CN111440839A - Preparation method of cellulosic ethanol - Google Patents

Preparation method of cellulosic ethanol Download PDF

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CN111440839A
CN111440839A CN202010452186.XA CN202010452186A CN111440839A CN 111440839 A CN111440839 A CN 111440839A CN 202010452186 A CN202010452186 A CN 202010452186A CN 111440839 A CN111440839 A CN 111440839A
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fermentation
ethanol
cellulosic ethanol
agricultural
straw powder
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王明
杨生妹
王瑶
于明浩
孙晓凤
顾明慧
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Yangzhou University
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Yangzhou University
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P39/00Processes involving microorganisms of different genera in the same process, simultaneously
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/02Preparation of oxygen-containing organic compounds containing a hydroxy group
    • C12P7/04Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
    • C12P7/06Ethanol, i.e. non-beverage
    • C12P7/08Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate
    • C12P7/10Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The invention provides a preparation method of cellulose ethanol, which belongs to the technical field of biology, and has the advantages that the principle is clear, the effect of degrading cellulose to form ethanol through co-fermentation of brevibacterium frigostolerant and saccharomyces cerevisiae is obvious, and the cellulose can be effectively decomposed to generate ethanol; the production raw materials used BY the invention are agricultural wastes, the strains are screened strains of brevibacterium frigosum and preserved strains of saccharomyces cerevisiae BY4741, the preparation process of the cellulosic ethanol is simple, the cost is low, no secondary pollution is caused to the environment, the crop straws can be degraded BY the cellulose decomposing bacteria, the required energy substances can be obtained, the demand on energy is low in the reaction process, the energy is less lost, the economic value can be higher, the economic return can be higher at low cost, and the invention has good performance in the aspects of industrial production and agricultural resource waste utilization and has wide application prospect.

Description

Preparation method of cellulosic ethanol
Technical Field
The invention belongs to the technical field of biology, relates to a preparation method of ethanol, and particularly relates to a preparation method of cellulosic ethanol.
Background
The growing agricultural technology generates more and more agricultural wastes, including crop straws, chaffs, fruit peels and the like, and how to treat the wastes is a serious problem. At present, the main utilization modes of agricultural wastes mainly focus on preparing feed and retting and returning to the field, and a large amount of agricultural wastes are not reasonably utilized, so that great resource waste is caused.
The research at present shows that the complex enzyme for hydrolyzing cellulose mainly comprises endoglucanase, exoglucanase and β -glucosidase, and the three enzymes are used for depolymerizing cellulose under the synergistic action.
Ethanol is one of the renewable energy sources with great potential to replace traditional fossil fuels, and is considered as one of the solutions to environmental problems caused by abuse of fossil fuels. It is reported that by 2024, the biofuel industry is expected to generate $ 9.5 billion, and by 2025, 30% of the petroleum fuels will be replaced; bioethanol is produced using plant biomass and can be obtained by direct fermentation of monosaccharides (called first-generation ethanol) or by saccharification of complex sugars and fermentation thereof (called second-generation ethanol). The main raw materials of the first generation bioethanol mainly comprise grains, including corn, wheat and the like, which contain starch to make crops, and the second generation bioethanol can be produced by using any cellulose material.
The cellulosic bioethanol is produced by using agricultural residues as raw materials to reduce raw material cost and increase value, but a large investment is required at the stage of transformation of first-generation bioethanol into second-generation bioethanol because of more steps and imperfect technology. However, the production raw materials are agricultural wastes, and do not interfere with grain production, so that the grain crisis is solved, the energy problem can be relieved, and meanwhile, the pollution of the agricultural wastes at the present stage is relieved. And with the continuous and deep research, the production cost is also continuously reduced. Corn stalks, banana stalks, bagasse, corncobs, cashew apple pomace, straws and the like are all raw materials for producing cellulose by bioethanol.
The traditional method for producing ethanol mainly takes grain crops as raw materials to produce and adopts a chemical synthesis method to prepare ethanol, the cost of the production raw materials for producing the ethanol by taking grains as the raw materials is higher, and the shortage of grain resources is caused; the chemical synthesis method needs large energy consumption, produces more byproducts in the production process, causes certain pollution to the environment, and is not suitable for later large-scale popularization and production. In order to solve the above problems, a method for producing ethanol, which reduces the cost of raw materials for production and by-products generated during the production process, is particularly necessary.
Disclosure of Invention
The invention aims to solve the defects of high cost of production raw materials, byproduct pollution in the production process and the like in the ethanol production in the current market, and provides a preparation method of cellulosic ethanol.
The technical scheme of the invention is as follows: the preparation method of the cellulosic ethanol is characterized by comprising the following steps:
(1) selecting strains which are screened in advance and degrade cellulose, namely brevibacterium frigostolerant, saccharomyces cerevisiae strains, namely BY4741 saccharomyces cerevisiae, inoculating the brevibacterium frigostolerant into a sterile L B culture medium for 8 hours after shaking at a speed of 220r/min, and inoculating the saccharomyces cerevisiae into a YPD culture medium for 8 hours after shaking at a speed of 220r/min, and taking the strain as a subsequent fermentation seed solution;
(2) preparing a fermentation enzyme-producing material: agricultural straw powder, sodium chloride, tryptone, yeast powder and distilled water;
(3) preparation of the required instruments and equipment: a full-temperature shaking flask cabinet, a headspace gas chromatograph, a centrifuge, a pH meter, a glass rod and a beaker;
(4) selecting crop straws as an experimental object, and performing fermentation culture on the agricultural wastes according to process parameters to prepare ethanol;
(5) the preparation method comprises the following specific steps:
(5-1) adding the L B fermentation seed liquid obtained in the step (1) into a sterile agricultural straw fermentation culture medium according to the inoculation amount of 4%;
(5-2) putting the inoculated fermentation enzyme-producing culture medium into a full-temperature shaking cabinet, and carrying out shaking culture at a constant temperature of 180r/min for 36 hours;
(5-3) adding YPD fermentation seed liquid into a fermentation bottle after shaking the bacteria for 36h according to the inoculation amount of 5%;
(5-4) placing the fermentation bottle after the secondary inoculation into a full-temperature shaking flask cabinet, and carrying out shaking culture at the constant temperature of 100r/min for 60 hours;
(5-5) inoculating YPD fermentation seed liquid, and storing 5m L fermentation liquid at 4 ℃ for later use every 12 h;
(5-6) centrifuging the obtained fermentation liquor at 10000r/min for 10min to obtain supernatant, namely the prepared material containing the cellulosic ethanol;
(5-7) determining the ethanol content in the cellulosic ethanol-containing material by headspace gas chromatography; separating to obtain the cellulosic ethanol.
The agricultural straw powder in the step (2) comprises at least one of corn straw powder, soybean straw powder, peanut straw powder, sorghum straw powder, wheat straw powder and rice straw powder.
The process parameters in the step (4) are that the concentration of the corn straw powder is 10%, the sodium chloride is 2%, the concentration of the tryptone is 3%, the yeast powder is 1.5%, the pH value of the culture medium is 6, the inoculation amount of the fermentation seed liquid L B is 2%, and the inoculation amount of the fermentation seed liquid YPD is 5%.
The pH value of the agricultural straw fermentation medium in the step (5-1) is 6.
The culture temperature in step (5-2) was 15 ℃.
The culture temperature in step (5-4) was 30 ℃.
In the material containing cellulosic ethanol in the step (5-7), the fermentation raw material is crop plant straw, so that the production cost is low; the cellulose degrading bacteria and the saccharomyces cerevisiae are synchronously fermented together, so that the production process is simple; no other pollution is generated in the production process, and meanwhile, agricultural wastes are utilized to reduce environmental pollution; the fermentation conditions are simple in the fermentation process, the reaction temperature is low, and the energy loss is reduced; the fermentation raw materials are agricultural wastes, and have wide sources and wide application range.
The invention has the beneficial effects that: according to the preparation method of the cellulose ethanol, the principle of the preparation method of the cellulose ethanol is clear, the effect of degrading cellulose to form the ethanol through co-fermentation of the brevibacterium frigostolerant strain and the saccharomyces cerevisiae is remarkable, the cellulose can be effectively decomposed, and the energy substance ethanol required by people is generated; the production raw materials used BY the invention are agricultural wastes, the strains are screened strains of brevibacterium frigosum (high growth and propagation speed, low growth temperature and good enzyme production performance) and the preserved strains of saccharomyces cerevisiae BY4741 (stable growth performance and high conversion rate), the preparation process of the cellulose ethanol is simple, the cost is low, no secondary pollution is caused to the environment, the crop straws can be degraded BY the cellulose decomposing bacteria, the required energy substances can be obtained, the demand on energy is low in the reaction process, less loss is caused to the energy, greater economic value can be generated, higher economic return can be obtained at lower cost, and the invention has better performance in the aspects of industrial production and utilization of agricultural resource wastes and has wide application prospect.
Drawings
FIG. 1 is a chromatogram of a standard of the present invention.
FIG. 2 is a standard curve of ethanol content versus peak area for the present invention.
FIG. 3 is a chromatogram for measuring the ethanol content in the fermentation liquid.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
as shown in figure 1, the preparation method of the cellulosic ethanol comprises the following steps of degrading cellulose by brevibacterium frigosum to obtain glucose, and converting the glucose into the cellulosic ethanol by using saccharomyces cerevisiae:
the method comprises the steps of selecting strains capable of degrading cellulose, namely brevibacterium frigostolerant strains and saccharomyces cerevisiae strains, namely BY4741 saccharomyces cerevisiae, and inoculating the brevibacterium frigostolerant strains into a sterile L B culture medium for shaking at a speed of 220r/min for 8 hours for later use, and inoculating the saccharomyces cerevisiae into a YPD culture medium for shaking at a speed of 220r/min for 8 hours for later use as a subsequent fermentation seed liquid.
Preparing a fermentation enzyme-producing material: agricultural straw powder, sodium chloride, tryptone, yeast powder and distilled water; preparation of the required instruments and equipment: a full-temperature shaking flask cabinet, a headspace gas chromatograph, a centrifuge, a pH meter, a glass rod and a fermentation flask.
The method comprises the following steps of selecting crop straws as an experimental object, carrying out fermentation culture on the agricultural waste to prepare ethanol according to process parameters, wherein the process parameters comprise that the concentration of corn straw powder is 10%, the concentration of sodium chloride is 2%, the concentration of tryptone is 3%, yeast powder is 1.5%, the pH value of a culture medium is 6, the inoculation amount of L B fermentation seed liquid is 2%, the inoculation amount of YPD fermentation seed liquid is 5%, the raw materials and the addition amount are shown in a table (1), and the preparation process is as follows:
adding the L B fermentation seed liquid obtained above into a sterile corn straw fermentation medium according to the inoculation amount of 2%, wherein the initial fermentation pH is 6, putting the inoculated fermentation enzyme production medium into a full-temperature shaking cabinet, carrying out shaking culture at the constant temperature of 180r/min at 15 ℃ for 36h, adding YPD fermentation seed liquid into a fermentation bottle after 36h of shaking culture according to the inoculation amount of 5%, putting the fermentation bottle after re-inoculation into the full-temperature shaking cabinet, carrying out shaking culture at the constant temperature of 100r/min at 30 ℃ for 60h, inoculating the YPD fermentation seed liquid, taking 5m L fermentation liquid every 12h, storing at 4 ℃ for later use, centrifuging the obtained fermentation liquid at 10000r/min for 10min to obtain a supernatant, namely the prepared material containing cellulosic ethanol, measuring the ethanol content in the material containing the cellulosic ethanol through headspace gas chromatography, and separating to obtain the cellulosic ethanol.
Watch (1)
Figure BDA0002507979350000051
Figure BDA0002507979350000061
Example 1
Determination of cellulose ethanol production yield
In order to explore the preparation yield of the cellulosic ethanol, the preparation fermentation is carried out under the conditions, and the ethanol content is measured by taking fresh fermentation liquor every 12 hours and carrying out three groups of parallel operations; centrifuging the fermentation liquor at 10000r/min for 10min to obtain supernatant, namely the prepared material containing the cellulosic ethanol; the ethanol content of the cellulosic ethanol-containing material was determined by headspace gas chromatography. And (5) preparing standard yeast by using absolute ethyl alcohol to perform gradient dilution. The chromatogram of the standard is shown in FIG. 1; the standard curve is shown in FIG. 2, the chromatogram for measuring the ethanol content in the fermentation broth is shown in FIG. 3, and the preparation amount of the cellulosic ethanol is shown in Table (2).
Watch (2)
Figure BDA0002507979350000062
From the graph (1), ethanol will peak before 3min, so that ethanol peak graph in subsequent determination samples can be determined, and standard curve of ethanol and peak area obtained by standard curve determination is shown in FIG. 2. The ethanol content in the materials is measured as shown in figure 3, the peak is before 3min, the result of the ethanol content can be obtained according to the measured peak diagram, and then the table (2) is obtained, the results shown in the table show that the cellulose ethanol is successfully produced by fermenting the cellulose decomposition bacteria and the saccharomyces cerevisiae, the ethanol yield is gradually increased along with the lapse of the fermentation time, and the reason that the early content is low is probably because the saccharomyces cerevisiae is just connected into a fermentation bottle and is in a self-replication proliferation stage, and then the ethanol conversion rate is higher. Therefore, the production method has better performance in the aspect of agricultural waste conversion and can be used for practical application.
The experiments show that the production cost is low by using crop plant straws as raw materials to produce the cellulosic ethanol; the cellulose degrading bacteria and the saccharomyces cerevisiae are synchronously fermented together, so that the production process is simple; no other pollution is generated in the production process, and meanwhile, agricultural wastes are utilized to reduce environmental pollution; the fermentation conditions are simple in the fermentation process, the reaction temperature is low, and the energy loss is reduced; the fermentation raw materials are agricultural wastes, and have wide sources and wide application range. The method has good development prospect in the aspects of agricultural waste treatment and industrial production.

Claims (7)

1. The preparation method of the cellulosic ethanol is characterized by comprising the following steps:
(1) selecting strains which are screened in advance and degrade cellulose, namely brevibacterium frigostolerant, saccharomyces cerevisiae strains, namely BY4741 saccharomyces cerevisiae, inoculating the brevibacterium frigostolerant into a sterile L B culture medium for 8 hours after shaking at a speed of 220r/min, and inoculating the saccharomyces cerevisiae into a YPD culture medium for 8 hours after shaking at a speed of 220r/min, and taking the strain as a subsequent fermentation seed solution;
(2) preparing a fermentation enzyme-producing material: agricultural straw powder, sodium chloride, tryptone, yeast powder and distilled water;
(3) preparation of the required instruments and equipment: a full-temperature shaking flask cabinet, a headspace gas chromatograph, a centrifuge, a pH meter, a glass rod and a beaker;
(4) selecting crop straws as an experimental object, and performing fermentation culture on the agricultural wastes according to process parameters to prepare ethanol;
(5) the preparation method comprises the following specific steps:
(5-1) adding the L B fermentation seed liquid obtained in the step (1) into a sterile agricultural straw fermentation culture medium according to the inoculation amount of 4%;
(5-2) putting the inoculated fermentation enzyme-producing culture medium into a full-temperature shaking cabinet, and carrying out shaking culture at a constant temperature of 180r/min for 36 hours;
(5-3) adding YPD fermentation seed liquid into a fermentation bottle after shaking the bacteria for 36h according to the inoculation amount of 5%;
(5-4) placing the fermentation bottle after the secondary inoculation into a full-temperature shaking flask cabinet, and carrying out shaking culture at the constant temperature of 100r/min for 60 hours;
(5-5) inoculating YPD fermentation seed liquid, and storing 5m L fermentation liquid at 4 ℃ for later use every 12 h;
(5-6) centrifuging the obtained fermentation liquor at 10000r/min for 10min to obtain supernatant, namely the prepared material containing the cellulosic ethanol;
(5-7) determining the ethanol content in the cellulosic ethanol-containing material by headspace gas chromatography; separating to obtain the cellulosic ethanol.
2. The method for preparing cellulosic ethanol according to claim 1, wherein the method comprises the following steps: the agricultural straw powder in the step (2) is at least one of corn straw powder, soybean straw powder, peanut straw powder, sorghum straw powder, wheat straw powder and rice straw powder.
3. The method for preparing cellulosic ethanol as claimed in claim 1, wherein the process parameters in step (4) are that the concentration of the corn straw powder is 10%, the concentration of sodium chloride is 2%, the concentration of tryptone is 3%, the yeast powder is 1.5%, the pH of the culture medium is =6, the inoculation amount of L B fermentation seed solution is 2%, and the inoculation amount of YPD fermentation seed solution is 5%.
4. The method for preparing cellulosic ethanol according to claim 1, wherein the method comprises the following steps: the pH value of the agricultural straw fermentation medium in the step (5-1) is 6.
5. The method for preparing cellulosic ethanol according to claim 1, wherein the method comprises the following steps: the culture temperature in step (5-2) was 15 ℃.
6. The method for preparing cellulosic ethanol according to claim 1, wherein the method comprises the following steps: the culture temperature in step (5-4) was 30 ℃.
7. The method for preparing cellulosic ethanol according to claim 1, wherein the method comprises the following steps: in the material containing cellulosic ethanol in the step (5-7), the fermentation raw material is crop plant straw, so that the production cost is low; the cellulose degrading bacteria and the saccharomyces cerevisiae are synchronously fermented together, so that the production process is simple; no other pollution is generated in the production process, and meanwhile, agricultural wastes are utilized to reduce environmental pollution; the fermentation conditions are simple in the fermentation process, the reaction temperature is low, and the energy loss is reduced; the fermentation raw materials are agricultural wastes, and have wide sources and wide application range.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111424024A (en) * 2020-05-22 2020-07-17 扬州大学 Preparation and use methods of low-temperature cellulase
CN112014495A (en) * 2020-08-14 2020-12-01 北京首钢朗泽新能源科技有限公司 Detection method and application of fusel oil component in ethanol fermentation liquor
CN117025713A (en) * 2023-09-21 2023-11-10 北京工商大学 Method for preparing ethanol by composite bacterial system

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111424024A (en) * 2020-05-22 2020-07-17 扬州大学 Preparation and use methods of low-temperature cellulase
CN112014495A (en) * 2020-08-14 2020-12-01 北京首钢朗泽新能源科技有限公司 Detection method and application of fusel oil component in ethanol fermentation liquor
CN112014495B (en) * 2020-08-14 2022-11-22 北京首钢朗泽科技股份有限公司 Detection method and application of fusel oil component in ethanol fermentation liquor
CN117025713A (en) * 2023-09-21 2023-11-10 北京工商大学 Method for preparing ethanol by composite bacterial system
CN117025713B (en) * 2023-09-21 2024-02-13 北京工商大学 Method for preparing ethanol by composite bacterial system

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