CN111437763A - Coating proportioning equipment and spraying system - Google Patents

Coating proportioning equipment and spraying system Download PDF

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Publication number
CN111437763A
CN111437763A CN202010382347.2A CN202010382347A CN111437763A CN 111437763 A CN111437763 A CN 111437763A CN 202010382347 A CN202010382347 A CN 202010382347A CN 111437763 A CN111437763 A CN 111437763A
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CN
China
Prior art keywords
proportioning
liquid
box
sensor
liquid supply
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Pending
Application number
CN202010382347.2A
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Chinese (zh)
Inventor
邵泽兵
裘浩
左伟华
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Ikd Co ltd
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Ikd Co ltd
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Publication date
Application filed by Ikd Co ltd filed Critical Ikd Co ltd
Priority to CN202010382347.2A priority Critical patent/CN111437763A/en
Publication of CN111437763A publication Critical patent/CN111437763A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/45—Magnetic mixers; Mixers with magnetically driven stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/21—Measuring
    • B01F35/211—Measuring of the operational parameters
    • B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • B01F35/718051—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/894—Measuring receptacles therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B22D17/2007—Methods or apparatus for cleaning or lubricating moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nozzles (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses a coating proportioning device and a spraying system, wherein the coating proportioning device comprises a control system, a liquid supply system, a water supply system and a proportioning system; the proportioning system comprises a mixing proportioning box and a first magnetic stirring device, the liquid supply system comprises a liquid supply pipeline and a quantitative liquid adding device, and the quantitative liquid adding device quantitatively extracts liquid on the upstream of the liquid supply pipeline to the mixing proportioning box; the water supply system comprises a water supply pipeline, an opening and closing device and a first sensor, and the first sensor is used for controlling the water inflow; the first sensor and the quantitative liquid adding device are utilized to accurately measure the adding amount of water and stock solution, so that the accuracy and the stability of the concentration of the coating are improved; adopt magnetic stirring device drive magnetic rotor to stir from the bottom, reduced the area of contact of liquid level with the air, reduced oxygen and got into liquid probability to reduce liquid oxidation probability, avoid the pipeline to block up.

Description

Coating proportioning equipment and spraying system
Technical Field
The invention relates to the technical field of die casting, in particular to a coating proportioning device which is used for stirring and proportioning a coating used for surface treatment of a die casting.
Background
The release agent spraying is one of key steps in the pretreatment process before the die casting of the die casting, and the good release agent coating quality enables the formed die casting to be smoothly separated from a die, so that the phenomena of die clamping and die sticking of the die casting can be effectively avoided. The purity and concentration of the release agent play a crucial role in the quality of the coating film.
The coating proportioning equipment is a device for diluting and proportioning the purchased mold release stock solution by water in the production process so as to obtain the mold release with the required concentration for production.
In the traditional technology, a stirring device extending from an opening of a proportioning container to the bottom is adopted to stir the proportion of the coating. Such as CN110787671A, which uses stainless steel stirring blades to stir the paint. The contact area of the stirring blade is large, oxygen is easily brought in, so that the emulsion of the release agent is oxidized and aggravated, and waxy colloidal substances are separated out through cracking and deterioration. The colloidal substance can cause the blockage of the output management of the coating proportioning equipment, particularly the blockage of an outlet filter, and the influence on the spraying quality of the parting agent.
In addition, in order to control the proportion of the release agent stock solution and water, an external floating ball is adopted in the coating proportioning equipment to control the using amount of the coating in the proportioning, but the floating ball has poor control stability, and slight fluctuation has great influence on metering, so that the concentration of the coating is greatly changed. Therefore, the problems of blackening, peeling, strain and tension crack of the die casting due to unstable concentration of the release agent can be caused; in addition, the pores of the finished product are easy to increase, the mold core is easy to be roughened, and the surface cracking phenomenon occurs; and the product is easy to be stuck and even to be collided.
Disclosure of Invention
The invention aims to provide a paint proportioning device which is stable and uniform in proportioning solubility and not easy to bring oxygen, and further provides a paint spraying system with the paint proportioning device.
The technical scheme adopted by the invention for solving the technical problems is as follows: the coating proportioning device comprises a control system, a liquid supply system, a water supply system and a proportioning system;
the control system is electrically connected with the liquid supply system, the water supply system and the proportioning system to provide electric power and function control;
the proportioning system comprises a mixing proportioning box and a first magnetic stirring device, wherein the first magnetic stirring device is arranged at the bottom of the mixing proportioning box and drives a first magnetic rotor in the mixing proportioning box to rotate;
the liquid supply system comprises a liquid supply pipeline and a quantitative liquid adding device; the tail end of the liquid supply pipeline is communicated with the mixing proportioning box, and the quantitative liquid adding device is arranged on the liquid supply pipeline and is used for quantitatively extracting liquid at the upstream of the liquid supply pipeline;
the water supply system comprises a water supply pipeline, an opening and closing device and a first sensor, the water supply pipeline is communicated with the mixed proportioning box, the opening and closing device controls the opening and closing of the water supply pipeline, the first sensor is arranged on the mixed proportioning box, the first sensor detects the water level in the mixed proportioning box and feeds signals back to the control system, and the control system receives the signals and closes the water supply pipeline.
The invention further prefers to solve the technical problems as follows: the liquid quantitative liquid adding device is characterized by also comprising a second sensor, wherein the second sensor is arranged on the liquid supply pipeline at the downstream of the quantitative liquid adding device and is connected with the control system, and the second sensor is used for detecting the liquid information at the downstream of the liquid supply pipeline and feeding back the information to the control system.
The invention further prefers to solve the technical problems as follows: still include the storage system, it includes work storage case and second magnetic stirring device, work storage case with mix ratio case UNICOM, second magnetic stirring device drive work storage incasement second magnetic rotor rotate.
The invention further prefers to solve the technical problems as follows: the front end of the liquid supply pipeline is provided with a third sensor connected with the control system, and the third sensor detects liquid information of the position where the third sensor is located and feeds the information back to the control system.
The invention further prefers to solve the technical problems as follows: the quantitative liquid adding device comprises a quantitative cylinder or a quantitative liquid adding pump.
The invention further prefers to solve the technical problems as follows: the top surface of the box body of the mixing proportioning box and/or the working storage box is provided with an observation window and a dustproof cover capable of opening or closing the observation window, and the dustproof cover is hinged on the box body on one side of the observation window through a return spring so that the opened dustproof cover can be automatically closed under the action of removing external force.
The invention further prefers to solve the technical problems as follows: the tail end of the liquid supply pipeline is provided with a one-way check valve to prevent air from entering the mixing proportioning box through the liquid supply pipeline, and the second sensor is arranged at the downstream of the one-way check valve.
The invention further prefers to solve the technical problems as follows: the quantitative liquid adding device is located in the protective box, and a fingerprint identification module of the protective box for opening is arranged on the protective box.
The invention further prefers to solve the technical problems as follows: the output system comprises an output pipeline connected with the work storage box, and a stop valve, a filter, a diaphragm pump and/or an energy storage tank are sequentially arranged on the output pipeline.
Another subject of the present invention to solve the above technical problems is: the coating spraying system comprises a stock solution storage device, spraying equipment and the coating proportioning equipment.
Compared with the prior art, the invention has the advantages that the first sensor and the quantitative liquid adding device are utilized to accurately measure the adding amount of water and stock solution, thereby improving the accuracy and stability of the concentration of the coating; adopt magnetic stirring device drive magnetic rotor to stir from the bottom, reduced the area of contact of liquid level with the air, reduced oxygen and got into liquid probability to reduce liquid oxidation probability, avoid the pipeline to block up.
Drawings
The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the invention. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.
FIG. 1 is a first schematic perspective view of a paint proportioning device according to a preferred embodiment of the present invention;
FIG. 2 is a second schematic perspective view of a paint proportioning device in accordance with a preferred embodiment of the present invention;
FIG. 3 is a third schematic perspective view of a paint proportioning device according to a preferred embodiment of the invention;
FIG. 4 is a fourth schematic perspective view of a paint proportioning device according to a preferred embodiment of the invention;
FIG. 5 is a fifth schematic perspective view of a paint proportioning device according to a preferred embodiment of the invention;
FIG. 6 is a system logic diagram of a paint proportioning device in accordance with a preferred embodiment of the present invention;
FIG. 7 is a circuit diagram and control circuit diagram of a paint proportioning device according to a preferred embodiment of the present invention.
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that the description is illustrative only, and is not to be construed as limiting the scope of the invention.
It should be noted that: like reference numerals refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment provides a paint spraying system which is used in a paint spraying process in a pretreatment process before die casting of a die casting.
Specifically, the system includes a stock solution storage device 10, a spraying apparatus, and a paint proportioning apparatus. The coating proportioning device extracts the coating stock solution from the stock solution storage device 10, adds a proper amount of water, performs proportioning stirring and outputs the mixture to the spraying device. The spraying equipment utilizes an atomizing nozzle to atomize the coating with proper concentration and then sprays the atomized coating on the surface of the die casting.
Referring to fig. 1, a paint proportioning apparatus according to a preferred embodiment includes a control system, a liquid supply system, a water supply system, and a proportioning system.
As shown in fig. 1-5, the paint proportioning device includes a frame, and the control system, the liquid supply system, the water supply system, and the proportioning system are integrated on the frame.
Specifically, as shown in fig. 1 to 5, the control system is provided in the power distribution cabinet 1, and referring to fig. 7, the control system includes a power module and a control module; the power supply module is used for connecting an external circuit to provide electric support for other parts of the coating proportioning equipment; the control module is connected with the power supply module, controls the operation of the power supply module, and is simultaneously connected with other parts of the equipment to control corresponding operation functions of the parts.
Referring to fig. 1-6, and particularly to fig. 6, the proportioning system includes a mixing proportioning box 2 and a first magnetic stirring apparatus 3, the first magnetic stirring apparatus 3 is installed at the bottom of the mixing proportioning box 2 and drives a first magnetic rotor 4 in the mixing proportioning box 2 to rotate, so as to stir the liquid in the mixing proportioning box 2.
The liquid supply system comprises a liquid supply pipeline 5 and a quantitative liquid adding device 6; the tail end of the liquid supply pipeline 5 is communicated with the mixing and proportioning box 2, and the quantitative liquid adding device 6 is arranged on the liquid supply pipeline 5 and used for quantitatively extracting the coating stock solution at the upstream of the liquid supply pipeline 5.
The water supply system comprises a water supply pipeline 7, an opening and closing device 8 and a first sensor 9, the water supply pipeline 7 is communicated with the mixing and proportioning box 2, and the opening and closing device 8 controls the opening and closing of the water supply pipeline 7. Preferably, the first sensor 9 is a liquid sensor. First sensor 9 sets up on mixing ratio case 2, and first sensor 9 detects mixes the interior water level of ratio case 2 to feed back the signal to control system, control system received signal and closed water supply pipe 7.
In practical application, the liquid supply system is connected with the stock solution storage device 10, the liquid supply pipeline 5 extends to a position below the liquid level of the coating stock solution in the stock solution storage device 10, and preferably, the foremost end of the liquid supply pipeline 5 is basically close to the bottom of the stock solution storage device 10.
In the mixing and proportioning process, the control system controls the opening and closing device 8 of the water supply system to enable water to flow into the mixing and proportioning box 2 through the water supply pipeline 7. When the water level gradually rises to be detected by the first sensor 9, the first sensor 9 transmits information to the control system, the control system receives the information and then sends an instruction to the opening and closing device 8 of the water supply system to close the water supply pipeline 7, and therefore water input into the mixing proportioning box 2 is stopped. Therefore, the accurate metering and stable control of the water amount in single proportioning are realized, and the first guarantee is provided for the accuracy and stability of the concentration of the prepared coating.
After the water supply system stops adding water, the control system automatically sends an instruction to the liquid supply system, a quantitative liquid adding device 6 of the liquid supply system is started, and quantitative coating stock solution is added into the mixing proportioning box 2 through a liquid supply pipeline 5. The quantitative liquid adding device 6 can be used for more accurately metering the added coating stock solution, so that the accuracy and the stability of the concentration of the coating are further improved.
It should also be understood that the present embodiment uses a magnetic stirring device to drive the magnetic rotor and mix the liquid in the proportioning tank 2 for stirring. The magnetic stirring device utilizes the principle that like poles of magnetic substances in a magnetic field repel each other, and the magnetic rotor is driven to do circular motion by changing the polarity of the two ends of the base, so that liquid rotates and is gradually uniform.
It should be understood that the liquid to be stirred in the mixing and proportioning tank 2 in this embodiment is an oil-in-water emulsion, for example, an impeller stirring or stirring rod manner in the conventional art is adopted, so that a vortex is formed above the liquid surface, thereby increasing the contact area between the liquid surface and the air, causing the emulsion to be oxidized more rapidly, and cracking and deteriorating to separate out a colloidal substance. The operator needs to clean the mixing and proportioning box 2 at least once in two weeks to ensure that the mixing and proportioning box is in a better use state, so that the blockage of each pipeline caused by excessive colloidal substances is avoided.
In the embodiment, the magnetic rotor rotates to form vortex mixing on the liquid from the bottom, so that the contact area between the liquid surface and the air is reduced, the probability of oxygen entering the liquid is reduced, the liquid oxidation probability is reduced, and the pipeline blockage is avoided. Moreover, the stirring is started from the bottom, so that the emulsion can be prevented from being deposited at the bottom of the mixing proportioning box 2 under the action of gravity, and the mixing is uniform.
In addition, the magnetic rotor is a stirrer refined by polytetrafluoroethylene and high-quality magnetic steel, has stable chemical performance, is high-temperature resistant, wear-resistant and chemical corrosion resistant, can not chemically react with the liquid in the mixing proportioning box 2, and can not influence the purity of the liquid due to the introduction of metal impurities. In addition, the magnetic rotor has the function of adsorbing liquid iron impurities, thereby playing a role of purifying liquid.
The dosing device 6 may comprise a dosing cylinder or a dosing pump. In this embodiment, the quantitative liquid adding device 6 is a commercially available pneumatic quantitative cylinder, and compressed air is externally connected to the cylinder to drive the cylinder, thereby extracting the raw liquid from the raw liquid storage device 10 through the liquid supply pipe 5.
In the traditional technology, the quantitative addition of water and stock solution is controlled by an external floating ball. The floating ball fluctuation control concentration precision is inaccurate, and the error is larger. And the setting of the quantitative cylinder and the first sensor 9 enables the adding amount of the liquid to be accurately metered, thereby improving the concentration accuracy and stability of the finally proportioned coating.
As shown in fig. 6, the liquid supply pipe 5 comprises an extraction pipe 51 upstream of the quantitative liquid adding device 6 and a delivery pipe 52 downstream of the quantitative liquid adding device 6, and preferably, the delivery pipe 52 is a transparent pipe so as to facilitate the operator to observe the extraction and delivery of the stock solution.
As shown in fig. 6, the paint proportioning device also includes a stock system and an output system, both of which are also integrated into the frame.
In this embodiment, storage system includes work storage case 11 and second magnetic stirring device 12, work storage case 11 with mix 2 UNICOM of ratio case, second magnetic stirring device 12 drive second magnetic rotor 13 in the work storage case 11 and rotate.
The working material storage box 11 is used for caching the proportioned coating for use at any time. Through the cooperation of the material storage system and the proportioning system, the small-proportioning multi-batch supply can be realized, and the concentration adjustment of the process is facilitated.
The second magnetic stirring device 12 is arranged in the material storage system, so that the working material storage box 11 can be always in a uniform state, the layered deterioration of the coating is prevented, and the quality of the coating output to the spraying equipment is ensured.
In this embodiment, one minute of agitation in the proportioning tank will stop for ten minutes because foam is likely to be generated if the mixing proportioning tank is constantly agitated quickly. While the working reservoir tank 11 is constantly under slow agitation to maintain a uniform liquid concentration.
Preferably, a communication pipe 14 and an electromagnetic valve 15 for opening and closing the communication pipe 14 are provided between the work bin 11 and the mixture proportioning tank 2. The solenoid valve 15 is controlled by the control system to control the flow of paint from the mix proportioning tank 2 to the working reservoir tank 11.
Further preferably, the work material storage tank 11 is provided with a fourth sensor 24, and the fourth sensor 24 is a liquid sensor and is connected to the control system. When the amount of the paint in the work material storage box 11 reaches the lower limit position, the fourth sensor 24 sends information to the control system, so that the control system can make a corresponding instruction to send an alarm or stop the operation of the equipment.
As shown in fig. 6, the output system includes an output pipeline 16 connected to the work material storage tank 11, and a stop valve 17, a filter 18 and a diaphragm pump 19 are sequentially disposed on the output pipeline 16. The coating prepared by the equipment can be directly conveyed into the spraying equipment through the output system.
Preferably, the delivery system further comprises an energy storage tank 20 between the diaphragm pump and the outlet of the delivery conduit 16, the arrangement of the energy storage tank 20 being such that the paint proportioning device can be adapted to different spray applications, the energy storage tank 20 of 3L for example being applicable to spray applications above 500 tonnes and the energy storage tank 20 of 5L being applicable to spray applications above 1250 tonnes.
As shown in fig. 6, further, the present embodiment further comprises a second sensor 21, which is disposed on the liquid supply pipe 5 downstream of the quantitative liquid adding device 6 and connected to the control system. The second sensor 21 is also preferably a liquid sensor for sensing liquid information downstream of the liquid supply duct 5 and feeding the information back to the control system.
Specifically, the second sensor 21 senses the liquid information output by the quantitative liquid adding device 6, converts the signal into a level signal and sends the level signal to the control system, and the control system processes the signal and sends a corresponding instruction. In a proportioning period, the second sensor 21 senses primary liquid information and works normally. When the power is off, the liquid amount in the raw liquid storage device 10 is insufficient, and the quantitative liquid adding device 6 fails to deliver liquid to the tail end of the liquid supply pipeline 5, the second sensor 21 cannot receive liquid information; or when the quantitative liquid adding device 6 fails and conveys liquid to the tail end of the liquid supply pipeline 5 for multiple times, the second sensor receives liquid information for multiple times; in both abnormal states, the second sensor 21 will send corresponding information to the control system, and the control system will receive the information and stop the next proportioning process.
Preferably, the paint proportioning device further comprises an alarm system in communication with the control system. When the second sensor 21 detects an abnormality, corresponding information is sent to the control system, the control system receives and processes the information, then an instruction is sent to the alarm system, and the alarm system gives an alarm. Further preferably, the alarm system may be an indicator light or alarm bell or the like.
When the equipment that adopts the floater to regard as the ration foundation uses now, operating personnel discovers product napping or other phenomena in the production process, when unable judgement concrete reason, can conclude to make coating supply concentration not enough, consequently can stir the floater at will, stir once, stoste and water just supply once, stir twice, and stoste will supply twice. This results in a large change in the coating concentration and a large consumption of the stock solution.
In the embodiment, when the stock solution supply fails, the equipment can automatically alarm. The problem of large fluctuation of the coating supply concentration is avoided, and the problems that operators cannot identify reasons and carry out wrong treatment are also avoided, so that the waste of stock solution is reduced, and the production cost is saved.
Preferably, the end of the feed liquid duct 5 is provided with a second one-way check valve 22 to avoid air entering the mixing and proportioning tank 2 through the feed liquid duct 5, and the second sensor 21 is arranged downstream of the second one-way check valve 22.
In addition, in the conventional process, operators frequently lift the liquid supply pipeline 5 above the stock solution storage device 10 to observe whether the stock solution exists or not, so that air enters as a result, the stock solution is not supplied into the mixing and proportioning box 2 in the using and circulating process, and only clean water and no coating stock solution exist in the mixing and proportioning box 2.
Therefore, preferably, the front end of the liquid supply pipe 5 is provided with a third sensor 23 and a first one-way check valve 25 which are connected with the control system, and the third sensor 23 is a liquid level sensor which detects the liquid information of the position where the third sensor is located and feeds the information back to the control system. When the front end of the liquid supply pipeline 5 is inserted into the bottom of the stock solution storage device 10, and when the stock solution amount is insufficient, the third sensor 23 sends information to the control system and sends out a corresponding alarm instruction to prompt an operator to add the stock solution, so that the trouble of manually checking the stock solution storage condition can be avoided, and air is prevented from entering.
As a specific embodiment, as shown in fig. 1-5, the frame is a rectangular parallelepiped, and includes an upper frame structure 006 and a lower cabinet 007. The bottom of the cabinet 007 is provided with universal wheels 008 to facilitate the transfer of equipment, so that the device is suitable for different die-casting sites.
The control system is provided in the power distribution cabinet 1 at the top of one side of the frame structure 006. A protective box 25 for installing a quantitative liquid adding device 6 in the liquid supply system is arranged below the power distribution cabinet 1, and the liquid supply pipeline 5 penetrates through the protective box 25 and extends to the outside of the equipment rack. A working storage box 11 is arranged beside the quantitative liquid adding device 6, and a second magnetic stirring device 12 is arranged at the bottom of the working storage box 11.
Preferably, an operation opening is formed in one side of the protection box 25, and a fingerprint identification module of an operation door for opening is arranged on the operation opening through the operation opening. The fingerprint identification module can restrict the personnel who does not have the authority to change the liquid feeding volume of ration liquid feeding device 6 at will, further makes ratio coating concentration more stable.
Preferably, a mixing proportioning box 2 of the proportioning system is erected on the top of the other side of the frame structure 006, and a hollow-out placing part 009 for placing the stock solution storage device 10 is arranged below the mixing proportioning box 2.
Further preferably, the output system is mounted in a cabinet 007 below the gantry. The outlet duct 16 extends from the side of the cabinet 007.
As shown in fig. 2, an observation window 001 and a dust cap 002 capable of opening or closing the observation window 001 are disposed on the top surface of the mixing proportioning box 2 and/or the working material storage box 11, and the dust cap 002 is hinged to the box body on one side of the observation window 001 through a return spring, so that the opened dust cap 002 is automatically closed under the action of removing the external force, thereby preventing dust particles from entering and reducing the probability of oxidative fission.
As shown in fig. 4, it is further preferable that the raw liquid storage device 10 is a cylindrical member, the bottom of the hollow-out placing part 009 is provided with a slanted bottom plate 003 for placing the raw liquid storage device 10 thereon, so that the liquid in the cartridge is concentrated at a low position of the bottom of the cartridge, and the front end of the extraction tube 51 is located at a low position of the bottom of the cartridge, so that the liquid in the cartridge can be sucked out to the maximum extent, thereby saving the raw liquid.
The paint proportioning device and the paint spraying system provided by the invention are described in detail, the principle and the implementation mode of the invention are explained by applying specific examples, and the description of the examples is only used for helping to understand the invention and the core idea. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (10)

1. The coating proportioning device is characterized by comprising a control system, a liquid supply system, a water supply system and a proportioning system;
the control system is electrically connected with the liquid supply system, the water supply system and the proportioning system to provide electric power and function control;
the proportioning system comprises a mixing proportioning box and a first magnetic stirring device, wherein the first magnetic stirring device is arranged at the bottom of the mixing proportioning box and drives a first magnetic rotor in the mixing proportioning box to rotate;
the liquid supply system comprises a liquid supply pipeline and a quantitative liquid adding device; the tail end of the liquid supply pipeline is communicated with the mixing and proportioning box, and the quantitative liquid adding device is arranged on the liquid supply pipeline and is used for quantitatively extracting liquid at the upstream of the liquid supply pipeline to the mixing and proportioning box;
the water supply system comprises a water supply pipeline, an opening and closing device and a first sensor, the water supply pipeline is communicated with the mixed proportioning box, the opening and closing device controls the opening and closing of the water supply pipeline, the first sensor is arranged on the mixed proportioning box, the first sensor detects the water level in the mixed proportioning box and feeds signals back to the control system, and the control system receives the signals and closes the water supply pipeline.
2. The paint proportioning device of claim 1 further comprising a second sensor disposed in the liquid supply line downstream of the dosing device and connected to the control system, wherein the second sensor senses liquid information downstream of the liquid supply line and feeds back the information to the control system.
3. The paint proportioning device of claim 1, further comprising a storage system including a working storage tank and a second magnetic stirring apparatus, wherein the working storage tank is communicated with the mixing proportioning tank, and the second magnetic stirring apparatus drives a second magnetic rotor in the working storage tank to rotate.
4. The paint proportioning device of claim 1, wherein a third sensor is provided at a front end of the liquid supply pipe and connected to the control system, and the third sensor detects information about the liquid at the position of the third sensor and feeds the information back to the control system.
5. The paint proportioning device of claim 1 wherein the dosing device comprises a dosing cylinder or a dosing pump.
6. The paint proportioning device of claim 3, wherein the top surface of the box body of the mixing proportioning box and/or the working storage box is provided with an observation window and a dust cap capable of opening or closing the observation window, and the dust cap is hinged on the box body at one side of the observation window through a return spring so that the opened dust cap is automatically closed under the action of removing the external force.
7. Paint proportioning device according to claim 2, wherein the end of the liquid supply conduit is provided with a one-way check valve to prevent air from entering the mixing and proportioning tank through the liquid supply conduit, and the second sensor is arranged downstream of the one-way check valve.
8. The paint proportioning device of claim 1, further comprising a protective box, wherein the dosing device is located in the protective box, and a fingerprint identification module for opening the protective box is arranged on the protective box.
9. The paint proportioning device of claim 3, wherein the output system comprises an output pipeline connected with the working storage tank, and a stop valve, a filter, a diaphragm pump and/or an energy storage tank are sequentially arranged on the output pipeline.
10. A paint spraying system comprising a stock solution storage means, a spraying apparatus and a paint proportioning apparatus according to claims 1 to 9.
CN202010382347.2A 2020-05-08 2020-05-08 Coating proportioning equipment and spraying system Pending CN111437763A (en)

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CN113245524A (en) * 2021-05-26 2021-08-13 重庆市搏润模具有限公司 Lubricating and spraying device for die-casting die
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