CN111440639A - Powder slurry coupling type gasification burner - Google Patents
Powder slurry coupling type gasification burner Download PDFInfo
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- CN111440639A CN111440639A CN202010279410.XA CN202010279410A CN111440639A CN 111440639 A CN111440639 A CN 111440639A CN 202010279410 A CN202010279410 A CN 202010279410A CN 111440639 A CN111440639 A CN 111440639A
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- 239000002002 slurry Substances 0.000 title claims abstract description 128
- 238000002309 gasification Methods 0.000 title claims abstract description 103
- 238000010168 coupling process Methods 0.000 title claims abstract description 7
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 7
- 230000008878 coupling Effects 0.000 title claims abstract description 6
- 239000000843 powder Substances 0.000 title 1
- 239000003245 coal Substances 0.000 claims abstract description 186
- 238000006243 chemical reaction Methods 0.000 claims abstract description 129
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 116
- 239000004593 Epoxy Substances 0.000 claims abstract description 105
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 70
- 238000000889 atomisation Methods 0.000 claims abstract description 67
- 239000006185 dispersion Substances 0.000 claims abstract description 38
- 239000000498 cooling water Substances 0.000 claims description 12
- 239000003250 coal slurry Substances 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
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- 238000011161 development Methods 0.000 description 4
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- 238000005516 engineering process Methods 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Substances OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
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Abstract
本发明涉及气化炉烧嘴,特别涉及一种粉浆耦合式气化烧嘴。包括位于中心的水煤浆输送部,水煤浆输送部的下方形成水煤浆雾化反应区,水煤浆输送部的外部还设有用于输送粉煤的粉煤通道和用于输送气化剂的外环氧通道,外环氧通道喷出的气化剂与由粉煤通道喷出的粉煤混合并形成粉煤分散反应区,粉煤分散反应区位于水煤浆雾化反应区的外圈。本申请中,水煤浆雾化反应区位于气化炉的中部,而粉煤分散反应区则位于水煤浆雾化反应区的外周,从而有效的实现了水煤浆雾化反应区和粉煤分散反应区的同时存在,通过该种布置方式实现了对气化炉内部空间最大程度上的利用。
The invention relates to a gasifier burner, in particular to a slurry coupling type gasification burner. It includes a coal-water slurry conveying part located in the center, and a coal-water slurry atomization reaction zone is formed below the coal-water slurry conveying part. The gasification agent sprayed from the outer epoxy channel mixes with the pulverized coal sprayed from the pulverized coal channel to form a pulverized coal dispersion reaction zone. The pulverized coal dispersion reaction zone is located in the coal water slurry atomization reaction zone. outer ring. In this application, the coal-water slurry atomization reaction zone is located in the middle of the gasifier, and the pulverized coal dispersion reaction zone is located at the outer periphery of the coal-water slurry atomization reaction zone, thereby effectively realizing the coal-water slurry atomization reaction zone and the powdered coal. Coal dispersion reaction zones exist at the same time, and this arrangement achieves maximum utilization of the internal space of the gasifier.
Description
技术领域technical field
本发明涉及气化炉烧嘴,特别涉及一种粉浆耦合式气化烧嘴。The invention relates to a gasifier burner, in particular to a slurry coupling type gasification burner.
背景技术Background technique
煤的高效、清洁利用,是我国经济和社会可持续发展的战略选择,尤其以煤气化为基础的煤制甲醇、煤制乙二醇、煤制油等化工技术,是保证我国大宗基础化工产品和能源稳定可靠供应和可持续发展的重要科技基础。以煤气化为基础的转化利用不仅降低了因直接燃烧产生的污染,而且延伸的煤炭深加工产业更是提升煤炭附加值,保障我国能源发展战略,成为重要的发展方向。煤的气化是使煤与气化剂作用,在特定条件下进行各种化学反应,生成合成气的过程。The efficient and clean utilization of coal is a strategic choice for the sustainable development of my country's economy and society, especially the chemical technologies such as coal-to-methanol, coal-to-ethylene glycol, and coal-to-oil based on coal gasification, which are the guarantee of my country's bulk basic chemical products. and an important scientific and technological basis for stable and reliable energy supply and sustainable development. The transformation and utilization based on coal gasification not only reduces the pollution caused by direct combustion, but also the extended coal deep processing industry increases the added value of coal and safeguards my country's energy development strategy, which has become an important development direction. Coal gasification is a process in which coal and gasification agents act to carry out various chemical reactions under specific conditions to generate syngas.
粉浆气化烧嘴主要是通过多通道组合,将粉煤、水煤浆和气化剂同时喷入到气化炉内并发生化学反应。但是现有粉浆气化烧嘴在喷口设置上均采用粉煤和雾化后水煤浆混合的方式,该方式主要存在三个问题:The slurry gasification burner mainly injects pulverized coal, coal-water slurry and gasification agent into the gasifier at the same time through a multi-channel combination and chemical reaction occurs. However, the existing slurry gasification burners all adopt the method of mixing pulverized coal and atomized coal-water slurry in the nozzle setting, and this method mainly has three problems:
1、由于粉煤输送的特殊要求,喷入气化炉的粉煤混合物中含有约80%二氧化碳气体,处于中心的水煤浆雾化后向四周散开,形成锥形雾化区,如果粉煤混合物以一定夹角喷向雾化区,由于二氧化碳气流会压制雾化的水煤浆颗粒进一步散开,进而影响水煤浆雾化。因此现有粉浆气化烧嘴,不仅会降低水煤浆雾化效果,而且使雾化颗粒进一步发生聚合,使得燃烧和气化反应仅发生在局部位置,没有有效利用炉膛空间,碳转化率较低。1. Due to the special requirements of pulverized coal transportation, the pulverized coal mixture injected into the gasifier contains about 80% carbon dioxide gas. The coal mixture is sprayed to the atomization area at a certain angle, because the carbon dioxide gas flow will suppress the atomized coal water slurry particles to further disperse, thereby affecting the atomization of the coal water slurry. Therefore, the existing slurry gasification burner will not only reduce the atomization effect of the coal-water slurry, but also further aggregate the atomized particles, so that the combustion and gasification reactions only occur in local locations, the furnace space is not effectively utilized, and the carbon conversion rate is relatively high. Low.
2、水煤浆雾化后呈微小颗粒,且均匀弥散于炉膛上侧,如喷入的粉煤以一定切角与雾化后水煤浆颗粒混合,则粉煤颗粒与雾化后水煤浆颗粒发生碰撞,由于雾化颗粒大部分体积为水分,对固体颗粒具有吸附作用,因此粉煤颗粒与雾化水煤浆颗粒碰撞后发生聚合,成为更大的水煤浆颗粒,进一步降低反应速度。2. The coal water slurry is atomized into tiny particles and evenly dispersed on the upper side of the furnace. If the injected pulverized coal is mixed with the atomized coal water slurry particles at a certain cut angle, the pulverized coal particles will be mixed with the atomized coal water slurry. Slurry particles collide. Since most of the volume of atomized particles is water, which has an adsorption effect on solid particles, the pulverized coal particles collide with the atomized CWS particles and aggregate to become larger CWS particles, which further reduces the reaction. speed.
3、现有耦合式烧嘴多路气化剂进入气化炉后快速混合,没有起到独立配比和分离的作用,各路气化剂量的独立调节意义不大。3. The existing coupled burner multi-channel gasification agent is quickly mixed after entering the gasifier, and does not play the role of independent proportioning and separation, and the independent adjustment of the gasification dose of each channel is of little significance.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有的不足,本发明的目的在于提供一种气化炉内分区反应、粉煤、水煤浆独立控制的粉浆耦合式气化烧嘴,旨在至少解决现有粉浆气化烧嘴雾化效果差,粉浆混合致使反应物料过于集中,不能有效利用炉膛空间,降低反应速度,以及碳转化率偏低的技术问题。In order to overcome the above-mentioned existing deficiencies, the purpose of the present invention is to provide a slurry coupling type gasification burner with zone reaction in the gasifier, independent control of pulverized coal and coal-water slurry, aiming at at least solving the problem of existing slurry gas The atomization effect of the burner is poor, the mixing of the slurry makes the reaction materials too concentrated, the furnace space cannot be effectively used, the reaction speed is reduced, and the carbon conversion rate is low.
为了实现上述目的,本发明采取以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种粉浆耦合式气化烧嘴,包括位于中心的水煤浆输送部,水煤浆输送部的下方形成水煤浆雾化反应区,水煤浆输送部的外圈还设有用于输送粉煤的粉煤通道和用于输送气化剂的外环氧通道,外环氧通道喷出的气化剂与粉煤通道喷出的粉煤混合并形成粉煤分散反应区,粉煤分散反应区位于水煤浆雾化反应区的外圈。A slurry coupling type gasification burner, comprising a coal-water slurry conveying part located in the center, a coal-water slurry atomization reaction zone is formed below the coal-water slurry conveying part, and an outer ring of the coal-water slurry conveying part is also provided with a The pulverized coal channel of pulverized coal and the outer epoxy channel for conveying gasification agent, the gasification agent sprayed from the outer epoxy channel is mixed with the pulverized coal sprayed from the pulverized coal channel to form a pulverized coal dispersion reaction zone, and the pulverized coal is dispersed. The reaction zone is located in the outer circle of the coal-water slurry atomization reaction zone.
可选的,外环氧通道的出口处设有导流部,导流部用于调整气化剂的出口方向以使气化剂带动粉煤向远离水煤浆雾化反应区的方向运动。Optionally, a flow guide is provided at the outlet of the outer epoxy channel, and the flow guide is used to adjust the outlet direction of the gasification agent so that the gasification agent drives the pulverized coal to move away from the coal-water slurry atomization reaction zone.
可选的,导流部包括沿周向分布在外环氧通道出口处的多个导流片,导流片向外环氧通道的周向倾斜。Optionally, the guide portion includes a plurality of guide fins distributed at the outlet of the outer epoxy channel along the circumferential direction, and the guide fins are inclined in the circumferential direction of the outer epoxy channel.
可选的,水煤浆输送部的外圈由内向外依次设有外环氧通道和粉煤通道,粉煤通道的出口向内侧倾斜设置,外环氧通道的出口竖直设置。Optionally, the outer ring of the coal-water slurry conveying part is sequentially provided with an outer epoxy channel and a pulverized coal channel from the inside to the outside, the outlet of the pulverized coal channel is inclined inwardly, and the outlet of the outer epoxy channel is vertically arranged.
可选的,粉煤通道出口的半锥角为a1,导流片相对于竖直方向的倾斜角度为a2,a1和a2之间满足a2-a1>0°。Optionally, the half cone angle of the outlet of the pulverized coal channel is a1, the inclination angle of the guide vane relative to the vertical direction is a2, and a2-a1>0° is satisfied between a1 and a2.
可选的,粉煤通道的外圈设有冷却水通道。Optionally, the outer ring of the pulverized coal channel is provided with a cooling water channel.
可选的,水煤浆输送部的外圈由内向外依次设有粉煤通道和外环氧通道,外环氧通道的出口向内侧倾斜设置,粉煤通道的出口竖直设置。Optionally, the outer ring of the coal-water slurry conveying part is sequentially provided with a pulverized coal channel and an outer epoxy channel from the inside to the outside, the outlet of the outer epoxy channel is inclined inwardly, and the outlet of the pulverized coal channel is vertically arranged.
可选的,外环氧通道出口的半锥角为a3,导流片相对于竖直方向的倾斜角度为a4,a3和a4之间满足a4-a3>0°。Optionally, the half cone angle of the outlet of the outer epoxy channel is a3, the inclination angle of the guide vane relative to the vertical direction is a4, and a4-a3>0° is satisfied between a3 and a4.
可选的,粉煤通道与水煤浆输送部之间设有冷却水通道,外环氧通道的外侧设有耐火层。Optionally, a cooling water channel is provided between the pulverized coal channel and the coal-water slurry conveying part, and a refractory layer is provided on the outer side of the outer epoxy channel.
可选的,外环氧通道所在环面宽度为L1,在水平方向上,外环氧通道中导流片的安装位置高出粉煤通道出口的高度为H2,H2和L1之间满足L1≤H2≤L1/tan(a3)。Optionally, the width of the annular surface where the outer epoxy channel is located is L1. In the horizontal direction, the installation position of the guide plate in the outer epoxy channel is higher than the height of the outlet of the pulverized coal channel by H2, and the distance between H2 and L1 satisfies L1≤ H2≤L1/tan(a3).
可选的,水煤浆输送部包括从内向外依次设置的内环氧通道、水煤浆通道以及中环氧通道。Optionally, the coal-water slurry conveying part includes an inner epoxy channel, a coal-water slurry channel and a middle epoxy channel which are sequentially arranged from the inside to the outside.
有益效果:本申请中,水煤浆雾化反应区位于气化炉烧嘴出口的正下方,而粉煤分散反应区则位于水煤浆雾化反应区的外周,从而有效的实现了水煤浆雾化反应区和粉煤分散反应区的同时存在,通过该种布置方式实现了对气化炉内部空间最大程度上的利用。且本发明通过对水煤浆雾化反应区和粉煤分散反应区进行分区,可有效避免出现粉煤混合物影响水煤浆雾化、粉煤混合物与雾化后的水煤浆颗粒之间相互吸附聚合以及各路气化剂量无法独立调节的问题,从而使得分区反应可以高效进行。Beneficial effects: In this application, the coal-water slurry atomization reaction zone is located just below the outlet of the gasifier burner, and the pulverized coal dispersion reaction zone is located at the outer periphery of the coal-water slurry atomization reaction zone, thereby effectively realizing the The slurry atomization reaction zone and the pulverized coal dispersion reaction zone coexist, and this arrangement realizes the maximum utilization of the internal space of the gasifier. Moreover, the present invention can effectively avoid the occurrence of the pulverized coal mixture affecting the atomization of the coal water slurry, and the interaction between the pulverized coal mixture and the atomized coal water slurry particles by partitioning the coal water slurry atomization reaction zone and the pulverized coal dispersion reaction zone. Adsorption polymerization and the problem that the amount of gasification in each channel cannot be independently adjusted, so that the partition reaction can be carried out efficiently.
附图说明Description of drawings
图1是本发明其中一种布置形式的结构示意图;1 is a schematic structural diagram of one of the layout forms of the present invention;
图2是本发明另一种布置形式的结构示意图;Fig. 2 is the structural schematic diagram of another arrangement form of the present invention;
图3是本发明的粉煤分散反应区和水煤浆雾化反应区的分区示意图;Fig. 3 is the partition schematic diagram of the pulverized coal dispersion reaction zone and the coal-water slurry atomization reaction zone of the present invention;
图4是本发明其中一种导流部及其导流片布置示意图;FIG. 4 is a schematic diagram of the arrangement of one of the air guides and the guide vanes of the present invention;
图5是本发明另一种导流部及其导流片布置示意图。FIG. 5 is a schematic diagram of the arrangement of another air guide portion and its guide fins according to the present invention.
附图标记:Reference number:
1、水煤浆雾化反应区;2、粉煤通道;3、外环氧通道;4、粉煤分散反应区;5、导流部;51、导流片;6、冷却水通道;7、耐火层;8、内环氧通道;9、水煤浆通道;10、中环氧通道。1. Coal water slurry atomization reaction zone; 2. Pulverized coal channel; 3. Outer epoxy channel; 4. Pulverized coal dispersion reaction zone; , refractory layer; 8, inner epoxy channel; 9, coal water slurry channel; 10, middle epoxy channel.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to understand the above objects, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the described embodiments are some, but not all, embodiments of the present invention. The specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
请参阅图1或图2,本发明实施例提供的一种粉浆耦合式气化烧嘴,包括位于中心的水煤浆输送部,水煤浆输送部的下方形成水煤浆雾化反应区1,水煤浆输送部的外部还设有用于输送粉煤的粉煤通道2和用于输送气化剂的外环氧通道3,外环氧通道3喷出的气化剂与由粉煤通道2喷出的粉煤混合并形成粉煤分散反应区4,粉煤分散反应区4位于水煤浆雾化反应区1的外圈,现实气化中内外圈无绝对的分界,我们人为进行划区,内侧为水煤浆反应区,外侧为粉煤反应区,还会有一个交叉区,这里不进行强调解释。Referring to FIG. 1 or FIG. 2 , a slurry-coupling gasification burner provided by an embodiment of the present invention includes a coal-water slurry conveying part located in the center, and a coal-water slurry atomization reaction zone is formed below the coal-water
现有技术中,水煤浆输送部可由从内向外依次设置的内环氧通道8、水煤浆通道9以及中环氧通道10组成,在具体实施过程中,以中环氧通道10的底端高度位置为烧嘴的头部端面,内环氧通道8头部顶端的位置距离头部端面的距离为D1,其中40≤D1≤80mm;水煤浆通道9头部顶端的位置距离头部端面的距离为D2,其中2≤D2≤8mm;且水煤浆通道9头部顶端与内环氧通道8头部顶端相连通并形成预混腔,水煤浆在预混腔内被中环氧通道输送的气化剂进行初步雾化,随后预混腔中的混合物则在中环氧通道10喷出的气化剂高速撞击和剪切的作用下二次雾化,混合物雾化后,在高温环境下快速干燥,并析出挥发成分,同时混合物中雾化颗粒与气化剂充分混合,可快速发生燃烧和气化反应,因此在其下方区域形成水煤浆雾化反应区1。In the prior art, the coal-water slurry conveying part can be composed of an
本方案则在水煤浆输送部的外部再设置用于输送粉煤和气化剂的外侧通道,即设置了粉煤通道2和外环氧通道3,在实际生产过程中,用于提供气化剂的管道一般具有较大的流速,其流速一般是粉煤通道2流速的数倍,因此外环氧通道3提供的气化剂可有效与粉煤进行混合并对粉煤进行定向分散,从而在水煤浆雾化反应区1的外圈形成粉煤分散反应区4。In this scheme, an outer channel for conveying pulverized coal and gasification agent is set outside the coal-water slurry conveying part, that is, a pulverized
在本方案中,内环氧通道8、中环氧通道10以及外环氧通道3用于向气化炉中通入气化剂,气化剂的种类不限于氧气,还包括能够助燃水煤浆、煤粉燃烧的其他气体。In this solution, the
通过上述描述,最终可在气化炉中同时存在水煤浆雾化反应区1和粉煤分散反应区4,根据对不同形状烧嘴的选取,会产生不同形状的水煤浆雾化反应区1和粉煤分散反应区4,例如,若烧嘴为圆形结构,相应的,水煤浆雾化反应区1则呈圆形结构,粉煤分散反应区4则为环状结构,可参阅图3。According to the above description, the coal-water slurry
沿水平方向截取水煤浆雾化反应区1和粉煤分散反应区4,请参阅图3,水煤浆雾化反应区1位于气化炉的中部,而粉煤分散反应区4则位于水煤浆雾化反应区1的外周,从而有效的实现了水煤浆雾化反应区1和粉煤分散反应区4的同时存在,且该种布置方式可最大程度上利用气化炉的内部空间,避免产生气化炉内部空间的浪费。Cut the coal water slurry
通过对水煤浆雾化反应区1和粉煤分散反应区4进行分区,也可有效避免出现如背景技术中提到的如粉煤混合物影响水煤浆雾化、粉煤混合物与雾化后的水煤浆颗粒之间相互吸附聚合以及各路气化剂量无法独立调节的问题,最终起到使得水煤浆雾化反应区1和粉煤分散反应区4都能取得高效反应的效果。By partitioning the coal-water slurry
对于水煤浆雾化反应区1所在区域尺寸和粉煤分散反应区4所在区域的尺寸以及二者之间的间距的确定,则可通过本领域技术人员对各个部件进行调试来实现,以能实现上述分区效果为准。For the determination of the size of the area where the coal-water slurry
例如,本领域技术人员可对外环氧通道3和粉煤通道2的出口方向进行调整,使得二者内部物料的出口方向相交,从而实现混合,当物料混合后,混合物料的主方向与流速较大的外环氧通道3喷出的气化剂方向较为一致,因此,本领域技术人员可根据水煤浆雾化反应区1的范围对外环氧通道3的出口方向进行调整,从而改变使得最终由混合物料组成的粉煤分散反应区4位于水煤浆雾化反应区1的外圈。For example, those skilled in the art can adjust the outlet directions of the outer
本领域技术人员也可以给外环氧通道3和粉煤通道2的出口设置一个共同的环状出料嘴,用于将气化剂和粉煤进行预混合并共同喷出,并调整该出料嘴的喷射角度,从而使得粉煤分散反应区4和水煤浆雾化反应区1之间不发生重合。Those skilled in the art can also set a common annular discharge nozzle for the outlet of the outer
由于当物料混合后,混合物料的主方向与流速较大的外环氧通道3喷出的气化剂方向一致,因此本领域技术人员还可单独为外环氧通道3设置单独的可以用于导向的出料嘴,从而对由外环氧通道3喷出的气化剂进行导向,使气化剂与粉煤混合后其混合物向水煤浆雾化反应区1外圈运动并形成粉煤分散反应区4。Since when the materials are mixed, the main direction of the mixed material is consistent with the direction of the gasification agent sprayed from the outer
本方案主要是对在气化炉内水煤浆雾化反应区1和粉煤分散反应区4的分区这一概念进行保护,本领域技术人员根据该概念而对烧嘴作出的具体改进结构均在本申请的保护范围内,以上对粉煤分散反应区4的叙述仅用以说明本发明的技术方案,而非对其限制。This scheme mainly protects the concept of partitioning the coal-water slurry
请参阅图1或图2,外环氧通道3的出口处设有导流部5,导流部5用于调整气化剂的出口方向以使气化剂带动粉煤向远离水煤浆雾化反应区1的方向运动。Please refer to FIG. 1 or FIG. 2 , a
本方案则是外环氧通道3结构的进一步公开,由于气化剂具有较大的流速,其与粉煤混合后,气化剂的运动方向是决定混合物运动方向的决定性因素,因此在本方案中,设置了可以对气化剂运动方向进行导向的导向部,通过导向部对气化剂的运动方向进行改变,从而对由气化剂与粉煤混合后的混合物的方向进行导向,使其向远离水煤浆雾化反应区1的方向运动,并在水煤浆雾化反应区1的外圈形成粉煤分散反应区4。This scheme is a further disclosure of the structure of the outer
对气体的导向结构较为常规,由于外环氧通道3为环状,因此导向部可以为依次设置在外环氧通道3内且与其同轴的多个环状导向片,该环状导向片类似于圆台的侧面,为倾斜状,从而可有效将气化剂向远离水煤浆雾化反应区1的位置进行导向。The guide structure for the gas is relatively conventional. Since the outer
该导向部也可为开设有导向孔的圆环,该圆环同轴卡入外环氧通道3的出口处,其上均布有斜向的导向孔,从而也可起到将气化剂向远离水煤浆雾化反应区1的位置进行导向的功能。The guide part can also be a ring with a guide hole, the ring is coaxially clamped into the outlet of the outer
导向部还可为沿周向均布在外环氧通道3出口处且倾斜设置的导流片51等。The guide portion can also be a
请参阅图4或图5,导流部5包括沿周向分布在外环氧通道3出口处的多个导流片51,导流片51向外环氧通道3的周向倾斜。Referring to FIG. 4 or FIG. 5 , the
本方案则是对导向部结构的进一步公开,即导流部5包括沿周向均布在外环氧通道3出口处且倾斜设置的导流片51,该导流片51之间可形成类似于旋流片的结构,在对气化剂进行有效的导流的同时还具备使导流效果更优的效果,由于设置了该导流片51,可对气化剂形成旋流效果,当气化剂经导流片51从外环氧通道3喷出后,并不是将气化剂以外环氧通道3的圆心向圆周方向进行导向,即并不是以半径方向进行导向,如果按照半径方向进行导向,会使气化剂的流向与粉煤的流向直接进行交叉,气化剂的运动轨迹与粉煤所形成的区域之间的距离的变化趋势较大,虽然可快速的起到对粉煤混合以及导向作用,但是该交叉过程中,气化剂和粉煤的实际接触范围还是较小的,从而在一定程度上导致混合效果无法达到最优效果。且如果按照半径方向进行导向,由于气体速度较快,气化炉顶部空间有限,粉煤和气化剂会直接接触气化炉炉壁,造成气化炉局部超温,从而影响反应效果。This solution is a further disclosure of the structure of the guide portion, that is, the
而通过设置导流片51,气化剂大致是以外环氧通道3的切向向外喷出,因此气化剂与粉煤的接触并不是直接交叉,而是以切向的方式与粉煤接触,因此气化剂的运动轨迹与粉煤所形成的区域之间的距离的变化趋势较小,有利于气化剂与粉煤的充分接触,且气化剂与粉煤的接触存在一定的缓冲过程,从而使得气化剂对粉煤的导向效果更优。However, by setting the
请参阅图1,水煤浆输送部的外圈由内向外依设有外环氧通道3和粉煤通道2,粉煤通道2的出口向内侧倾斜设置,外环氧通道3的出口竖直设置。Please refer to Figure 1, the outer ring of the coal-water slurry conveying part is provided with an outer
本方案则是对粉煤通道2和外环氧通道3具体布置结构的进一步公开,为第一种布置方式。此时外环氧通道3与水煤浆输送部之间距离较近,如果外环氧通道3的出口向内侧倾斜则会在很大程度上出现气化剂与水煤浆雾化反应区1重合的的问题,因此外环氧通道3的出口尽量不要朝向内侧,外环氧通道3的出口至少需要竖直或者朝向外侧,由于在导流片51的导流效果下,气化剂已经能够向外旋出,并向着远离水煤浆雾化反应区1的方向运动,因此,外环氧通道3的出口竖向设置。This solution is a further disclosure of the specific arrangement structure of the pulverized
相对应的,为了使得粉煤与气化剂进行有效的混合,粉煤通道2的出口向内侧倾斜设置。可以最大程度上缩小气化剂运动轨迹与水煤浆雾化反应区1的距离,同时二者之间又不会重合,即可对粉煤分散反应区4和水煤浆雾化反应区1的分区进行最大程度上的优化,从而最大程度上的利用了气化炉的内部空间。Correspondingly, in order to effectively mix the pulverized coal and the gasification agent, the outlet of the pulverized
在本方案中外环氧通道3的出口是竖向设置的,因此其出口为常规的环状结构,可参阅图4,导流片51可以选择直接焊接在外环氧通道3出口内,也可选择整体加工的模式,该整体构件包括一个外筒和一个内筒,导流片51则按照设计尺寸焊接在外筒和内筒之间,再将由外筒、内筒以及导流片51组成的环状结构安装至外环氧通道3出口内即可。导流片51的叶片高度为h,导流片51的底端与头部端面之间的距离为H1,h和H1之间满足H1≤2h;导流片51倾斜设置,其倾斜方向采用顺时针或逆时针均可。为了避免外环氧通道3与水煤浆输送部距离较近而出现的粉煤分散反应区4与水煤浆雾化反应区1重合的问题,本领域技术人员应根据实际生产需求设置外环氧通道3与水煤浆输送部出口之间的距离。In this solution, the outlet of the outer
请参阅图1和图4,粉煤通道2出口的半锥角为a1,导流片51相对于竖直方向的倾斜角度为a2,a1和a2之间满足a2-a1>0°。1 and 4, the half cone angle of the outlet of the pulverized
当a2-a1=0°时,气化剂的流动方向与粉煤的流动方向趋于一致,二者混合后整体的流动趋势趋于直线型,当a2-a1>0°时,气化剂的流动趋势相对于粉煤更大,操作人员可根据实验加大粉煤的流通速率,以加强粉煤对气化剂的冲击,在粉煤本身的重力作用下、粉煤颗粒表面对气化剂的阻力作用下以及粉煤通道2内气体的冲击作用下,会使得粉煤与气化剂混合后,其运动轨迹趋于曲线,且该曲线的导数数值为自下而上、由内向外逐渐减小,如图1,混合物呈曲线轨迹的好处是可以缩小粉煤分散反应区4与水煤浆雾化反应区1的距离,从而更为有效的利用气化炉内部空间,使得气化反应更为高效。When a2-a1=0°, the flow direction of the gasification agent tends to be consistent with the flow direction of pulverized coal, and the overall flow trend after mixing the two tends to be linear. When a2-a1>0°, the gasification agent Compared with the pulverized coal, the flow trend of the pulverized coal is larger. The operator can increase the flow rate of the pulverized coal according to the experiment to strengthen the impact of the pulverized coal on the gasification agent. Under the resistance of the gasification agent and the impact of the gas in the pulverized
优选地,a1满足10°≤a1≤45°,a1和a2之间满5°≤a2-a1≤25°。该设置的结构科学合理且高效,可以在保证粉煤和气化剂不接触炉壁的前提下更好的利用炉内上部空间,否则粉煤反应区将相对靠下,不利于与水煤浆反应区的分区。Preferably, a1 satisfies 10°≤a1≤45°, and a full 5°≤a2-a1≤25° between a1 and a2. The structure of this setting is scientific, reasonable and efficient, and can make better use of the upper space in the furnace on the premise that the pulverized coal and gasification agent do not contact the furnace wall, otherwise the pulverized coal reaction zone will be relatively lower, which is not conducive to the reaction with the coal-water slurry division of the district.
粉煤通道2的外圈设有冷却水通道6。The outer ring of the pulverized
在本方案中,设置冷却水通道6主要起冷却效果,在实际生产过程中,粉煤内含水量较少,因此火焰燃烧距离头部端面较近,粉煤通道2内侧可通过外环氧通道3内高速流通的气化剂进行降温,为了保护粉煤通道2出口部不受火焰燃烧破坏,因此在其外侧还需设置冷却水通道6,从而可对粉煤通道2及其出口部进行全面降温。In this scheme, the cooling
请参阅图2,水煤浆输送部的外圈由内向外依设有粉煤通道2和外环氧通道3,外环氧通道3的出口向内侧倾斜设置,粉煤通道2的出口竖直设置。Please refer to Figure 2, the outer ring of the coal-water slurry conveying part is provided with a pulverized
本方案则是对粉煤通道2和外环氧通道3具体布置结构的进一步公开,为第二种布置方式,此时外环氧通道3与水煤浆输送部距离相对较远,在喷出的气化剂不与水煤浆雾化反应区1的重合的情况下,将外环氧通道3的出口向内侧倾斜设置则可有效减少气化剂与水煤浆雾化反应区1之间的距离,从而高效的利用气化炉内部空间,考虑到气化剂与粉煤的混合以及减少由混合物形成的粉煤分散反应区4与水煤浆雾化反应区1的距离,粉煤通道2的出口方向则竖直设置。This scheme is a further disclosure of the specific arrangement structure of the pulverized
在本方案中外环氧通道3的出口是倾斜设置的,因此其出口形状相对特殊,为由两个同轴的圆台侧面组成的类环状结构,导流片51可以选择直接焊接在外环氧通道3出口内,可参阅图5,也可选择整体加工的模式,该整体构件包括一个外筒和一个内筒,该外筒和内筒为同轴的圆台侧面结构,导流片51则按照设计尺寸焊接在外筒和内筒之间,再将由外筒、内筒以及导流片51组成的环状结构安装至外环氧通道3出口内即可。导流片51倾斜设置,其倾斜方向采用顺时针或逆时针均可。In this solution, the outlet of the outer
优选地,粉煤通道2的出口内侧竖直,其外侧与外环氧通道3相应微向内收缩设置。外环氧通道3出口向内倾斜设置则是利用倾斜角与粉煤物料进行更有效的接触,与粉煤进行预混合同时携带粉煤远离烧嘴出口。粉煤通道2出口外侧有一个收缩,可加快粉煤的出口速度,与气化剂的接触后动量更大,从而有效提高反应效率。Preferably, the inner side of the outlet of the pulverized
请参阅图2和图5,外环氧通道3出口的半锥角为a3,导流片51相对于竖直方向的倾斜角度为a4,a3和a4之间满足a4-a3>0°。2 and 5, the half cone angle of the outlet of the outer
同理,对外环氧通道3出口方向的角度与导流片51角度之间的关系同样是使粉煤与气化剂混合后的运动轨迹趋于曲线,该曲线结构类似第一种布置方式中形成的曲线,从而可以缩小与粉煤分散反应区4与水煤浆雾化反应区1的距离,从而更为有效的利用气化炉内部空间,使得气化反应更为高效。In the same way, the relationship between the angle of the outlet direction of the
优选地,a3满足5°≤a3≤15°,a3和a4之间满足5°≤a4-a3≤30°。该外环氧通道3出口角度为常规选择,结构科学合理且高效。Preferably, a3 satisfies 5°≤a3≤15°, and the relationship between a3 and a4 satisfies 5°≤a4-a3≤30°. The outlet angle of the outer
粉煤通道2与水煤浆输送部之间设有冷却水通道6,外环氧通道3的外侧设有耐火层7。A cooling
与第一种布置结构同理,第二种布置方式中设置冷却水通道6与耐火层7,在此不做赘述。其次,为了避免外环氧通道3与水煤浆输送部距离较近而出现的粉煤分散反应区4与水煤浆雾化反应区1重合的问题,本领域技术人员应根据实际生产需求设置外环氧通道3与水煤浆输送部出口之间的距离,而该距离可由冷却水通道6的宽度来实现。的外环氧通道3所在环面宽度为L1,在水平方向上,外环氧通道3中导流片51的安装位置高出粉煤通道2出口的高度为H2,H2和L1之间满足L1≤H2≤L1/tan(a3)。Similar to the first arrangement structure, the cooling
在本方案中,外环氧通道3的出口为向内侧倾斜设置,因此其喷出的氧化剂首先会向内侧即水煤浆雾化反应区1移动,形成第一行程,然后在导流片51的旋流效果下,继续再往外侧移动,形成第二行程,第一行程和第二行程构成了总行程,第一行程与第二行程的连接点处则为拐点,该拐点具体意思为总行程在该点处出现了“拐弯”的现象,可参阅图2。In this solution, the outlet of the outer
本方案通过对上述参数进行设置,可以使得拐点位置大致位于头部端面处,这样可使得第一行程主要位于粉煤通道2和外环氧通道3的出口部,这样可以避免第一行程的末端与水煤浆雾化反应区1距离较近而导致出现二者重合的问题,而第二行程由头部端面开始,又可在上述基础上,尽量缩小第二行程与水煤浆雾化反应区1的距离,即缩小粉煤分散反应区4与水煤浆雾化反应区1之间的距离,从而更加有效的利用气化炉内部空间,使得气化反应更加高效。In this solution, by setting the above parameters, the position of the inflection point can be roughly located at the end face of the head, so that the first stroke can be mainly located at the outlet of the pulverized
优选地,a3和a4之间满足a3+a4≤45°,上述设置可与冷却水通道6的出口外壁进行配合,气化剂经a3和a4两个角度调整运动方向,使其行程至合适的方向,然后与粉煤混合,在冷却水通道6的出口外壁的遮挡下,起到改变混合物的运动方向的效果,使其向水煤浆雾化反应区1外侧运动。Preferably, a3+a4≤45° is satisfied between a3 and a4, the above setting can be matched with the outer wall of the outlet of the cooling
水煤浆输送部包括从内向外依次设置的内环氧通道8、水煤浆通道9以及中环氧通道10。The coal-water slurry conveying part includes an
本方案则是对水煤浆输送部的具体结构进行了公开。This scheme discloses the specific structure of the coal-water slurry conveying part.
烧嘴运行时内环氧通道8与中环氧通道10满足水煤浆雾化及反应需要,内环氧量占水煤浆所需总氧量的12~18%,具体数值需根据喷口尺寸计算;外环氧量满足粉煤反应需要。内环氧量和中环氧量根据水煤浆流量自动调节,外环氧量根据粉煤流量自动调节,且水煤浆通路的氧煤比与粉煤通路氧煤比需采用不同氧煤比,该数值需根据煤种、反应条件等综合计算所得,以满足水煤浆和粉煤完全气化反应的要求为标准。When the burner is running, the
烧嘴运行时内环氧通道8和中环氧通道10是喷出的气化剂首先将水煤浆雾化,雾化颗粒及气化剂混合物分布于中心位置,在高温环境下快速干燥,并析出挥发分,由于与气化剂混合充分,快速发生燃烧和气化反应,在头部端面下方形成了水煤浆雾化反应区1。外环氧通道3首先经导流片51导流,以一定旋流角度向四周散开,在喷口处与粉煤混合,由于气化剂流速大,相对于粉煤动量较大,外环气化剂带动粉煤向四周扩散运动,进入炉膛后瞬间干燥并析出挥发分,由于粉煤与气化剂完全混合,快速发生燃烧和气化反应,则可在水煤浆雾化反应区1的外圈形成环状的粉煤分散反应区4。两个主反应区相互独立,并具有独立调节的能力,在投煤负荷变化范围内两个反应区均不会出现重叠,水煤浆雾化及反应不受粉煤影响,雾化效果较好,双反应区最大限度利用炉膛反应空间,提升气化炉碳转化率。When the burner is running, the
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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CN113249145A (en) * | 2021-05-27 | 2021-08-13 | 新奥科技发展有限公司 | Slurry coupling gasification burner |
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