CN111428319A - A circular cross-section equal-strength support beam subjected to uniformly spaced loads - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种受间隔均布载荷的圆横截面等强度支承梁,属机械结构设计与制造技术领域。The invention relates to a circular cross-section equal-strength support beam subjected to evenly distributed loads at intervals, and belongs to the technical field of mechanical structure design and manufacture.
背景技术Background technique
在生产实际中经常会遇到承受间隔均布载荷的大梁的技术问题,例如,铝箔生产厂的铝箔在热处理等工序中需要用大梁支承着。铝箔是成卷生产的,铝箔缠卷在一个中空的的芯子外面,一个铝卷约300kg至2000kg,在热处理炉中,由一条大梁穿过芯子支承若干个铝箔卷,各铝箔卷之间有一定间隔。如图1是铝箔卷支承示意图,长为L2的大梁穿过芯子支承着若干个铝箔卷,等效于承受着间隔均布载荷,各铝箔卷之间的间隔为a,可用图2来表示这类工程问题的力学模型。力学模型图2适合于任何类似的承受间隔均布载荷梁的工程技术问题。图2中,L1为均布载荷所分布的长度、q为均布载荷的集度或称线密度(单位为N/m或kN/m)、x为梁AB的任一截面到梁AB左端A的距离、V为支座反力。In practice, the technical problem of girders that bear evenly spaced loads is often encountered. For example, the aluminum foil in an aluminum foil production plant needs to be supported by girders in processes such as heat treatment. Aluminum foil is produced in rolls. The aluminum foil is wound outside a hollow core, and an aluminum coil is about 300kg to 2000kg. In the heat treatment furnace, a beam passes through the core to support several aluminum foil rolls. There is a certain interval. Figure 1 is a schematic diagram of the support of aluminum foil rolls. A beam with a length of L 2 passes through the core to support several aluminum foil rolls, which is equivalent to bearing a uniformly distributed load. The interval between each aluminum foil roll is a, which can be used in Figure 2 A mechanical model representing this type of engineering problem. The mechanical model shown in Figure 2 is suitable for any similar engineering problem of beams bearing uniformly spaced loads. In Figure 2, L 1 is the length distributed by the uniformly distributed load, q is the concentration or linear density of the uniformly distributed load (unit is N/m or kN/m), and x is any section of the beam AB to the beam AB The distance from the left end A, V is the support reaction force.
由于外载荷很大,外载荷的作用方式也较特殊,支承梁的强度与刚度问题便成为亟待解决的工程技术问题。传统的设计大都是以限定梁的最危险截面的最大应力来确定梁的结构尺寸的,整个梁的尺寸跟最危险截面处的尺寸一样大小,这样,应力小的地方,材料没有充分发挥作用,不但造成浪费,而且增加了梁的重量,使成本增加且操作使用困难。更为科学合理的理念应该是,在保证安全可靠的前提下,以最经济的代价,为构件确定合理的形状和尺寸。对于本发明所涉及的承受间隔均布载荷的圆形横截面等强度支承梁,如果能发明一种特殊结构尺寸的梁,使梁各个横截面处于同等强度下,各个横截面的最大应力处处相等,便可达到既安全可靠又科学、经济的技术效果。根据相关专业知识,这是可以实现的,以下将作出具体分析。在数控加工技术日益发达的时代,这样的结构也是容易加工制造的。Due to the large external load and the special mode of action of the external load, the strength and stiffness of the supporting beam have become an urgent engineering and technical problem to be solved. The traditional design mostly determines the structural size of the beam by limiting the maximum stress of the most dangerous section of the beam. The size of the entire beam is the same as the size of the most dangerous section. In this way, where the stress is small, the material does not fully play its role. It not only causes waste, but also increases the weight of the beam, which increases the cost and makes it difficult to operate and use. A more scientific and reasonable idea should be to determine a reasonable shape and size for the component at the most economical cost under the premise of ensuring safety and reliability. For the circular cross-section equal-strength support beams of the present invention that are subjected to uniformly spaced loads, if a beam with a special structural size can be invented, each cross-section of the beam is under the same strength, and the maximum stress of each cross-section is equal everywhere. , can achieve both safe and reliable, scientific and economical technical effects. According to the relevant expertise, this can be achieved, the following will make a specific analysis. In the era of increasingly developed CNC machining technology, such a structure is also easy to manufacture.
发明内容SUMMARY OF THE INVENTION
本发明解决其技术问题所采用的技术方案是:发明一种受间隔均布载荷的圆横截面等强度支承梁,其特征是:这种梁承受间隔均布载荷,即每隔一定的等距离承受着沿梁长度方向每单位长度均匀分布的载荷,这种梁的横截面为实心圆或空心圆,即圆环,圆的半径随梁的长度方向尺寸x而变化,即在距离梁左端x处的横截面的圆半径为r(x);(1)当梁的横截面为实心圆时,梁的横截面在间隔段(无外载荷段)的半径为其中k为梁间隔段(无外载荷段)的段数标号且k为奇数、a为梁间隔段(无外载荷段)的长度、L1为每段均布载荷所分布的长度、Q为梁所承受的总载荷(即全部分布载荷的合力)、n为梁所承受的均布载荷的段数、[σ]为梁材料的拉压许用应力;梁在承受均布载荷区段的圆横截面半径其中k为梁承受均布载荷区段的段数标号且k为偶数、a为梁间隔段(无外载荷段)的长度、L1为每段均布载荷所分布的长度、Q为梁所承受的总载荷(即全部分布载荷的合力)、n为梁所承受的均布载荷的段数、[σ]为梁材料的拉压许用应力;(2)当梁的横截面为圆环时,圆环外半径r(x)符合以下结构尺寸的约束条件:其中t为圆环的宽度(即圆环外半径与内半径之差)、[σ]为梁材料的拉压许用应力、Mk(x)为梁在x截面处的弯矩,Mk(x)分以下两种情况:(i)当Mk(x)为梁间隔段(无外载荷段)所承受的弯矩且段数标号k为奇数时,其中a为梁间隔段(无外载荷段)的长度、L1为每段均布载荷所分布的长度、Q为梁所承受的总载荷(即全部均布载荷的合力)、n为梁所承受的均布载荷的段数;(ii)当Mk(x)为梁在承受均布载荷区段所承受的弯矩且段数标号k为偶数时,其余各符号意义同前。这种梁所承受的间隔均布载荷为各符号含义同前。当梁的横截面为实心圆横截面时,梁的最小半径是且rmin≥t;当梁的横截面为空心圆横截面(圆环)时,梁的最小半径是且cmin≥t;其中[τ]为梁材料的剪切许用应力,其余符号同前。The technical solution adopted by the present invention to solve the technical problem is: to invent a circular cross-section equal-strength support beam subjected to spaced and evenly distributed loads, which is characterized in that: this beam is subjected to spaced and evenly distributed loads, that is, every certain equal distance Bearing a load uniformly distributed per unit length along the length of the beam, the cross section of this beam is a solid circle or a hollow circle, that is, a ring, and the radius of the circle varies with the length x of the beam, that is, at the distance x from the left end of the beam The radius of the circle at the cross section is r(x); (1) When the cross section of the beam is a solid circle, the radius of the cross section of the beam in the interval section (no external load section) is in k is the segment number of the beam interval section (no external load section) and k is an odd number, a is the length of the beam interval section (no external load section), L 1 is the length of the uniform load distribution of each section, Q is the beam The total load (that is, the resultant force of all the distributed loads), n is the number of segments of the uniformly distributed load on the beam, [σ] is the tensile and compressive allowable stress of the beam material; the circular cross-section of the beam in the uniformly distributed load section radius in k is the section number of the section where the beam is subjected to uniformly distributed load and k is an even number, a is the length of the beam interval (no external load section), L1 is the length of each section of the uniformly distributed load, and Q is the beam borne by the beam. The total load (that is, the resultant force of all distributed loads), n is the number of segments of the uniformly distributed load on the beam, and [σ] is the allowable tensile and compressive stress of the beam material; (2) When the cross-section of the beam is a ring, the circular The outer radius r(x) of the ring meets the constraints of the following structural dimensions: where t is the width of the ring (that is, the difference between the outer radius and the inner radius of the ring), [σ] is the tensile and compressive allowable stress of the beam material, M k (x) is the bending moment of the beam at the x section, M k (x) is divided into the following two cases: (i) When M k (x) is the bending moment of the beam interval section (no external load section) and the section number k is an odd number, in a is the length of the interval section of the beam (no external load section), L 1 is the length of the uniformly distributed load of each section, Q is the total load borne by the beam (that is, the resultant force of all the uniformly distributed loads), and n is the beam borne by the beam (ii) When M k (x) is the bending moment of the beam in the section under uniform load and the number of segments k is an even number, The rest of the symbols have the same meaning as before. The spaced uniform load borne by this beam is Each symbol has the same meaning as before. When the cross-section of the beam is a solid circular cross-section, the minimum radius of the beam is And r min ≥ t; when the cross section of the beam is a hollow circular cross section (ring), the minimum radius of the beam is And c min ≥ t; where [τ] is the allowable shear stress of the beam material, and other symbols are the same as before.
本发明的有益效果是:梁的强度处处相等,节约材料,精简结构,降低重量。The beneficial effects of the present invention are that the strength of the beam is equal everywhere, material is saved, the structure is simplified, and the weight is reduced.
附图说明Description of drawings
图1铝箔卷支承示意图Figure 1 Schematic diagram of aluminum foil roll support
图2受间隔均布载荷梁的力学模型图Fig. 2 Mechanical model diagram of the beam subjected to uniformly spaced loads
图3实施例二工况下的等强度支承梁Fig. 3 Equal-strength support beams under working conditions of the second embodiment
图4实施例三工况下的等强度支承梁Fig. 4 Equal-strength support beam under working conditions of the third embodiment
图1中:1是支承梁、2是铝箔卷。In Fig. 1: 1 is a support beam, 2 is an aluminum foil roll.
图2中:L1为均布载荷所分布的长度、q为均布载荷的集度或称线密度(单位为N/m或kN/m)、L2为梁的总长度、x为梁AB的任一截面到梁AB左端A的距离、V为支座反力、Q为梁所承受的总载荷(即梁上各段均布载荷的合力)、a为各铝箔卷之间的间隔。In Figure 2: L 1 is the length distributed by the uniform load, q is the concentration or linear density of the uniform load (unit is N/m or kN/m), L 2 is the total length of the beam, x is the beam The distance from any section of AB to the left end A of beam AB, V is the reaction force of the support, Q is the total load borne by the beam (that is, the resultant force of the uniformly distributed loads on each section of the beam), and a is the interval between the aluminum foil rolls .
具体实施方式Detailed ways
要做到等强度,首先要对梁的外载荷特点、内力(矩)特点与规律、各参数的变化趋势与规律进行分析研究,根据研究结果,采取相应的技术措施。由于本发明所涉及的梁其外载荷特殊,因此本发明的技术方案与技术措施也必然会很特殊。To achieve equal strength, the characteristics and laws of external load, internal force (moment) of the beam, and the changing trends and laws of each parameter should be analyzed and studied first, and corresponding technical measures should be taken according to the research results. Since the external load of the beam involved in the present invention is special, the technical solutions and technical measures of the present invention must also be special.
如图2,AB代表受间隔均布载荷的圆形横截面支承梁。设梁全长为L2,其上共作用n段均布载荷,n段均布载荷的合力,即梁所承受的总载荷是Q N,每段均布载荷的集度,即线密度是q N/m,每段均布载荷的分布长度是L1,每段均布载荷之间的间隔是a;根据有关专业知识,可以得到距离梁左端为x处(参阅图2)的横截面上的内力矩如下:As shown in Figure 2, AB represents a circular cross-section support beam subjected to evenly spaced loads. Let the full length of the beam be L 2 , and there are n sections of uniform loads acting on it. The resultant force of the n sections of uniform loads, that is, the total load on the beam is QN, and the concentration of each section of the uniform load, that is, the linear density is q N/ m, the distribution length of each section of uniformly distributed load is L 1 , and the interval between each section of uniformly distributed load is a; according to the relevant professional knowledge, you can obtain the inner diameter of the cross-section at the distance x from the left end of the beam (see Figure 2). The moments are as follows:
(i)间隔段(无外载荷段)的弯矩(i) Bending moment of spacer section (no external load section)
当Mk(x)为梁间隔段(无外载荷段)所承受的弯矩且段数标号k为奇数时,When M k (x) is the bending moment of the beam interval section (no external load section) and the section number k is an odd number,
其中k为段数标号,且k为奇数、其余各符号意义同前。(ii)梁在承受均布载荷区段的弯矩where k is the segment number, and k is an odd number, The rest of the symbols have the same meaning as before. (ii) The bending moment of the beam in the section under uniform load
当Mk(x)为梁在承受均布载荷区段所承受的弯矩且段数标号k为偶数时,When M k (x) is the bending moment of the beam in the section under uniform load and the section number k is an even number,
其中k为段数标号,且k为偶数、其余各符号意义同前。where k is the segment number, and k is an even number, The rest of the symbols have the same meaning as before.
经过分析研究,可以得出以下特点:After analysis and research, the following characteristics can be drawn:
(1)间隔均布载荷梁内弯矩具有对称性,即M1(x)=M2n+1(L2-x)、M2(x)=M2n(L2-x)、M3(x)=M2n-1(L2-x)、M4(x)=M2n-2(L2-x)...Mk(x)=M2n-k+2(L2-x)。(1) The bending moment in the beam with uniformly spaced loads has symmetry, that is, M 1 (x)=M 2n+1 (L 2 -x), M 2 (x)=M 2n (L 2 -x), M 3 (x)=M 2n-1 (L 2 -x), M 4 (x)=M 2n-2 (L 2 -x)...M k (x)=M 2n-k+2 (L 2 - x).
(2)承受偶数段均布载荷时(k为奇数),最大弯矩在全梁中间那个间隔段的中点处,且为常数此时k为奇数,k=n+1。(2) When the even-numbered sections are uniformly distributed (k is an odd number), the maximum bending moment is at the midpoint of the interval section in the middle of the whole beam, and is constant At this time, k is an odd number, and k=n+1.
(3)承受奇数段均布载荷时(k为偶数),最大弯矩在全梁中间那个铝卷的中点处,为若则此时k为偶数,k=n+1;所述为全梁在完全均布载荷作用下的最大弯矩。(3) When subjected to evenly distributed loads in odd-numbered sections (k is an even number), the maximum bending moment is at the midpoint of the aluminum coil in the middle of the whole beam, which is like but At this time k is an even number, k=n+1; the is the maximum bending moment of the whole beam under a completely uniform load.
(4)综上,n段均布载荷时,间隔段有n+1段,共2n+1段,弯矩个数为2n+1;n为奇数时,最大弯矩是偶数号弯矩Mk=Mn+1(即k=n+1),发生在正中间的均布载荷段的正中点,即第n+1段的中点,也即处,即全梁的中点,最大弯矩是(4) To sum up, when the load is uniformly distributed in n sections, the interval section has n+1 sections, a total of 2n+1 sections, and the number of bending moments is 2n+1; when n is an odd number, the maximum bending moment is the even-numbered bending moment M k = Mn +1 (that is, k=n+1), which occurs at the midpoint of the uniformly distributed load segment in the middle, that is, the midpoint of the n+1-th segment, that is, , which is the midpoint of the full beam, the maximum bending moment is
顺便指出,若L1=L2,这意味着a=0,n=1,此时上式成为这是众所周知的全梁受完全均布载荷(无间隔)时的最大弯矩。n为偶数时,最大弯矩是奇数号弯矩Mk=Mn+1(即k=n+1),发生在第n+1个间隔段,且在整个第n+1段上为常数,也即从到上为常数,最大弯矩是By the way, if L 1 =L 2 , which means a=0, n=1, the above formula becomes This is the known maximum bending moment for a full beam subjected to a fully uniform load (no spacing). When n is an even number, the maximum bending moment is the odd-numbered bending moment M k =M n+1 (ie k=n+1), which occurs at the n+1th interval and is constant throughout the n+1th segment , that is, from arrive is constant, the maximum bending moment is
此外,对于奇数段(间隔段)弯矩In addition, for odd-numbered segments (interval segments) bending moments
这是直线方程,显然,k<n+1时,Mk随x增大而上升;k>n+1时,Mk随x增大而下降;k=n+1时,Mk为常数,与x无关,为与前述完全吻合。This is a straight line equation. Obviously, when k<n+1, Mk increases with the increase of x; when k>n+1, Mk decreases with the increase of x; when k=n+1, Mk is a constant , independent of x, is Completely consistent with the above.
对于偶数序号,即均布载荷段弯矩For even numbers, that is, the bending moment of the uniformly distributed load segment
这是抛物线方程,令得This is the parabolic equation, let have to
要使x0落在之内,须有to make x 0 fall in within, there must be
n<k<n+2,由于n、k均为正整数,故有k=n+1,当k=n+1时,即在整个梁的中点。最大值是若不满足k=n+1的关系,Mk的最大值不在内。又由于k为偶数,故n为奇数。也与前述完全吻合。n<k<n+2, since both n and k are positive integers, k=n+1, when k=n+1, That is, at the midpoint of the entire beam. The maximum value is If the relationship of k=n+1 is not satisfied, the maximum value of M k is not Inside. And since k is even, n is odd. It is also completely consistent with the above.
对于梁的半径,也即梁高也有类同结论,即:A similar conclusion is also obtained for the radius of the beam, that is, the beam height, namely:
对于奇数段(间隔段,即无外载荷段)的半径For odd-numbered segments (spacer segments, i.e. no external load segments) radii
k<n+1时,rk(x)随x增大而上升;k>n+1时,rk(x)随x增大而下降;k=n+1时,rk(x)为常数,与x无关,为When k<n+1, rk (x) increases with the increase of x; when k>n+1, rk (x) decreases with the increase of x; when k=n+1, rk (x) is a constant, independent of x, and is
对于偶数序号,即均布载荷段的半径For even numbers, the radius of the uniformly distributed load segment
令得 make have to
这与Mk(x)的驻点完全一致,要使x0落在之内,须有n<k<n+2,由于n、k均为正整数,故有k=n+1,当k=n+1时,即在整个梁的中点。若不满足k=n+1的关系,rk的最大值不在内。又由于k为偶数,故n为奇数。当时,rk的最大值是 This is exactly the same as the stagnation point of M k (x), so that x 0 falls on Inside, there must be n<k<
显然,若梁的尺寸由全梁的最大弯矩决定,梁势必很庞大(参见以下实施例),这既不经济也不安全,因为结构太笨重不但浪费人力、物力、财力,操作使用也很不方便。本发明的技术思想就是使梁的结构尺寸适应于上述内力矩的特殊变化,以达到梁处处等强度的技术效果。Obviously, if the size of the beam is determined by the maximum bending moment of the whole beam, the beam will be very large (see the following example), which is neither economical nor safe, because the structure is too bulky, not only a waste of manpower, material resources, financial resources, but also very difficult to operate and use. inconvenient. The technical idea of the present invention is to adapt the structural dimension of the beam to the above-mentioned special change of the internal moment, so as to achieve the technical effect of equal strength everywhere in the beam.
实施例一,设实心圆截面梁上的均布载荷的段数n=5,则奇数号弯矩最大序号为M2n+1,即M11,偶数号弯矩最大序号为M2n,即M10;5段均布载荷总载荷Q=73.5kN,故支座反力V=Q/2=36.75kN;梁长L2=3m,各段均布载荷之间间隔从而L1=564mm,均布载荷根据式(1)(奇数段,即间隔段的弯矩)和式(2)(偶数段,即均布载荷段的弯矩)以及本发明的技术方案,可得各区段的弯矩Mk(x)(kNm)和梁的半径尺寸rk(x)(m)如下:
第1段0≤x≤a,即0≤x≤0.03m段,k=1:The first segment 0≤x≤a, that is, 0≤x≤0.03m segment, k=1:
M1(x)=Vx=Qx/2=36.75x; M 1 (x)=Vx=Qx/2=36.75x;
可以验证,即在整个第一段,每个横截面上的最大应力都恒为常数[σ],其中W1为第一段圆形横截面的抗弯截面系数, can be verified, That is, throughout the first section, the maximum stress on each cross section is constant [σ], where W 1 is the flexural section coefficient of the circular cross section of the first section,
第2段a≤x≤a+L1,即0.03m≤x≤0.594m段,k=2:The second segment a≤x≤a+L 1 , that is, 0.03m≤x≤0.594m segment, k=2:
可以验证,即在整个第二段,每个横截面上的最大应力都恒为常数[σ],其中W2为第二段圆形横截面的抗弯截面系数, can be verified, That is, throughout the second section, the maximum stress on each cross section is constant [σ], where W 2 is the flexural section coefficient of the circular cross section of the second section,
用s表示起点,用u表示终点,可以验证,x=a时,M1u=M2s。The starting point is represented by s and the end point is represented by u. It can be verified that when x=a, M 1u =M 2s .
第3段a+L1≤x≤2a+L1,即0.594m≤x≤0.624m段,k=3:The third segment a+L 1 ≤x≤2a+L 1 , that is, 0.594m≤x≤0.624m segment, k=3:
可以验证,x=2a+L1时,M2u=M3s。It can be verified that when x=2a+L 1 , M 2u =M 3s .
可以验证,即在整个第三段,每个横截面上的最大应力都恒为常数[σ],其中W3为第三段圆形横截面的抗弯截面系数, can be verified, That is, throughout the third section, the maximum stress on each cross section is constant [σ], where W 3 is the bending section coefficient of the circular cross section of the third section,
同理可验证,以下各段均有即各段的每个横截面上的最大应力都恒为常数[σ],其中为第k段圆形横截面的抗弯截面系数。这就是等强度的优势。Similarly, it can be verified that the following paragraphs have That is, the maximum stress at each cross section of each segment is constant [σ], where is the flexural section coefficient of the circular cross section of the kth segment. This is the advantage of equal strength.
第4段2a+L1≤x≤2a+2L1,即0.624m≤x≤1.188m段,k=4:The fourth segment 2a+L 1 ≤x≤2a+2L 1 , that is, 0.624m≤x≤1.188m segment, k=4:
x=2a+L1时,M3u=M4s;且,M4max=M4u。When x=2a+L 1 , M 3u =M 4s ; and, M 4max =M 4u .
第5段2a+2L1≤x≤3a+2L1即1.188m≤x≤1.218m段,k=5:The fifth segment 2a+2L 1 ≤x≤3a+2L 1 is 1.188m≤x≤1.218m segment, k=5:
可以验证,x=2a+2L1时,M4u=M5s。It can be verified that when x=2a+2L 1 , M 4u =M 5s .
第6段3a+2L1≤x≤3a+3L1即1.218m≤x≤1.782m段,k=6:The sixth segment 3a+2L 1 ≤x≤3a+3L 1 is 1.218m≤x≤1.782m segment, k=6:
可以验证,x=3a+3L1时,M5u=M6s=M5max。It can be verified that when x=3a+3L 1 , M 5u =M 6s =M 5max .
令得make have to
正好是3a+2L1与3a+3L1中点(当n=5时)。最大的弯矩是M6,在处,为 It is exactly the midpoint of 3a+2L 1 and 3a+3L 1 (when n=5). The maximum bending moment is M 6 , at at, for
Mmax=M6max=Q(0.9a+0.625L1)=27.89325kNm。M max =M 6max =Q(0.9a+0.625L 1 )=27.89325 kNm.
第7段3a+3L1≤x≤4a+3L1即1.782m≤x≤1.812m段,k=7:The seventh segment 3a+3L 1 ≤x≤4a+3L 1 is the segment 1.782m≤x≤1.812m, k=7:
第9段4a+4L1≤x≤5a+4L1即2.376m≤x≤2.406m段,k=9:The ninth segment 4a+4L 1 ≤x≤5a+4L 1 is the segment 2.376m≤x≤2.406m, k=9:
第11段5a+5L1≤x≤6a+5L1即2.97m≤x≤3m段,k=11:Section 11 5a+5L 1 ≤x≤6a+5L 1 ie 2.97m≤x≤3m section, k=11:
第8段4a+3L1≤x≤4a+4L1即1.812m≤x≤2.376m段,k=8:The eighth segment 4a+3L 1 ≤x≤4a+4L 1 is 1.812m≤x≤2.376m segment, k=8:
第10段5a+4L1≤x≤5a+5L1即2.406m≤x≤2.97m段,k=10:Section 10 5a+4L 1 ≤x≤5a+5L 1 is 2.406m≤x≤2.97m segment, k=10:
若以全梁最大弯矩Mmax=M6max=27.89325kNm控制梁高,则全梁为常数半径若取[σ]=170000kN/m2、b=40mm,则整个梁每一横截面的直径都必须为2r=118.6725033mm,这正是等强度梁最高处的直径: If the beam height is controlled by the maximum bending moment of the whole beam M max =M 6max =27.89325kNm, the whole beam is a constant radius If [σ]=170000kN/m 2 and b=40mm, the diameter of each cross-section of the entire beam must be 2r=118.6725033mm, which is the diameter of the highest point of the beam with equal strength:
取剪切许用应力[τ]=90MPa时,最小半径 When the allowable shear stress [τ] = 90MPa, the minimum radius
本发明所述等强度梁的梁高2rk(x)即具备上述特征和规律,形状、尺寸符合上述特征和规律的梁,其强度必定处处相同,即各个横截面的最大应力都相等。实施例二和实施例三亦如是,并且实施例二和实施例三也给出了等强度的验证。The
实施例二,设实心圆截面梁上的均布载荷的段数n=5,则奇数号弯矩最大序号为M2n+1,即M11,偶数号弯矩最大序号为M2n,即M10;5段均布载荷总载荷Q=73.5kN,故支座反力V=Q/2=36.75kN;梁长L2=3m,各段均布载荷之间间隔从而L1=360mm,均布载荷根据式(1)(奇数段,即间隔段的弯矩)和式(2)(偶数段,即均布载荷段的弯矩)以及本发明的技术方案,可得各区段的弯矩Mk(x)(kNm)和梁的半径rk(x)(m)如下(2rk(x)即为梁高)。Example 2, set the number of segments of the uniformly distributed load on the solid circular section beam n=5, then the maximum sequence number of odd-numbered bending moments is M 2n+1 , namely M 11 , and the maximum sequence number of even-numbered bending moments is M 2n , that is, M 10 ; The total load Q=73.5kN of the uniformly distributed load of the 5 sections, so the support reaction force V=Q/2=36.75kN; the beam length L 2 =3m, the interval between the uniformly distributed loads of each section Thus L 1 =360mm, uniform load According to formula (1) (odd-numbered section, namely the bending moment of the interval section) and formula (2) (even-numbered section, namely the bending moment of the uniformly distributed load section) and the technical scheme of the present invention, the bending moment M k of each section can be obtained (x) (kNm) and the beam radius r k (x) (m) are as follows (2r k (x) is the beam height).
(实施例一、二的外载荷完全一样,弯矩、半径的表达式形式也完全一样,但均布载荷的间隔不同,因而弯矩所适合的区段长度不同,由此也导致弯矩、半径的大小不同)(The external loads of the first and second examples are exactly the same, and the expressions of the bending moment and radius are also the same, but the interval of the uniform load is different, so the length of the section suitable for the bending moment is different, which also leads to the bending moment, The size of the radius is different)
第1段0≤x≤a,即0≤x≤0.2m段,k=1:The first segment 0≤x≤a, that is, 0≤x≤0.2m segment, k=1:
M1(x)=Vx=Qx/2=36.75x; M 1 (x)=Vx=Qx/2=36.75x;
可以验证,即在整个第一段,每个横截面上的最大应力都恒为常数[σ],其中W1为第一段圆形横截面的抗弯截面系数, can be verified, That is, throughout the first section, the maximum stress on each cross section is constant [σ], where W 1 is the flexural section coefficient of the circular cross section of the first section,
第2段a≤x≤a+L1,即0.2m≤x≤0.56m段,k=2:The second segment a≤x≤a+L 1 , that is, 0.2m≤x≤0.56m segment, k=2:
可以验证,即在整个第二段,每个横截面上的最大应力都恒为常数[σ],其中W2为第二段圆横截面的抗弯截面系数, can be verified, That is, throughout the second segment, the maximum stress on each cross section is constant [σ], where W 2 is the flexural section coefficient of the second circular cross section,
用s表示起点,用u表示终点,可以验证,x=a时,M1u=M2s。The starting point is represented by s and the end point is represented by u. It can be verified that when x=a, M 1u =M 2s .
第3段a+L1≤x≤2a+L1,即0.56m≤x≤0.76m段,k=3:The third segment a+L 1 ≤x≤2a+L 1 , that is, 0.56m≤x≤0.76m segment, k=3:
可以验证,x=2a+L1时,M2u=M3s。It can be verified that when x=2a+L 1 , M 2u =M 3s .
可以验证,即在整个第三段,每个横截面上的最大应力都恒为常数[σ],其中W3为第三段圆形横截面的抗弯截面系数, can be verified, That is, throughout the third section, the maximum stress on each cross section is constant [σ], where W 3 is the bending section coefficient of the circular cross section of the third section,
同理可验证,以下各段均有即各段的每个横截面上的最大应力都恒为常数[σ],其中为第k段圆形横截面的抗弯截面系数。这就是等强度的优势。Similarly, it can be verified that the following paragraphs have That is, the maximum stress at each cross section of each segment is constant [σ], where is the flexural section coefficient of the circular cross section of the kth segment. This is the advantage of equal strength.
第4段2a+L1≤x≤2a+2L1,即0.76m≤x≤1.12m段,k=4:The fourth segment 2a+L 1 ≤x≤2a+2L 1 , that is, 0.76m≤x≤1.12m segment, k=4:
x=2a+L1时,M3u=M4s;且,M4max=M4u。When x=2a+L 1 , M 3u =M 4s ; and, M 4max =M 4u .
第5段2a+2L1≤x≤3a+2L1即1.12m≤x≤1.32m段,k=5:The fifth segment 2a+2L 1 ≤x≤3a+2L 1 is 1.12m≤x≤1.32m segment, k=5:
可以验证,x=2a+2L1时,M4u=M5s。It can be verified that when x=2a+2L 1 , M 4u =M 5s .
第6段3a+2L1≤x≤3a+3L1即1.32m≤x≤1.68m段,k=6:The sixth segment 3a+2L 1 ≤x≤3a+3L 1 is 1.32m≤x≤1.68m segment, k=6:
可以验证,x=3a+3L1时,M5u=M6s=M5max。It can be verified that when x=3a+3L 1 , M 5u =M 6s =M 5max .
令得make have to
正好是3a+2L1与3a+3L1中点(当n=5时)。最大的弯矩是M6,在处,为 It is exactly the midpoint of 3a+2L 1 and 3a+3L 1 (when n=5). The maximum bending moment is M 6 , at place, for
Mmax=M6max=Q(0.9a+0.625L1)=29.7675kNmM max =M 6max =Q(0.9a+0.625L 1 )=29.7675kNm
第7段3a+3L1≤x≤4a+3L1即1.68m≤x≤1.88m段,k=7:Section 7 3a+3L 1 ≤x≤4a+3L 1 is 1.68m≤x≤1.88m segment, k=7:
第9段4a+4L1≤x≤5a+4L1即2.24m≤x≤2.44m段,k=9:The ninth segment 4a+4L 1 ≤x≤5a+4L 1 is 2.24m≤x≤2.44m segment, k=9:
第11段5a+5L1≤x≤6a+5L1即2.8m≤x≤3m段,k=11:Section 11 5a+5L 1 ≤x≤6a+5L 1 ie 2.8m≤x≤3m section, k=11:
第8段4a+3L1≤x≤4a+4L1即1.88m≤x≤2.24m段,k=8:The eighth segment 4a+3L 1 ≤x≤4a+4L 1 is 1.88m≤x≤2.24m segment, k=8:
第10段5a+4L1≤x≤5a+5L1即2.44m≤x≤2.8m段,k=10:Section 10 5a+4L 1 ≤x≤5a+5L 1 is 2.44m≤x≤2.8m, k=10:
若以全梁最大弯矩Mmax=M6max=29.7675kNm控制梁半径,则全梁直径为常数若取[σ]=170000kN/m2,则整个梁每一横截面的直径都必须为2r=121.2731108mm,这正是等强度梁最高处的高度: If the beam radius is controlled by the maximum bending moment of the whole beam M max =M 6max =29.7675kNm, the diameter of the whole beam is constant If [σ]=170000kN/m 2 , the diameter of each cross-section of the entire beam must be 2r=121.2731108mm, which is the height of the highest point of the beam with equal strength:
取剪切许用应力[τ]=90MPa时,最小半径在梁的首末两端,即0~10mm段和2990~3000mm段取r=14mm。When the allowable shear stress [τ] = 90MPa, the minimum radius Take r=14mm at the beginning and end of the beam, that is, the 0-10mm section and the 2990-3000mm section.
梁的形状、尺寸由上述表达式和数据确定,就本实施例所给的工况条件,具备上述特征的梁一定是等强度梁。图3即是实施例二的等强度梁的示意图。The shape and size of the beams are determined by the above expressions and data. For the working conditions given in this embodiment, the beams with the above characteristics must be equal-strength beams. FIG. 3 is a schematic diagram of the equal-strength beam of the second embodiment.
实施例三,各工况参数同实施例二,使用空心圆截面梁,均布载荷的段数n=5,奇数号弯矩最大序号为M2n+1,即M11,偶数号弯矩最大序号为M2n,即M10;5段均布载荷总载荷Q=73.5kN,故支座反力V=Q/2=36.75kN;梁长L2=3m,各段均布载荷之间间隔从而L1=360mm,均布载荷根据式(1)(奇数段,即间隔段的弯矩)和式(2)(偶数段,即均布载荷段的弯矩)以及本发明的技术方案与措施,可得各区段的弯矩Mk(x)(kNm)如实施例二所述。空心圆形截面(圆环)外半径r(x)符合以下结构尺寸的约束条件:The third embodiment, the parameters of each working condition are the same as the second embodiment, the hollow circular section beam is used, the number of segments with uniform load is n=5, the maximum sequence number of odd-numbered bending moments is M 2n+1 , namely M 11 , and the maximum sequence number of even-numbered bending moments is M 2n+1 . is M 2n , namely M 10 ; the total load Q=73.5kN of the uniformly distributed load of the 5 sections, so the support reaction force V=Q/ 2 =36.75kN; the beam length L2=3m, the interval between the uniformly distributed loads of each section Thus L 1 =360mm, uniform load According to formula (1) (odd-numbered section, namely the bending moment of the interval section) and formula (2) (even-numbered section, namely the bending moment of the uniformly distributed load section) and the technical solutions and measures of the present invention, the bending moment of each section can be obtained M k (x) (kNm) is as described in the second embodiment. The outer radius r(x) of the hollow circular section (ring) meets the constraints of the following structural dimensions:
其中t为圆环周边宽度、[σ]为梁材料的拉压许用应力(同实施例二)、Mk(x)为梁在x截面处的弯矩,与实施例二完全一样。为展示具体实施过程,现对上述约束条件作进一步说明。将上式变形成Where t is the peripheral width of the ring, [σ] is the allowable tensile and compressive stress of the beam material (same as in the second embodiment), and M k (x) is the bending moment of the beam at the x section, which is exactly the same as the second embodiment. In order to demonstrate the specific implementation process, the above-mentioned constraints are further described. Transform the above formula into
令A=t,B=-1.5t2,D=-0.25t4,Let A=t, B=-1.5t 2 , D=-0.25t 4 ,
又令 order again
则有:Then there are:
(1)若Δ>0, (1) If Δ>0,
(2)若Δ=0且p≥0,或 (2) If Δ=0 and p≥0, or
(3)若Δ<0, (3) If Δ<0,
或 or
或 or
其中 in
梁半径rk(x)具备上述规律和特征的,必然是等强度梁,即梁的强度处处相等,亦即梁每个横截面上的最大应力均相等。If the beam radius r k (x) has the above rules and characteristics, it must be a beam of equal strength, that is, the strength of the beam is equal everywhere, that is, the maximum stress on each cross-section of the beam is the same.
可根据上述规律选择合理、最优的梁半径,且保证最小半径且rmin≥t。以本实施例的工况条件为例,取圆环的t=10mm,拉压许用[σ]=170MPa,剪切许用应力[τ]=90MPa。The reasonable and optimal beam radius can be selected according to the above rules, and the minimum radius is guaranteed. and r min ≥ t. Taking the working conditions of this embodiment as an example, take t=10mm of the ring, allowable tension and compression [σ]=170MPa, and allowable shear stress [τ]=90MPa.
根据本发明的技术方案,等强度梁各处的弯矩及梁高如下(实施例二、三的弯矩及其所适合的区段长度完全相同,但横截面不同,从而二者的梁半径有不同)。为了显示尺寸数值,以下对于梁半径不是如实施例二那样给出表达式,而是沿梁长每隔10mm列出了具体数据,见表1~表4。为验证本发明的技术效果,以下随机抽取了几组数据进行查验。According to the technical scheme of the present invention, the bending moments and beam heights of equal-strength beams are as follows (the bending moments and their suitable section lengths in the second and third embodiments are exactly the same, but the cross sections are different, so the beam radii of the two are the same. There are different). In order to show the dimension values, the following expressions are not given for the beam radius as in Example 2, but specific data are listed every 10 mm along the beam length, see Tables 1 to 4. In order to verify the technical effect of the present invention, several groups of data are randomly selected for inspection below.
第1段0≤x≤a,即0≤x≤0.2m段,k=1:M1(x)=Vx=Qx/2=36.75x;The first segment 0≤x≤a, that is, 0≤x≤0.2m segment, k=1: M 1 (x)=Vx=Qx/2=36.75x;
第3段a+L1≤x≤2a+L1,即0.56m≤x≤0.76m段,k=3:The third segment a+L 1 ≤x≤2a+L 1 , that is, 0.56m≤x≤0.76m segment, k=3:
第5段2a+2L1≤x≤3a+2L1即1.12m≤x≤1.32m段,k=5:The fifth segment 2a+2L 1 ≤x≤3a+2L 1 is 1.12m≤x≤1.32m segment, k=5:
最小半径可在梁的首末两端,即在0~30mm段和2970~3000mm段取半径r=22mm>t,见表1和表4括号中的数据。Minimum radius The radius r=22mm>t can be taken at the beginning and end of the beam, that is, the 0-30mm section and the 2970-3000mm section, see the data in brackets in Table 1 and Table 4.
验证:verify:
(1)取第1段x=100mm处的数据(见表1):梁的半径r(x=100)=33.033mm(精确数据是33.03290622mm),弯矩M(x)=3.675kNm,前述已定t=10mm。于是(1) Take the data at x=100mm in the first section (see Table 1): the radius of the beam r(x=100)=33.033mm (the exact data is 33.03290622mm), the bending moment M(x)=3.675kNm, the aforementioned It has been determined that t=10mm. then
代入t=0.01m,r(x)=0.03303290622m得W=2.16176×10-5m3。Substituting t=0.01m, r(x)=0.03303290622m, W=2.16176×10 -5 m 3 .
最大应力为 The maximum stress is
(2)再取第8段x=2000mm处的数据(见表4):梁的半径r(x=2000)=77.599mm(精确数据是77.59901235mm),弯矩M(x)=26.46kNm,(2) Take the data at x=2000mm in Section 8 (see Table 4): the radius of the beam r(x=2000)=77.599mm (the exact data is 77.59901235mm), the bending moment M(x)=26.46kNm,
代入t=0.01m,r(x=2000)=0.07759901235m得W=0.000155647m3。Substitute t=0.01m, r(x=2000)=0.07759901235m to obtain W=0.000155647m 3 .
最大应力为 The maximum stress is
其他各处的应力可做同样计算,其结果处处都有最大应力σ=170MPa。这就是本发明所达到的等强度优势。The stress of other places can be calculated in the same way, and the result is that the maximum stress σ = 170MPa everywhere. This is the equal strength advantage achieved by the present invention.
第7段3a+3L1≤x≤4a+3L1即1.68m≤x≤1.88m段,k=7:Section 7 3a+3L 1 ≤x≤4a+3L 1 is 1.68m≤x≤1.88m segment, k=7:
第9段4a+4L1≤x≤5a+4L1即2.24m≤x≤2.44m段,k=9:The ninth segment 4a+4L 1 ≤x≤5a+4L 1 is 2.24m≤x≤2.44m segment, k=9:
第11段5a+5L1≤x≤6a+5L1即2.8m≤x≤3m段,k=11:Section 11 5a+5L 1 ≤x≤6a+5L 1 ie 2.8m≤x≤3m section, k=11:
第2段a≤x≤a+L1,即0.2m≤x≤0.56m段,k=2:The second segment a≤x≤a+L 1 , that is, 0.2m≤x≤0.56m segment, k=2:
第4段2a+L1≤x≤2a+2L1,即0.76m≤x≤1.12m段,k=4:The fourth segment 2a+L 1 ≤x≤2a+2L 1 , that is, 0.76m≤x≤1.12m segment, k=4:
第6段3a+2L1≤x≤3a+3L1即1.32m≤x≤1.68m段,k=6:The sixth segment 3a+2L 1 ≤x≤3a+3L 1 is 1.32m≤x≤1.68m segment, k=6:
第8段4a+3L1≤x≤4a+4L1即1.88m≤x≤2.24m段,k=8:The eighth segment 4a+3L 1 ≤x≤4a+4L 1 is 1.88m≤x≤2.24m segment, k=8:
第10段5a+4L1≤x≤5a+5L1即2.44m≤x≤2.8m段,k=10:Section 10 5a+4L 1 ≤x≤5a+5L 1 is 2.44m≤x≤2.8m, k=10:
有了如表1~4的数据就确定了等强度梁的具体尺寸与形状。由实施例三的工况条件和本发明的技术方案所得到的等强度梁如图4所示。与实施例二比较,实施例三的梁高大于实施例二的梁高,但由于实施例三的梁是空心的,其横截面积更小,利用表1~表4的梁高数据可验证这一点。With the data in Tables 1 to 4, the specific size and shape of the equal-strength beams can be determined. The equal-strength beam obtained from the working conditions of Example 3 and the technical solution of the present invention is shown in FIG. 4 . Compared with Example 2, the beam height of Example 3 is greater than that of Example 2, but since the beam of Example 3 is hollow, its cross-sectional area is smaller, which can be verified by using the beam height data in Tables 1 to 4. at this point.
表1第1、3、5段梁半径与弯矩数值Table 1 Beam radius and bending moment values for the 1st, 3rd and 5th sections
表2第7、9、11段梁半径与弯矩数值Table 2 Beam radius and bending moment values of the 7th, 9th and 11th sections
表3第2、4、6段梁半径与弯矩数值Table 3 Beam radius and bending moment values for the second, fourth and sixth sections
表4第8、10段梁半径与弯矩数值Table 4 Beam radius and bending moment values in Sections 8 and 10
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