CN111442922A - Standard-alignment remanufacturing method and testing system for dual-clutch transmission rack - Google Patents
Standard-alignment remanufacturing method and testing system for dual-clutch transmission rack Download PDFInfo
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Abstract
本发明提供了一种双离合变速器台架对标测试系统,包括:断开油底壳内的变速器集成控制单元上的传感器与控制单元的电路连接;连接油底壳内的传感器和电磁阀的引出线束,与电源连接形成的供电线束与引出的传感器线束和电磁阀线束形成内改线束;于所述油底壳的外部形成有外线束,外线束通过油底壳上的通孔连接于内改线束;将所述外线束连接于油底壳外的信号调理模块。本发明通过一种简单可靠的变速器改制方法获得对标变速器,并进一步基于各类测试硬件模块搭建出成本低廉的湿式双离合变速器台架对标测试系统,以在不需要快速控制原型台架的情况下,将对标变速器锁定在固定档位,获取测试台架上对标变速器的基础性能参数。
The invention provides a double-clutch transmission bench benchmarking test system, which includes: disconnecting the circuit connection between the sensor on the transmission integrated control unit in the oil pan and the control unit; connecting the sensor in the oil pan and the solenoid valve Outgoing wiring harness, the power supply wiring harness formed by connecting with the power source, the sensor wiring harness and the solenoid valve wiring harness which are drawn out form an internal modification wiring harness; an external wiring harness is formed outside the oil pan, and the external wiring harness is connected to the inner wiring harness through the through hole on the oil pan Change the wiring harness; connect the outer wiring harness to the signal conditioning module outside the oil pan. The invention obtains the benchmarking transmission through a simple and reliable transmission modification method, and further builds a low-cost wet double-clutch transmission bench benchmarking test system based on various test hardware modules, so as to avoid the need for rapid control of the prototype bench. In this case, the benchmark transmission is locked in a fixed gear, and the basic performance parameters of the benchmark transmission on the test bench are obtained.
Description
技术领域technical field
本发明涉及变速器测试领域,尤其涉及一种双离合变速器台架对标改制方法及测试系统。The invention relates to the field of transmission testing, in particular to a method and a testing system for benchmarking and manufacturing a double-clutch transmission bench.
背景技术Background technique
在双离合变速器开发过程中需要调研竞品变速器的基础性能,现有技术通常利用台架对标测试对竞品进行验证和分析,以达到参照竞品性能对自主开发设计的变速器进行优化的目的,因此开发一种能锁定变速器档位以获取对标变速器系统性能参数的台架对标测试系统,对完善正在开发的变速器液电控制、传动效率、振动噪声品质等至关重要。In the development process of the dual-clutch transmission, it is necessary to investigate the basic performance of competing transmissions. In the existing technology, bench benchmarking tests are usually used to verify and analyze the competing products, so as to achieve the purpose of optimizing the independently developed and designed transmission with reference to the performance of the competing products. Therefore, the development of a bench benchmarking test system that can lock the transmission gear to obtain the performance parameters of the benchmarking transmission system is crucial to improving the hydraulic and electrical control, transmission efficiency, vibration and noise quality of the transmission under development.
目前,一方面,在自动变速器领域分布式变速器控制单元较为常见,在此种自动变速器中,传感器及控制信号在变速器壳体上带有接插件,可直接通过截断变速器接插件另外一端线束而直接将快速控制原型连接到变速器,但由于快速控制原型生产厂家被德国和美国企业垄断,不但采购价格昂贵,而且供货周期长,若仅对单一变速器进行对标试验,则会形成较大的资源浪费。At present, on the one hand, distributed transmission control units are relatively common in the field of automatic transmissions. In such automatic transmissions, sensors and control signals have connectors on the transmission housing, which can be directly connected by cutting off the other end of the transmission connector. The rapid control prototype is connected to the transmission, but because the rapid control prototype manufacturer is monopolized by German and American companies, it is not only expensive to purchase, but also has a long supply cycle. If only a single transmission is benchmarked, it will form a larger resource. waste.
另一方面,集成式变速器改制工艺复杂,套用主流分布式变速器控制单元改制方案不具备可行性。集成式变速器控制器单元上的线束均集成在变速器控制器电路板上,变速器壳体只预留变速器CAN线及供电接口,要实现对标改制需要解决线束空间布置、焊接工艺、绝缘、密封以及耐变速器工作环境等问题,在传感器型号未知、没有变速器内部信号处理电路的情况下,完成对标技术的难度较大。On the other hand, the integrated transmission transformation process is complicated, and it is not feasible to apply the mainstream distributed transmission control unit transformation scheme. The wiring harness on the integrated transmission controller unit is integrated on the transmission controller circuit board, and the transmission housing only reserves the transmission CAN cable and power supply interface. It is difficult to complete the benchmarking technology when the sensor model is unknown and there is no signal processing circuit inside the transmission.
发明内容SUMMARY OF THE INVENTION
有鉴于此,有必要提供一种解决以上技术问题的双离合变速器台架对标改制方法及测试系统。In view of this, it is necessary to provide a double-clutch transmission bench benchmarking modification method and testing system to solve the above technical problems.
本发明提供了一种双离合变速器台架对标测试系统,包括:The invention provides a double-clutch transmission bench benchmarking test system, comprising:
断开油底壳内的变速器集成控制单元上的传感器电路与控制单元的电路;Disconnect the sensor circuit on the transmission integrated control unit in the oil pan from the circuit of the control unit;
连接油底壳内传感器和电磁阀的引出线束,与电源连接形成的供电线束与引出的传感器线束和电磁阀线束形成内改线束;Connect the lead wire harness of the sensor and the solenoid valve in the oil pan, and the power supply wire harness formed by connecting with the power source and the lead sensor wire harness and the solenoid valve wire harness form an internal modification wire harness;
于所述油底壳的外部形成有外线束,外线束通过油底壳上的通孔连接于内改线束;An outer wiring harness is formed on the outside of the oil pan, and the outer wiring harness is connected to the inner modified wiring harness through a through hole on the oil pan;
将所述外线束连接于油底壳外的信号调理模块。Connect the outer wiring harness to the signal conditioning module outside the oil pan.
一具体实施例中,所述传感器电路与所述电磁阀电路通过焊接的方式连接,且所述传感器电路与所述电磁阀电路的焊接部位涂有耐高温的绝缘胶水。In a specific embodiment, the sensor circuit and the solenoid valve circuit are connected by welding, and the welding part of the sensor circuit and the solenoid valve circuit is coated with high temperature resistant insulating glue.
一具体实施例中,所述内改线束通过插接件和防渗油的密封件引出;所述外线束为能够屏蔽外界干扰信号的屏蔽线束。In a specific embodiment, the inner modified wire harness is drawn out through a plug connector and an oil-proof seal; the outer wire harness is a shielded wire harness capable of shielding external interference signals.
本发明还提供了一种双离合变速器台架对标改制系统,包括:控制装置、测试台架、模拟量反馈装置以及利用以上所述的变速器改制方法获得的对标变速器,所述对标变速器固定于所述测试台架,所述测试台架包括台架电机,所述控制装置与所述测试台架信号连接,所述台架电机的驱动端连接于所述对标变速器的驱动端,所述对标变速器通过信号调理模块与所述模拟量反馈装置信号连接;所述控制装置控制所述台架电机驱动所述对标变速器,所述信号调理模块获取并向所述模拟量反馈装置传输所述对标变速器的拨叉位置信号、输入转速信号、驻车位置信号、变速器油温信号和离合器压力信号。The present invention also provides a double-clutch transmission bench benchmarking and modification system, including: a control device, a test bench, an analog feedback device, and a benchmarking transmission obtained by using the above-mentioned transmission modification method. The benchmarking transmission is fixed on the test bench, the test bench includes a bench motor, the control device is signally connected to the test bench, and the driving end of the bench motor is connected to the driving end of the benchmarking transmission, The benchmarking transmission is signal-connected with the analog feedback device through a signal conditioning module; the control device controls the gantry motor to drive the benchmarking transmission, and the signal conditioning module acquires and sends the signal to the analog feedback device The shift fork position signal, the input speed signal, the parking position signal, the transmission oil temperature signal and the clutch pressure signal of the benchmark transmission are transmitted.
一具体实施例中,双离合变速器台架对标改制系统还包括模拟量采集模块,所述信号调理模块通过所述模拟量采集模块与所述模拟量反馈装置信号连接,所述模拟量反馈装置通过所述模拟量采集模块获取所述对标变速器的拨叉位置信号、输入转速信号、驻车位置信号、变速器油温信号和离合器压力信号。In a specific embodiment, the dual-clutch transmission bench benchmarking and modification system further includes an analog quantity acquisition module, and the signal conditioning module is signal-connected to the analog quantity feedback device through the analog quantity acquisition module, and the analog quantity feedback device The fork position signal, the input rotational speed signal, the parking position signal, the transmission oil temperature signal and the clutch pressure signal of the benchmark transmission are acquired through the analog quantity acquisition module.
一具体实施例中,所述双离合变速器台架对标测试系统包括与所述控制装置信号连接的电磁阀控制模块和与所述模拟量采集模块信号连接的离合器,所述对标变速器还包括开关电磁阀、换挡电磁阀和直驱电磁阀,在所述台架电机驱动所述对标变速器时,所述控制装置通过所述电磁阀控制模块控制所述开关电磁阀完成对驻车位置的控制,控制所述换挡电磁阀推动拔叉到相应档位,并控制所述直驱电磁阀驱动所述离合器结合,锁定档位。In a specific embodiment, the dual-clutch transmission bench benchmarking test system includes a solenoid valve control module signally connected to the control device and a clutch signally connected to the analog quantity acquisition module, and the benchmarking transmission further includes A switch solenoid valve, a shift solenoid valve and a direct drive solenoid valve, when the gantry motor drives the benchmarking transmission, the control device controls the switch solenoid valve through the solenoid valve control module to complete the alignment of the parking position control, control the shift solenoid valve to push the fork to the corresponding gear, and control the direct drive solenoid valve to drive the clutch to engage and lock the gear.
一具体实施例中,所述离合器为双离合器,所述离合器的离合器实际转速与离合器压力采集信号对应,所述信号调理模块通过脉冲计数获取离合器实际转速并向所述模拟量采集模块传输,所述模拟量反馈装置依据所述模拟量采集模块传输的所述离合器实际转速与变速器的输入转速的差值判断离合器的状态;所述离合器压力信号包括离合器实际压力信号和离合器压力采集信号,所述信号调理模块通过布设于离合器上的压力传感器获取离合器压力采集信号,并通过向所述模拟量采集模块向所述模拟量反馈装置传输;所述离合器的离合器转速与离合器压力对应,所述模拟量反馈装置依据所述离合器实际转速和所述离合器转速与所述离合器压力的对应关系获取离合器实际压力信号,并结合离合器压力采集信号反馈变速器对离合器的调控,且所述离合器包括奇数离合器和偶数离合器,所述离合器压力采集信号包括与所述奇数离合器输出的奇数离合器转速对应的奇数离合器压力采集信号和与所述偶数离合器输出的偶数离合器转速对应的偶数离合器压力采集信号;所述模拟量采集模块分别通过对标变速器上布设的驻车位置传感器和拨叉位置传感器获取获取驻车位置信号和拨叉位置信号,所述模拟量反馈装置通过校验所述模拟量采集模块中的变速器的输入转速与输出转速的转速比获得变速器的实际在档档位。In a specific embodiment, the clutch is a dual clutch, the actual clutch rotational speed of the clutch corresponds to the clutch pressure acquisition signal, and the signal conditioning module obtains the actual clutch rotational speed through pulse counting and transmits it to the analog quantity acquisition module. The analog quantity feedback device judges the state of the clutch according to the difference between the actual speed of the clutch and the input speed of the transmission transmitted by the analog quantity acquisition module; the clutch pressure signal includes the actual clutch pressure signal and the clutch pressure collection signal, the The signal conditioning module obtains the clutch pressure acquisition signal through the pressure sensor arranged on the clutch, and transmits it to the analog quantity feedback device through the analog quantity acquisition module; the clutch speed of the clutch corresponds to the clutch pressure, and the analog quantity The feedback device obtains the actual clutch pressure signal according to the actual clutch rotational speed and the corresponding relationship between the clutch rotational speed and the clutch pressure, and feeds back the control of the clutch by the transmission in combination with the clutch pressure acquisition signal, and the clutch includes an odd-numbered clutch and an even-numbered clutch , the clutch pressure acquisition signal includes an odd clutch pressure acquisition signal corresponding to the odd clutch rotational speed output by the odd clutch and an even clutch pressure acquisition signal corresponding to the even clutch rotational speed output by the even clutch; the analog quantity acquisition module The parking position signal and the fork position signal are obtained by respectively aligning the parking position sensor and the fork position sensor arranged on the standard transmission, and the analog feedback device verifies the input speed of the transmission in the analog acquisition module. The speed ratio to the output speed obtains the actual gear position of the transmission.
一具体实施例中,所述对标变速器包括油温调节模块和设于所述对标变速器的放油螺堵处的油温测量单元,所述油温调节模块通过热交换进出管调节变速器油温,所述油温测量单元采集变速器油温,并通过所述信号调理模块向模拟量采集模块传输变速器油温信号。In a specific embodiment, the benchmarking transmission includes an oil temperature adjustment module and an oil temperature measurement unit disposed at the oil drain plug of the benchmarking transmission, and the oil temperature adjustment module adjusts the transmission oil through the heat exchange inlet and outlet pipes The oil temperature measurement unit collects the transmission oil temperature, and transmits the transmission oil temperature signal to the analog quantity acquisition module through the signal conditioning module.
一具体实施例中,所述对标变速器上设有采集变速器的驱动轴处输入转速的输入转速测量单元和采集变速器的输出轴处输出转速的输出转速测量单元,所述输入转速测量单元通过脉冲计数获取变速器的输入转速脉冲信号并传输至所述信号处理模块,所述信号处理模块将所述输入转速脉冲信号转化成输入转速信号并传输至所述模拟量采集模块;所述输出转速测量单元获取变速器的输出转速信号并传输至所述模拟量采集模块。In a specific embodiment, the benchmarking transmission is provided with an input rotational speed measuring unit that collects the input rotational speed at the drive shaft of the transmission and an output rotational speed measuring unit that collects the output rotational speed at the output shaft of the transmission. The input rotational speed pulse signal of the transmission is obtained by counting and transmitted to the signal processing module, and the signal processing module converts the input rotational speed pulse signal into an input rotational speed signal and transmits it to the analog quantity acquisition module; the output rotational speed measurement unit The output speed signal of the transmission is acquired and transmitted to the analog quantity acquisition module.
一具体实施例中,所述控制装置与所述模拟量反馈装置信号连接,所述双离合变速器台架对标测试系统还包括用于对所述对标变速器进行低温性能测试的温箱,所述控制装置采集所述台架电机的旋转角度、驱动转速、驱动扭矩和所述温箱的温箱温度并向所述模拟量反馈装置传输。In a specific embodiment, the control device is signal-connected to the analog feedback device, and the dual-clutch transmission bench benchmarking test system further includes an incubator for performing a low-temperature performance test on the benchmarking transmission. The control device collects the rotation angle of the gantry motor, the driving speed, the driving torque and the temperature of the incubator and transmits them to the analog feedback device.
综上所述,本发明提供了一种简单可靠的变速器改制方法,并利用该改制方法获得的对标变速器,并基于各类测试硬件模块搭建出成本低廉的湿式双离合变速器台架对标测试系统,以在不需要快速控制原型台架的情况下,使对标变速器锁定在固定档位,获取测试台架上对标变速器的基础性能参数。To sum up, the present invention provides a simple and reliable transmission modification method, and uses the benchmark transmission obtained by the modification method, and builds a low-cost wet dual-clutch transmission bench benchmarking test based on various test hardware modules The system can lock the benchmark transmission in a fixed gear without the need to quickly control the prototype bench, and obtain the basic performance parameters of the benchmark transmission on the test bench.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solutions of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand , the following specific preferred embodiments, and in conjunction with the accompanying drawings, are described in detail as follows.
附图说明Description of drawings
图1为本发明提供的变速器改制方法统的一具体实施例的结构示意图;FIG. 1 is a schematic structural diagram of a specific embodiment of the transmission reforming method provided by the present invention;
图2为本发明提供的双离合变速器台架对标改制系统的原理框图;Fig. 2 is the principle block diagram of the double-clutch transmission bench benchmarking and reforming system provided by the present invention;
图3为图2中电磁阀控制模块对对标变速器中的开关电磁阀、换挡电磁阀和直驱电磁阀控制的原理框图。FIG. 3 is a schematic block diagram of the control module of the solenoid valve in FIG. 2 for the control of the switch solenoid valve, the shift solenoid valve and the direct drive solenoid valve in the benchmark transmission.
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本发明详细说明如下。In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the present invention is described in detail below with reference to the accompanying drawings and preferred embodiments.
如图1所示,本发明提供了一种变速器改制方法,用于对包括变速器集成控制单元11的变速器进行改制,所述改制方法包括:As shown in FIG. 1 , the present invention provides a transmission modification method for modifying a transmission including a transmission integrated control unit 11 , and the modification method includes:
断开油底壳10内的变速器集成控制单元11上的传感器与控制单元的电路连接;Disconnect the sensor on the transmission integrated control unit 11 in the
连接油底壳10内传感器和电磁阀的引出线束,与电源连接形成的供电线束与引出的传感器线束和电磁阀线束形成内改线束12;The lead-out harness connecting the sensor and the solenoid valve in the
于油底壳10的外部形成有外线束13,外线束13通过油底壳10上的通孔连接于内改线束12;An
将外线束13连接于油底壳10外的信号调理模块14。Connect the
本发明中,传感器电路与电磁阀电路焊接,内改线束12通过插接件15引出,并通过在插接件15与油底壳10的通孔之间布设防渗油的密封件16,以防止内改线束12引出时变速器内的油液渗出。一优选实施例中,插接件15为航空接头,且航空接头优选管脚较多的接头,密封件16为密封圈。In the present invention, the sensor circuit and the solenoid valve circuit are welded, the inner modified
具体地,在传感器电路与电磁阀电路的焊接部位涂有耐高温的绝缘胶水,并在将内改线束12(传感器线束、电磁阀线束和供电线束)扎带固定后,绕过液压模块10a和吸油滤清器10b(内改线束12在液压模块10a和吸油滤清器10b处折弯),然后穿过油底壳10上的通孔,通过密封件16和插接件19引出到油底壳10的外部。Specifically, the welding part of the sensor circuit and the solenoid valve circuit is coated with high-temperature-resistant insulating glue, and after fixing the inner modified wiring harness 12 (sensor wiring harness, solenoid valve wiring harness and power supply wiring harness) with ties, bypass the
本发明提供的变速器改制方法中,由于油底壳10的内部空间有限,内改线束12优选为直径尽可能小的线束,而外线束13为能够屏蔽外界干扰信号的屏蔽线束。In the transmission modification method provided by the present invention, due to the limited internal space of the
如图2所示,本发明还提供了一种双离合变速器台架对标改制系统,其包括:控制装置21、测试台架22、模拟量采集模块23、模拟量反馈装置24以及利用以上的变速器改制方法获得的对标变速器100。As shown in FIG. 2 , the present invention also provides a double-clutch transmission bench benchmarking and modification system, which includes: a
其中,对标变速器100通过台架工装20a固定于测试台架22上,测试台架22包括台架电机,控制装置21内存储有控制测试台架22的控制参数,控制装置21与测试台架22信号连接,台架电机的驱动端通过花键连接于对标变速器100的驱动端,使得控制装置21能够通过控制台架电机的驱动端给定输入转速,并进一步驱动对标变速器100。由于测试台架22通过台架电机驱动,相较于传统的变速器控制单元会使得走线较长,极易引入信号干扰,故,外线束13优选能够屏蔽外界干扰信号的屏蔽线束,插接件15(航空接头)和密封件16(密封圈)优选为电磁屏蔽性良好的材料制成。The
进一步,对标变速器100通过信号调理模块14与模拟量采集模块23信号连接,模拟量采集模块23通过CAN线与模拟量反馈装置24信号连接,使模拟量采集模块23能够获取对标变速器100的测试参数并向模拟量反馈装置24传输。本发明中,信号调理模块14通过模拟量采集模块23向模拟量反馈装置24传输对标变速器100的拔叉位置信号、对标变速器100上的变速器的输入转速信号、离合器实际转速信号、离合器压力信号、驻车位置信号和变速器油温信号;同时对标变速器100上的变速器的输出转速信号直接通过模拟量采集模块23向模拟量反馈装置24传输。Further, the
更进一步地,控制装置21通过CAN线与模拟量反馈装置24信号连接,也即是,控制装置21能够采集测试台架22的性能参数并向模拟量反馈装置24传输,以用于对对标变速器100测试过程中的调控。Further, the
具体地,对标变速器100的油底壳10上设有测量变速器油温的油温测量单元和调节变速器油温的油温调节模块101。油温调节模块101通过热交换进出管调控变速器油温,油温测量单元设于油底壳10的放油螺堵17处,油温测量单元采集变速器油温,并将获取的变速器油温信号传输至信号调理模块14,再由信号调理模块14处理后向模拟量采集模块23传输。Specifically, the
本发明中,对标变速器100上设有采集变速器的驱动轴处输入转速的输入转速测量单元102a和采集变速器的输出轴处输出转速的输出转速测量单元102b,输入转速测量单元102a通过脉冲计数的方式获取变速器的输入转速脉冲信号并传输至信号调理模块14,信号调理模块14通过对变速器的输入转速脉冲信号进行上下拉电阻以及滤波处理,以将输入转速脉冲信号转化成输入转速信号并传输至模拟量采集模块23。请进一步参阅图1,输出转速测量单元102b利用转速测量激光10c与设于对标变速器100的输出半轴10d上的转速测量反光片10e,测量对标变速器的输出转速脉冲,并将获取的变速器的输出转速脉冲信号传输到二次仪表10f,再由二次仪表10f变送输出至模拟量采集模块23。In the present invention, the
本发明中,双离合变速器台架对标测试系统还包括电磁阀控制模块25和与模拟量采集模块23信号连接的离合器,在对标变速器100具有一定怠速转速情况下,控制装置21通过以太网控制电磁阀控制模块25完成对离合器和对标变速器100的控制。In the present invention, the dual-clutch transmission bench benchmarking test system further includes a solenoid
具体地,参考图2和图3,对标变速器100还包括开关电磁阀103、换挡电磁阀104和直驱电磁阀105;在控制装置21控制台架电机转动,并驱动对标变速器100时,控制装置21通过电磁阀控制模块25控制开关电磁阀103以完成对驻车位置的控制,控制换挡电磁阀104推动拔叉到相应档位,并控制直驱电磁阀105结合离合器,以完成挂挡操作,也即是,在拨叉挂到相应档位时,还要进一步控制直驱电磁阀105结合离合器的情况下,才算挂挡成功。Specifically, referring to FIG. 2 and FIG. 3 , the
进一步地,离合器压力信号包括离合器压力采集信号,驻车位置信号、拨叉位置信号以及离合器实际压力信号能够分别通过对标变速器100上变速器上布设的驻车位置传感器和拨叉位置传感器、以及离合器上布设的压力传感器采集相关数据而得到,驻车位置传感器、拨叉位置传感器和压力传感器将分别获取的驻车位置信号、拨叉位置信号以及离合器实际压力信号进一步传输至信号调理模块14,再由信号调理模块14传输至模拟量采集模块23,模拟量反馈装置24能够根据驻车位置传感器采集的位置反馈量来判断驻车是否到位,根据压力传感器采集的离合器压力反馈量来判断对离合器的调控,根据拨叉拔叉位置与离合器压力或者变速器的输入转速与输出转速的转速比来确定对标变速器的档位信号。本发明提供的一优选实施例中,本发明通过校验模拟量采集模块23中转速测量单元102a测得的变速器的输入转速与输出转速测量单元102b测得的变速器的输出转速的比值,判断变速器的实际在档档位,以确保档位锁定完成。Further, the clutch pressure signal includes the clutch pressure acquisition signal, the parking position signal, the shift fork position signal and the clutch actual pressure signal can pass through the parking position sensor and the shift fork position sensor arranged on the transmission on the
由于变速器的实际在档情况通过转速比确定,可以理解,本发明可通过转速比的大小判断变速器的实际在档档位的拨叉位置。在对标变速器100与台架电机的连接部分不打滑的情况下,输入转速可理解为对标变速器的驱动轴转速或控制装置21向模拟量反馈装置24传输的驱动转速。Since the actual gear status of the transmission is determined by the speed ratio, it can be understood that the present invention can judge the actual gear shift position of the transmission by the speed ratio. Under the condition that the connection part between the
更进一步地,本发明提供的一具体实施例中,离合器为双离合器,且直驱电磁阀105通过电压提供的电流给到离合器一定的压力,该输出的压力作用在离合器压盘上传递扭矩(摩擦力)以带动离合器驱动轴转动,此时信号调理模块14可通过脉冲计数的方式获取离合器实际转速,并将离合器实际转速信号向模拟量采集模块23传输,则模拟量反馈装置24可依据模拟量采集模块23传输的离合器实际转速与输入转速的差值判断离合器的状态(滑摩或压紧或分离)。详细地,在换挡时,由于离合器压力值不够,离合器实际转速与输入转速会存在差值,离合器处于滑摩状态。在换挡成功后,若离合器没有出现误操作,此时离合器压力值足够,则离合器实际转速与实际转速一致,也即是其差值为零,此时离合器处于压紧状态;而若出现误操作至两个离合器同时结合,必然会引起离合器转速与输入转速有差异,而导致离合器滑摩甚至烧毁离合器;在空挡时,两个离合器没有结合,离合器处于分离状态。本发明中,离合器压力采集信号需要进行输出压力与电压关系的校准,并预先存储于控制装置21内。Further, in a specific embodiment provided by the present invention, the clutch is a dual clutch, and the direct
更具体地,离合器压力信号包括离合器实际压力信号;而由于离合器压力与离合器转速对应,故模拟量反馈装置24可通过模拟量采集模块23中输入的离合器实际转速和离合器压力与离合器转速的对应关系,获取实际过程中离合器实际压力信号,并进一步结合模拟量采集模块23获取的离合器压力采集信号来反馈对离合器的调控。More specifically, the clutch pressure signal includes the actual clutch pressure signal; and since the clutch pressure corresponds to the clutch rotational speed, the analog feedback device 24 can obtain the corresponding relationship between the clutch actual rotational speed and the clutch pressure and the clutch rotational speed input from the analog
本发明提供的一具体实施例中,离合器包括奇数离合器和偶数离合器,同时,离合器压力采集信号包括与奇数离合器输出的奇数离合器实际转速对应的奇数离合器压力采集信号和与偶数离合器输出的偶数离合器实际转速对应的偶数离合器压力采集信号。可以理解,在直驱电磁阀105结合奇数离合器时,可依据同上原理-依据奇数离合器实际转速与输入转速的差值判断奇数离合器的状态,依据奇数离合器实际转速、奇数离合器压力与奇数离合器转速的对应关系以及采集的奇数离合器的奇数离合器压力采集信号来反馈对离合器的调控。同样,在直驱电磁阀105结合偶数离合器时,可参考与奇数离合器结合的具体原理,在此不再赘述。In a specific embodiment provided by the present invention, the clutch includes an odd-numbered clutch and an even-numbered clutch. Meanwhile, the clutch pressure acquisition signal includes an odd-numbered clutch pressure acquisition signal corresponding to the actual rotational speed of the odd-numbered clutch output by the odd-numbered clutch, and an even-numbered clutch output corresponding to the even-numbered clutch. The even-numbered clutch pressure acquisition signal corresponding to the rotational speed. It can be understood that when the direct-
本发明提供的模拟量采集模块23能够避免实际进行对标测试的过程中传输的信号会被干扰、信号量级跟采集设备不匹配的问题,以提供高质量的信号采集。可以理解,本发明提供的双离合变速器台架对标测试系统也可不包括模拟量采集模块23。The analog
本发明中,控制装置21和模拟量反馈装置24可为计算机系统,也即是,控制装置21为控制计算机,模拟量反馈装置24为采集反馈计算机,但在其他实施例中,控制装置21还可为PLC等其他控制系统,具体不做限制。In the present invention, the
双离合变速器台架对标测试系统还包括用于对对标变速器100进行低温性能测试的温箱27,在温箱27内设有用来测量温箱温度的温度传感器,温度传感器将测得的温箱温度信号通过控制装置21传输至模拟量反馈装置24。也即,本发明提供的控制装置21向模拟量反馈装置24传输采集到的台架电机的旋转角度、驱动转速、驱动扭矩以及温箱的温箱温度,以进一步反馈对对标变速器100的调节。The double-clutch transmission bench benchmarking test system also includes a
更详细地,若是本发明为了完善变速器液电控制、传动效率、振动噪声品质等性能开发而涉及离合器油温的测量以获取更全面的对标变速器100的基础性能指标,则可通过在离合器油温传感器输入端用精密稳压电源供电,同时串联分压电阻,并通过模拟量采集模块23完成对变速器内用于测量温度的离合器油温的热敏电阻传感器端的电压的测量,最后换算成与测得的电压量对应的离合器油温值,以完成对离合器油温的测量。一优选实施例中,分压电阻为精密电阻。In more detail, if the present invention involves the measurement of the clutch oil temperature in order to improve the performance development of transmission hydraulic and electrical control, transmission efficiency, vibration and noise quality, etc. to obtain a more comprehensive basic performance index of the
综上,在本发明提供了一种简单可靠的变速器改制方法,并利用该改制方法获得对标变速器,并基于各类测试硬件模块搭建出成本低廉的湿式双离合变速器台架对标测试系统,其测试功能不但基本覆盖了相应的变速器开发试验项目,而且还在不需要快速控制原型台架的情况下,使对标变速器锁定在固定档位,获取测试台架上对标变速器的基础性能参数。In summary, the present invention provides a simple and reliable transmission modification method, and uses the modification method to obtain a benchmarking transmission, and builds a low-cost wet dual-clutch transmission bench benchmarking test system based on various test hardware modules. Its test function not only basically covers the corresponding transmission development test items, but also locks the benchmark transmission in a fixed gear without the need to quickly control the prototype bench to obtain the basic performance parameters of the benchmark transmission on the test bench. .
以上,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. , without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or modifications to equivalent embodiments with equivalent changes, provided that it does not depart from the technical solution content of the present invention, according to the technical essence of the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.
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