CN111414026A - Radiant sleeper mould release agent heating device - Google Patents
Radiant sleeper mould release agent heating device Download PDFInfo
- Publication number
- CN111414026A CN111414026A CN202010301820.XA CN202010301820A CN111414026A CN 111414026 A CN111414026 A CN 111414026A CN 202010301820 A CN202010301820 A CN 202010301820A CN 111414026 A CN111414026 A CN 111414026A
- Authority
- CN
- China
- Prior art keywords
- release agent
- barrel
- cover
- barrel cover
- radiant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 22
- 241001669679 Eleotris Species 0.000 title claims abstract description 21
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 56
- 230000005855 radiation Effects 0.000 claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 239000006082 mold release agent Substances 0.000 claims abstract description 15
- 238000009413 insulation Methods 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims 2
- 238000005507 spraying Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
Abstract
The application discloses a radiation type sleeper mold release agent heating device which comprises a release agent barrel, wherein a barrel cover is arranged on the release agent barrel, and the barrel cover is hermetically buckled on the release agent barrel; an infrared radiation heater is arranged below the barrel cover, and an electric wire for supplying power to the infrared radiation heater is arranged on the barrel cover; a reflecting cover is arranged outside the infrared radiation heater; a temperature sensor is arranged in the release agent barrel and connected with a sensor connector on the barrel cover; the barrel cover is provided with a liquid adding funnel for injecting a release agent into the release agent barrel; a liquid outlet is arranged on the barrel cover and connected with a liquid outlet pipe communicated into the release agent barrel; the barrel cover is also provided with a pressurizing pipe orifice for inputting compressed air into the release agent barrel.
Description
Technical Field
The invention relates to the field of sleeper manufacturing, in particular to a radiation type sleeper mold release agent heating device.
Background
In the production process of the double-block sleeper, the surface of a sleeper mould needs to be sprayed with a release agent. Because the temperature is lower, the release agent is more viscous and has poorer fluidity, the normal spraying atomization is influenced, the spraying quality is poorer, and even the spraying operation can not be finished. The existing spraying agent container basically has no heating and heat preservation measures, and automatic spraying is difficult to realize. Some have bottom electric heat heating measure, but do not have temperature-sensing protection device, the release agent is generally flammable, easily takes place danger. The bottom direct electric heating efficiency is lower, and a heat-insulating layer is not generally arranged, so that the bottom direct electric heating efficiency is not in line with the environmental protection requirement.
In summary, a sleeper mold radiation type mold release agent heating system which is efficient, environment-friendly, safe, reliable, simple to maintain, stable, durable and capable of greatly improving the working efficiency is urgently needed.
Disclosure of Invention
The invention aims to provide a radiation type sleeper mould release agent heating device.
The purpose of the invention is realized by the following ways:
a radiation type sleeper mould release agent heating device comprises a release agent barrel, wherein a barrel cover is arranged on the release agent barrel, and the barrel cover is hermetically buckled on the release agent barrel; an infrared radiation heater is arranged below the barrel cover, and an electric wire for supplying power to the infrared radiation heater is arranged on the barrel cover; a reflecting cover is arranged outside the infrared radiation heater;
a temperature sensor is arranged in the release agent barrel and connected with a sensor connector on the barrel cover;
the barrel cover is provided with a liquid adding funnel for injecting a release agent into the release agent barrel; a liquid outlet is arranged on the barrel cover and connected with a liquid outlet pipe communicated into the release agent barrel;
the barrel cover is also provided with a pressurizing pipe orifice for inputting compressed air into the barrel.
Further, an outer barrel is sleeved outside the release agent barrel, and a heat insulation layer is arranged between the release agent barrel and the outer barrel.
Further, the infrared radiation heater is connected with the electric wire through a Glan head of the barrel cover.
Further, a sealing ring is arranged between the bottom of the barrel cover and the release agent barrel.
Furthermore, the liquid adding funnel is detachably connected with the barrel cover.
Furthermore, a one-way valve is arranged on the liquid adding funnel.
Further, the infrared radiation heater and the temperature sensor are connected to a temperature controller for controlling the temperature inside the release agent barrel.
Compared with the prior art, the invention has the following advantages:
the design of the inner barrel and the outer barrel is adopted, and the heat preservation layer is arranged in the middle, so that the energy consumption can be effectively reduced. The far infrared radiation heats and is provided with a reflecting cover, so that heat is concentrated on the inner barrel release agent to be heated, and uniform heating is realized. The temperature sensor accurately measures the temperature of the release agent and feeds the temperature back to the heating system, so that the release agent can be kept at a constant temperature. The sealing barrel cover can prevent pipeline blockage caused by external pollution of the release agent. The temperature control data can be transmitted to a control center display system to monitor the state of the release agent in real time, and manual intervention can be performed through a human-computer interface if necessary, so that the abnormal condition of the state can be timely processed.
Drawings
Fig. 1 is an external structure view of a radiation type sleeper mold release agent heating device.
Fig. 2 is a side view of a radiant sleeper mold release agent heating apparatus.
Fig. 3 is a cross-sectional view of a radiant sleeper mold release agent heating apparatus.
Detailed Description
The present invention will be described in more detail with reference to examples.
A radiation type sleeper mold release agent heating device comprises a release agent barrel 9, an outer barrel 4 is sleeved outside the release agent barrel 9, and a heat insulation layer is arranged between the release agent barrel 9 and the outer barrel 4. A barrel cover 6 is arranged on the release agent barrel 9, and a sealing ring is arranged between the bottom of the barrel cover 6 and the release agent barrel 9; an infrared radiation heater 8 is arranged below the barrel cover 6, and the infrared radiation heater 8 is connected with an electric wire through a Glan head 2 of the barrel cover; the outer side of the infrared radiation heater is provided with a reflecting cover 7.
A temperature sensor 10 is arranged in the release agent barrel 9 and is connected with a sensor connector 1 on the barrel cover. The infrared radiation heater 8 and the temperature sensor 10 are connected to a temperature controller for controlling the temperature inside the release agent barrel.
The barrel cover 6 is provided with a liquid adding funnel for injecting a release agent into the release agent barrel, the liquid adding funnel is provided with a one-way valve, and the liquid adding funnel is detachably connected with the barrel cover. A liquid outlet is arranged on the barrel cover 6 and is connected with a liquid outlet pipe 11 which is communicated with the release agent barrel 9;
the barrel cover 6 is also provided with a pressurizing pipe orifice 3 for inputting compressed air into the release agent barrel 9.
When the temperature-sensing probe is used, the temperature is accurately measured by the temperature-sensing probe and is timely fed back to the temperature controller, so that the accurate control of the radiant quantity and the temperature is ensured. The release agent can be added into the barrel through the liquid adding funnel, and the liquid adding funnel can be detached for cleaning, so that the cleanness of the release agent is guaranteed. The pressurizing pipe orifice can be connected with compressed air, and the air pressure enables the heated release agent to enter the spraying system through the liquid outlet pipe.
The above examples are only described to help understand the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (7)
1. A radiation type sleeper mould release agent heating device comprises a release agent barrel, and is characterized in that a barrel cover is arranged on the release agent barrel, and the barrel cover is hermetically buckled on the release agent barrel; an infrared radiation heater is arranged below the barrel cover, and an electric wire for supplying power to the infrared radiation heater is arranged on the barrel cover; a reflecting cover is arranged outside the infrared radiation heater;
a temperature sensor is arranged in the release agent barrel and connected with a sensor connector on the barrel cover;
the barrel cover is provided with a liquid adding funnel for injecting a release agent into the release agent barrel; a liquid outlet is arranged on the barrel cover and connected with a liquid outlet pipe communicated into the release agent barrel;
the barrel cover is also provided with a pressurizing pipe orifice for inputting compressed air into the release agent barrel.
2. The heating device for mold release agent of radial sleeper mold as claimed in claim 1, wherein the mold release agent barrel is externally sleeved with an outer barrel, and a heat insulation layer is arranged between the mold release agent barrel and the outer barrel.
3. A radiant sleeper mold release agent heating apparatus as claimed in claim 1 wherein said infrared radiant heater is connected to the wire through the glan head of the barrel head.
4. A radiant sleeper mold release agent heating apparatus as claimed in claim 1 wherein a gasket is provided between the bottom of said barrel cover and the release agent barrel.
5. A radiant sleeper mold release agent heating apparatus as claimed in claim 1 wherein said filler funnel is removably connected to the barrel head.
6. A radiant sleeper mold release agent heating apparatus as claimed in claim 1 wherein said filler funnel is provided with a one-way valve.
7. A radiant sleeper mold release agent heating apparatus as claimed in claim 1 wherein said infrared radiant heater and temperature sensor are connected to a temperature controller for controlling the temperature within the release agent barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301820.XA CN111414026A (en) | 2020-04-16 | 2020-04-16 | Radiant sleeper mould release agent heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010301820.XA CN111414026A (en) | 2020-04-16 | 2020-04-16 | Radiant sleeper mould release agent heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111414026A true CN111414026A (en) | 2020-07-14 |
Family
ID=71491938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010301820.XA Pending CN111414026A (en) | 2020-04-16 | 2020-04-16 | Radiant sleeper mould release agent heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111414026A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751677A (en) * | 2021-10-12 | 2021-12-07 | 北京好运达智创科技有限公司 | Effectual release agent heating spraying device keeps warm |
-
2020
- 2020-04-16 CN CN202010301820.XA patent/CN111414026A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751677A (en) * | 2021-10-12 | 2021-12-07 | 北京好运达智创科技有限公司 | Effectual release agent heating spraying device keeps warm |
| CN113751677B (en) * | 2021-10-12 | 2023-03-10 | 北京好运达智创科技有限公司 | Effectual release agent heating spraying device keeps warm |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200714 |
|
| WD01 | Invention patent application deemed withdrawn after publication |