CN111438509A - Gearbox multi-bearing press-fit device - Google Patents
Gearbox multi-bearing press-fit device Download PDFInfo
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- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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Abstract
本发明涉及一种齿轮箱多轴承压装装置,包括底板,所述底板上设有若干导向柱,所述底板的上方设有定位底座,所述定位底座与导向柱滑动连接,所述导向柱介于定位底座与底板之间的该位置套设有复位弹簧,所述定位底座上设有多个定位孔,所述定位孔内穿设有压头,所述底板上设有多个气缸,所述气缸的活塞杆端部固定有垫块,所述多个气缸能分次推动与之连接的垫块至定位孔下方并对压头下端支撑,所述若干导向柱的顶端固定有支撑板,所述支撑板上固定有驱动气缸,所述驱动气缸的活塞杆穿过所述支撑板与压板固定,所述压板与所述导向柱滑动连接。本发明具有对多个轴承工件压装简便且省时、投入成本低且压装质量高等特点。
The invention relates to a gear box multi-bearing press-fitting device, comprising a base plate, a plurality of guide columns are arranged on the base plate, a positioning base is arranged above the base plate, the positioning base is slidably connected with the guide columns, and the guide columns The position between the positioning base and the bottom plate is sleeved with a return spring, the positioning base is provided with a plurality of positioning holes, the positioning holes are provided with a pressure head, and the bottom plate is provided with a plurality of cylinders, A spacer block is fixed at the end of the piston rod of the cylinder, and the plurality of cylinders can push the spacer block connected with it to the bottom of the positioning hole in stages and support the lower end of the pressure head, and the top of the several guide columns is fixed with a support plate A drive cylinder is fixed on the support plate, the piston rod of the drive cylinder is fixed with the pressure plate through the support plate, and the pressure plate is slidably connected with the guide column. The invention has the characteristics of simple and time-saving press-fitting for a plurality of bearing workpieces, low input cost and high press-fitting quality.
Description
技术领域technical field
本发明涉及一种齿轮箱多轴承压装装置,属于齿轮箱零部件装配的技术领域。The invention relates to a gear box multi-bearing press-fitting device, which belongs to the technical field of gear box component assembly.
背景技术Background technique
在对齿轮箱盖进行轴承工件压装时,若将多个轴承工件同时压装至齿轮箱盖上,轴承工件和齿轮箱盖的轴承安装孔之间会有一定的误差,此时若强行将轴承工件压装,会损坏齿轮箱盖和轴承工件,影响压装质量,亦或启用多个设备同时对多个轴承工件压装,这样的压装非常的耗时且繁琐,同时增加了投入成本。When press-fitting the bearing workpieces on the gearbox cover, if multiple bearing workpieces are pressed onto the gearbox cover at the same time, there will be a certain error between the bearing workpieces and the bearing mounting holes of the gearbox cover. Press-fitting of bearing workpieces will damage the gearbox cover and bearing workpiece, affecting the quality of press-fitting, or enable multiple equipment to press-fit multiple bearing workpieces at the same time. Such press-fitting is very time-consuming and cumbersome, and at the same time increases investment costs. .
发明内容SUMMARY OF THE INVENTION
本发明目的在于提供一种齿轮箱多轴承压装装置,解决了现有技术存在的多个轴承工件压装耗时且繁琐、投入成本高且压装质量低等问题。The purpose of the present invention is to provide a gear box multi-bearing press-fitting device, which solves the problems of the prior art that the press-fitting of multiple bearing workpieces is time-consuming and cumbersome, the investment cost is high, and the press-fitting quality is low.
本发明的上述技术目的主要是通过以下技术方案解决的:一种齿轮箱多轴承压装装置,包括底板,所述底板上设有若干竖向设置的导向柱,所述底板的上方设有定位底座,所述定位底座与导向柱滑动连接,所述导向柱介于定位底座与底板之间的该位置套设有复位弹簧,所述定位底座上设有多个与齿轮箱箱盖工件上的轴承安装孔相对应的定位孔,所述定位孔内穿设有可上下移动的压头,所述底板上设有多个水平设置且与定位孔的数量相对应的气缸,所述气缸的活塞杆端部固定有垫块,所述多个气缸能分次推动与之连接的垫块至定位孔下方并对压头下端支撑,所述若干导向柱的顶端固定有支撑板,所述支撑板上安装固定有竖向设置的驱动气缸,所述驱动气缸的活塞杆穿过所述支撑板与压板固定,所述压板与所述导向柱滑动连接,所述压板介于支撑板与定位底座之间;通过上述定位孔的设置,使得箱盖在压装之前,可以通过定位孔对各个轴承工件进行预定位,保证各个轴承工件与轴承安装孔的位置相对应,提高压装精度,上述压头的设置,以便于对轴承工件进行支撑,使得轴承工件可以被压入轴承安装孔内,保证压装时的强度和稳定,而上述气缸和垫块的设置,使得轴承工件在压装时,可以通过单个垫块和压头的配合,对单个轴承工件底部支撑,从而使得同一设备中的多个轴承工件,实现单个轴承工件分次逐个压装,且无需移动箱盖,无需设置多个设备,简化了操作步骤,节省了压装时间,同时降低了投入成本;通过上述定位底座和压缩弹簧的设置,使得上述压板下压时,可以带动定位底座下移,使得压头可以相对上移,顶动轴承工件,从而将轴承工件完全彻底压装至箱盖上,保证轴承工件可以压装到位,且在压装结束后,定位底座可以自动复位,将压头升起,以便于下一次的垫块移动;通过上述压板的设置,使得箱盖可以通过压板的下移实现轴承的压装,保证压板压装箱盖压装时的平稳度,从而保证了轴承工件压装时的精准度,提高轴承工件的压装质量。The above technical purpose of the present invention is mainly solved by the following technical solutions: a gear box multi-bearing press-fitting device, comprising a bottom plate, a plurality of vertically arranged guide columns are arranged on the bottom plate, and a positioning column is arranged above the bottom plate The base, the positioning base is slidably connected with the guide column, the position of the guide column between the positioning base and the bottom plate is sleeved with a return spring, and the positioning base is provided with a plurality of A positioning hole corresponding to the bearing installation hole, a pressure head that can move up and down is drilled in the positioning hole, and a plurality of horizontally arranged cylinders corresponding to the number of positioning holes are arranged on the bottom plate. A spacer block is fixed at the end of the rod, and the plurality of cylinders can push the spacer block connected with it to the bottom of the positioning hole in stages and support the lower end of the pressure head. A vertically arranged driving cylinder is installed and fixed on the upper part. The piston rod of the driving cylinder passes through the support plate and is fixed to the pressure plate. The pressure plate is slidably connected to the guide column. The pressure plate is between the support plate and the positioning base Through the setting of the above positioning holes, each bearing workpiece can be pre-positioned through the positioning holes before the box cover is press-fitted, so as to ensure that the positions of each bearing workpiece and the bearing mounting holes correspond to the positions of the bearing mounting holes and improve the press-fitting accuracy. The setting is convenient for supporting the bearing workpiece, so that the bearing workpiece can be pressed into the bearing mounting hole, so as to ensure the strength and stability during press-fitting, and the above-mentioned setting of the cylinder and the spacer block enables the bearing workpiece to be press-fitted. Through the cooperation of a single spacer and an indenter, the bottom of a single bearing workpiece is supported, so that multiple bearing workpieces in the same equipment can be pressed one by one, and there is no need to move the box cover and set up multiple devices. The operation steps are simplified, the pressing time is saved, and the input cost is reduced at the same time; through the setting of the above-mentioned positioning base and the compression spring, when the above-mentioned pressing plate is pressed down, the positioning base can be driven to move down, so that the pressing head can be moved relatively upward, and the top Move the bearing workpiece, so that the bearing workpiece can be completely and completely pressed onto the box cover to ensure that the bearing workpiece can be pressed in place. Through the above-mentioned setting of the pressure plate, the box cover can realize the pressing of the bearing through the downward movement of the pressure plate, so as to ensure the smoothness of the pressure plate during the pressing of the box cover, thereby ensuring the accuracy of the bearing workpiece during the pressing and improving. The press fit quality of the bearing workpiece.
作为优选,所述定位孔包括位于上部且孔径较大的限位孔段及位于下部的导向孔段,所述导向孔段的孔径小于限位孔段的孔径,所述压头包括与限位孔段配合的上段及与导向孔段配合的下段;通过上述限位孔段和导向孔段的设置,可以避免压头从定位孔中向下掉落,且保证压头可以伸出定位孔与垫块抵接,同时使得定位底座上移时可以带动压头上移,以避免对下一次的垫块移动形成干扰。Preferably, the positioning hole includes a limit hole section with a larger diameter at the upper part and a guide hole section at the lower part, the diameter of the guide hole section is smaller than the diameter of the limit hole section, and the indenter includes and the limit hole section. The upper section matched with the hole section and the lower section matched with the guide hole section; through the setting of the limit hole section and the guide hole section, the pressure head can be prevented from falling down from the positioning hole, and the pressure head can be extended out of the positioning hole and The pads are in contact, and at the same time, when the positioning base moves upwards, the indenter can be moved upwards, so as to avoid interference with the next movement of the pads.
作为优选,所述压头上段的高度小于限位孔段的深度,所述限位孔段的上端能与轴承工件之间相互配合;通过上述对于限位孔段的深度的设置,使得上述轴承工件可以在压装之前放置在定位孔内,实现对轴承工件的预安装定位,以便于对箱盖工件进行精准的放置,加强轴承工件压装时的精准度。Preferably, the height of the upper section of the indenter is less than the depth of the limit hole section, and the upper end of the limit hole section can cooperate with the bearing workpiece; through the above setting of the depth of the limit hole section, the above-mentioned bearing The workpiece can be placed in the positioning hole before pressing to realize the pre-installation and positioning of the bearing workpiece, so as to facilitate the precise placement of the box cover workpiece and enhance the accuracy of the bearing workpiece during pressing.
作为优选,所述底板上对应于定位底座外侧的位置处设有用于固定气缸的气缸安装板,所述气缸的活塞杆端部与浮动接头连接,所述垫块的一侧设有与浮动接头相配合的连接槽;通过上述气缸安装板的设置,以便于对气缸进行固定,保证气缸排列固定的稳定,而连接槽的设置,使得垫块和气缸杆之间具有一定的浮动空间,避免因精度不足导致垫块和气缸杆之间相互错位而使得气缸杆损坏,提高垫块和气缸输出轴之间连接时的容错率,同时保证气缸杆可以稳定的带动垫块移动。Preferably, a cylinder mounting plate for fixing the cylinder is provided on the bottom plate at a position corresponding to the outside of the positioning base, the end of the piston rod of the cylinder is connected with a floating joint, and one side of the cushion block is provided with a floating joint The matching connecting groove; the setting of the above-mentioned cylinder mounting plate facilitates the fixing of the cylinder and ensures the stable arrangement of the cylinder, and the setting of the connecting groove enables a certain floating space between the cushion block and the cylinder rod to avoid Insufficient precision leads to mutual dislocation between the cushion block and the cylinder rod, which damages the cylinder rod, improves the fault tolerance rate when connecting the cushion block and the cylinder output shaft, and ensures that the cylinder rod can stably drive the cushion block to move.
作为优选,所述压板和定位底座上与导向柱的连接处均设有导向套;通过上述导向套的设置,以便于辅助压板和定位底座的移动,增加压板和定位底座的移动顺畅性,且保持压板和定位底座移动时的平稳性。Preferably, a guide sleeve is provided at the connection between the pressure plate and the positioning base and the guide column; the arrangement of the above-mentioned guide sleeve facilitates the movement of the pressure plate and the positioning base, increases the smoothness of the movement of the pressure plate and the positioning base, and Keep the platen and positioning base moving smoothly.
因此,本发明具有对多个轴承工件压装简便且省时、投入成本低且压装质量高等特点。Therefore, the present invention has the characteristics of simple and time-saving press-fitting of a plurality of bearing workpieces, low investment cost, and high press-fitting quality.
附图说明Description of drawings
图1是本发明的待机状态下的立体结构图;1 is a perspective structural view of the present invention in a standby state;
图2是本发明待机状态下的另一视角的结构剖视图;2 is a structural cross-sectional view of the present invention from another perspective in a standby state;
图3是本发明的压装状态下的立体结构图;Fig. 3 is the three-dimensional structure diagram of the present invention under the state of press-fitting;
图4是本发明压装状态下的另一视角的结构剖视图;FIG. 4 is a structural cross-sectional view of the present invention from another perspective in a press-fit state;
图5是图4中的A处的结构放大图。FIG. 5 is an enlarged view of the structure at A in FIG. 4 .
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
如图1-5所示,一种齿轮箱多轴承压装装置,包括底板1,底板1上设有若干竖向设置的导向柱11,底板1的上方设有定位底座2,定位底座2与导向柱11滑动连接,导向柱11介于定位底座2与底板1之间的该位置套设有复位弹簧111,定位底座2上设有多个与齿轮箱箱盖工件上的轴承安装孔相对应的定位孔21,定位孔21内穿设有可上下移动的压头22,底板1上设有多个水平设置且与定位孔21的数量相对应的气缸12,气缸12的活塞杆端部固定有垫块13,多个气缸12能分次推动与之连接的垫块13至定位孔21下方并对压头22下端支撑,若干导向柱11的顶端固定有支撑板3,支撑板3上安装固定有竖向设置的驱动气缸31,驱动气缸31的活塞杆穿过支撑板3与压板32固定,压板32与导向柱11滑动连接,压板32介于支撑板3与定位底座2之间,通过上述定位孔的设置,使得箱盖在压装之前,可以通过定位孔对各个轴承工件进行预定位,保证各个轴承工件与轴承安装孔的位置相对应,提高压装精度,上述压头的设置,以便于对轴承工件进行支撑,使得轴承工件可以被压入轴承安装孔内,保证压装时的强度和稳定,而上述气缸和垫块的设置,使得轴承工件在压装时,可以通过单个垫块和压头的配合,对单个轴承工件底部支撑,从而使得同一设备中的多个轴承工件,实现单个轴承工件依次逐个压装,且无需移动箱盖,无需设置多个设备,简化了操作步骤,节省了压装时间,同时降低了投入成本;上述浮动接头为目前市场上已有的产品,为现有技术,此处不再赘述;底板1上对应于定位底座外侧的位置处设有用于固定气缸12的气缸安装板121,气缸12的活塞杆端部与浮动接头121连接,垫块13的一侧设有与浮动接头121相配合的连接槽131,通过上述气缸安装板的设置,以便于对气缸进行固定,保证气缸排列固定的稳定,而连接槽的设置,使得垫块和气缸杆之间具有一定的浮动空间,避免因精度不足导致垫块和气缸杆之间相互错位而使得气缸杆损坏,提高垫块和气缸输出轴之间连接时的容错率,同时保证气缸杆可以稳定的带动垫块移动。As shown in Figures 1-5, a gear box multi-bearing press-fitting device includes a base plate 1, a plurality of vertically arranged
上述浮动接头一端与气缸的气缸杆连接,浮动接头的另一端与垫块连接,浮动接头可以在垫块内上下移动;在对箱盖进行压装之前,先将轴承放置在定位孔上,压头位于轴承的下方且放置在定位孔内,然后启动其中一个气缸,气缸带动一个垫块移动至定位孔下方,将箱盖放置在轴承工件上方,并将箱盖上的轴承安装孔对准轴承工件,然后开始对箱盖和轴承工件压装,压装完毕后,下一个气缸启动,控制与之连接的垫块继续移动,进行压装。One end of the above floating joint is connected with the cylinder rod of the cylinder, and the other end of the floating joint is connected with the cushion block, and the floating joint can move up and down in the cushion block; The head is located under the bearing and placed in the positioning hole, and then one of the cylinders is activated, the cylinder drives a spacer to move under the positioning hole, the box cover is placed above the bearing workpiece, and the bearing mounting hole on the box cover is aligned with the bearing Then start to press-fit the box cover and the bearing workpiece. After the press-fit is completed, the next cylinder starts to control the spacer connected to it to continue to move for press-fit.
如图3-5所示,定位孔21包括位于上部且孔径较大的限位孔段211及位于下部的导向孔段212,导向孔段212的孔径小于限位孔段211的孔径,压头22包括与限位孔段211配合的上段221及与导向孔段212配合的下段222,通过上述限位孔段和导向孔段的设置,可以避免压头从定位孔中向下掉落,且保证压头可以伸出定位孔与垫块抵接,同时使得定位底座上移时可以带动压头上移,以避免对下一次的垫块移动形成干扰;压头上段221的高度小于限位孔段211的深度,限位孔段211的上端能与轴承工件之间相互配合,通过上述对于限位孔段的深度的设置,使得上述轴承工件可以在压装之前放置在定位孔内,实现对轴承工件的预安装定位,以便于对箱盖工件进行精准的放置,加强轴承工件压装时的精准度;压头放置在限位孔段内后,压头的上方还留有空间,供轴承放置,在定位底座通过复位弹簧的作用上移时,会带动压头上移,使得压头底部和底板之间的间距大于垫块的高度,以便于下一个垫块可以移动至压头下方。As shown in Fig. 3-5, the
在将箱盖工件放置在轴承工件上方后,启动驱动气缸,驱动气缸带动压板逐渐下移,压板接触箱盖工件后继续下移,箱盖工件和定位底座之间通过插销连接定位,避免箱盖工件被压时发生位移,保证压装精度,压板将箱盖工件持续下压后,压板会带动定位底座下移,复位弹簧收缩,当压头接触到垫块后,定位底座继续下移,压头无法下移,并相对于定位底座上移,将轴承工件顶入轴承安装孔内,直至轴承工件完全压装到位后,驱动气缸带动压板上移,取消下压,而定位底座在复位弹簧的作用下自动上移,带动压头和箱盖工件上移,直至定位底座停止上移,从而完成对轴承工件的压装。After the box cover workpiece is placed above the bearing workpiece, the driving cylinder is activated, and the driving cylinder drives the pressure plate to move down gradually. After the pressure plate contacts the box cover workpiece, it continues to move downward. The box cover workpiece and the positioning base are connected and positioned by a bolt to avoid the box cover. When the workpiece is pressed, the displacement occurs to ensure the accuracy of pressing. After the pressing plate continuously presses the box cover workpiece, the pressing plate will drive the positioning base to move down, and the return spring contracts. The head cannot move down, and moves up relative to the positioning base, push the bearing workpiece into the bearing installation hole, until the bearing workpiece is completely pressed in place, the driving cylinder drives the pressure plate to move, cancels the downward pressure, and the positioning base is in the position of the return spring. Under the action, it will automatically move up, driving the pressure head and the box cover workpiece to move up until the positioning base stops moving up, thus completing the press-fitting of the bearing workpiece.
Claims (5)
Priority Applications (1)
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Cited By (1)
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CN113478207A (en) * | 2021-06-22 | 2021-10-08 | 江苏悦达专用车有限公司 | Shock absorber tool |
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CN209736967U (en) * | 2018-12-27 | 2019-12-06 | 浙江慧创工贸有限公司 | Two bearings are joined in marriage simultaneously and are joined in marriage frock |
CN212043437U (en) * | 2020-05-07 | 2020-12-01 | 横店集团英洛华电气有限公司 | Multi-shaft bearing device for gear box |
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CN201036863Y (en) * | 2007-04-18 | 2008-03-19 | 许晓华 | Simple bearing press-fitting device |
CN201126998Y (en) * | 2007-12-17 | 2008-10-01 | 许晓华 | Apparatus for press-packing synchronizing wheel |
CN202129611U (en) * | 2011-06-24 | 2012-02-01 | 浙江金刚汽车有限公司 | Bearing press mounting machine |
CN203401280U (en) * | 2013-06-30 | 2014-01-22 | 马恒达悦达(盐城)拖拉机有限公司 | Bearing cap oil seal assembly device |
CN105215661A (en) * | 2015-10-21 | 2016-01-06 | 重庆纵翼机械制造有限公司 | Logical box body bearing, timing gear integrated press-mounting frock |
CN206065838U (en) * | 2016-09-21 | 2017-04-05 | 河南瑞创通用机械制造有限公司 | A kind of press-fit tool of duplex bearing |
CN207104269U (en) * | 2017-08-14 | 2018-03-16 | 苏州仲益电机设备有限公司 | A kind of gear assembling jig |
CN209736967U (en) * | 2018-12-27 | 2019-12-06 | 浙江慧创工贸有限公司 | Two bearings are joined in marriage simultaneously and are joined in marriage frock |
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CN113478207A (en) * | 2021-06-22 | 2021-10-08 | 江苏悦达专用车有限公司 | Shock absorber tool |
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