CN111438210A - Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine - Google Patents
Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine Download PDFInfo
- Publication number
- CN111438210A CN111438210A CN202010370717.0A CN202010370717A CN111438210A CN 111438210 A CN111438210 A CN 111438210A CN 202010370717 A CN202010370717 A CN 202010370717A CN 111438210 A CN111438210 A CN 111438210A
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- Prior art keywords
- wire drawing
- oil
- drawing machine
- gas
- mold
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 86
- 238000005461 lubrication Methods 0.000 title claims description 12
- 239000002184 metal Substances 0.000 claims abstract description 32
- 239000000843 powder Substances 0.000 claims description 10
- 239000000498 cooling water Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 239000007921 spray Substances 0.000 description 3
- 238000010622 cold drawing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/02—Dies; Selection of material therefor; Cleaning thereof
- B21C3/12—Die holders; Rotating dies
- B21C3/14—Die holders combined with devices for guiding the drawing material or combined with devices for cooling heating, or lubricating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/04—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention relates to the technical field of metal wire drawing, in particular to an in-mold oil-gas lubricating mechanism of a WDC440301 type wire drawing machine, which comprises an inner mold of the wire drawing machine and an oil-gas supply station, wherein the inner mold of the wire drawing machine is arranged in a wire drawing cavity of the wire drawing machine at intervals in rows through mold bases, a free-rotating flywheel is arranged in the wire drawing cavity between two adjacent mold bases, metal wires sequentially pass through the inner mold, and the metal wires between the adjacent inner molds are wound on the flywheel for one circle; and a nozzle is arranged on the side edge of each die holder and is connected with an oil-gas supply station through an oil-gas conveying pipeline, and oil gas sprayed by the nozzles is sprayed on the corresponding inner die or a metal wire before entering the corresponding inner die. The in-mold oil-gas lubricating mechanism of the WDC440301 type wire drawing machine, which is disclosed by the invention, can effectively realize accurate cooling of the inner mold of the wire drawing machine, ensure that wire drawing oil can be sprayed to the wire drawing friction surface of the inner mold, ensure the cooling effect and the wire drawing effect and greatly reduce the consumption of the wire drawing oil.
Description
Technical Field
The invention relates to the technical field of metal wire drawing, in particular to an in-mold oil-gas lubricating mechanism of a WDC440301 type wire drawing machine.
Background
In the prior art, a wire drawing machine produces friction between a metal wire and a mould in the process of drawing the metal wire, so that a large amount of heat energy is generated, the temperature of the mould and the metal wire is increased, the current lubricating mode of the wire drawing machine to the mould is shower lubrication, the mode is that in the process of drawing the wire, a flywheel rotates to throw up wire drawing oil in a wire drawing cavity and splashes the wire drawing oil on the surface of the mould to cool the mould, the quantity of the wire drawing oil which can enter the inner friction surface of the mould is inaccurate, and the arriving position is uncertain, so that the condition that the wire is broken due to excessive heating of the mould is easily caused, and the service life of the mould is relatively short. Meanwhile, the consumption of the existing wire drawing machine to the wire drawing oil is large, and metal powder generated in the wire drawing process can enter the wire drawing oil, so that impurities in the wire drawing oil are more, the wire drawing quality of a die can be influenced, the service life of the wire drawing oil is short, and the waste oil is difficult to treat.
Disclosure of Invention
The invention aims to solve the technical defects and provide an in-die oil-gas lubricating mechanism of a WDC440301 type wire drawing machine, which can accurately supply oil to and cool a wire drawing inner die.
In order to achieve the purpose, the invention provides an in-mold oil-gas lubricating mechanism of a WDC440301 type wire drawing machine, which comprises an inner mold of the wire drawing machine and an oil-gas supply station, wherein the inner mold of the wire drawing machine is arranged in a wire drawing cavity of the wire drawing machine at intervals in a row through mold bases, a free-rotating flywheel is arranged in the wire drawing cavity between two adjacent mold bases, metal wires sequentially pass through the inner mold, and the metal wires between the adjacent inner molds are wound on the flywheel for one circle or a plurality of circles; and a nozzle is arranged on the side edge of each die holder and is connected with an oil-gas supply station through an oil-gas conveying pipeline, and oil gas sprayed by the nozzles is sprayed on the corresponding inner die or a metal wire before entering the corresponding inner die. The inner die is a wire drawing die arranged on the die holder, and a wire drawing hole is formed inside the inner die.
Above-mentioned technical scheme, in the in-service use process, the oil gas supply station passes through highly-compressed air with drawing oil and carries to every nozzle, the nozzle is glib talker promptly, can directly spray mixed oil gas on the wire before getting into the centre form for there is drawing oil at the friction surface of wire and centre form all the time, thereby cools off the centre form, also can directly spray mixed oil gas in centre form and wire contact department, is about to spray oil gas on the friction surface of wire and centre form, and its cooling effect is better. The inner die is cooled in the form, so that the wire drawing oil obtained by the inner die is fresh and clean, the oil consumption can be reduced, the use amount of the wire drawing oil used in the mode is about 10% of the oil consumption in the original process, and the wire drawing quality can be ensured. Wherein WDC440301 is the type of a wire drawing machine.
The nozzle is of a circular ring structure, an oil-gas channel communicated with an oil-gas conveying pipeline is arranged in the nozzle, and an outlet of the oil-gas channel is annularly arranged. The outlet of the oil-gas channel is of a flat annular structure or is independent nozzles arranged at intervals in an annular shape. According to the technical scheme, the mixed oil gas is sprayed from the annular outlet, so that the wire drawing oil can be sprayed to the whole annular direction of the friction surface of the metal wire or the inner die, the cooling performance of each direction can be ensured, and the wire drawing process is more stable.
And a metal powder collecting device is arranged in a wire drawing cavity of the wire drawing machine. Preferably, the metal powder collecting device is a pulse bag dust collector. Certainly, the device can also be a dust collecting device in other forms, and only metal powder generated in the wire drawing process needs to be collected in time, so that accidents such as dust explosion and the like are avoided.
And a cooling water channel is arranged in the die holder and is connected with a cooling water source through a pipeline and a water pump. Because the metal wire can produce a large amount of heat energy in the cold drawing process, the die holder and the inner die on the die holder are cooled by utilizing the circulating cooling water when the circulating cooling water passes through the cooling water channel.
According to the in-mold oil-gas lubricating mechanism of the WDC440301 type wire drawing machine, which is disclosed by the invention, through reasonable structural design, the accurate cooling of the inner mold of the wire drawing machine can be effectively realized, the wire drawing oil can be sprayed to the wire drawing friction surface of the inner mold, the cooling effect and the wire drawing effect are ensured, and meanwhile, the using amount of the wire drawing oil can be greatly reduced.
Drawings
FIG. 1 is a schematic structural diagram of the present invention. (flywheel and wire drawing machine are not shown in the figure).
Detailed Description
The invention is further described by way of example with reference to the accompanying drawings.
Example 1:
as shown in fig. 1, the in-mold oil-gas lubrication mechanism of the WDC440301 type wire drawing machine described in this embodiment includes an inner mold 3 of the wire drawing machine and an oil-gas supply station 1, where the inner mold 3 of the wire drawing machine is disposed in a wire drawing cavity of the wire drawing machine at intervals in a row through mold bases 2, the number of the inner molds 3 is generally 13, a free-rotating flywheel is disposed in the wire drawing cavity between two adjacent mold bases 2, a metal wire 6 sequentially passes through the inner mold 3, and the metal wire 6 between the adjacent inner molds 3 is wound around the flywheel for one turn; a nozzle 4 is arranged on the side edge of each die holder 2, the nozzle 4 is connected with the oil-gas supply station 1 through an oil-gas conveying pipeline 5, and oil gas sprayed by the nozzle 4 is sprayed on the corresponding inner die 3 or the metal wire 6 before entering the corresponding inner die 3.
The nozzle 4 is of a circular ring structure, an oil-gas channel communicated with the oil-gas conveying pipeline 5 is arranged in the nozzle, and an outlet of the oil-gas channel is annularly arranged. The outlet of the oil-gas channel is of a flat annular structure.
And a metal powder collecting device is arranged in a wire drawing cavity of the wire drawing machine. The metal powder collecting device is a pulse bag dust collector.
Example 2:
this embodiment describes an in-mold oil-air lubrication mechanism of a WDC440301 type wire drawing machine, which is different from embodiment 1 in that: the outlet of the oil-gas channel is provided with independent nozzles which are arranged at intervals in a ring shape; the shape of the spout may be circular or the like.
Example 3:
as shown in fig. 1, the in-mold oil-gas lubrication mechanism of the WDC440301 type wire drawing machine described in this embodiment includes an inner mold 3 of the wire drawing machine and an oil-gas supply station 1, where the inner mold 3 of the wire drawing machine is disposed in a wire drawing cavity of the wire drawing machine at intervals in a row through mold bases 2, the number of the inner molds 3 is generally 13, a free-rotating flywheel is disposed in the wire drawing cavity between two adjacent mold bases 2, a metal wire 6 sequentially passes through the inner mold 3, and the metal wire 6 between the adjacent inner molds 3 is wound around the flywheel for one turn; a nozzle 4 is arranged on the side edge of each die holder 2, the nozzle 4 is connected with the oil-gas supply station 1 through an oil-gas conveying pipeline 5, and oil gas sprayed by the nozzle 4 is sprayed on the corresponding inner die 3 or the metal wire 6 before entering the corresponding inner die 3.
The nozzle 4 is of a circular ring structure, an oil-gas channel communicated with the oil-gas conveying pipeline 5 is arranged in the nozzle, and an outlet of the oil-gas channel is annularly arranged. The outlet of the oil-gas channel is of a flat annular structure.
And a metal powder collecting device is arranged in a wire drawing cavity of the wire drawing machine. The metal powder collecting device is a pulse bag dust collector.
And a cooling water channel is arranged in the die holder 2 and is connected with a cooling water source through a pipeline and a water pump.
Claims (6)
1. An intramode oil-gas lubrication mechanism of a WDC440301 type wire drawing machine is characterized in that: the wire drawing machine comprises an inner die of the wire drawing machine and an oil gas supply station, wherein the inner die of the wire drawing machine is arranged in a wire drawing cavity of the wire drawing machine at intervals in a row through die holders, a free-rotating flywheel is arranged in the wire drawing cavity between two adjacent die holders, a metal wire sequentially passes through the inner die, and the metal wire between the adjacent inner dies is wound on the flywheel for one or more circles; and a nozzle is arranged on the side edge of each die holder and is connected with an oil-gas supply station through an oil-gas conveying pipeline, and oil gas sprayed by the nozzles is sprayed on the corresponding inner die or a metal wire before entering the corresponding inner die.
2. The in-mold oil-air lubrication mechanism of a WDC440301 type wire drawing machine according to claim 1, wherein: the nozzle is of a circular ring structure, an oil-gas channel communicated with an oil-gas conveying pipeline is arranged in the nozzle, and an outlet of the oil-gas channel is annularly arranged.
3. The in-mold oil-air lubrication mechanism of a WDC440301 type wire drawing machine according to claim 2, wherein: the outlet of the oil-gas channel is of a flat annular structure or is independent nozzles arranged at intervals in an annular shape.
4. The in-mold oil and gas lubrication mechanism of a WDC440301 type drawing machine as claimed in claim 1, 2 or 3, wherein: and a metal powder collecting device is arranged in a wire drawing cavity of the wire drawing machine.
5. The in-mold oil-air lubrication mechanism of a WDC440301 type wire drawing machine according to claim 4, wherein: the metal powder collecting device is a pulse bag dust collector.
6. The in-mold oil-air lubrication mechanism of a WDC440301 type wire drawing machine according to claim 1, wherein: and a cooling water channel is arranged in the die holder and is connected with a cooling water source through a pipeline and a water pump.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301423 | 2020-04-16 | ||
| CN2020103014232 | 2020-04-16 |
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| Publication Number | Publication Date |
|---|---|
| CN111438210A true CN111438210A (en) | 2020-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010370717.0A Pending CN111438210A (en) | 2020-04-16 | 2020-05-06 | Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine |
| CN202020717340.7U Active CN212143974U (en) | 2020-04-16 | 2020-05-06 | Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020717340.7U Active CN212143974U (en) | 2020-04-16 | 2020-05-06 | Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine |
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| CN (2) | CN111438210A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111438210A (en) * | 2020-04-16 | 2020-07-24 | 上海安那科特种润滑剂有限公司 | Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2434109A1 (en) * | 1973-07-23 | 1975-02-06 | Meccanica Di Precisione Spa | Liquid treatment system for travelling wire - has concentric spray nozzles for lubricating the wire |
| JPH09201616A (en) * | 1996-01-26 | 1997-08-05 | Hitachi Cable Ltd | Wet type wire-drawing mill |
| JP2000005810A (en) * | 1998-06-22 | 2000-01-11 | Yazaki Corp | Dry type wire drawing machine |
| CN101559444A (en) * | 2008-04-18 | 2009-10-21 | 袁毅 | Wire-drawing die carrier with cooling and lubricating system |
| CN201823411U (en) * | 2010-10-15 | 2011-05-11 | 河南通达电缆股份有限公司 | Dedusting and recycling device for wire drawing machine |
| CN202638910U (en) * | 2012-06-11 | 2013-01-02 | 江苏保视通光电设备有限公司 | Novel wire drawing device |
| CN202638911U (en) * | 2012-06-11 | 2013-01-02 | 江苏保视通光电设备有限公司 | Drawing device for copper wire |
| CN206215690U (en) * | 2016-08-24 | 2017-06-06 | 上海中炼线材有限公司 | Drawing production line dust collecting |
| CN207695340U (en) * | 2017-12-29 | 2018-08-07 | 江西欣洋实业有限公司 | A kind of core wire-drawing lubrication device |
| CN208245471U (en) * | 2018-03-31 | 2018-12-18 | 青岛胶州电缆有限公司 | Filtering type water tank drawbench |
| CN110802071A (en) * | 2019-11-15 | 2020-02-18 | 博信矿山科技（徐州）股份有限公司 | Mining steel wire rope lubricating and cleaning device |
| CN212143974U (en) * | 2020-04-16 | 2020-12-15 | 上海安那科特种润滑剂有限公司 | Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine |
-
2020
- 2020-05-06 CN CN202010370717.0A patent/CN111438210A/en active Pending
- 2020-05-06 CN CN202020717340.7U patent/CN212143974U/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2434109A1 (en) * | 1973-07-23 | 1975-02-06 | Meccanica Di Precisione Spa | Liquid treatment system for travelling wire - has concentric spray nozzles for lubricating the wire |
| JPH09201616A (en) * | 1996-01-26 | 1997-08-05 | Hitachi Cable Ltd | Wet type wire-drawing mill |
| JP2000005810A (en) * | 1998-06-22 | 2000-01-11 | Yazaki Corp | Dry type wire drawing machine |
| CN101559444A (en) * | 2008-04-18 | 2009-10-21 | 袁毅 | Wire-drawing die carrier with cooling and lubricating system |
| CN201823411U (en) * | 2010-10-15 | 2011-05-11 | 河南通达电缆股份有限公司 | Dedusting and recycling device for wire drawing machine |
| CN202638910U (en) * | 2012-06-11 | 2013-01-02 | 江苏保视通光电设备有限公司 | Novel wire drawing device |
| CN202638911U (en) * | 2012-06-11 | 2013-01-02 | 江苏保视通光电设备有限公司 | Drawing device for copper wire |
| CN206215690U (en) * | 2016-08-24 | 2017-06-06 | 上海中炼线材有限公司 | Drawing production line dust collecting |
| CN207695340U (en) * | 2017-12-29 | 2018-08-07 | 江西欣洋实业有限公司 | A kind of core wire-drawing lubrication device |
| CN208245471U (en) * | 2018-03-31 | 2018-12-18 | 青岛胶州电缆有限公司 | Filtering type water tank drawbench |
| CN110802071A (en) * | 2019-11-15 | 2020-02-18 | 博信矿山科技（徐州）股份有限公司 | Mining steel wire rope lubricating and cleaning device |
| CN212143974U (en) * | 2020-04-16 | 2020-12-15 | 上海安那科特种润滑剂有限公司 | Oil-gas lubrication mechanism in mould of WDC440301 type wire drawing machine |
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| Publication number | Publication date |
|---|---|
| CN212143974U (en) | 2020-12-15 |
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