Nonrust steel pipe intelligence system of processing
Technical Field
The invention relates to the technical field of metal processing, in particular to an intelligent stainless steel pipe processing system.
Background
The steel pipe is a steel material with a hollow section, the length of the steel pipe is far greater than the diameter or the perimeter, and the steel pipe is divided into round, square, rectangular and special-shaped steel pipes according to the shape of the section; the steel pipe is divided into a carbon structural steel pipe, a low-alloy structural steel pipe, an alloy steel pipe and a composite steel pipe according to the material quality; the steel pipes are classified into steel pipes for conveying pipelines, engineering structures, thermal equipment, petrochemical industry, machine manufacturing, geological drilling, high-pressure equipment and the like according to the application.
At present, in order to improve the service performance of a steel pipe, a stainless steel pipe is made of a composite material, and when the steel pipe is laid, the steel pipe is often made into a bent pipe because of the need of turning, for example, the steel pipe is bent into a right angle of 90 degrees.
Currently, patent No. CN201210320733.4 discloses a polishing tool for elbow, which includes a polishing head and a flexible shaft, wherein one end of the flexible shaft is connected to the polishing head, and the other end is connected to a driving device. The elbow polishing tool disclosed by the invention uses the flexible shaft as the connecting shaft to connect the driving device and the polishing head, has a simple structure, is convenient to manufacture, enables the polishing head to be suitable for polishing the inner wall of the elbow, enables the inner wall to be smooth and clean, and improves the polishing efficiency and quality. In addition, the outer surface of the flexible shaft is sleeved with a hose to prevent the flexible shaft from generating high temperature or rubbing the inner wall of the bent pipe in the high-speed rotation process; a gasket is arranged at the front end of the hose to prevent the flexible shaft from driving the hose when rotating and limit the displacement of the hose.
The bent pipe disclosed by the patent still has some defects in practical use, and the specific defects are as follows:
firstly, when two ends of a stainless steel pipe are polished, the end parts of the two ends of the steel pipe need to be cut firstly due to the fact that the two ends of the bent pipe are not flat, and polishing is carried out after the cutting is finished. At present, when two ends of a bent pipe are polished, reverse clamping is needed for multiple times, and the work efficiency is low due to the reverse clamping.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide an intelligent stainless steel pipe processing system, which solves the problem that when two ends of a stainless steel pipe are polished, because two ends of a bent pipe are not flat, the end parts of the two ends of the steel pipe need to be cut firstly, and then polished after the cutting is finished. The existing technical problem that when two ends of a bent pipe are polished, reverse clamping needs to be carried out for many times, and the reverse clamping causes low working efficiency.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: an intelligent processing system for stainless steel pipes comprises a bottom support plate horizontally fixed on the ground, a supporting auxiliary plate vertically standing on the top end of the bottom support plate is arranged on the top end of the bottom support plate, the cross is arranged at the top end of the front side wall of the support rib plate, the four top ends of the cross are respectively provided with a support base, the front side wall of each support base is provided with a plurality of locking sleeves which are distributed at equal intervals, the locking sleeves are coaxial, a shaft lever is arranged at the center of the cross, the shaft lever of the cross passes through the support ribbed slab through a rolling bearing and extends out to the rear side wall of the support ribbed slab, a grooved wheel is arranged at the top end of the shaft lever of the cross extending out of the rear side of the support ribbed slab, the servo motor is installed on the rear side wall of the support rib plate, a shifting wheel is installed at the top end of an output shaft of the servo motor, and the shifting wheel is meshed with the grooved wheel;
the top end of the bottom supporting plate is provided with a guide rail, the guide rail is arranged below the cross and is parallel to the supporting rib plates, the top end of the guide rail is provided with a sliding block in a sliding fit mode, one side of the guide rail is provided with a linear push rod motor, and a push rod of the linear push rod motor is fixedly connected with the sliding block;
the top end of the sliding block is provided with a stand upright on the top end of the sliding block, the front side and the rear side of the stand are symmetrically provided with run-through abdicating holes, the middle part of the stand is provided with a hollow cavity, a threaded screw rod is arranged in the hollow cavity of the stand, the top end of the stand is provided with a second servo motor, the bottom end of the second servo motor extends out of the hollow cavity of the stand through a bearing to form an output shaft, the bottom end of the output shaft of the second servo motor is fixedly connected with the threaded screw rod, a lifting base is arranged in the hollow cavity of the stand, the top end of the lifting base is provided with a run-through threaded hole, the threaded hole of the lifting base is arranged on the threaded screw rod through threaded fit, the right end of the lifting base extends into the abdicating holes, the right end of the lifting base is provided with a steering sleeve of a cylinder structure through a bearing, and the front end of the steering sleeve is provided with a second motor, the rear end of the steering sleeve is provided with a cutter frame, the cutter frame is of a T-shaped structure, a gear cavity is formed in the cutter frame, three vertically crossed rotating shaft rods are mounted in the gear cavity in the cutter frame through bearings and are in meshing transmission in the gear cavity through bevel gears, one of the rotating shaft rods is fixedly connected with the top end of an output shaft of a second motor, one end of the cutter frame is provided with a cutting tool assembly, and the other end of the cutter frame is provided with a polishing assembly;
the utility model discloses a lifting pedestal, including lifting pedestal, pressure lever shaft hole, round hole, and the top of frame, the top of going up and down is seted up the round hole of pressing the lever shaft hole, the inner wall of pressing the lever shaft hole is equipped with the spacing groove, the inner wall of pressing the lever shaft hole is installed through the sliding fit mode and is turned to the pressure lever, the round hole that link up is seted up on the top of frame, the top of turning to the pressure lever is passed the round hole and is stretched out to the top of frame, the outer disc that turns to the sleeve is equipped with the teeth of a cogwheel that the equidistance distributes, close on turn to the outer disc bottom of pressing the lever be equipped with the second teeth of a cogwheel with the teeth meshing, the second teeth of a cogwheel is personally submitting circular-arcly turning to the excircle of pressing the lever, the outer disc that turns to the pressure lever is equipped with bellied fitting latch, the latch pin imbeds in the spacing groove through the sliding fit mode.
As a preferred technical scheme of the invention, the cutting-off tool assembly comprises a disc flange, the disc flange is arranged at the top end of one rotating shaft rod, arc-shaped tool rests are hinged to the right end of the disc flange at equal intervals according to the circumference, a fixed interval is arranged between every two adjacent arc-shaped tool rests, and a cutting-off tool with an arc-shaped structure is arranged on the inner wall of each arc-shaped tool rest;
the right end of the disc flange is provided with a first magnetic block, the first magnetic block is annular, a guide hole with a round hole structure is formed in the circle center position of the first magnetic block, a movable push piece with a disc structure is installed in the inner circle center position of the arc-shaped knife rest, a second magnetic block with the same magnetic pole as the first magnetic block is arranged on the left side of the movable push piece, the second magnetic block is annular, a center shaft is arranged in the circle center position of the second magnetic block, and the center shaft extends into the guide hole in a sliding fit mode;
each that is located the activity ejector pad left end the inner wall of arc knife rest all is equipped with bellied a support section of thick bamboo, be provided with return spring between a support section of thick bamboo and the disc flange, the top of a support section of thick bamboo is equipped with the bracing piece, the center ball of the fixed spheroid structure in top of bracing piece, the roll ball cover is installed through sliding fit mode to the outer wall of center ball.
As a preferable technical scheme of the invention, the support cylinder is composed of two support cylinders with the same structure, wherein a threaded hole is formed in the top end of one support cylinder, a threaded rod is arranged at the top end of the other support cylinder, and the threaded rod is arranged in the threaded hole in a thread matching mode.
According to a preferable technical scheme, the polishing assembly comprises a polishing sleeve with a cylindrical structure, the polishing sleeve is fixed to the top end of the rotating shaft rod, a round hole-shaped sinking groove is formed in the left end of the polishing sleeve, a first annular polishing piece is installed on the inner wall of the sinking groove of the polishing sleeve, an inner polishing roller is arranged in the center of the sinking groove of the polishing sleeve, and a second annular polishing piece is installed on the outer circular surface of the inner polishing roller.
As a preferred technical scheme of the invention, the top end of the outer circular surface of the inner grinding roller is provided with a cleaning brush.
As a preferable technical scheme of the invention, the left end surface of the inner grinding roller is provided with an annular unhairing edge.
Compared with the prior art, the invention at least comprises the following beneficial effects:
firstly, a stainless steel pipe which is bent at a right angle is fixed on a locking sleeve, a dial wheel is driven to rotate by a servo motor, the dial wheel is meshed and driven by a grooved wheel to push a cross in front of a support rib plate to rotate, the cross is pushed to rotate by 180 degrees by the number of turns fixed by the rotation of the servo motor, the stainless steel pipe fixed on the locking sleeve is reversed, the stainless steel pipe fixed on the locking sleeve is bent at the right angle, so that when the stainless steel pipe is fixed on the cross to be reversed, the position of a cutter frame is controlled to move below the cross by the cooperation of a linear push rod motor and a second servo motor, and the stainless steel pipe is cut firstly and then polished by a cutting knife assembly and a polishing assembly at two ends of the cutter frame.
The stainless steel pipe is inserted into the arc-shaped knife rest, the stainless steel pipe moves inwards by pushing the movable push sheet, the movable push edge pushes the arc-shaped knife rest to clamp inwards, the cut-off knife with the arc-shaped structure is arranged on the inner wall of the arc-shaped knife rest, the cut-off knife is in contact with the outer circular surface of the stainless steel pipe, the disc flange is driven to rotate by the second motor, the disc flange drives the arc-shaped knife rest to rotate on the outer circular surface of the stainless steel pipe, and the stainless steel pipe is cut.
The stainless steel pipe is inserted into the arc-shaped knife rest, the stainless steel pipe moves inwards by pushing the movable push sheet, the movable push edge pushes the arc-shaped knife rest to clamp inwards, the cut-off knife with the arc-shaped structure is arranged on the inner wall of the arc-shaped knife rest, the cut-off knife is in contact with the outer circular surface of the stainless steel pipe, the disc flange is driven to rotate by the second motor, the disc flange drives the arc-shaped knife rest to rotate on the outer circular surface of the stainless steel pipe to cut the stainless steel pipe, and the cut-off knife on the inner wall of the arc-shaped knife rest performs rotary cutting on the outer circular surface of the stainless steel pipe due to the fact that the arc-shaped knife rest 2007 performs rotary motion on the outer circular surface of the stainless steel pipe, so that the end of the stainless steel pipe is flat in surface after being cut.
Four, it is rotatory on the top of nonrust steel pipe through the subassembly of polishing, utilize the second to polish piece and first polishing piece to polish simultaneously the inner wall and the outer wall of nonrust steel pipe, outer disc top through interior polishing roller is equipped with clean brush, make interior polishing roller after the inner chamber of nonrust steel pipe has been polished, clean the nonrust steel inner wall of polishing through rotatory clean brush, improve the clean and tidy nature that the nonrust steel pipe was polished, the left end face of interior polishing roller is equipped with the annular sword that removes hair, the left end face of polishing roller in through the sword setting that removes hair, make interior polishing roller polish and the in-process that advances at nonrust steel pipe inner wall, carry out the relief through the protruding burr of sword to nonrust steel pipe inner wall and spade, efficiency of polishing and the accurate nature of polishing are improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of an intelligent stainless steel pipe processing system according to the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the intelligent stainless steel pipe processing system of the present invention;
FIG. 3 is a schematic three-dimensional structure diagram of the intelligent stainless steel pipe processing system of the present invention;
FIG. 4 is a right side view of the intelligent stainless steel pipe machining system of the present invention;
FIG. 5 is an elevational, cross-sectional view of the frame of the present invention;
FIG. 6 is a schematic view of the structure of the limiting groove in the shaft hole of the pressing rod according to the present invention;
FIG. 7 is a schematic cross-sectional view of the cutting blade assembly and the grinding assembly of the present invention mounted at opposite ends of the tool frame;
FIG. 8 is a schematic view of a portion of the structure of FIG. 7 enlarged in the direction B according to the present invention;
FIG. 9 is an enlarged view of a portion of the specification of the present invention taken along line A of FIG. 7;
FIG. 10 is a schematic view of the position of the arc-shaped tool rest on the disk flange;
FIG. 11 is a schematic view of a second gear tooth on the outer circumferential surface of the steering and pressing rod;
FIG. 12 is a schematic cross-sectional view of the rolling ball cover mounted on the center ball;
in the figure: 1. a bottom support plate, 2, a support rib plate, 3, a guide rail, 4, a servo motor, 5, a cross, 6, a support base, 7, a locking sleeve, 8, a frame, 9, a second servo motor, 10, a relief hole, 11, a second motor, 12, a thumb wheel, 13, a grooved wheel, 14, a motor support, 15, a slider, 16, a steering sleeve, 17, a lifting base, 18, a threaded screw rod, 19, a tool frame, 1901, a gear cavity, 20, a cutting knife component, 2001, a disc flange, 2002, a first magnetic block, 2003, a second magnet, 2004, a center shaft, 2005, a movable push piece, 2006, a guide hole, 2007, an arc-shaped tool rest, 2008, a cutting knife, 2009, a support cylinder, 2010, a threaded hole, a pressing rod, a return spring, 2012, a threaded rod, 2013, a support rod, 2014, a center ball, 2015, a steering rod, a locking pin, 22, a second gear tooth, 23, a pressing rod shaft hole, 24. a limiting groove, 25, a grinding assembly, 2501, a grinding sleeve, 2502, a first grinding plate, 2503, a second grinding plate, 2504, an inner grinding roller, 2505, a bevel gear, 2506, a rotating shaft rod, 2507, a hair removing edge, 2508, a cleaning brush, 26 and a linear push rod motor.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
It will be understood that when an element is referred to as being "secured to" another element, it can be on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only and do not represent the only embodiments.
Referring to fig. 1-12, an overall structure diagram of an intelligent stainless steel pipe processing system is shown;
an intelligent stainless steel pipe processing system comprises a bottom supporting plate 1 horizontally fixed on the ground, a supporting auxiliary plate 2 vertically standing on the top end of the bottom supporting plate 1 is arranged at the top end of the bottom supporting plate 1, a cross 5 is arranged at the top end of the front side wall of a supporting rib plate 2, supporting bases 6 are respectively arranged at four top ends of the cross 5, a plurality of locking sleeves 7 distributed at equal intervals are arranged on the front side wall of each supporting base 6, two adjacent locking sleeves 7 are coaxial, a shaft rod is arranged at the central position of the cross 5, the shaft rod of the cross 5 penetrates through the supporting rib plate 2 through a rolling bearing and extends out to the rear side wall of the supporting rib plate 2, a grooved wheel 13 is arranged at the top end of the shaft rod of the cross 5 extending out of the rear side of the supporting rib plate 2, a servo motor 4 is arranged on the rear side wall of the supporting rib plate 2, the servo motor 4 is fixed on the rear side wall of the supporting rib plate 2 through a motor support 14, a shifting wheel 12 is arranged at the top end of an output shaft of the servo motor 4, the thumb wheel 12 is meshed with the grooved wheel 13;
the top end of the bottom support plate 1 is provided with a guide rail 3, the guide rail 3 is arranged below the cross 5, the guide rail 3 is parallel to the support rib plate 2, the top end of the guide rail 3 is provided with a slide block 15 in a sliding fit mode, one side of the guide rail 3 is provided with a linear push rod motor 26, and a push rod of the linear push rod motor 26 is fixedly connected with the slide block 15;
the top end of the sliding block 15 is provided with a frame 8 standing upright on the top end of the sliding block 15, the front side and the back side of the frame 8 are symmetrically provided with through abdicating holes 10, the middle part of the frame 8 is provided with a hollow cavity, a threaded screw rod 18 is arranged in the hollow cavity of the frame 8, the top end of the frame 8 is provided with a second servo motor 9, the bottom end of the second servo motor 9 extends out of the hollow cavity of the frame 8 through a bearing and is provided with an output shaft, the bottom end of the output shaft of the second servo motor 9 is fixedly connected with the threaded screw rod 18, the hollow cavity of the frame 8 is internally provided with a lifting base 17, the top end of the lifting base 17 is provided with a through threaded hole, the threaded hole of the lifting base 17 is arranged on the threaded screw rod 18 through threaded fit, the right end of the lifting base 17 extends into the abdicating hole 10, the right end of the lifting base 17 is provided with a steering sleeve 16 with a cylindrical structure through a bearing, and the front end of the steering sleeve 16 is provided with a second motor 11, a cutter frame 19 is arranged at the rear end of the steering sleeve 16, the cutter frame 19 is of a T-shaped structure, a gear cavity 1901 is formed in the cutter frame 19, three vertically crossed rotating shaft rods 2506 are mounted in the gear cavity 1901 in the cutter frame 19 through bearings, the three vertically crossed rotating shaft rods 2506 are in meshing transmission in the gear cavity 1901 through bevel gears 2505, one of the rotating shaft rods 2506 is fixedly connected with the top end of an output shaft of the second motor 11, a cutting knife assembly 20 is arranged at one end of the cutter frame 9, and a grinding assembly 25 is arranged at the other end of the cutter frame 9;
the top of lift base 17 has seted up the press lever shaft hole 23 of round hole form, press lever shaft hole 23 and turn to sleeve 16 tangent, the inner wall of press lever shaft hole 23 is equipped with spacing groove 24, spacing groove 24 is the U-shaped groove, turn to press lever 21 is installed through sliding fit mode to the inner wall of press lever shaft hole 23, the round hole that link up is seted up on the top of frame 8, the top of turning to press lever 21 passes the round hole and stretches out to the top of frame 8, the outer disc of turning to sleeve 16 is equipped with the teeth of a cogwheel of equidistance distribution, it is equipped with the second teeth of a cogwheel 22 with teeth meshing to be close to in the outer disc bottom of turning to press lever 21, second teeth of a cogwheel 22 personally submit circular-arcly at the excircle of turning to press lever 21, the outer disc of turning to press lever 21 is equipped with bellied fitting pin 2101, fitting pin 2101 imbeds in spacing groove 24 through sliding fit mode.
According to the invention, a stainless steel pipe which is bent at a right angle is fixed on a locking sleeve 7, a dial wheel 12 is driven to rotate by a servo motor 4, the dial wheel 12 is meshed with a grooved wheel 13 for transmission, a cross 5 in front of a support rib plate 12 is pushed to rotate, the cross 5 is pushed to rotate by 180 degrees through the number of turns fixed by the servo motor 4, the stainless steel pipe fixed on the locking sleeve 7 is reversed, the stainless steel pipe fixed on the locking sleeve 7 is bent at the right angle, when the stainless steel pipe is fixed on the cross 5 for reversing, a cutter rack 19 is controlled to move at the position below the cross 5 through the matching of a linear push rod motor 26 and a second servo motor 9, and the stainless steel pipe is cut firstly and then polished through a cutting knife component 20 and a polishing component 25 at two ends of the cutter rack 19.
Wherein, the lock sleeve 7 is outer clamping device, for the common being used for mounting fixture in the market, is provided with a plurality of equidistance distribution's lock sleeve 7 through the preceding lateral wall at support base 6, makes the steel pipe fix and presss from both sides tightly firmly on supporting base 6, and the atress is even.
According to the invention, the right end of the lifting base 17 is provided with the steering sleeve 16 with a cylindrical structure through a bearing, the second motor 11 and the cutter frame 19 are fixed at two ends of the steering sleeve 16, the outer circular surface of the steering sleeve 16 is provided with gear teeth distributed at equal intervals, the outer circular surface of the steering pressing rod 21 is provided with second gear teeth 22 meshed with the gear teeth, the steering pressing rod 21 is manually pressed to lift in the pressing rod shaft hole 23, the cutter frame 19 at the rear end of the steering sleeve 16 is controlled to steer, and the stainless steel pipe fixed on the cross 5 is cut or polished.
The cutter frame 19 is of a T-shaped structure, a gear cavity 1901 is arranged inside the cutter frame 19, three vertically crossed rotating shaft rods 2506 are mounted in the gear cavity 1901 inside the cutter frame 19 through bearings, the three vertically crossed rotating shaft rods 2506 are in meshing transmission in the gear cavity 1901 through bevel gears 2505, one of the rotating shaft rods 2506 is fixedly connected with the top end of an output shaft of the second motor 11, a cutting knife assembly 20 is arranged at one end of the cutter frame 9, and a grinding assembly 25 is arranged at the other end of the cutter frame 9;
the top of lift base 17 has seted up the press lever shaft hole 23 of round hole form, press lever shaft hole 23 and turn to sleeve 16 tangent, the inner wall of press lever shaft hole 23 is equipped with spacing groove 24, spacing groove 24 is the U-shaped groove, turn to press lever 21 is installed through sliding fit mode to the inner wall of press lever shaft hole 23, the round hole that link up is seted up on the top of frame 8, the top of turning to press lever 21 passes the round hole and stretches out to the top of frame 8, the outer disc of turning to sleeve 16 is equipped with the teeth of a cogwheel of equidistance distribution, it is equipped with the second teeth of a cogwheel 22 with teeth meshing to be close to in the outer disc bottom of turning to press lever 21, second teeth of a cogwheel 22 personally submit circular-arcly at the excircle of turning to press lever 21, the outer disc of turning to press lever 21 is equipped with bellied fitting pin 2101, fitting pin 2101 imbeds in spacing groove 24 through sliding fit mode.
The inner wall of the pressing rod shaft hole 23 is provided with a limiting groove 24, the limiting groove 24 is a U-shaped groove, the bottom end of the steering pressing rod 21 is embedded into the pressing rod shaft hole 23, the outer circular surface of the steering pressing rod 21 is provided with a convex locking pin 2101, the locking pin 2101 is embedded into the limiting groove 24 in a sliding fit mode, so that the steering pressing rod 21 moves between two working positions through the limiting groove 24, the steering pressing rod 21 can accurately control the steering sleeve 16 to rotate for 180 degrees, the second gear 22 is in an arc shape on the outer circular surface of the steering pressing rod 21, the steering pressing rod 21 rotates in the pressing rod shaft hole 23, the locking pin 2101 is controlled to rotate at the top end or the bottom end of the limiting groove 21, the position of the steering pressing rod 21 after lifting is locked, and the firm fixation of the cutter frame 19 after the steering is improved.
The cutting knife assembly 20 comprises a disc flange 2001, the disc flange 2001 is arranged at the top end of one rotating shaft rod 2506, arc-shaped knife rests 2007 are hinged to the right end of the disc flange 2001 at equal intervals according to the circumference, a fixed interval is arranged between every two adjacent arc-shaped knife rests 2007, and a cutting knife 2008 with an arc-shaped structure is arranged on the inner wall of each arc-shaped knife rest 2007;
a first magnetic block 2002 is installed at the right end of the disc flange 2001, the first magnetic block 2002 is annular, a guide hole 2006 with a circular hole structure is formed in the circle center position of the first magnetic block 2002, a movable push sheet 2005 with a disc structure is installed at the inner circle center position of the arc-shaped knife rest 2007, a second magnetic block 2003 with the same magnetic pole as the first magnetic block 2002 is arranged on the left side of the movable push sheet 2005, the second magnetic block 2003 is annular, a central shaft 2004 is arranged at the circle center position of the second magnetic block 2003, and the central shaft 2004 extends into the guide hole 2006 in a sliding fit mode;
the inner wall of each arc-shaped knife rest 2007 positioned at the left end of the movable push sheet 2005 is provided with a raised supporting cylinder 2009, the supporting cylinder 2009 is of a cylindrical structure, a return spring 2011 is arranged between the supporting cylinder 2009 and the disc flange 2001, the arc-shaped knife rest 2007 is pushed by the return spring 2011 to automatically return when the stainless steel tube moves out, the top end of the supporting cylinder 2009 is provided with a supporting rod 2013, the top end of the supporting rod 2013 fixes a central ball 2014 of a ball structure, and the outer wall of the central ball 2014 is provided with a rolling ball sleeve 2015 in a sliding fit mode.
According to the invention, a stainless steel pipe is inserted into an arc-shaped tool rest 2007, the stainless steel pipe moves inwards by pushing a movable push sheet 2005, a movable push edge 2005 pushes the arc-shaped tool rest 2007 to clamp inwards, a cutting knife 2008 with an arc-shaped structure is arranged on the inner wall of the arc-shaped tool rest 2007, the cutting knife 2008 is in contact with the outer circular surface of the stainless steel pipe, a disc flange 2001 is driven to rotate by a second motor 11, the disc flange 2001 drives the arc-shaped tool rest 2007 to rotate on the outer circular surface of the stainless steel pipe, and the stainless steel pipe is cut, and the cutting knife 2008 on the inner wall of the arc-shaped tool rest 2007 rotates and cuts the outer circular surface of the stainless steel pipe due to the fact that the arc-shaped tool rest 2007 rotates on the outer circular surface of the stainless steel pipe, so that the end of the stainless steel pipe is cut and the surface is flat.
Wherein, a first magnetic block 2002 and a second magnetic block 2003 with the same magnetic pole are arranged between the disc flange 2001 and the movable push sheet 2005, according to the principle that like poles of magnets repel each other, the top end of the stainless steel tube is in contact with the movable push sheet 2005, the movable push sheet 2005 is pushed to approach the disc flange 2001, the movable push sheet 2005 pushes the arc-shaped tool holder 2007 to be clamped towards the middle through the supporting cylinder 2009, the cutting tool 2008 is in contact with the outer circular surface of the stainless steel tube, the second motor 11 drives the cutting knife 2008 to perform rotary cutting on the outer circular surface of the stainless steel tube, and during the cutting process, the movable push plate 2005 generates a reaction force to the stainless steel tube by the repulsive force between the first magnetic block 2002 and the second magnetic block 2003, according to the repulsion of like poles of the magnets, the movable push sheet 2005 is not contacted with the disk flange 2001 and pushes the arc-shaped knife rest 2007 to be clamped towards the middle, the first magnetic block 2002 and the second magnetic block 2003 avoid the motion interference of relative rotation between the disc flange 2001 and the movable push piece 2005.
According to the invention, the rolling ball sleeve 2015 is arranged on the outer wall of the central ball 2014 in a sliding fit manner, the central ball 2014 is a sphere, the rolling ball sleeve 2015 is arranged on the outer wall of the central ball 2014, so that the rolling ball sleeve 2015 can slide on the outer wall of the central ball 2014 arbitrarily, the contact point between the central ball 201 and the movable push sheet 2005 is changed in the process that the movable push sheet 2005 approaches the disc flange 2001 direction through the contact between the rolling ball sleeve 2015 and the movable push sheet 2005, and the abrasion to the top end of the central ball 2014 is reduced through the sliding of the rolling ball sleeve 2015 on the outer wall of the central ball 2014.
The supporting cylinders 2009 are composed of two supporting cylinders 2009 with the same structure, wherein a threaded hole 2010 is formed in the top end of one supporting cylinder 2009, a threaded rod 2012 is formed in the top end of the other supporting cylinder 2009, and the threaded rod 2012 is installed in the threaded hole 2010 in a thread matching mode.
The clamping angle of the arc-shaped knife rest 2007 is controlled by adjusting the supporting cylinder 2009 through the threaded rod 2012, so that the arc-shaped knife rest 2007 can be adjusted adaptively according to the clamping angle of the arc-shaped knife rest 2007, the arc-shaped knife rest 2007 can be adjusted according to the diameter of the stainless steel pipe, and the cutting sharpness of the cutting knife 2008 is improved.
The grinding assembly 25 comprises a grinding sleeve 2501 with a cylindrical structure, the grinding sleeve 2501 is fixed at the top end of a rotating shaft rod 2506, a round hole-shaped sinking groove is formed in the left end of the grinding sleeve 2501, a circular first grinding plate 2502 is installed on the inner wall of the sinking groove of the grinding sleeve 2501, an inner grinding roller 2504 is arranged at the center of the sinking groove of the grinding sleeve 2501, and a circular second grinding plate 2503 is installed on the outer circular surface of the inner grinding roller 2504.
Wherein, through at the top rotation of grinding subassembly 25 at stainless steel pipe, utilize second piece 2503 and first grinding plate 2502 of polishing to polish simultaneously the inner wall and the outer wall of stainless steel pipe, outer disc top through interior grinding roller 2504 is equipped with cleaning brush 2508, make interior grinding roller 2504 after polishing the inner chamber of stainless steel pipe, clean the stainless steel inner wall that finishes polishing through rotatory cleaning brush 2508, improve the neatness nature that stainless steel pipe polished, the left end face of interior grinding roller 2504 is equipped with annular deburring sword 2507, set up the left end face at interior grinding roller 2504 through deburring sword 2507, make interior grinding roller 2504 polish and the in-process that advances at the stainless steel pipe inner wall, carry out the shovel through deburring sword 2507 to the protruding burr of stainless steel pipe inner wall, improve efficiency of polishing and the precision of polishing.
The working principle is as follows: when the intelligent stainless steel pipe processing system is used, firstly, the stainless steel pipe bent at a right angle is fixed on the locking sleeve 7, the dial wheel 12 is driven to rotate by the servo motor 4, the dial wheel 12 is meshed and driven by the grooved wheel 13 to push the cross 5 in front of the support ribbed slab 12 to rotate, the cross 5 is pushed to rotate by 180 degrees through the fixed number of turns of the servo motor 4, the stainless steel pipe fixed on the locking sleeve 7 is reversed, because the stainless steel pipe fixed on the locking sleeve 7 is bent at a right angle, when the stainless steel pipe is fixed on the cross 5 for reversing, through the cooperation of the linear push rod motor 26 and the second servo motor 9, the cutter frame 19 is controlled to move and yield under the cross 5, the stainless steel pipe is cut and then polished by reversing the cutting knife assemblies 20 and the polishing assemblies 25 at the two ends of the cutter frame 19.
Specifically, the working principle of the cutting blade assembly 20 is as follows:
the stainless steel pipe is inserted into the arc-shaped tool rest 2007, the stainless steel pipe moves inwards by pushing the movable push sheet 2005, the movable push edge 2005 pushes the arc-shaped tool rest 2007 to clamp inwards, the cutting knife 2008 with an arc-shaped structure is arranged on the inner wall of the arc-shaped tool rest 2007, the cutting knife 2008 contacts with the outer circular surface of the stainless steel pipe, the disc flange 2001 is driven to rotate by the second motor 11, the disc flange 2001 drives the arc-shaped tool rest 2007 to rotate on the outer circular surface of the stainless steel pipe, the stainless steel pipe is cut, and the cutting knife 2008 on the inner wall of the arc-shaped tool rest 2007 rotates and cuts the outer circular surface of the stainless steel pipe to enable the end of the stainless steel pipe to be flat after being cut.
Specifically, the working principle of the sanding assembly 25 is as follows:
through rotating on the top end of the stainless steel pipe at the grinding assembly 25, the inner wall and the outer wall of the stainless steel pipe are simultaneously ground by the second grinding sheet 2503 and the first grinding sheet 2502, a cleaning brush 2508 is arranged at the top end of the outer circular surface of the inner grinding roller 2504, the inner grinding roller 2504 cleans the ground inner wall of the stainless steel pipe through the rotating cleaning brush 2508 after the inner cavity of the stainless steel pipe is ground, the grinding tidiness of the stainless steel pipe is improved, a circular ring-shaped deburring blade 2507 is arranged on the left end surface of the inner grinding roller 2504, the left end surface of the inner grinding roller 2504 is arranged through the deburring blade 2507, the inner grinding roller 2504 is enabled to grind and advance on the inner wall of the stainless steel pipe, the deburring is carried out on the protruding burrs of the inner wall of the stainless steel pipe through the deburring blade 2507, and the grinding efficiency and the grinding accuracy are improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.