CN111425739A - Monitoring device and monitoring method for producing electronic products - Google Patents

Abstract

The invention discloses a monitoring device and a monitoring method for producing electronic products, wherein the monitoring device for producing electronic products comprises: a product monitoring device and a product monitoring system; the product monitoring device includes: the device comprises a support, a walking assembly in sliding connection with the support and an adjusting mechanical arm fixedly connected with the walking assembly; a fine adjustment mechanism is arranged between the adjusting mechanical arm and the walking assembly; and a camera is arranged at the end part of the adjusting mechanical arm. According to the invention, the fine adjustment mechanism is designed at the joint of the adjustment mechanical arm and the walking assembly, so that the adjustment mechanical arm is driven to perform fine adjustment, and the camera is driven to perform fine adjustment in a plane, thereby solving the problem that the deviation of the camera position often occurs during camera shooting in the existing monitoring device for producing electronic products.

Description

Monitoring device and monitoring method for producing electronic products

Technical Field

The invention relates to a product monitoring device, in particular to a monitoring device and a monitoring method for producing electronic products.

Background

The monitoring system is one of the most applied systems in the security system, the construction site monitoring system suitable for the market is a handheld video communication device, and video monitoring is the mainstream at present.

From the earliest analog monitoring to the digital monitoring of the fire and heat in the previous years to the emerging network video monitoring, the change of the network coverage occurs. Today, the IP technology gradually unifies the world, and it is necessary to reconsider the development history of the video surveillance system.

However, along with the production of intellectuality, it produces to be used for producing electronic product monitoring device, however in the present electronic product monitoring device that is used for producing, the crossing of two sets of linear motion mechanism of basic design is placed and is driven the camera and remove, and then accomplish the monitoring effect to producing electronic product, however because the precision problem of linear motion mechanism, the position of making a video recording often appears when making a video recording and the deviation appears, and the present camera that is used for producing in the electronic product monitoring device also has the unable adjustment of angle of making a video recording, the single problem of angle of making a video recording.

Disclosure of Invention

The purpose of the invention is as follows: the monitoring device and the monitoring method for the production electronic product are provided to solve the problems in the prior art.

The technical scheme is as follows: an apparatus for producing electronic product monitoring, comprising:

a product monitoring device and a product monitoring system;

the product monitoring device includes: the device comprises a support, a walking assembly in sliding connection with the support and an adjusting mechanical arm fixedly connected with the walking assembly; a fine adjustment mechanism is arranged between the adjusting mechanical arm and the walking assembly; a camera is arranged at the end part of the adjusting mechanical arm;

the product monitoring system comprises: the system comprises a control module for controlling a walking assembly, an adjusting module for controlling and adjusting a mechanical arm, a camera module for controlling a camera, an accurate module for controlling a fine adjustment mechanism and a processing module for processing a camera image; the product monitoring system is externally connected with a computer control terminal.

In a further embodiment, the support includes the stabilizer blade, and fixed mounting is in crossbearer on the stabilizer blade, fixed mounting is in guide arm on the crossbearer, and install the walking passageway of crossbearer inboard designs the walking passageway and mainly moves in order to carry out the walking wheel, and then accomplishes and drive the walking board and remove, and then accomplishes and drive adjustment arm and camera and remove.

In a further embodiment, the walking assembly comprises a walking slider connected with the bracket in a sliding manner, a walking plate fixedly connected with the walking slider, a driving assembly fixedly installed below the walking plate, and walking wheels arranged on two sides of the driving assembly and abutted to the walking channel; the walking slider is connected with the guide rod in a sliding mode, and the walking assembly is designed to mainly drive the walking plate to move so as to drive the adjusting mechanical arm and the camera to move.

In a further embodiment, drive assembly includes fixed mounting and is in the walking motor of walking board below pegs graft the walking axle of walking motor cup joints the drive gear of walking axle, with the meshing gear of drive gear meshing pegs graft the drive shaft of meshing gear, and open the rotation tooth's socket of drive shaft tip, design drive assembly mainly for making the driving speed of two sets of walking wheels only, adopt a set of motor drive shaft to rotate, and then make the walking wheel driving speed who cup joints the drive shaft only.

In a further embodiment, the traveling wheels comprise a traveling wheel matched with the rotating tooth socket, a traveling transmission wheel in transmission connection with the traveling wheel, a traveling first follower wheel and a traveling second follower wheel in transmission connection with the traveling transmission wheel, a traveling transmission shaft inserted in the traveling transmission wheel, a traveling first follower shaft inserted in the traveling first follower wheel, a traveling second follower shaft inserted in the traveling second follower wheel, and a traveling frame in rotation connection with the traveling transmission shaft, the traveling first follower shaft and the traveling second follower shaft; a walking belt is sleeved between the walking rotating wheel and the walking transmission wheel; the walking chain is sleeved between the walking driving wheel, the first walking follower wheel and the second walking follower wheel, the walking wheel is designed to move mainly for driving the walking plate, meanwhile, the walking chain is designed to have granular barriers on a walking channel, the walking wheel can also move without barriers, and the penetrating roller type walking wheel can bump when encountering granular barriers, so that the walking speed of the walking wheels on two sides is influenced.

In a further embodiment, the fine adjustment mechanism comprises a fine adjustment cylinder fixedly arranged on the walking plate, a fine adjustment shaft inserted in the fine adjustment cylinder, and a fine adjustment groove connected with the fine adjustment shaft; the bottom in fine setting groove is equipped with the fine setting ball, the fine setting ball with fine setting board butt, when fine setting cylinder during operation, the fine setting cylinder will drive the fine setting axle and move, and then drive the fine setting groove and remove, and then make fine setting ball and walking board butt slide, design fine setting mechanism mainly carries out the position adjustment in order to drive the camera, and then often appear the problem that the deviation appears in the position of making a video recording in solving current production electronic product monitoring device when making a video recording, avoided the not full phenomenon of making a video recording that appears when making a video recording.

In a further embodiment, the adjusting mechanical arm comprises a mechanical arm base inserted with a fine adjustment groove, a large arm assembly hinged with the mechanical arm base, a middle arm assembly hinged with the large arm assembly, a small arm assembly hinged with the middle arm assembly, and a front structure hinged with the small arm assembly; the large arm assembly comprises a large arm base hinged with the mechanical arm base, a large arm support fixedly arranged on the large arm base and a large arm cylinder hinged with the large arm base; the middle arm assembly comprises a middle arm base fixedly connected with the large arm support, a middle arm support hinged with the middle arm base, a middle arm block fixedly installed on the middle arm support, and a middle arm cylinder hinged with the middle arm block; the middle arm block is hinged with the large arm cylinder; the small arm assembly comprises a small arm base, a small arm frame and a small arm cylinder, wherein the small arm base is hinged with the middle arm frame and is hinged with the middle arm cylinder; the front structure comprises a front frame, a front cylinder and a camera shooting frame, wherein the front frame is hinged with the small arm frame and is hinged with the small arm cylinder; the articulated arm seat cylinder that has on the arm base, arm seat cylinder with well arm base is articulated, and the design adjustment arm mainly carries out the position adjustment to the point of making a video recording in order to drive the camera, carries out the control to the distance of making a video recording simultaneously, and then avoids the influence of the reflection of light, the projection of making a video recording of partly making a video recording.

In a further embodiment, the camera comprises a camera rotating cylinder fixedly connected with the camera frame, a camera shaft inserted in the camera rotating cylinder, a camera sloping plate fixedly installed on the camera shaft, and a camera fixedly installed on the camera sloping plate, wherein the camera is vertically placed on the camera sloping plate; the swash plate of making a video recording personally submits 45 contained angles with the level and places, and the swash plate of making a video recording is mainly in order to drive the camera and carry out the visual angle switching in the space, and then increases the angle of making a video recording of camera, and then solves the camera among the current production electronic product monitoring device and has the unable adjustment of angle of making a video recording, the single problem of angle of making a video recording.

In a further embodiment, the control module is used for controlling the walking assembly to move so as to allow the camera to perform stepping point shooting, the adjustment module is used for adjusting the mechanical arm so as to control a plurality of groups of cylinders in the adjustment mechanical arm to work in a matching manner, so as to achieve the effect of adjusting the camera, so that the camera can perform position adjustment and distance shooting, the camera module is mainly used for controlling the rotation of the camera so as to adjust the shooting angle of the camera to perform shooting, the processing module is used for performing gray level transformation on the shot image so as to perform image processing, the image processing firstly needs to convert the shot original image into a gray level image, the gray level image divides black and white into a plurality of levels through logarithmic relation, the levels comprise a gray level range of 256 levels, pixels are represented by 8 bits, and the gray level image forms two groups of matrixes through black-white information and intensity information of the original image, double precision type and unit unsigned integer, double value range [ 0, 1 ]; the unit class value range is [ 0, 256 ], each element contained in the matrix reflects a corresponding pixel point in a gray image, 0 in the double class represents black, 1 represents white, 0 in the unit class represents black, and 256 represents white; the three primary colors of the color are respectively: red, green and blue, assuming that a certain point on the original image is N points, wherein the color of the N points is composed of red, green and blue, the color of the N points can be converted into a gray point by a formula:

wherein, R represents red, G represents green, B represents blue, wherein formula (1) represents that the floating point algorithm converts the N-point image into a gray scale image, formula (2) represents that the integer algorithm converts the N-point image into the gray scale image, formula (3) represents that the average value algorithm converts the N-point image into the gray scale image, formula (4) represents that the blue algorithm converts the N-point image into the gray scale image, and the blue algorithm is obtained through any one of the four formulas

Then, the N dots of red (R), green (G) and blue (B) are used

Can be replaced by (

) At this time, N dot image (

) The gray scale image after transformation is obtained, the precise module is mainly used for controlling the fine adjustment mechanism, the effect of fine adjustment of the camera is achieved, the camera can accurately pick up the image, the product monitoring system is designed to intelligently control the electronic product monitoring device mainly for the part, and meanwhile the processing module is designed to remove the reverse image in the shooting processLight and projection phenomena, and further, the processing procedure of the product in production is observed more easily.

A monitoring method for producing an electronic product monitoring device, comprising:

step 1, when an electronic product is produced and needs to be monitored, a control module controls a driving assembly to drive a traveling wheel to move, a traveling motor moves to drive a traveling shaft to move, a driving gear is driven to rotate, a meshing gear is driven to rotate, a driving shaft is driven to rotate, a traveling runner sleeved with the driving shaft is driven to rotate, a traveling driving wheel is driven to rotate, a traveling chain is driven to rotate, a traveling first follow-up wheel and a traveling second follow-up wheel are driven to rotate, a traveling slider below a traveling plate is driven to move along a guide rod, an adjusting mechanical arm is driven to move, a camera is driven to move, and the camera is enabled to adjust the position to complete monitoring work;

step 2, the adjusting module controls and adjusts the mechanical arm to work, so as to complete the position adjustment of the camera, the arm seat cylinder works, so as to drive the large arm support to swing, so as to complete the displacement control of the large arm assembly, the large arm cylinder moves, so as to drive the middle arm block to swing, so as to drive the middle arm support to swing, so as to complete the swing work of the middle arm assembly, the middle arm cylinder moves, so as to drive the small arm base to swing, so as to drive the small arm support to swing, so as to complete the swing displacement work of the small arm assembly, the small arm cylinder works, so as to drive the front frame to swing, so as to complete the swing displacement work of the front frame, the front cylinder works, so as to drive the camera frame to swing, so as to complete the displacement work of the camera frame, thereby completing the displacement work of driving the camera;

step 3, after the camera is adjusted to the shooting position, the fine adjustment mechanism is controlled by the precise module to adjust the fine position of the adjusting mechanical arm, so that the fine position of the camera is adjusted, the fine adjustment cylinder works at the moment, the fine adjustment shaft is driven to work, the fine adjustment groove is driven to move, the fine position of the adjusting mechanical arm is adjusted, and the fine adjustment of the position of the camera is completed;

step 4, after the position of the camera is adjusted, the camera module controls the camera to shoot the electronic product, the camera rotating cylinder works to drive the camera shaft to rotate, the camera inclined plate is driven to swing, and the camera is driven to swing, so that the camera angle adjustment of the camera point is completed, the camera can have a plurality of camera angles, and the production monitoring work of the electronic product is played;

and 5, after the camera finishes shooting, transmitting the shot image to a computer control terminal by the camera, converting the image by a processing module, converting the original image into a gray image, and further removing the phenomena of reflection and projection in the shooting process, so that the processing procedure of the product in production can be observed more easily.

Has the advantages that: the invention discloses a monitoring device for producing electronic products, wherein a fine adjustment mechanism is designed at the joint of an adjustment mechanical arm and a walking assembly, so as to drive the adjustment mechanical arm to perform fine adjustment, and further drive a camera to perform fine adjustment in a plane, thereby solving the problem that the deviation of a camera position often occurs during camera shooting in the existing monitoring device for producing electronic products.

Drawings

Fig. 1 is a schematic structural view of the present invention.

FIG. 2 is a schematic view of an adjusting robot according to the present invention.

Fig. 3 is a schematic view of the walking board of the present invention.

Fig. 4 is a schematic structural view of the road wheel of the invention.

Fig. 5 is a schematic diagram of the fine adjustment mechanism of the present invention.

Fig. 6 is a schematic view of the drive assembly of the present invention.

Fig. 7 is a schematic sectional view of the inside of the camera of the present invention.

The reference signs are: the robot comprises a bracket 1, a transverse frame 11, a guide rod 12, a walking assembly 2, a walking plate 21, a walking slider 22, a driving assembly 23, a driving gear 231, a meshing gear 232, a driving shaft 233, a rotating tooth groove 234, a walking wheel 24, a walking rotating wheel 241, a walking belt 243, a walking transmission shaft 244, a walking transmission wheel 245, a walking chain 246, a walking first follow-up shaft 247, a walking first follow-up wheel 248, a walking frame 249, a walking second follow-up shaft 250, a walking second follow-up wheel 251, a fine adjustment groove 26, a fine adjustment shaft 27, a fine adjustment cylinder 28, an adjustment robot arm 3, a robot arm base 31, a large arm base 32, a large arm cylinder 33, an arm base cylinder 34, a large arm frame 35, a middle arm base 36, a middle arm block 37, a middle arm cylinder 38, a middle arm frame 39, a small arm base 40, a small arm frame 41, a small arm cylinder 42, a camera frame 43, a front frame 44, a front cylinder 45, a camera, An image pickup shaft 462, an image pickup sloping plate 463, and a camera 464.

Detailed Description

Through research and analysis of the applicant, the reason for the problem (the existing camera used in the monitoring device for producing electronic products has the problems of incapability of adjusting the camera angle and single camera angle) is that along with the intelligent production, the monitoring device for producing electronic products is produced, however, in the existing monitoring device for producing electronic products, the crossing arrangement of two groups of linear motion mechanisms is basically designed to drive the camera to move, so that the monitoring effect on the produced electronic products is completed, however, due to the precision problem of the linear motion mechanisms, the camera position is always deviated during the camera shooting, and the existing camera used in the monitoring device for producing electronic products also has the problems of incapability of adjusting the camera angle and single camera angle, and the fine adjustment mechanism is designed at the connection part of the adjusting mechanical arm and the walking assembly, and then drive the adjustment arm and carry out small adjustment, and then drive the camera and carry out the small adjustment in the plane, and then solve and often appear the problem that the position of making a video recording appears the deviation when making a video recording among the current production electronic product monitoring device, and design the swash plate of making a video recording in the camera, and then can drive the camera and carry out the visual angle switching in the space, and then increase the angle of making a video recording of camera, and then solve the camera in the current production electronic product monitoring device and have the unable adjustment of angle of making a video recording, the problem that the angle of making a video recording is single.

An apparatus for producing electronic product monitoring, comprising: the robot comprises a bracket 1, a transverse frame 11, a guide rod 12, a walking assembly 2, a walking plate 21, a walking slider 22, a driving assembly 23, a driving gear 231, a meshing gear 232, a driving shaft 233, a rotating tooth groove 234, a walking wheel 24, a walking rotating wheel 241, a walking belt 243, a walking transmission shaft 244, a walking transmission wheel 245, a walking chain 246, a walking first follow-up shaft 247, a walking first follow-up wheel 248, a walking frame 249, a walking second follow-up shaft 250, a walking second follow-up wheel 251, a fine adjustment groove 26, a fine adjustment shaft 27, a fine adjustment cylinder 28, an adjustment robot arm 3, a robot arm base 31, a large arm base 32, a large arm cylinder 33, an arm base cylinder 34, a large arm frame 35, a middle arm base 36, a middle arm block 37, a middle arm cylinder 38, a middle arm frame 39, a small arm base 40, a small arm frame 41, a small arm cylinder 42, a camera frame 43, a front frame 44, a front cylinder 45, a camera, An image pickup shaft 462, an image pickup sloping plate 463, and a camera 464.

The monitoring device for the production of the electronic product comprises a product monitoring device and a product monitoring system;

the product monitoring device includes: the device comprises a support 1, a walking component 2 connected with the support 1 in a sliding manner, and an adjusting mechanical arm 3 fixedly connected with the walking component 2; a fine adjustment mechanism is arranged between the adjusting mechanical arm 3 and the walking assembly 2; the end part of the adjusting mechanical arm 3 is provided with a camera 46; the product monitoring system comprises: a control module for controlling the walking assembly 2, an adjusting module for controlling the adjusting mechanical arm 3, a camera module for controlling the camera 46, an accurate module for controlling the fine adjustment mechanism, and a processing module for processing a camera image; the product monitoring system is externally connected with a computer control terminal.

Support 1 includes the stabilizer blade, and fixed mounting is in crossbearer 11 on the stabilizer blade, fixed mounting is in guide arm 12 on the crossbearer 11, and install the walking passageway of crossbearer 11 inboard designs the walking passageway and mainly moves in order to carry out walking wheel 24, and then accomplishes to drive walking board 21 and remove, and then accomplishes to drive adjustment arm 3 and camera 46 and remove.

The walking assembly 2 comprises a walking slider 22 connected with the bracket 1 in a sliding manner, a walking plate 21 fixedly connected with the walking slider 22, a driving assembly 23 fixedly installed below the walking plate 21, and walking wheels 24 arranged on two sides of the driving assembly 23 and abutted to a walking channel; the walking slider 22 is slidably connected to the guide rod 12, and the walking assembly 2 is designed to drive the walking plate 21 to move, so as to drive the adjusting mechanical arm 3 and the camera 46 to move.

The driving assembly 23 comprises a walking motor fixedly arranged below the walking plate 21, a walking shaft inserted with the walking motor, a driving gear 231 sleeved with the walking shaft, a meshing gear 232 meshed with the driving gear 231, a driving shaft 233 inserted into the meshing gear 232, and a rotating tooth slot 234 formed at the end of the driving shaft 233, the driving assembly 23 is designed to make the driving speed of the two sets of road wheels 24 unique, a set of motor is used to drive the driving shaft 233 to rotate, so that the driving speed of the walking wheel 24 sleeved with the driving shaft 233 is unique, the driving component 23 is moved by the walking motor, thereby driving the traveling shaft to move and further driving the driving gear 231 to rotate and further driving the meshing gear 232 to rotate, thereby driving the driving shaft 233 to rotate, and further driving the traveling wheel 241 coupled to the driving shaft 233 to rotate.

The traveling wheel 24 comprises a traveling wheel 241 matched with the rotating tooth groove 234, a traveling transmission wheel 245 in transmission connection with the traveling wheel 241, a traveling first following wheel 248 and a traveling second following wheel 251 in transmission connection with the traveling transmission wheel 245, a traveling transmission shaft 244 inserted in the traveling transmission wheel 245, a traveling first following shaft 247 inserted in the traveling first following wheel 248, a traveling second following shaft 250 inserted in the traveling second following wheel 251, and a traveling frame 249 in rotation connection with the traveling transmission shaft 244, the traveling first following shaft 247 and the traveling second following shaft 250; a walking belt 243 is sleeved between the walking rotating wheel 241 and the walking transmission wheel 245; the walking driving wheel 245, a walking chain 246 is sleeved between the first walking follower wheel 248 and the second walking follower wheel 251, the walking wheel 24 is designed to mainly drive the walking plate 21 to move, meanwhile, the walking chain 246 is designed to mainly have granular barriers on a walking channel, the walking wheel 24 can also move without barriers, and the penetrating roller type walking wheel 24 bumps when meeting the granular barriers, so that the walking speed of the walking wheels 24 on two sides is influenced, the walking wheel 24 is rotated by the walking wheel 241, so that the walking driving wheel 245 is driven to rotate, so that the walking chain 246 is driven to rotate, and further the first walking follower wheel 248 and the second walking follower wheel 251 are driven to rotate.

The fine adjustment mechanism comprises a fine adjustment cylinder 28 fixedly arranged on the walking plate 21, a fine adjustment shaft 27 inserted with the fine adjustment cylinder 28, and a fine adjustment groove 26 connected with the fine adjustment shaft 27; the bottom of fine setting groove 26 is equipped with the fine setting ball, the fine setting ball with the fine setting board butt, when fine setting cylinder 28 during operation, fine setting cylinder 28 will drive fine setting axle 27 and move, and then drive fine setting groove 26 and remove, and then make fine setting ball and walking board 21 butt slip, design fine setting mechanism and mainly carry out position adjustment in order to drive camera 46, and then solve and often appear the problem that the camera position appears the deviation when making a video recording in the current production electronic product monitoring device, the incomplete phenomenon of making a video recording that has avoided appearing when making a video recording, fine setting mechanism is worked by fine setting cylinder 28, and then drive fine setting axle 27 works, and then drive fine setting groove 26 and remove, and then accomplish the small position adjustment of adjusting mechanical arm 3, and then accomplish the small adjustment work in position to camera 46.

The adjusting mechanical arm 3 comprises a mechanical arm base 31 inserted with the fine adjustment groove 26, a large arm assembly hinged with the mechanical arm base 31, a middle arm assembly hinged with the large arm assembly, a small arm assembly hinged with the middle arm assembly, and a front structure hinged with the small arm assembly; the big arm assembly comprises a big arm base 32 hinged with the mechanical arm base 31, a big arm frame 35 fixedly installed on the big arm base 32, and a big arm cylinder 33 hinged with the big arm base 32; the middle arm assembly comprises a middle arm base 36 fixedly connected with the large arm support 35, a middle arm support 39 hinged with the middle arm base 36, a middle arm block 37 fixedly installed on the middle arm support 39, and a middle arm cylinder 38 hinged with the middle arm block 37; the middle arm block 37 is hinged with the large arm cylinder 33; the small arm assembly comprises a small arm base 40, a small arm frame 41 and a small arm cylinder 42, wherein the small arm base 40 is hinged with the middle arm frame 39 and is hinged with the middle arm cylinder 38, the small arm frame 41 is fixedly connected with the small arm base 40, and the small arm cylinder 42 is hinged with the small arm base 40; the front structure comprises a front frame 44 hinged with the small arm frame 41 and hinged with the small arm cylinder 42, a front cylinder 45 and a camera frame 43 hinged with the front frame 44, wherein one end of the camera frame 43 is hinged with the front cylinder 45; an arm seat cylinder 34 is hinged on the mechanical arm base 31, the arm seat cylinder 34 is hinged with the middle arm base 36, the design and adjustment mechanical arm 3 is mainly used for driving a camera 46 to adjust the position of a camera shooting point and simultaneously controlling the camera shooting distance so as to avoid the influence of partial camera shooting reflection and camera shooting projection, the adjustment mechanical arm 3 is operated by the arm seat cylinder 34 to drive a large arm frame 35 to swing so as to complete displacement control of the large arm assembly, the large arm cylinder 33 moves to drive a middle arm block 37 to swing so as to drive a middle arm frame 39 to swing so as to complete the swing work of the middle arm assembly, the middle arm cylinder 38 moves to drive a small arm base 40 to swing so as to drive a small arm frame 41 to swing so as to complete the swing displacement work of the small arm assembly, at this time, the small arm cylinder 42 works to drive the front frame 44 to swing, so that the swing displacement work of the front frame 44 is completed, at this time, the front cylinder 45 works to drive the camera frame 43 to swing, so that the displacement work of the camera frame 43 is completed, and the displacement work of the camera 46 is completed;

the camera 46 comprises a camera rotating cylinder 461 fixedly connected with the camera frame 43, a camera shaft 462 inserted with the camera rotating cylinder 461, a camera sloping plate 463 fixedly installed on the camera shaft 462, and a camera 464 fixedly installed on the camera sloping plate 463, wherein the camera 464 is vertically placed on the camera sloping plate 463; the swash plate 463 of making a video recording is personally submitted 45 contained angles with the level and is placed, the swash plate 463 of making a video recording is mainly in order to drive camera 464 and carry out the visual angle switching in the space, and then increase camera 464's the angle of making a video recording, and then there is the unable adjustment of angle of making a video recording in the camera 46 of solving current production electronic product monitoring device, the problem that the angle of making a video recording is single, camera 46 is worked by making a video recording revolving cylinder 461, and then it rotates to drive the axle 462 of making a video recording, and then it swings to drive the swash plate of making a video recording, and then drive camera 464 and swing, and then accomplish the angle adjustment of making a video recording to the camera point, and then can make camera 464 possess a plurality of angles of.

The control module is used for controlling the walking assembly 2 to move so as to allow the camera 46 to perform stepping point shooting, the adjusting module is used for adjusting the mechanical arm 3 and further controlling a plurality of groups of cylinders in the adjusting mechanical arm 3 to perform matching work so as to achieve the effect of adjusting the camera 46 and further enable the camera 46 to perform position and distance shooting, the camera module is mainly used for controlling the rotation of the camera 46 and further adjusting the shooting angle of the camera 46 to perform shooting, the processing module is used for performing gray level transformation on the shot image and further performing image processing, the image processing firstly needs to convert the shot original image into a gray level image, the gray level image divides black and white into a plurality of levels through logarithmic relation, the levels comprise a gray level range of 256 levels, pixels are represented by 8 bits, and the gray level image forms two groups of matrixes through black-white information and intensity information of the original image, double precision type and unit unsigned integer, double value range [ 0, 1 ]; the unit class value range is [ 0, 256 ], each element contained in the matrix reflects a corresponding pixel point in a gray image, 0 in the double class represents black, 1 represents white, 0 in the unit class represents black, and 256 represents white; the three primary colors of the color are respectively: red, green and blue, assuming that a certain point on the original image is N points, wherein the color of the N points is composed of red, green and blue, the color of the N points can be converted into a gray point by a formula:

wherein, R represents red, G represents green, B represents blue, wherein formula (1) represents that a floating point algorithm converts an N-point image into a Gray scale image, formula (2) represents that an integer algorithm converts the N-point image into the Gray scale image, formula (3) represents that an average value algorithm converts the N-point image into the Gray scale image, formula (4) represents that a blue algorithm converts the N-point image into the Gray scale image, after Gray is obtained through any one of the four formulas, red (R), green (G) and blue (B) of the N point are replaced by Gray, and after replacement, (Gray, Gray, Gray, Gray) can be obtained, at the moment, the N-point image (Gray, Gray, Gray) is the converted Gray scale image, the precision module is mainly used for controlling a fine adjustment mechanism, further achieving the function of a fine adjustment camera 46, further providing the camera 46 for more precise camera shooting, the product monitoring system is designed mainly for controlling the intellectualization of an electronic product monitoring device, meanwhile, the processing module is designed to remove reflection and projection phenomena in the camera shooting process, so that the processing procedure of the product in production can be observed more easily.

Description of the working principle: when the electronic product is produced and needs to be monitored, the control module controls the driving component 23 to drive the traveling wheels 24 to move, the traveling motor moves, thereby driving the traveling shaft to move and further driving the driving gear 231 to rotate and further driving the meshing gear 232 to rotate, thereby driving the driving shaft 233 to rotate, further driving the traveling wheel 241 sleeved on the driving shaft 233 to rotate, thereby driving the traveling transmission wheel 245 to rotate, further driving the traveling chain 246 to rotate, thereby driving the first traveling follower wheel 248 and the second traveling follower wheel 251 to rotate, further driving the traveling slider 22 under the traveling plate 21 to move along the guide rod 12, further driving the adjusting mechanical arm 3 to move, further driving the camera 46 to move, and further enabling the camera 46 to adjust the position to complete the monitoring work; at this time, the adjusting module controls and adjusts the mechanical arm 3 to work, so as to complete the position adjustment of the camera 46, at this time, the arm seat cylinder 34 works, so as to drive the large arm support 35 to swing, so as to complete the displacement control of the large arm assembly, at this time, the large arm cylinder 33 moves, so as to drive the middle arm block 37 to swing, so as to drive the middle arm support 39 to swing, so as to complete the swing work of the middle arm assembly, at this time, the middle arm cylinder 38 moves, so as to drive the small arm base 40 to swing, so as to drive the small arm support 41 to swing, so as to complete the swing displacement work of the small arm assembly, at this time, the small arm cylinder 42 works, so as to drive the front frame 44 to swing, so as to complete the swing displacement work of the front frame 44, at this time, the front cylinder 45 works, so as to drive the camera frame 43 to swing, further completing the displacement work of the camera frame 43, and further completing the displacement work of the driving camera 46; when the camera 46 is adjusted to the shooting position, the fine adjustment mechanism is controlled by the precise module to adjust the fine position of the adjusting mechanical arm 3, so that the fine position of the camera 46 is adjusted, the fine adjustment cylinder 28 works at the moment, the fine adjustment shaft 27 is driven to work, the fine adjustment groove 26 is driven to move, the fine position adjustment of the adjusting mechanical arm 3 is completed, and the fine adjustment work of the position of the camera 46 is completed; after the position of the camera 46 is adjusted, the camera module controls the camera 46 to perform shooting work on the electronic product production, the camera rotating cylinder 461 performs work, the camera shaft 462 is driven to rotate, the camera tilting plate is driven to swing, and the camera 464 is driven to swing, so that the camera angle adjustment of a camera point is completed, and the camera 464 can have multiple camera angles, so that the production monitoring work on the electronic product is played; after the camera 46 finishes shooting, the camera 46 transmits the shot image to the computer control terminal, the processing module converts the image into a gray image, and then reflection and projection phenomena in the shooting process are removed, so that the processing procedure of the product in production can be observed more easily.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.

Claims (10)

1. A monitoring device for producing electronic products, comprising:

a product monitoring device and a product monitoring system;

the product monitoring device includes: the device comprises a support, a walking assembly in sliding connection with the support and an adjusting mechanical arm fixedly connected with the walking assembly; a fine adjustment mechanism is arranged between the adjusting mechanical arm and the walking assembly; a camera is arranged at the end part of the adjusting mechanical arm;

the product monitoring system comprises: the system comprises a control module for controlling a walking assembly, an adjusting module for controlling and adjusting a mechanical arm, a camera module for controlling a camera, an accurate module for controlling a fine adjustment mechanism and a processing module for processing a camera image; the product monitoring system is externally connected with a computer control terminal.

2. A monitoring device for production of electronic products according to claim 1, characterised in that: the support comprises support legs, a cross frame fixedly installed on the support legs, guide rods fixedly installed on the cross frame, and a walking channel installed on the inner side of the cross frame.

3. A monitoring device for production of electronic products according to claim 1, characterised in that: the walking assembly comprises a walking sliding block connected with the support in a sliding mode, a walking plate fixedly connected with the walking sliding block, a driving assembly fixedly installed below the walking plate, and walking wheels arranged on two sides of the driving assembly and abutted to the walking channel; the walking slider is connected with the guide rod in a sliding manner.

4. A device for monitoring production of electronic products according to claim 3, characterized in that: the driving assembly comprises a traveling motor fixedly mounted below the traveling plate and connected with the traveling shaft of the traveling motor in a sleeved mode, the driving gear of the traveling shaft is connected with the meshing gear meshed with the driving gear in a sleeved mode, the driving shaft of the meshing gear is connected with the driving shaft of the driving shaft end portion in a sleeved mode, and the rotating tooth grooves in the end portion of the driving shaft are formed in the sleeved mode.

5. A device for monitoring production of electronic products according to claim 3, characterized in that: the travelling wheels comprise travelling rotating wheels matched with the rotating tooth sockets, travelling transmission wheels in transmission connection with the travelling rotating wheels, travelling first follow-up wheels and travelling second follow-up wheels in transmission connection with the travelling transmission wheels, travelling transmission shafts in plug-in connection with the travelling transmission wheels, travelling first follow-up shafts in plug-in connection with the travelling first follow-up wheels, travelling second follow-up shafts in plug-in connection with the travelling second follow-up wheels, and travelling frames in rotation connection with the travelling transmission shafts, the travelling first follow-up shafts and the travelling second follow-up shafts; a walking belt is sleeved between the walking rotating wheel and the walking transmission wheel; and a walking chain is sleeved among the walking transmission wheel, the walking first follow-up wheel and the walking second follow-up wheel.

6. A monitoring device for production of electronic products according to claim 1, characterised in that: the fine adjustment mechanism comprises a fine adjustment cylinder fixedly arranged on the walking plate, a fine adjustment shaft inserted with the fine adjustment cylinder, and a fine adjustment groove connected with the fine adjustment shaft; the bottom in fine setting groove is equipped with the fine setting ball, the fine setting ball with fine setting board butt, when fine setting cylinder during operation, the fine setting cylinder will drive the fine setting axle and move, and then drives the fine setting groove and remove, and then makes the fine setting ball slide with the walking board butt.

7. A monitoring device for production of electronic products according to claim 1, characterised in that: the adjusting mechanical arm comprises a mechanical arm base inserted with a fine adjustment groove, a large arm assembly hinged with the mechanical arm base, a middle arm assembly hinged with the large arm assembly, a small arm assembly hinged with the middle arm assembly and a front structure hinged with the small arm assembly; the large arm assembly comprises a large arm base hinged with the mechanical arm base, a large arm support fixedly arranged on the large arm base and a large arm cylinder hinged with the large arm base; the middle arm assembly comprises a middle arm base fixedly connected with the large arm support, a middle arm support hinged with the middle arm base, a middle arm block fixedly installed on the middle arm support, and a middle arm cylinder hinged with the middle arm block; the middle arm block is hinged with the large arm cylinder; the small arm assembly comprises a small arm base, a small arm frame and a small arm cylinder, wherein the small arm base is hinged with the middle arm frame and is hinged with the middle arm cylinder; the front structure comprises a front frame, a front cylinder and a camera shooting frame, wherein the front frame is hinged with the small arm frame and is hinged with the small arm cylinder; the arm base is hinged with an arm seat cylinder, and the arm seat cylinder is hinged with the middle arm base.

8. A monitoring device for production of electronic products according to claim 1, characterised in that: the camera comprises a camera rotating cylinder fixedly connected with the camera frame, a camera shaft inserted in the camera rotating cylinder, a camera sloping plate fixedly installed on the camera shaft, and a camera fixedly installed on the camera sloping plate, wherein the camera is vertically placed on the camera sloping plate; the inclined camera plate and the horizontal plane form an included angle of 45 degrees.

9. A monitoring device for production of electronic products according to claim 1, characterised in that: the control module is used for controlling the walking assembly to move so as to allow the camera to perform point stepping shooting, the adjusting module is used for adjusting the mechanical arm and further controlling a plurality of groups of cylinders in the adjusting mechanical arm to perform matching work so as to achieve the effect of adjusting the camera and further enable the camera to perform position and distance shooting, the camera module is mainly used for controlling the rotation of the camera and further adjusting the shooting angle of the camera to perform shooting, the processing module is used for performing gray level conversion on the shot image and further performing image processing, the image processing firstly needs to convert the shot original image into a gray level image, the gray level image divides black and white into a plurality of levels through logarithmic relation, the levels comprise a gray level range of 256 levels, pixels are represented by 8 bits, and the gray level image forms two groups of matrixes through black-white information and intensity information of the original image, double precision type and unit unsigned integer, double value range [ 0, 1 ]; the unit class value range is [ 0, 256 ], each element contained in the matrix reflects a corresponding pixel point in a gray image, 0 in the double class represents black, 1 represents white, 0 in the unit class represents black, and 256 represents white; the three primary colors of the color are respectively: red, green and blue, assuming that a certain point on the original image is N points, wherein the color of the N points is composed of red, green and blue, the color of the N points can be converted into a gray point by a formula:

wherein, R represents red, G represents green, B represents blue, wherein formula (1) represents that the floating point algorithm converts the N-point image into a gray scale image, formula (2) represents that the integer algorithm converts the N-point image into the gray scale image, formula (3) represents that the average value algorithm converts the N-point image into the gray scale image, formula (4) represents that the blue algorithm converts the N-point image into the gray scale image, and the blue algorithm is obtained through any one of the four formulas

Then, the N dots of red (R), green (G) and blue (B) are used

Can be replaced by (

) At this time, N dot image (

) The accurate module is mainly used for controlling the fine adjustment mechanism, so that the effect of fine adjustment of the camera is achieved, and the camera can accurately shoot images.

10. A monitoring method for a monitoring device for producing electronic products, comprising:

step 1, when an electronic product is produced and needs to be monitored, a control module controls a driving assembly to drive a traveling wheel to move, a traveling motor moves to drive a traveling shaft to move, a driving gear is driven to rotate, a meshing gear is driven to rotate, a driving shaft is driven to rotate, a traveling runner sleeved with the driving shaft is driven to rotate, a traveling driving wheel is driven to rotate, a traveling chain is driven to rotate, a traveling first follow-up wheel and a traveling second follow-up wheel are driven to rotate, a traveling slider below a traveling plate is driven to move along a guide rod, an adjusting mechanical arm is driven to move, a camera is driven to move, and the camera is enabled to adjust the position to complete monitoring work;

step 2, the adjusting module controls and adjusts the mechanical arm to work, so as to complete the position adjustment of the camera, the arm seat cylinder works, so as to drive the large arm support to swing, so as to complete the displacement control of the large arm assembly, the large arm cylinder moves, so as to drive the middle arm block to swing, so as to drive the middle arm support to swing, so as to complete the swing work of the middle arm assembly, the middle arm cylinder moves, so as to drive the small arm base to swing, so as to drive the small arm support to swing, so as to complete the swing displacement work of the small arm assembly, the small arm cylinder works, so as to drive the front frame to swing, so as to complete the swing displacement work of the front frame, the front cylinder works, so as to drive the camera frame to swing, so as to complete the displacement work of the camera frame, thereby completing the displacement work of driving the camera;

step 3, after the camera is adjusted to the shooting position, the fine adjustment mechanism is controlled by the precise module to adjust the fine position of the adjusting mechanical arm, so that the fine position of the camera is adjusted, the fine adjustment cylinder works at the moment, the fine adjustment shaft is driven to work, the fine adjustment groove is driven to move, the fine position of the adjusting mechanical arm is adjusted, and the fine adjustment of the position of the camera is completed;

step 4, after the position of the camera is adjusted, the camera module controls the camera to shoot the electronic product, the camera rotating cylinder works to drive the camera shaft to rotate, the camera inclined plate is driven to swing, and the camera is driven to swing, so that the camera angle adjustment of the camera point is completed, the camera can have a plurality of camera angles, and the production monitoring work of the electronic product is played;

and 5, after the camera finishes shooting, transmitting the shot image to a computer control terminal by the camera, converting the image by a processing module, converting the original image into a gray image, and further removing the phenomena of reflection and projection in the shooting process, so that the processing procedure of the product in production can be observed more easily.

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