CN111422558B - Activated carbon preparation forming processing technology - Google Patents
Activated carbon preparation forming processing technology Download PDFInfo
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- CN111422558B CN111422558B CN202010259033.3A CN202010259033A CN111422558B CN 111422558 B CN111422558 B CN 111422558B CN 202010259033 A CN202010259033 A CN 202010259033A CN 111422558 B CN111422558 B CN 111422558B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/02—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
- B65B35/405—Arranging and feeding articles in groups by reciprocating or oscillatory pushers linked to endless conveyors
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/354—After-treatment
- C01B32/382—Making shaped products, e.g. fibres, spheres, membranes or foam
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/39—Apparatus for the preparation thereof
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
The invention relates to an active carbon preparation forming processing technology, which uses an active carbon preparation device, wherein the active carbon preparation device comprises a base, a feeding unit and a blanking unit, the feeding unit is arranged between the inner walls of the front end and the rear end of the base, and the blanking unit is arranged on the inner wall of the rear end of the base; according to the invention, the carbon rods are simultaneously fed in a blanking manner through multiple stations, so that a plurality of carbon rods are combined and blanked together, and thus the single package of the carbon rods is changed into a combined package and then the combined package is packaged, and the problem of reduced goods loading caused by dislocation of the carbon rods in the package is effectively solved.
Description
Technical Field
The invention relates to the technical field of active carbon preparation, in particular to a preparation and forming processing technology of active carbon.
Background
Activated carbon is a specially treated carbon that is produced by heating an organic material in the absence of air to reduce non-carbon components and then reacting with gases to erode the surface and produce a developed microporous structure. Since the activation process is a microscopic process, i.e., the surface erosion of a large amount of molecular carbides is a point-like erosion, the surface of the activated carbon is caused to have countless fine pores. The diameter of micropores on the surface of the activated carbon is mostly between 2 nm and 50nm, even a small amount of activated carbon has a huge surface area, the surface area of each gram of activated carbon is 500m to 1500m2, and all applications of the activated carbon are almost based on the characteristics of the activated carbon.
The carbon rods are often subjected to the following problems in the manufacturing process, firstly, in the process of packing the carbon rods, because the length of the carbon rods is not long, a plurality of carbon rods are arranged in a row, the speed of packing the carbon rods individually is slow, and the carbon rods are arranged and dislocated, so that the outer package is damaged or the goods loading caused by the dislocation of the inner carbon rods is reduced; secondly, when the carbon rod is transported again, the impact of the pushing plate and the carbon rod may cause the loss of the activated carbon, and carbon powder also appears on the device, which affects the working environment and reduces the service life of the device.
Disclosure of Invention
The invention aims to provide a process for preparing, molding and processing activated carbon, which has the functions of blanking carbon rod combination, buffering, pushing and the like and solves the problems.
The preparation method of the activated carbon by adopting the activated carbon preparation device also comprises the following steps:
s1, wood chip drying: drying the screened sawdust to obtain dried sawdust meeting the requirements;
s2, preparing carbon powder: carbonizing and grinding the wood chips dried in the step S1;
s3, manufacturing a carbon rod: processing the carbon powder produced in the step S2 into a cylindrical carbon rod through a mould;
s4, combined operation: combining the carbon rods manufactured in the step S3 in batches through a feeding unit and a blanking unit;
s5, packaging operation: packaging the carbon rods combined in the step S4;
s6, store job: stacking and warehousing the carbon rods packaged in the step S5;
a feeding unit is arranged between the inner walls of the front end and the rear end of the base, and a discharging unit is arranged on the inner wall of the rear end of the base; the feeding unit dries the carbon rods and intermittently pushes the carbon rods to the blanking unit, and the blanking unit combines and blanks the carbon rods;
the feeding unit comprises a rotating roller, a connecting chain, a material pushing mechanism, a driving mechanism, a placing frame, a heating plate, a partition plate and a blanking groove, the rotating roller is arranged between the inner walls of the left end and the right end of the base through a bearing, the connecting chain is symmetrically sleeved on the outer wall of the rotating roller in the front-back direction, the material pushing mechanism is uniformly arranged between the connecting chain along the track of the connecting chain, a driving cavity is arranged in the base, the driving mechanism is arranged on the inner wall of the rear end of the driving cavity, the placing frame is arranged on the inner wall of the rear end of the base, the heating plate is arranged on the inner wall of the lower end of the placing; the driving mechanism drives the rotating rollers to rotate intermittently, the rotating rollers drive the pushing mechanism to push the carbon rods through the connecting chain strips, the heating plate dries the formed carbon rods, the plurality of carbon rods are fed simultaneously through the partition plates, and the carbon rods are guided to the blanking unit from the blanking groove.
The driving mechanism comprises a driving motor, a half gear, a rotating gear, a matching wheel and a rotating grooved wheel, wherein the driving motor is arranged on the inner wall of the front end of a driving cavity through a motor base, the half gear is arranged on the inner wall of the rear end of the driving cavity through a bearing, the rear end of the output end of the driving motor is connected with the front end of the half gear through a coupler, the rotating gear is arranged on the inner wall of the rear end of the driving cavity through a bearing, the half gear is connected with the rotating gear through a meshing mode, the front end of the rotating gear is provided with the matching wheel, the rotating grooved wheel is arranged on the inner wall of the front end of the driving cavity through a bearing, and.
As a preferred scheme of the invention, the pushing mechanism comprises connecting plates, sliding columns, pushing plates, buffering pads and limiting plates, the connecting plates are uniformly arranged between the connecting chains along the tracks of the connecting chains, matching holes are uniformly formed in the left ends of the connecting plates from back to front, the sliding columns are connected with the matching holes in a sliding mode, the pushing plates are arranged at the left ends of the sliding columns, the buffering pads are arranged at the left ends of the pushing plates, springs are arranged at the right ends of the pushing plates, and the limiting plates are arranged at the right ends of the sliding columns. The collision between the carbon rod and the material pushing plate is buffered by the buffer pad and the spring, so that the damage of the carbon rod is reduced.
As a preferable scheme of the invention, the lower end of the connecting plate is symmetrically provided with through grooves at the left and right sides, and the through grooves are connected with the partition plate in a sliding mode.
As a preferable scheme of the present invention, the rear end of the rotary sheave is connected to the front end of the rotary roller on the right side.
As a preferable scheme of the invention, the blanking groove is of an outward-inward inclined structure from top to bottom.
As a preferred scheme of the invention, the blanking unit comprises a blanking channel, a driving cylinder, a pushing plate, a rotating seat, a guide plate, a blanking plate and an auxiliary spring, wherein the blanking channel is arranged on the inner wall of the rear end of the base, the driving cylinder is arranged on the inner wall of the rear end of the blanking channel, the pushing plate is arranged at the front end of the driving cylinder, the rotating seats are uniformly arranged on the inner walls of the left end and the right end of the blanking channel from back to front, the guide plate is arranged between the inner walls of the upper end and the lower end of the rotating seat through a bearing, the blanking plate is arranged at the front end of the guide plate, and the. Driving motor promotes the unloading of carbon rod forward through the slurcam, and the unloading of unloading to the carbon rod leads and the buffering, is impaired when preventing the unloading of carbon rod, and the deflector is proofreaded and is fixed a position to the carbon rod to the center, and the incline when preventing the unloading of carbon rod can open the deflector when the slurcam feeds simultaneously, prevents that the carbon rod from not having the whereabouts on the flitch down.
(III) advantageous effects
1. According to the invention, the carbon rods are simultaneously fed in a blanking manner through multiple stations, so that a plurality of carbon rods are combined and blanked together, and thus the single package of the carbon rods is changed into a combined package and then the combined package is packaged, and the problem of reduced goods loading caused by dislocation of the carbon rods in the package is effectively solved.
2. The driving motor drives the rotating gear to rotate intermittently through the half gear, the rotating gear drives the rotating grooved wheel to rotate intermittently through the matching wheel, so that the driving motor rotates for a circle, the rotating roller rotates for 8 minutes, the carbon rod is driven to feed intermittently through the pushing mechanism, the drying time of the carbon rod is prolonged, and meanwhile, sufficient blanking time is reserved for the blanking unit.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention for processing activated carbon;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a cross-sectional view taken along section A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a cross-sectional view taken along section B-B of FIG. 3 in accordance with the present invention;
FIG. 5 is a schematic structural view of a blanking unit according to the present invention;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 5, an activated carbon preparation molding process uses an activated carbon preparation apparatus, which includes a base 1, a feeding unit 2, and a blanking unit 3, and the method for preparing activated carbon by using the activated carbon preparation apparatus further includes the following steps:
s1, wood chip drying: drying the screened sawdust to obtain dried sawdust meeting the requirements;
s2, preparing carbon powder: carbonizing and grinding the wood chips dried in the step S1;
s3, manufacturing a carbon rod: processing the carbon powder produced in the step S2 into a cylindrical carbon rod through a mould;
s4, combined operation: combining the carbon rods manufactured in the step S3 in batches through the feeding unit 2 and the blanking unit 3;
s5, packaging operation: packaging the carbon rods combined in the step S4;
s6, store job: stacking and warehousing the carbon rods packaged in the step S5;
a feeding unit 2 is arranged between the inner walls of the front end and the rear end of the base 1, and a blanking unit 3 is arranged on the inner wall of the rear end of the base 1; the feeding unit 2 dries the carbon rods and intermittently pushes the carbon rods to the blanking unit 3, and the blanking unit 3 combines and blanks the carbon rods;
the feeding unit 2 comprises a rotating roller 21, a connecting chain 22, a pushing mechanism 23, a driving mechanism 24, a placing frame 25, heating plates 26, separating plates 27 and a blanking groove 28, wherein the rotating roller 21 is arranged between the inner walls of the left end and the right end of the base 1 through a bearing, the connecting chain 22 is symmetrically sleeved on the outer wall of the rotating roller 21 in a front-back manner, the pushing mechanism 23 is uniformly arranged between the connecting chain 22 along the track of the connecting chain 22, a driving cavity is arranged in the base 1, the driving mechanism 24 is arranged on the inner wall of the rear end of the driving cavity, the placing frame 25 is arranged on the inner wall of the rear end of the base 1, the heating plates 26 are arranged on the inner wall of the lower end of the placing frame 25, the separating plates 27 are; the blanking groove 28 is of an outward-inward inclined structure from top to bottom. The driving mechanism 24 drives the rotating roller 21 to rotate intermittently, the rotating roller 21 drives the pushing mechanism 23 to push the carbon rods through the connecting chain 22, the heating plate 26 dries the formed carbon rods, the partition plate 27 enables the plurality of carbon rods to be fed simultaneously, and the carbon rods are guided to the blanking unit 3 from the blanking groove 28.
The driving mechanism 24 comprises a driving motor 241, a half gear 242, a rotating gear 243, a matching wheel 244 and a rotating grooved wheel 245, the driving motor 241 is arranged on the inner wall of the front end of the driving cavity through a motor base, the half gear 242 is arranged on the inner wall of the rear end of the driving cavity through a bearing, the rear end of the output end of the driving motor 241 is connected with the front end of the half gear 242 through a coupler, the rotating gear 243 is arranged on the inner wall of the rear end of the driving cavity through a bearing, the half gear 242 is connected with the rotating gear 243 through a meshing mode, the matching wheel 244 is arranged at the front end of the rotating gear 243, the rotating grooved wheel 245 is arranged on the inner wall of the front end of the driving cavity through a bearing, and the matching wheel. The rear end of the turning sheave 245 is connected to the front end of the turning roller 21 on the right side. The driving motor 241 drives the rotating gear 243 to intermittently rotate through the half gear 242, and the rotating gear 243 drives the rotating grooved wheel 245 to intermittently rotate through the matching wheel 244, so that the driving motor 241 rotates for a circle, the rotating roller 21 rotates for 8 minutes, the carbon rod is driven to intermittently feed through the pushing mechanism 23, the drying time of the carbon rod is prolonged, and meanwhile, sufficient blanking time is reserved for the blanking unit 3.
The pushing mechanism 23 comprises a connecting plate 231, a sliding column 232, a pushing plate 233, a buffering cushion 234 and a limiting plate 235, the connecting plate 231 is evenly arranged between the connecting chains 22 along the track of the connecting chains 22, a matching hole is evenly formed in the left end of the connecting plate 231 from back to front, the sliding column 232 is connected with the matching hole in a sliding mode, the pushing plate 233 is arranged at the left end of the sliding column 232, the buffering cushion 234 is arranged at the left end of the pushing plate 233, a spring is arranged at the right end of the pushing plate 233, and the limiting plate 235 is arranged at the right end of the sliding column 232. The lower end of the connecting plate 231 is symmetrically provided with a through groove, and the through groove is connected with the partition plate 27 in a sliding mode. The cushion 234 and the spring cushion the collision between the carbon rods and the pusher plate 233, reducing damage to the carbon rods.
Unloading unit 3 include unloading way 31, drive actuating cylinder 32, kickboard 33, rotate seat 34, deflector 35, unloading board 36 and auxiliary spring 37, unloading way 31 sets up on base 1 rear end inner wall, it drives actuating cylinder 32 to be provided with on the unloading way 31 rear end inner wall, it is provided with kickboard 33 to drive actuating cylinder 32 front end, evenly be provided with from the back forward on the inner wall of both ends about unloading way 31 and rotate seat 34, deflector 35 passes through the bearing setting and rotates between seat 34 upper and lower both ends inner wall, deflector 35 front end is provided with unloading board 36, deflector 35 outer end is provided with auxiliary spring 37. The driving motor 32 pushes the carbon rods to be discharged forwards through the pushing plate 33, the discharging plate 36 guides and buffers the carbon rods falling from the discharging groove 28, the carbon rods are prevented from being discharged, the carbon rods are prevented from being damaged, the carbon rods are corrected and positioned towards the center through the guide plate 35, the carbon rods are prevented from being discharged obliquely, the guide plate 35 can be opened when the pushing plate 33 feeds the carbon rods, and the carbon rods are prevented from not falling at the upper end of the discharging plate 36.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an active carbon preparation shaping processing technology, its used an active carbon preparation facilities, this active carbon preparation facilities includes base (1), pay-off unit (2) and unloading unit (3), its characterized in that: the preparation method of the activated carbon by adopting the activated carbon preparation device further comprises the following steps:
s1, wood chip drying: drying the screened sawdust to obtain dried sawdust meeting the requirements;
s2, preparing carbon powder: carbonizing and grinding the wood chips dried in the step S1;
s3, manufacturing a carbon rod: processing the carbon powder produced in the step S2 into a cylindrical carbon rod through a mould;
s4, combined operation: the carbon rods manufactured in the step S3 are combined in batches through the feeding unit (2) and the blanking unit (3);
s5, packaging operation: packaging the carbon rods combined in the step S4;
s6, store job: stacking and warehousing the carbon rods packaged in the step S5;
a feeding unit (2) is arranged between the inner walls of the front end and the rear end of the base (1), and a blanking unit (3) is arranged on the inner wall of the rear end of the base (1);
the feeding unit (2) comprises a rotating roller (21), a connecting chain (22), a pushing mechanism (23), a driving mechanism (24), a placing rack (25), a heating plate (26), a partition plate (27) and a blanking groove (28), the rotary roller (21) is arranged between the inner walls of the left end and the right end of the base (1) through bearings, connecting chains (22) are symmetrically sleeved on the outer wall of the rotary roller (21) in a front-back mode, the pushing mechanism (23) is uniformly arranged between the connecting chains (22) along the track of the connecting chains (22), a driving cavity is arranged in the base (1), a driving mechanism (24) is arranged on the inner wall of the rear end of the driving cavity, a placing rack (25) is arranged on the inner wall of the rear end of the base (1), a heating plate (26) is arranged on the inner wall of the lower end of the placing rack (25), partition plates (27) are symmetrically arranged on the upper end of the placing rack (25) in the;
the driving mechanism (24) comprises a driving motor (241), a half gear (242), a rotating gear (243), a matching wheel (244) and a rotating grooved wheel (245), the driving motor (241) is arranged on the inner wall of the front end of a driving cavity through a motor base, the half gear (242) is arranged on the inner wall of the rear end of the driving cavity through a bearing, the rear end of the output end of the driving motor (241) is connected with the front end of the half gear (242) through a coupler, the rotating gear (243) is arranged on the inner wall of the rear end of the driving cavity through a bearing, the half gear (242) is connected with the rotating gear (243) through a meshing mode, the front end of the rotating gear (243) is provided with the matching wheel (244), the rotating grooved wheel (245) is arranged on the inner wall of the front end of the driving cavity through a bearing, and the matching wheel (244) is.
2. The activated carbon preparation molding process of claim 1, wherein: pushing equipment (23) including connecting plate (231), slip post (232), scraping wings (233), blotter (234) and limiting plate (235), connecting plate (231) evenly set up between connecting chain (22) along connecting chain (22) orbit, the mating holes has evenly been seted up from back to front to connecting plate (231) left end, slip post (232) are connected with the mating holes through the slip mode, slip post (232) left end is provided with scraping wings (233), scraping wings (233) right-hand member is provided with the spring, scraping wings (233) left end is provided with blotter (234), slip post (232) right-hand member is provided with limiting plate (235).
3. The activated carbon preparation molding process of claim 2, wherein: the lower end of the connecting plate (231) is symmetrically provided with through grooves which are connected with the partition plate (27) in a sliding mode.
4. The activated carbon preparation molding process of claim 1, wherein: the rear end of the rotating grooved wheel (245) is connected with the front end of the rotating roller (21) on the right side.
5. The activated carbon preparation molding process of claim 1, wherein: the blanking groove (28) is of an outward-inward inclined structure from top to bottom.
6. The activated carbon preparation molding process of claim 1, wherein: unloading unit (3) including unloading way (31), drive actuating cylinder (32), kickboard (33), rotate seat (34), deflector (35), unloading board (36) and auxiliary spring (37), unloading way (31) sets up on base (1) rear end inner wall, it drives actuating cylinder (32) to be provided with on unloading way (31) rear end inner wall, it is provided with kickboard (33) to drive actuating cylinder (32) front end, evenly be provided with rotation seat (34) from the back forward on unloading way (31) left and right sides both ends inner wall, deflector (35) pass through the bearing setting and rotate between seat (34) upper and lower both ends inner wall, deflector (35) front end is provided with unloading board (36), deflector (35) outer end is provided with auxiliary spring (37).
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| CN116354345B (en) * | 2023-05-05 | 2023-11-24 | 江苏乾汇和环保再生有限公司 | Preparation method of regenerated microporous active carbon and prepared regenerated microporous active carbon |
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Effective date of registration: 20201104 Address after: No.24, Taisha Road, Taisha Industrial Park, Pingluo County, Shizuishan City, Ningxia Hui Autonomous Region Applicant after: NINGXIA PURESTAR ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Address before: 621000, 59, Qinglong Avenue, Fucheng District, Sichuan, Mianyang Applicant before: Hu Hongjian |
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