CN111412956A - Vortex street probe based on acceleration measurement - Google Patents
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- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/20—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
- G01F1/32—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow using swirl flowmeters
- G01F1/325—Means for detecting quantities used as proxy variables for swirl
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Abstract
本发明涉及一种基于三轴加速度传感器的涡街探头,由三部分结构组成,分别为顶部圆盘、中间柱体以及底部长方体,中间柱体以及底部长方体内部形成探头腔体,顶部圆盘方便管道固定并设有一定位槽用以标定正方向,作为敏感元件的三轴加速度传感器内嵌入底部长方体,涡街流量计探头腔体和管路之间的连接方式为直接接触的硬连接,且与发生体不接触,敏感元件为三轴加速度传感器能够感受到涡街管路的振动变化,用以测量管道内部的涡街流场信息。
The invention relates to a vortex probe based on a three-axis acceleration sensor, which is composed of three parts, which are a top disc, a middle cylinder and a bottom cuboid. A probe cavity is formed inside the middle cylinder and the bottom cuboid, and the top disc is convenient The pipeline is fixed and is provided with a positioning slot to calibrate the positive direction. The triaxial acceleration sensor as a sensitive element is embedded in the bottom cuboid. The connection between the vortex flowmeter probe cavity and the pipeline is a direct contact hard connection, and it is connected with The generating body does not contact, and the sensitive element is a three-axis acceleration sensor, which can sense the vibration change of the vortex pipeline to measure the vortex flow field information inside the pipeline.
Description
技术领域technical field
本发明涉及涡街流场测量领域,特别地,涉及一种基于加速度测量的涡街探头。The invention relates to the field of vortex flow field measurement, in particular, to a vortex probe based on acceleration measurement.
背景技术Background technique
工业领域中常用到涡街流量计测量流体的体积流量,涡街流量计是一种基于卡门涡街原理的速度式流量仪表,因其测量范围宽、可靠性高、压力损失小、对流体物性变化不敏感等特点而得到了广泛的应用。一方面,卡门涡街源于流体振动,极易受振动噪声的干扰而不稳定,而涡街流量计的安装环境中不可避免地存在振动干扰,如涡街管路的固有频率干扰或与管路相连的离心泵、压缩机的周期性振动及阀门动作造成的压力脉动干扰等。The vortex flowmeter is commonly used in the industrial field to measure the volume flow of the fluid. The vortex flowmeter is a velocity-type flow meter based on the Karman vortex principle. It has been widely used because of its insensitivity to changes. On the one hand, the Karman vortex street originates from fluid vibration and is easily disturbed by vibration noise and becomes unstable, while vibration interference inevitably exists in the installation environment of the vortex flowmeter, such as the natural frequency interference of the vortex pipeline or the interference with the pipe. The periodic vibration of the centrifugal pump and compressor connected to the road and the pressure pulsation interference caused by the valve action, etc.
另一方面,从空间分布角度来看,传统测量方式仅能获取“一维”信号,该信号掺杂着不同的流场信息,如涡街信号、振动信号等,且该信号多为频率,得到的信息有限,不利于后续的信号分析。On the other hand, from the perspective of spatial distribution, traditional measurement methods can only obtain "one-dimensional" signals, which are mixed with different flow field information, such as vortex signals, vibration signals, etc., and the signals are mostly frequencies. The information obtained is limited, which is not conducive to subsequent signal analysis.
目前,基于MEMS技术的加速度传感器趋于小型化,给实现多学科交叉测量带来了可能。由牛顿第二定律,加速度与物体所受合外力成正比。对加速度进行积分可得到速度信息,再积分可得到位移信息。另外,对加速度时域信号进行频域分析即可得到频率信号。At present, the acceleration sensor based on MEMS technology tends to be miniaturized, which brings the possibility to realize multidisciplinary cross-measurement. According to Newton's second law, acceleration is proportional to the resultant external force on an object. Integrating the acceleration can get the velocity information, and then integrating it can get the displacement information. In addition, the frequency signal can be obtained by performing frequency domain analysis on the acceleration time domain signal.
发明内容SUMMARY OF THE INVENTION
本发明设计了一种基于MEMS三轴加速度传感器的涡街探头。该探头结合集成的三轴加速度传感器及涡街探头,再通过设计合理的采集电路及涡街探头结构,以使其实现涡街频率准确测量及空间三维涡街流场信号测量的功能。技术方案如下:The invention designs a vortex probe based on a MEMS three-axis acceleration sensor. The probe combines the integrated three-axis acceleration sensor and vortex probe, and then designs a reasonable acquisition circuit and vortex probe structure, so that it can realize the functions of accurate vortex frequency measurement and spatial three-dimensional vortex flow field signal measurement. The technical solution is as follows:
一种基于三轴加速度传感器的涡街探头,由三部分结构组成,分别为顶部圆盘、中间柱体以及底部长方体,中间柱体以及底部长方体内部形成探头腔体,顶部圆盘方便管道固定并设有一定位槽用以标定正方向,作为敏感元件的三轴加速度传感器内嵌入底部长方体,涡街流量计探头腔体和管路之间的连接方式为直接接触的硬连接,且与发生体不接触,敏感元件为三轴加速度传感器能够感受到涡街管路的振动变化,用以测量管道内部的涡街流场信息。A vortex probe based on a three-axis acceleration sensor is composed of three parts: a top disc, a middle cylinder and a bottom cuboid. The middle cylinder and the bottom cuboid form a probe cavity, and the top disc is convenient for pipe fixing and There is a positioning slot to calibrate the positive direction. The triaxial acceleration sensor as a sensitive element is embedded in the bottom cuboid. The connection between the vortex flowmeter probe cavity and the pipeline is a hard connection of direct contact, and is not connected to the generator. Contact, the sensitive element is a three-axis acceleration sensor, which can sense the vibration change of the vortex pipeline to measure the vortex flow field information inside the pipeline.
附图说明Description of drawings
图1为本发明实施例设计的涡街探头结构组成;Fig. 1 is the structure composition of the vortex probe designed by the embodiment of the present invention;
图2为本发明实施提供的探头与管路连接示意图;2 is a schematic diagram of the connection between the probe and the pipeline provided by the implementation of the present invention;
图3为本发明实施例设计的P=400kPa、Qg=19.27m3/h的气相流量(气相流速为28.56m/s)工况下,(a)为未在管路上施加瞬态激励的测量信号及频域分析图,(b)为橡胶锤锤击Y方向的时、频信号;Fig. 3 is a working condition of gas-phase flow rate of P=400kPa, Qg=19.27m3/h (gas-phase flow rate is 28.56m/s) designed by the embodiment of the present invention, (a) is the measurement signal without applying transient excitation on the pipeline And the frequency domain analysis diagram, (b) is the time and frequency signal of the rubber hammer hammering the Y direction;
图4为本发明实施例提供的P=300kPa,Ql=25m3/h的工况下,两相流场下的力的空间分布图;Fig. 4 is the spatial distribution diagram of the force under the two-phase flow field under the working conditions of P=300kPa and Ql=25m3/h provided by the embodiment of the present invention;
附图中:1-涡街流量计探头腔体,2-管路,3-发生体,4-三轴加速度传感器,5-稳压模块,6-中空结构。In the drawings: 1- vortex flowmeter probe cavity, 2- pipeline, 3- generator, 4- triaxial acceleration sensor, 5- voltage regulator module, 6- hollow structure.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下将结合附图以及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1所示,探头材质为镁铝合金,总的来说该探头由三部分结构组成,分别为顶部圆盘、中间柱体以及底部长方体。整体上为涡街流量计探头腔体1,主要包括中空结构6,顶部圆盘方便管道固定并设有一定位槽用以标定正方向,中间柱体结构可最大限度减小探头对流场的影响,敏感元件内嵌入底部长方体,为增大涡街信号与底部长方体接触的摩擦力,底部采用铣床加工。As shown in Figure 1, the probe material is magnesium-aluminum alloy. In general, the probe consists of three parts, which are the top disc, the middle cylinder and the bottom cuboid. As a whole, it is the vortex
如图2所示,涡街流量计探头腔体1和管路2之间的连接方式为直接接触的硬连接,且与发生体3不接触,因而管路发生振动时能够传递给整个涡街探头腔体,敏感元件能够感受到涡街管路的振动变化,因此能够实现管路共振干扰测量。因而管路发生振动时能够传递给整个的涡街探头,检测元件能够感受到涡街管路的振动变化。使其作为敏感的检测元件以测量管道内部的涡街流场信息。As shown in Figure 2, the connection between the vortex
三轴加速度传感器4具有三个轴向,稳压模块5包括芯片以及稳压电路,用来确保稳压供电,防止芯片被烧毁。The three-
嵌入探头末端的传感器在管道中能够灵敏地感受到涡街冲击探头造成的机械形变,从而获取流场加速度信息。一方面,依据涡街信号的唯一性及振动信号的多向性,涡街信号只对x轴敏感,而振动在多个轴向均有体现,通过对所获取的时域加速度信号进行频域分析即可有效获得准确涡街信息。The sensor embedded in the end of the probe can sensitively sense the mechanical deformation caused by the vortex impact probe in the pipeline, so as to obtain the acceleration information of the flow field. On the one hand, according to the uniqueness of the vortex signal and the multidirectionality of the vibration signal, the vortex signal is only sensitive to the x-axis, and the vibration is reflected in multiple axes. Analysis can effectively obtain accurate vortex street information.
以下将利用上述探头对涡街信号的三个轴向进行分析。通过三个轴的配合可有效识别各个轴向的频率特征,其在一定程度上体现了加速度式涡街探头的抗振性能。接下来,将通过对涡街管路施加瞬态激励来进一步研究涡街探头的抗振特性,测试实验在P=400kPa、Qg=19.27m3/h的气相流量(气相流速为28.56m/s)下进行,如图3(a)所示,为未在管路上施加瞬态激励的测量信号及频域分析,从信号来看,Z轴有效测得了涡街升力频率,X轴有效测得了涡街阻力频率,Y轴则同时反映了Z、X轴频率信息及干扰频率,同样,受传感器自身结构的限制,出现了5kHz及8kHz左右的干扰频率。The following will use the above probe to analyze the three axes of the vortex signal. Through the cooperation of the three axes, the frequency characteristics of each axis can be effectively identified, which reflects the anti-vibration performance of the acceleration vortex probe to a certain extent. Next, the anti-vibration characteristics of the vortex probe will be further studied by applying transient excitation to the vortex pipeline. The test experiment is performed at the gas flow rate of P=400kPa, Qg=19.27m3/h (the gas flow velocity is 28.56m/s) As shown in Figure 3(a), it is the measurement signal and frequency domain analysis without transient excitation applied to the pipeline. From the signal point of view, the vortex street lift frequency is effectively measured on the Z axis, and the vortex street lift frequency is effectively measured on the X axis. The street resistance frequency, the Y axis reflects the frequency information of the Z and X axes and the interference frequency at the same time. Similarly, due to the limitation of the sensor's own structure, there are interference frequencies of about 5kHz and 8kHz.
图3(b)为利用橡胶锤在Y轴施加激励的采集信号,其时域信号完整的再现了瞬态激励信号的触发、衰减过程,由于激励方向为Y轴方向,因此其对振动也更加敏感,由于振动的传递性,另外两个轴也会受到不同程度的振动干扰。从Y轴频域来看,振动干扰多集中在1kHz低频频带范围内,且所激励振动小于传感器结构本身的干扰。Fig. 3(b) is the acquisition signal using the rubber hammer to apply excitation on the Y-axis. The time-domain signal completely reproduces the triggering and decay process of the transient excitation signal. Since the excitation direction is the Y-axis direction, it is also more sensitive to vibration. Sensitive, due to the transmissibility of vibration, the other two axes will also be disturbed by vibration to varying degrees. From the perspective of the Y-axis frequency domain, the vibration interference is mostly concentrated in the 1kHz low frequency frequency band, and the excited vibration is less than the interference of the sensor structure itself.
除此之外,涡街探头的幅值信息为具有物理意义的加速度,而加速度与力之间存在确定的线性关系,因此,此处以两相测量为例,如图4所示,为P=300kPa,Ql=25m3/h的工况下,两相流场中力的空间分布。利用所测得的加速度时序信号反映气液两相流动中力的变化规律,由于雾状流流动环境更加复杂,时序信号明显变得不规则,同时反映了力变化的复杂性。可以看出加速度式涡街探头在信号识别方面具有一定的优越性。In addition, the amplitude information of the vortex probe is the acceleration with physical meaning, and there is a definite linear relationship between the acceleration and the force. Therefore, the two-phase measurement is taken as an example here, as shown in Figure 4, where P = The spatial distribution of the force in the two-phase flow field under the working condition of 300kPa and Ql=25m3/h. The measured acceleration time series signal is used to reflect the change law of the force in the gas-liquid two-phase flow. Due to the more complex flow environment of the mist flow, the time series signal becomes obviously irregular, and at the same time reflects the complexity of the force change. It can be seen that the acceleration vortex probe has certain advantages in signal identification.
由上述分析可知,所设计的加速度式涡街探头的三个轴向均能测得频率特征,通过三个轴的配合可有效识别升力频率、阻力频率及振动干扰频率特性,达到了测得流场多维频率信息的目的,并且该探头具有稳定的抗振性能,这为提高涡街测量精度及稳定性奠定了坚实的基础,也为原始的涡街信号测量分析提供新的思路。而且通过多个轴向测得的时域加速度信号,可有效构建涡街流场合力的空间分布等。It can be seen from the above analysis that the designed acceleration vortex probe can measure the frequency characteristics of the three axes, and the lift frequency, drag frequency and vibration interference frequency characteristics can be effectively identified through the cooperation of the three axes, and the measured flow rate can be achieved. The purpose of the field multi-dimensional frequency information, and the probe has stable anti-vibration performance, which lays a solid foundation for improving the accuracy and stability of vortex street measurement, and also provides a new idea for the original vortex street signal measurement analysis. Moreover, through the time-domain acceleration signals measured in multiple axial directions, the spatial distribution of the force in the vortex flow can be effectively constructed.
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Application publication date: 20200714 |