the relation among the divided constituent units is obtained, the abstract is a serial connection relation and a parallel connection relation, if two constituent units in the equipment are sequentially connected in the working process, for example, a stator component and a rotor component in an engine, if the stator component and the rotor component are divided into two different constituent units, the relation between the two constituent units in the working process is the serial connection relation. The parallel connection relationship refers to that in the working process of the equipment, a plurality of constituent units jointly complete a task, and then the relationship of the two constituent units is regarded as parallel connection. For example, in the case of a tire component on an automobile, when a plurality of tires together fulfill the task of providing friction to the ground to drive the automobile, the tire constituent units are in parallel connection when the tires are divided into different constituent units.
103. An operational efficiency expression of the plurality of constituent units is obtained.
An operational efficiency expression of the plurality of constituent units is obtained. The divided constituent units are analyzed to obtain an operation efficiency expression of the constituent units, wherein the operation efficiency expression is a relation between the operation efficiency of the constituent units and time and/or accumulated load, the relation between the operation efficiency and time and/or accumulated load of the constituent units can be obtained according to the single attribute of the components such as fatigue strength, rigidity and hardness for the case that the single components are contained in the units, and the unit can be specifically analyzed for the case of functional division.
104. And calculating the operation efficiency expression of the equipment by using the operation efficiency expressions of the plurality of the constituent units according to the serial-parallel connection relation among the constituent units.
And calculating the operation efficiency expression of the equipment by using the operation efficiency expressions of the plurality of the constituent units according to the serial-parallel connection relation among the constituent units. After the operation efficiency expression of the component units is obtained, the operation efficiency expression of the equipment can be obtained according to the serial-parallel connection relation among the component units, the expressions in the serial connection condition are multiplied, and the expressions in the parallel connection condition are average.
From the above technical solutions, the embodiments of the present application have the following advantages: the operation efficiency expression of the equipment is obtained by dividing the equipment into different units and obtaining the operation efficiency expression of each unit, and the operation efficiency expression of the equipment is obtained according to the serial-parallel connection relation among the units in the actual equipment, so that the grain refining degree is higher, and the obtained result is more accurate.
Referring to fig. 2, one embodiment of the method for generating an expression of operation efficiency of the apparatus of the present application includes steps 201 to 210.
201. A plurality of constituent units included in the apparatus are acquired.
A plurality of constituent units included in the apparatus are acquired. The components of the apparatus to be analyzed for operating efficiency are divided, and this step is similar to step 101 in the above-described embodiment corresponding to fig. 1, and will not be described here again.
202. And acquiring the serial-parallel connection relation among a plurality of constituent units in the equipment.
The step of obtaining the serial-parallel relationship between the plurality of constituent units in the device and obtaining the relationship between the divided constituent units is abstracted into a serial relationship and a parallel relationship, which are similar to step 102 in the corresponding embodiment of fig. 1, and are not repeated here.
203. And acquiring an operation efficiency model corresponding to the component unit.
Acquiring an operation efficiency model corresponding to the component units, wherein the operation efficiency model comprises an operation efficiency model taking accumulated load as an independent variable, operation efficiency as a dependent variable and an operation efficiency model taking operation time as an independent variable and operation efficiency as a dependent variable, and selecting different operation efficiency models according to the operation conditions of each unit, wherein the operation efficiency models comprise independent variables: cumulative load or run time, dependent variable: the operation efficiency also comprises constants which are determined according to the self attribute of the component unit.
204. And reading the history parameters of the equipment.
And reading the history parameters of the equipment. The historical parameters of the equipment comprise data such as design parameters, running time, accumulated load and the like of the equipment, and particularly energy consumption data of the related equipment in a real-time database is needed. The energy consumption data of the related equipment in the real-time database can be used for analyzing the current equipment operation efficiency of the equipment and can be used as a calculation basis of the equipment operation efficiency under other conditions in the future according to the current equipment state.
205. And acquiring an operation efficiency expression corresponding to the component unit by using the operation efficiency model corresponding to the component unit and the history parameter.
And acquiring an operation efficiency expression corresponding to the component unit by using the operation efficiency model corresponding to the component unit and the history parameter. And (3) processing the operation efficiency models corresponding to the constituent units by using the equipment history parameters obtained in the step 204, bringing the equipment history parameters with different loads at different moments into the operation efficiency models corresponding to the constituent units, solving the operation efficiency models, and generating the operation efficiency models of the constituent units based on the characteristic expression and the history data by using a statistical method or a machine learning method and the like. Constant values contained in the operation efficiency models of the different units in the corresponding equipment are obtained. A determined operating efficiency model is obtained. It should be noted that, for a constituent unit, the corresponding operation efficiency model should have a set lower limit value, and the operation efficiency model followed by the operation efficiency degradation process of the device may represent a degradation process within a certain range, and when the operation efficiency of the device is degraded to a certain extent, the operation efficiency of the device may be severely changed, and there is a case that the operation efficiency model is not complied with. The setting of the lower limit value may be defined according to manual experience or other indicators of the apparatus, and is not particularly limited herein.
206. And calculating the operation efficiency expression of the equipment by using the operation efficiency expressions of the plurality of the constituent units according to the serial-parallel connection relation among the constituent units.
And calculating the operation efficiency expression of the equipment by using the operation efficiency expressions of the plurality of the constituent units according to the serial-parallel connection relation among the constituent units. After the operation efficiency expression of the component units is obtained, the operation efficiency expression of the equipment can be obtained according to the serial-parallel connection relation among the component units, the operation rule follows the calculation rule of the circuit serial-parallel connection relation, the expressions are in multiplication relation under the serial connection condition, the expressions are in average relation under the parallel connection condition, the operation efficiency model of the equipment is finally obtained by sequentially calculating the most basic component units to the upper layer.
207. An operating efficiency profile of the device is generated using the operating efficiency expression of the device.
An operating efficiency profile of the device is generated using the operating efficiency expression of the device. After the operation efficiency expression of the equipment is obtained, the values of the operation time, the accumulated load and the like can be input to obtain the operation efficiency of the equipment under the set working condition, the values of the different operation time, the accumulated load and the like are input to obtain the operation efficiency change curve generated by the equipment according to the change of the values of the operation time, the accumulated load and the like, the operation efficiency change curve can be convenient for operators to intuitively know the operation condition and the energy consumption condition of the equipment under the condition of the set constant load or the regular operation time, and the dependent variable of the operation efficiency change curve is not only the operation efficiency of the equipment, but also the equipment energy consumption change value generated by the operation efficiency change of the equipment, and the operation efficiency change curve is not limited in the specific implementation process.
208. And obtaining a recovery coefficient of the maintenance behavior on the operation efficiency.
And obtaining a recovery coefficient of the maintenance behavior on the operation efficiency. Under the condition of an operation efficiency change curve corresponding to the existing equipment, the operation efficiency can gradually decrease along with the increase of the accumulation of the historical total load in the operation process of the operation time, when the operation efficiency is reduced to a certain extent, the equipment possibly approaches the fatigue limit of the equipment, the abrasion condition of the equipment possibly changes from normal abrasion to rapid abrasion, and potential safety hazards such as unstable operation of the equipment are brought, so that the equipment needs to be overhauled when the operation efficiency is reduced to a certain value, the operation efficiency of the equipment can be restored to a certain extent by the overhauling action of the equipment, and the ratio or the difference between the operation efficiency of the equipment and the operation efficiency of the equipment between overhauling actions after the overhauling is called the coefficient of the overhauling action on the operation efficiency. For different types of overhaul behaviors, corresponding different recovery coefficients exist, and the recovery coefficients generated by the different overhaul behaviors are determined specifically according to the type of the overhaul behaviors, the equipment state, whether the part replacement behaviors exist or not and the like. Meanwhile, the overhaul behavior can be carried out only for a certain component unit, and a recovery coefficient is generated for the unit, and the recovery coefficient calculation mode for the unit is the same as that for the equipment.
It should be noted that the implementation of step 208 has no causal relationship with the other steps described above, and may be performed at any point in time without limiting the other steps. This embodiment is described after step 208 is placed in step 201-step 207 for convenience of description, and does not limit the implementation timing of this step.
209. And obtaining an overhaul plan.
A service plan is obtained, the service plan including different service actions performed on different units and conditions under which the service actions are performed. The repair schedule comprises repair actions, in particular corresponding recovery coefficients, which can be used for calculating the equipment operation efficiency before and after equipment repair, and the repair schedule is generally overlapped with the production schedule corresponding to the equipment. The condition for implementing the overhaul behavior is generally to implement the overhaul behavior on a certain date, or trigger the overhaul behavior when the running efficiency of the equipment reaches a certain value, or implement the overhaul behavior when the accumulated total load reaches a certain value.
It will be appreciated that the service plan may not be a single determined plan, that a plurality of service plans may be obtained and that the most appropriate service plan may be obtained by a plurality of preferential ways, and that the service plan is performed in accordance with the preferential result.
It should be noted that the implementation of step 209 has no causal relationship with the other steps described above, and may be performed at any point in time without limiting the other steps. This embodiment is described after steps 201 to 208 for convenience of description, and does not limit the implementation timing of this step.
210. And correcting the operation efficiency change curve by using the maintenance plan and the maintenance behavior to recover the operation efficiency.
And correcting the operation efficiency change curve by using the maintenance plan and the maintenance behavior to recover the operation efficiency. After the determined operating efficiency change curve is obtained, the change of the independent variable cumulative load or the operating time is determined, and the operating efficiency change curve is corrected by using the maintenance plan, the maintenance behaviors included in the maintenance plan and the recovery coefficient of the maintenance behaviors on the operating efficiency, so as to obtain the operating efficiency change curve taking the maintenance factors into consideration in the process of determining the change of the cumulative load and/or the operating time. The corrected operating efficiency curve obtained at this time may be comprehensively influenced by the cumulative load and/or the operating time and the maintenance schedule. The load curve after correction can be manually adjusted after the correction is obtained, and the load curve is not limited.
Referring to fig. 3, the apparatus for generating an expression of operation efficiency of the apparatus of the present application includes: a composition acquisition unit 301, a relationship acquisition unit 302, a unit operation efficiency acquisition unit 303, and a device operation efficiency generation unit 304, wherein:
a composition acquisition unit 301 is configured to acquire a plurality of composition units included in the apparatus.
A relationship obtaining unit 302, configured to obtain a serial-parallel relationship between a plurality of constituent units in the device.
A unit operation efficiency obtaining unit 303 for obtaining operation efficiency expressions of the plurality of constituent units.
And a device operation efficiency generating unit 304 for calculating an operation efficiency expression of the device using the operation efficiency expressions of the plurality of constituent units according to the serial-parallel relationship between the constituent units.
The processes executed by the composition obtaining unit, the relationship obtaining unit, the unit operation efficiency obtaining unit, and the device operation efficiency generating unit in this embodiment are similar to those of the corresponding embodiment of fig. 1, and are not repeated here.
Fig. 4 is a schematic structural diagram of a device operation efficiency expression generating device provided in an embodiment of the present application, where the server 400 may include one or more Central Processing Units (CPUs) 401 and a memory 405, and one or more application programs or data are stored in the memory 405.
In this embodiment, the specific function module division in the central processing unit 401 may be similar to the function module division of the aforementioned units such as the component obtaining unit, the relationship obtaining unit, the unit operation efficiency obtaining unit, and the device operation efficiency generating unit described in fig. 3, which are not described herein.
Wherein the memory 405 may be volatile storage or persistent storage. The program stored in memory 405 may include one or more modules, each of which may include a series of instruction operations on a server. Still further, the central processor 401 may be arranged to communicate with the memory 405, and execute a series of instruction operations in the memory 405 on the server 400.
The server 400 may also include one or more power supplies 402, one or more wired or wireless network interfaces 403, one or more input/output interfaces 404, and/or one or more operating systems, such as Windows ServerTM, macOSXTM, unixTM, linuxTM, freeBSDTM, etc.
The cpu 401 may execute the operations executed by the method for generating the device operation efficiency expression in the embodiment shown in fig. 1 or fig. 2, which are not described herein.
The embodiment of the application also provides a computer storage medium for storing computer software instructions for the device operation efficiency expression generating device, which includes a program designed for executing the device operation efficiency expression generating method.
The device operation efficiency expression generating device may be the device operation efficiency expression generating device as described in fig. 3.
Embodiments of the present application also provide a computer program product comprising computer software instructions that can be loaded by a processor to implement the flow of the apparatus operation efficiency expression generation method of any one of fig. 1 and 2.
It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described systems, apparatuses and units may refer to corresponding procedures in the foregoing method embodiments, which are not repeated herein.
In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods may be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative, e.g., the division of the units is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be an indirect coupling or communication connection via some interfaces, devices or units, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in each embodiment of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
The integrated units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application may be embodied in essence or a part contributing to the prior art or all or part of the technical solution in the form of a software product stored in a storage medium, including several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods described in the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a read-only memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk, or the like, which can store program codes.