CN111412456A - A cascade control system and control method for secondary reheat main steam temperature - Google Patents
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Abstract
一种二次再热主蒸汽温度串级控制系统,涉及热力发电技术领域,解决如何改善三级过热器采用喷水减温控制主汽温时的控制品质的问题,包括主回路控制系统、副回路控制系统、二级过热器、二级减温器、三级过热器、PID控制器、减温水调节阀;二级过热器、二级减温器、三级过热器依次采用密封管道串接;减温水调节阀通过三通密封管道连接于二级过热器和二级减温器之间;副回路控制系统用于控制减温水调节阀的开度对三级过热器出口主汽温进行粗调;主回路控制系统用于控制减温水调节阀的开度对三级过热器出口主汽温进行细调,系统的响应速度快和控制品质好;控制方法采用粒子群算法,使PID串级控制整定方法简洁,对运行工况适应性强。
A secondary reheating main steam temperature cascade control system relates to the technical field of thermal power generation and solves the problem of how to improve the control quality of a tertiary superheater when water spray temperature reduction is used to control the main steam temperature, including a main loop control system, a secondary superheater Loop control system, secondary superheater, secondary desuperheater, tertiary superheater, PID controller, desuperheating water regulating valve; secondary superheater, secondary desuperheater, and tertiary superheater are connected in series by sealed pipes. ; The desuperheating water regulating valve is connected between the secondary superheater and the secondary desuperheater through a three-way sealed pipe; the sub-circuit control system is used to control the opening of the desuperheating water regulating valve to roughen the main steam temperature at the outlet of the tertiary superheater. The main loop control system is used to control the opening of the desuperheater control valve to finely adjust the main steam temperature at the outlet of the three-stage superheater, the system has fast response speed and good control quality; the control method adopts particle swarm algorithm, so that the PID cascade The control setting method is simple and adaptable to the operating conditions.
Description
技术领域technical field
本发明属于热力发电技术领域,涉及一种二次再热主蒸汽温度串级控制系统及控制方法。The invention belongs to the technical field of thermal power generation, and relates to a cascade control system and a control method for the temperature of secondary reheat main steam.
背景技术Background technique
随着经济的日益发展和人们生活水平的提高,工厂用电和居民家庭用电造成的能源资源消耗和二氧化碳排放的急剧增加。再热是指将汽轮机内做了部分功的蒸汽引出进行再次加热,然后引回汽轮机继续做功。通过合理的再热,可以降低排汽湿度,提高热力循环效率。采用二次再热技术的超(超)临界机组在相同参数下,在提高机组整体效率的同时相应降低了二氧化碳、氮氧化物等的排放量,是我国火电机组未来重要发展方向。由于二次再热火电机组与同容量的一次再热机组相比,在工艺结构方面有较大差异。如锅炉侧增加了一级再热系统,汽水流程增加;受热面布置更加复杂及采用烟气再循环来减少炉膛吸热量增加对流受热面吸热量等,使机组的动、静态特性有较大变化。因此二次再热机组在汽轮机、锅炉及其相关系统的配置,尤其在主蒸汽温度的控制方面要比一次再热机组复杂得多。With the increasing economic development and the improvement of people's living standards, the consumption of energy resources and carbon dioxide emissions caused by electricity consumption in factories and households have increased sharply. Reheating means that the steam that has done part of the work in the steam turbine is drawn out for reheating, and then led back to the steam turbine to continue doing work. Through reasonable reheating, the humidity of exhaust steam can be reduced and the efficiency of thermal cycle can be improved. Under the same parameters, the super (super) critical unit using the double reheat technology can improve the overall efficiency of the unit and correspondingly reduce the emissions of carbon dioxide and nitrogen oxides, which is an important development direction of my country's thermal power units in the future. Compared with the primary reheat unit of the same capacity, the two-reheat thermal power unit has a big difference in the process structure. For example, the first-stage reheating system is added to the boiler side, and the steam-water flow is increased; the layout of the heating surface is more complicated, and the flue gas recirculation is used to reduce the heat absorption of the furnace and increase the heat absorption of the convection heating surface, which makes the dynamic and static characteristics of the unit better. Big change. Therefore, the configuration of the steam turbine, boiler and related systems of the secondary reheat unit is much more complicated than that of the primary reheat unit, especially in the control of the main steam temperature.
主蒸汽温度系统是一个多输入单输出对象,主蒸汽温度主要受蒸汽流量、烟气热量和减温水流量三个因素的影响。其中通过改变减温水流量来控制主蒸汽温度,该调节方式调节灵敏且精密。三级过热器采用喷水减温控制主汽温时,由于对象控制通道有较大的迟延和惯性以及运行中要求较小的蒸汽温度控制偏差,所以采用单回路控制系统往往不能获得较好的控制品质。The main steam temperature system is a multi-input and single-output object. The main steam temperature is mainly affected by three factors: steam flow, flue gas heat and desuperheating water flow. The temperature of the main steam is controlled by changing the flow rate of the desuperheating water, which is sensitive and precise. When the three-stage superheater uses water spray to reduce the temperature of the main steam, due to the large delay and inertia of the object control channel and the small steam temperature control deviation required during operation, the single-loop control system often cannot obtain better performance. Control quality.
申请公开号为CN110687778A的中国发明专利申请《电供热系统串级控制方法及主调节器PID参数整定方法电供热系统串级控制方法及主调节器PID参数整定方法》公开了主调节器自整定方法:初始化参数及粒子群,每个粒子位置中包含3个变量,若粒子满足变异条件,则对粒子进行变异操作,并更新粒子的位置,若不满足变异条件则对粒子的权重、速度、位置和适应值进行更新迭代;若满足变异条件,每个粒子若其适应值比该粒子所经历过的最优位置Pi的适应值好,则将其作为当前的Pi;对每个粒子,将其适应值与整个粒子群所经历过的最优位置Pg的适应值进行比较,若其适应值比整个粒子群所经历过的最优位置Pg的适应值好,则将其作为当前的Pg;以当前粒子群的最优位置Pg作为初始搜索点,调Rosenbrock算法进行局部搜索,更新Pi及Pg,输出粒子的3个变量。The Chinese invention patent application with the application publication number CN110687778A, "The Cascade Control Method of the Electric Heating System and the Setting Method of the PID Parameter of the Main Regulator" discloses the Cascade Control Method of the Electric Heating System and the PID Parameter of the Main Regulator Tuning method: Initialize parameters and particle swarm. Each particle position contains 3 variables. If the particle meets the mutation conditions, perform mutation operation on the particle and update the position of the particle. If the particle does not meet the mutation conditions, the weight and speed of the particle are , position and fitness value are updated iteratively; if the mutation condition is met, if the fitness value of each particle is better than the fitness value of the optimal position Pi experienced by the particle, it will be used as the current Pi; for each particle, Compare its fitness value with the fitness value of the optimal position Pg experienced by the entire particle swarm. If its fitness value is better than the fitness value of the optimal position Pg experienced by the entire particle swarm, take it as the current Pg ; Take the optimal position Pg of the current particle swarm as the initial search point, adjust the Rosenbrock algorithm to perform a local search, update Pi and Pg, and output the three variables of the particle.
虽然上述发明专利申请能够提高系统响应速度,但是并未解决过热蒸汽温度控制通道惯性迟延大、被调量反应慢,三级过热器采用喷水减温控制主汽温时的单回路控制系统控制品质差的问题。Although the above-mentioned invention patent application can improve the response speed of the system, it does not solve the problem that the inertial delay of the superheated steam temperature control channel is large and the response of the adjusted quantity is slow. Poor quality problem.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于如何改善三级过热器采用喷水减温控制主汽温时的控制品质。The technical problem to be solved by the present invention is how to improve the control quality of the three-stage superheater when the temperature of the main steam is controlled by spraying water to reduce the temperature.
本发明是通过以下技术方案解决上述技术问题的。The present invention solves the above technical problems through the following technical solutions.
一种二次再热主蒸汽温度串级控制系统,包括主回路控制系统、副回路控制系统、二级过热器(1)、二级减温器(2)、三级过热器(4)、PID控制器(9)、减温水调节阀(10);所述的二级过热器(1)、二级减温器(2)、三级过热器(4)依次采用密封管道串接;所述的减温水调节阀(10)通过三通密封管道连接于二级过热器(1)和二级减温器(2)之间;所述的副回路控制系统的输入端连接于二级减温器(2)和三级过热器(4)之间,用于采集三级过热器(4)入口处的汽温;所述的副回路控制系统的输出端与PID控制器(9)连接,用于控制减温水调节阀(10)的开度对三级过热器(4)出口主汽温进行粗调;所述的主回路控制系统的输入端连接于三级过热器(4)出口处,用于采集三级过热器(4)出口主汽温,所述的主回路控制系统的输出端与PID控制器(9)连接,用于控制减温水调节阀(10)的开度对三级过热器(4)出口主汽温进行细调。A secondary reheating main steam temperature cascade control system, comprising a primary loop control system, a secondary loop control system, a secondary superheater (1), a secondary desuperheater (2), a tertiary superheater (4), A PID controller (9), a desuperheating water regulating valve (10); the secondary superheater (1), the secondary desuperheater (2), and the tertiary superheater (4) are connected in series by sealed pipes in sequence; The desuperheating water regulating valve (10) is connected between the secondary superheater (1) and the secondary desuperheater (2) through a three-way sealed pipeline; the input end of the secondary loop control system is connected to the secondary desuperheater (2). between the superheater (2) and the tertiary superheater (4), for collecting the steam temperature at the inlet of the tertiary superheater (4); the output end of the secondary loop control system is connected to the PID controller (9) , used to control the opening of the desuperheater (10) to roughly adjust the main steam temperature at the outlet of the tertiary superheater (4); the input end of the main loop control system is connected to the outlet of the tertiary superheater (4) is used to collect the main steam temperature at the outlet of the tertiary superheater (4), and the output end of the main loop control system is connected to the PID controller (9) for controlling the opening of the desuperheating water regulating valve (10). The main steam temperature at the outlet of the third-stage superheater (4) is finely adjusted.
三级过热器入口处的汽温与出口主汽温变化趋势是一致的,而三级过热器入口处的汽温的响应速度明显快于出口主汽温,从控制对象的控制通道中加入三级过热器入口处的汽温作为过主汽温度串级控制系统的副回路控制系统的参数,用于控制减温水调节阀的开度对三级过热器出口主汽温进行粗调,提高了控制系统的响应速度,改善了控制系统的控制品质。The steam temperature at the inlet of the tertiary superheater is consistent with the change trend of the main steam temperature at the outlet, and the response speed of the steam temperature at the inlet of the tertiary superheater is significantly faster than that of the main steam temperature at the outlet. The steam temperature at the inlet of the tertiary superheater is used as the parameter of the secondary loop control system of the cascade control system of the main steam temperature, which is used to control the opening of the desuperheating water regulating valve to make a rough adjustment of the main steam temperature at the outlet of the tertiary superheater, which improves the The response speed of the control system improves the control quality of the control system.
作为本发明技术方案的进一步改进,所述的副回路控制系统包括第一热电偶温度传感器(3)、第一温度变送器(6);所述的主回路控制系统包括第二热电偶温度传感器(5)、第二温度变送器(7)、粒子群智能运算器(8);所述的第一热电偶温度传感器(3)安装于二级减温器(2)的输出端;所述的第一热电偶温度传感器(3)与第一温度变送器(6)电连接,所述的第一温度变送器(6)的输出端与PID控制器(9)电连接;所述的第二热电偶温度传感器(5)安装于三级过热器(4)的输出端;所述的第二热电偶温度传感器(5)与第二温度变送器(7)电连接;所述的第二温度变送器(7)的输出端与粒子群智能运算器(8)电连接;所述的粒子群智能运算器(8)的输出端与PID控制器(9)电连接;所述的PID控制器(9)的输出端与减温水调节阀(10)的控制端电连接。As a further improvement of the technical solution of the present invention, the secondary loop control system includes a first thermocouple temperature sensor (3) and a first temperature transmitter (6); the primary loop control system includes a second thermocouple temperature a sensor (5), a second temperature transmitter (7), and an intelligent particle swarm operator (8); the first thermocouple temperature sensor (3) is installed at the output end of the secondary desuperheater (2); The first thermocouple temperature sensor (3) is electrically connected with the first temperature transmitter (6), and the output end of the first temperature transmitter (6) is electrically connected with the PID controller (9); The second thermocouple temperature sensor (5) is installed at the output end of the three-stage superheater (4); the second thermocouple temperature sensor (5) is electrically connected with the second temperature transmitter (7); The output end of the second temperature transmitter (7) is electrically connected with the particle swarm intelligence calculator (8); the output end of the particle swarm intelligence calculator (8) is electrically connected with the PID controller (9) ; The output end of the PID controller (9) is electrically connected with the control end of the desuperheating water regulating valve (10).
作为本发明技术方案的进一步改进,所述的第一热电偶温度传感器(3)采集二级减温器(2)输出端的温度,将温度信号送入第一温度变送器(6),所述的第一温度变送器(6)将温度信号转换为与温度成线性关系的标准电信号送入PID控制器(9)中;与此同时,所述的第二热电偶温度传感器(5)采集三级过热器(4)输出端的温度,将温度信号送入第二温度变送器(7),所述的第二温度变送器(7)将温度信号转换为电动势信号送入粒子群智能运算器(8)中,粒子群智能运算器(8)将输入的标准电信号经过运算后,送入PID控制器(9)中;PID控制器(9)根据输入的信号来控制减温水调节阀(10)的开度。As a further improvement of the technical solution of the present invention, the first thermocouple temperature sensor (3) collects the temperature of the output end of the secondary desuperheater (2), and sends the temperature signal to the first temperature transmitter (6), so that the The described first temperature transmitter (6) converts the temperature signal into a standard electrical signal having a linear relationship with the temperature and sends it to the PID controller (9); at the same time, the described second thermocouple temperature sensor (5) ) collects the temperature at the output end of the third-stage superheater (4), sends the temperature signal to the second temperature transmitter (7), and the second temperature transmitter (7) converts the temperature signal into an electromotive force signal and sends it to the particle In the swarm intelligence calculator (8), the particle swarm intelligence calculator (8) sends the input standard electrical signal into the PID controller (9) after calculation; the PID controller (9) controls the subtraction according to the input signal. The opening of the warm water regulating valve (10).
作为本发明技术方案的进一步改进,当第一热电偶温度传感器(3)处温度发生变化时,先对三级过热器(4)出口主汽温进行粗调;所述的粗具体为:温度信号直接经PID控制器(9)运算后,改变减温水调节阀(10)的开度来改变减温水的流量,初步维持三级过热器(4)入口处的汽温,对三级过热器(4)出口主汽温进行粗调;再对三级过热器(4)出口主汽温进行细调;所述的细调具体为:三级过热器(4)出口主汽温的细调由粒子群智能运算器(8)控制,只要三级过热器(4)的出口汽温未达到主汽温设定值,粒子群智能运算器(8)的输出就不断地变化,使PID控制器(9)不断地调节减温水调节阀(10)的开度来改变减温水的流量,直到主汽温恢复到主汽温设定值为止。As a further improvement of the technical solution of the present invention, when the temperature of the first thermocouple temperature sensor (3) changes, the main steam temperature at the outlet of the third-stage superheater (4) is firstly adjusted roughly; the roughness is specifically: the temperature After the signal is directly calculated by the PID controller (9), the opening of the desuperheating water regulating valve (10) is changed to change the flow rate of the desuperheating water, and the steam temperature at the inlet of the third-stage superheater (4) is initially maintained. (4) The main steam temperature at the outlet is roughly adjusted; then the main steam temperature at the outlet of the third-stage superheater (4) is finely adjusted; the fine adjustment is specifically: fine adjustment of the main steam temperature at the outlet of the third-stage superheater (4). Controlled by the particle swarm intelligence calculator (8), as long as the outlet steam temperature of the tertiary superheater (4) does not reach the set value of the main steam temperature, the output of the particle swarm intelligence calculator (8) changes continuously, making the PID control The device (9) continuously adjusts the opening of the desuperheating water regulating valve (10) to change the flow rate of the desuperheating water until the main steam temperature returns to the set value of the main steam temperature.
作为本发明技术方案的进一步改进,所述的热电偶温度传感器的采用Omega公司的高温K型热电偶,K型热电偶可以直接测量0℃到1300℃范围的液体蒸汽温度,型号为KQXL-14E-18。As a further improvement of the technical solution of the present invention, the thermocouple temperature sensor adopts a high-temperature K-type thermocouple from Omega Company. The K-type thermocouple can directly measure the temperature of liquid vapor in the range of 0°C to 1300°C, and the model is KQXL-14E -18.
作为本发明技术方案的进一步改进,所述的减温水调节阀(10)采用Vatak公司的气动式阀门,气动式减温水调节阀的特点是按照输入信号自动调节系统的流量,实现机组运行过程中自动控制。As a further improvement of the technical solution of the present invention, the desuperheating water regulating valve (10) adopts the pneumatic valve of Vatak Company. Automatic control.
一种应用于二次再热主蒸汽温度串级控制系统的控制方法,包括以下步骤:A control method applied to a secondary reheat main steam temperature cascade control system, comprising the following steps:
步骤一,将主汽温度设定值r(t)与系统输出值y(t)做差得到误差值e(t),计算公式为:
e(t)=r(t)-y(t) (1)e(t)=r(t)-y(t) (1)
其中,r(t)为主汽温度设定值,y(t)为系统输出值,e(t)为误差值。Among them, r(t) is the main steam temperature set value, y(t) is the system output value, and e(t) is the error value.
步骤二,将误差值e(t)送入粒子群智能运算器(8)中进行运算,得到比例系数Kp、积分系数Ki、微分系数Kd;将比例系数Kp、积分系数Ki、微分系数Kd输入到PID控制器(9)中得到控制器输出值u(t),所述的控制器输出值u(t)的计算公式为:In
其中,Kp、Ki和Kd分别为比例、积分和微分系数,u(t)为控制器输出值,t自变量,τ为积分中间变量;Among them, K p , K i and K d are proportional, integral and differential coefficients, respectively, u(t) is the output value of the controller, t is the independent variable, and τ is the intermediate variable of integration;
步骤三,所述的控制器输出值u(t)与副回路扰动共同输入到控制对象传递函数器后输出系统输出值y(t),用来控制减温水调节阀(10)的开度。In step 3, the controller output value u(t) and the disturbance of the secondary loop are jointly input to the control object transfer function device and then output the system output value y(t) to control the opening of the desuperheating water regulating valve (10).
作为本发明技术方案的进一步改进,所述的步骤二中的粒子群智能运算器(8)中进行运算的方法为:As a further improvement of the technical solution of the present invention, the computing method in the particle swarm intelligence calculator (8) in the second step is:
1)初始化粒子群,随机产生粒子的位置和速度,并确定粒子的最优位置及整个粒子群的最优位置;1) Initialize the particle swarm, randomly generate the position and velocity of the particle, and determine the optimal position of the particle and the optimal position of the entire particle swarm;
2)对每个粒子的适应值与其所经历的最优位置进行对比,并更新最优位置;2) Compare the fitness value of each particle with its optimal position, and update the optimal position;
3)对每个粒子的适应值与整个粒子群所经历的最优位置进行对比,并更新整个粒子群的最优位置;3) Compare the fitness value of each particle with the optimal position experienced by the entire particle swarm, and update the optimal position of the entire particle swarm;
4)根据公式(3)以及公式(4)更新粒子的速度及位置;4) According to formula (3) and formula (4), update the speed and position of the particle;
5)若迭代次数和绝对误差时间积分满足要求,则退出算法,得到最优解,否则返回步骤2)。5) If the number of iterations and the absolute error time integral meet the requirements, exit the algorithm and obtain the optimal solution, otherwise return to step 2).
作为本发明技术方案的进一步改进,所述的步骤4)所述的更新粒子的速度及位置的公式为:As a further improvement of the technical solution of the present invention, the formula of the speed and position of the updated particles in the step 4) is:
xt+1=xt+vt+1 (4)x t+1 = x t +v t+1 (4)
其中,vt和vt+1分别表示粒子更新前、后的速度;xt和xt+1分别表示粒子更新前、后的位置;c1、c2为加速常数;r1、r2为产生的随机数;Pt best和Gt best分别为粒子的个体最优位置和全局最优位置,w为惯性因子。Among them, v t and v t+1 represent the velocities before and after the particle update respectively; x t and x t+1 represent the position before and after the particle update respectively; c 1 , c 2 are acceleration constants; r 1 , r 2 is the generated random number; P t best and G t best are the individual optimal position and the global optimal position of the particle, respectively, and w is the inertia factor.
作为本发明技术方案的进一步改进,所述的步骤5)中的绝对误差时间积分值作为粒子群智能运算器的性能评价指标,其值越小系统的性能越好;所述的绝对误差时间积分的计算公式为:As a further improvement of the technical solution of the present invention, the absolute error time integral value in the step 5) is used as the performance evaluation index of the particle swarm intelligence calculator, and the smaller the value is, the better the performance of the system; the absolute error time integral value is described. The calculation formula is:
其中,Jmin为绝对误差时间积分值,e(t)为输出与输入之间的误差,t为时间;Among them, J min is the absolute error time integral value, e(t) is the error between the output and the input, and t is the time;
所述的迭代次数和绝对误差时间积分满足要求指的是:迭代次数达到设置值600,同时绝对误差时间积分值小于设定值0.1。The number of iterations and the time integral of absolute error meeting the requirements means that the number of iterations reaches the set value of 600, while the time integral value of the absolute error is less than the set value of 0.1.
本发明的优点在于:The advantages of the present invention are:
(1)本发明针对三级过热器入口处的汽温与出口主汽温变化趋势是一致的,而三级过热器入口处的汽温的响应速度明显快于出口主汽温,从控制对象的控制通道中加入三级过热器入口处的汽温作为过主汽温度串级控制系统的副回路控制系统的参数,用于控制减温水调节阀的开度对三级过热器出口主汽温进行粗调,提高了控制系统的响应速度,改善了控制系统的控制品质。(1) The present invention is consistent with the change trend of the steam temperature at the inlet of the third-stage superheater and the main steam temperature at the outlet, and the response speed of the steam temperature at the inlet of the third-stage superheater is obviously faster than that of the main steam temperature at the outlet. The steam temperature at the inlet of the tertiary superheater is added to the control channel of the 3-stage superheater as a parameter of the secondary loop control system of the cascade control system of the main steam temperature, which is used to control the opening of the desuperheater control valve to the main steam temperature at the outlet of the tertiary superheater. The rough adjustment improves the response speed of the control system and improves the control quality of the control system.
(2)本发明的主汽温串级控制系统采用了粒子群算法,不仅具有串级系统响应速度快的特点,同时结合粒子群算法的智能运算,自动针对主回路PID参数进行整定,使PID串级控制整定方法简洁、对运行工况适应性强。(2) The main steam temperature cascade control system of the present invention adopts the particle swarm algorithm, which not only has the characteristics of fast response speed of the cascade system, but also combines the intelligent operation of the particle swarm algorithm to automatically adjust the PID parameters of the main loop, so that the PID The cascade control setting method is simple and adaptable to operating conditions.
附图说明Description of drawings
图1是本发明实施例的二次再热主蒸汽温度串级控制系统结构图;1 is a structural diagram of a cascade control system for secondary reheat main steam temperature according to an embodiment of the present invention;
图2是本发明实施例的二次再热主蒸汽温度串级控制系统控制框图;Fig. 2 is the control block diagram of the cascade control system of secondary reheat main steam temperature according to the embodiment of the present invention;
图3是本发明实施例的二次再热主蒸汽温度串级控制系统的控制方法流程图;Fig. 3 is the control method flow chart of the secondary reheat main steam temperature cascade control system of the embodiment of the present invention;
图4是本发明实施例的二次再热主蒸汽温度串级控制系统仿真模型图;Fig. 4 is the simulation model diagram of the secondary reheat main steam temperature cascade control system according to the embodiment of the present invention;
图5是本发明实施例的二次再热主蒸汽温度串级控制系统仿真结果图。FIG. 5 is a simulation result diagram of a cascade control system for the temperature of the secondary reheat main steam according to an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention. examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面结合说明书附图以及具体的实施例对本发明的技术方案作进一步描述:The technical solutions of the present invention are further described below in conjunction with the accompanying drawings and specific embodiments:
实施例一Example 1
如图1所示,一种二次再热主蒸汽温度串级控制系统,包括主回路控制系统、副回路控制系统、二级过热器1、二级减温器2、三级过热器4、PID控制器9、减温水调节阀10;所述的二级过热器1、二级减温器2、三级过热器4依次采用密封管道串接;所述的减温水调节阀10通过三通密封管道连接于二级过热器1和二级减温器2之间;所述的副回路控制系统的输入端连接于二级减温器2和三级过热器4之间,用于采集三级过热器4入口处的汽温;所述的副回路控制系统的输出端与PID控制器9连接,用于控制减温水调节阀10的开度对三级过热器4出口主汽温进行粗调;所述的主回路控制系统的输入端连接于三级过热器4出口处,用于采集三级过热器4出口主汽温,所述的主回路控制系统的输出端与PID控制器9连接,用于控制减温水调节阀10的开度对三级过热器4出口主汽温进行细调。As shown in Figure 1, a secondary reheat main steam temperature cascade control system includes a primary loop control system, a secondary loop control system, a
三级过热器入口处的汽温与出口主汽温变化趋势是一致的,而三级过热器入口处的汽温的响应速度明显快于出口主汽温,从控制对象的控制通道中加入三级过热器入口处的汽温作为过主汽温度串级控制系统的副回路控制系统的参数,用于控制减温水调节阀的开度对三级过热器出口主汽温进行粗调,提高了控制系统的响应速度,改善了控制系统的控制品质。The steam temperature at the inlet of the tertiary superheater is consistent with the change trend of the main steam temperature at the outlet, and the response speed of the steam temperature at the inlet of the tertiary superheater is significantly faster than that of the main steam temperature at the outlet. The steam temperature at the inlet of the tertiary superheater is used as the parameter of the secondary loop control system of the cascade control system of the main steam temperature, which is used to control the opening of the desuperheating water regulating valve to make a rough adjustment of the main steam temperature at the outlet of the tertiary superheater, which improves the The response speed of the control system improves the control quality of the control system.
所述的副回路控制系统包括第一热电偶温度传感器3、第一温度变送器6;所述的主回路控制系统包括第二热电偶温度传感器5、第二温度变送器7、粒子群智能运算器8;所述的第一热电偶温度传感器3安装于二级减温器2的输出端;所述的第一热电偶温度传感器3与第一温度变送器6电连接,所述的第一温度变送器6的输出端与PID控制器9电连接;所述的第二热电偶温度传感器5安装于三级过热器4的输出端;所述的第二热电偶温度传感器5与第二温度变送器7电连接;所述的第二温度变送器7的输出端与粒子群智能运算器8电连接;所述的粒子群智能运算器8的输出端与PID控制器9电连接;所述的PID控制器9的输出端与减温水调节阀10的控制端电连接。The secondary loop control system includes a first thermocouple temperature sensor 3 and a
所述的第一热电偶温度传感器3采集二级减温器2输出端的温度,将温度信号送入第一温度变送器6,所述的第一温度变送器6将温度信号转换为与温度成线性关系的标准电信号送入PID控制器9中;与此同时,所述的第二热电偶温度传感器5采集三级过热器4输出端的温度,将温度信号送入第二温度变送器7,所述的第二温度变送器7将温度信号转换为电动势信号送入粒子群智能运算器8中,粒子群智能运算器8将输入的标准电信号经过运算后,送入PID控制器9中;PID控制器9根据输入的信号来控制减温水调节阀10的开度。The first thermocouple temperature sensor 3 collects the temperature of the output end of the
当第一热电偶温度传感器3处温度发生变化时,先对三级过热器4出口主汽温进行粗调;所述的粗具体为:温度信号直接经PID控制器9运算后,改变减温水调节阀10的开度来改变减温水的流量,初步维持三级过热器4入口处的汽温,对三级过热器4出口主汽温进行粗调;再对三级过热器4出口主汽温进行细调;所述的细调具体为:三级过热器4出口主汽温的细调由粒子群智能运算器8控制,只要三级过热器4的出口汽温未达到主汽温设定值,粒子群智能运算器8的输出就不断地变化,使PID控制器9不断地调节减温水调节阀10的开度来改变减温水的流量,直到主汽温恢复到主汽温设定值为止。When the temperature of the first thermocouple temperature sensor 3 changes, the main steam temperature at the outlet of the third-stage superheater 4 is roughly adjusted first; Adjust the opening of the
所述的热电偶温度传感器的采用Omega公司的高温K型热电偶,K型热电偶可以直接测量0℃到1300℃范围的液体蒸汽温度,型号为KQXL-14E-18。The thermocouple temperature sensor uses a high-temperature K-type thermocouple from Omega Company. The K-type thermocouple can directly measure the temperature of liquid vapor in the range of 0°C to 1300°C, and the model is KQXL-14E-18.
所述的减温水调节阀10采用Vatak公司的气动式阀门,气动式减温水调节阀的特点是按照输入信号自动调节系统的流量,实现机组运行过程中自动控制。The desuperheating
粒子群智能运算器8将输入的标准电信号经过运算后,送入PID控制器9中;PID控制器9根据输入的信号来控制减温水调节阀10的开度。The particle
如图2所示,所述的粒子群智能运算器8将输入的标准电信号经过运算后送入PID控制器9中的方法包括以下步骤:As shown in FIG. 2 , the method for the particle
步骤一,将主汽温度设定值r(t)与系统输出值y(t)做差得到误差值e(t),计算公式为:
e(t)=r(t)-y(t) (1)e(t)=r(t)-y(t) (1)
其中,r(t)为主汽温度设定值,y(t)为系统输出值,e(t)为误差值。Among them, r(t) is the main steam temperature set value, y(t) is the system output value, and e(t) is the error value.
步骤二,将误差值e(t)送入粒子群智能运算器8中进行运算,得到比例系数Kp、积分系数Ki、微分系数Kd;将比例系数Kp、积分系数Ki、微分系数Kd输入到PID控制器9中得到控制器输出值u(t),所述的控制器输出值u(t)的计算公式为:In
其中,Kp、Ki和Kd分别为比例、积分和微分系数,u(t)为控制器输出值,t自变量,τ为积分中间变量;Among them, K p , K i and K d are proportional, integral and differential coefficients, respectively, u(t) is the output value of the controller, t is the independent variable, and τ is the intermediate variable of integration;
步骤三,所述的控制器输出值u(t)与副回路扰动共同输入到控制对象传递函数器后输出系统输出值y(t),用来控制减温水调节阀10的开度。Step 3: The controller output value u(t) and the disturbance of the secondary loop are jointly input to the control object transfer function device and output the system output value y(t) to control the opening of the desuperheating
如图3所示,所述的步骤二中的粒子群智能运算器8中进行运算的方法为:As shown in FIG. 3 , the method for computing in the particle
1)初始化粒子群,随机产生粒子的位置和速度,并确定粒子的最优位置及整个粒子群的最优位置;1) Initialize the particle swarm, randomly generate the position and velocity of the particle, and determine the optimal position of the particle and the optimal position of the entire particle swarm;
2)对每个粒子的适应值与其所经历的最优位置进行对比,并更新最优位置;2) Compare the fitness value of each particle with its optimal position, and update the optimal position;
3)对每个粒子的适应值与整个粒子群所经历的最优位置进行对比,并更新整个粒子群的最优位置;3) Compare the fitness value of each particle with the optimal position experienced by the entire particle swarm, and update the optimal position of the entire particle swarm;
4)根据公式(3)以及公式(4)更新粒子的速度及位置;4) According to formula (3) and formula (4), update the speed and position of the particle;
所述的更新粒子的速度及位置的公式为:The formulas for updating the speed and position of particles are:
xt+1=xt+vt+1 (4)x t+1 = x t +v t+1 (4)
其中,vt和vt+1分别表示粒子更新前、后的速度;xt和xt+1分别表示粒子更新前、后的位置;c1、c2为加速常数;r1、r2为产生的随机数;Pt best和Gt best分别为粒子的个体最优位置和全局最优位置,w为惯性因子。Among them, v t and v t+1 represent the velocities before and after the particle update respectively; x t and x t+1 represent the position before and after the particle update respectively; c 1 , c 2 are acceleration constants; r 1 , r 2 is the generated random number; P t best and G t best are the individual optimal position and the global optimal position of the particle, respectively, and w is the inertia factor.
5)若迭代次数和绝对误差时间积分满足要求,则退出算法,得到最优解,否则返回步骤2)。5) If the number of iterations and the absolute error time integral meet the requirements, exit the algorithm and obtain the optimal solution, otherwise return to step 2).
所述的绝对误差时间积分值作为粒子群智能运算器的性能评价指标,其值越小系统的性能越好;所述的绝对误差时间积分的计算公式为:The absolute error time integral value is used as the performance evaluation index of the particle swarm intelligence calculator, and the smaller the value, the better the performance of the system; the calculation formula of the absolute error time integral is:
其中,Jmin为绝对误差时间积分值,e(t)为输出与输入之间的误差,t为时间。Among them, J min is the absolute error time integral value, e(t) is the error between the output and the input, and t is the time.
所述的步骤五中的迭代次数和绝对误差时间积分满足要求指的是:迭代次数达到设置值600,同时绝对误差时间积分值小于设定值0.1。The number of iterations and the time integral of the absolute error in the
如图4所示,通过仿真实验对所述的控制方法进行测试,在仿真分析Matlab上编写PSO算法程序,同时在Simulink系统中搭建PID模型文件;As shown in Figure 4, the described control method is tested through simulation experiments, the PSO algorithm program is written on the simulation analysis Matlab, and the PID model file is built in the Simulink system at the same time;
进入Simulink建模界面构建模型,设定的标准粒子群算法的初始参数如下所示:粒子数pop为40;最大迭代次数为100;Kp,Ki,Kd三个参数的位置搜索范围为[0,100],速度范围为[-1,1];学习因子c1=c2=1.49;惯性权重从0.9到0.3线性下降;根据工业现场主汽温的控制特点,设置仿真时间为500s;利用粒子群优化算法进行PID整定,可得:Enter the Simulink modeling interface to build the model, and set the initial parameters of the standard particle swarm algorithm as follows: the number of particles pop is 40; the maximum number of iterations is 100; the location search range of the three parameters K p , K i , K d is [0, 100], the speed range is [-1, 1]; the learning factor c1=c2=1.49; the inertia weight decreases linearly from 0.9 to 0.3; according to the control characteristics of the main steam temperature in the industrial site, the simulation time is set to 500s; Particle swarm optimization algorithm performs PID tuning, and can get:
Kp=22.5632,Ki=0.1704,Kd=98.4566;Kp=22.5632, Ki=0.1704, Kd=98.4566;
如图5所示,仿真结果表明,经粒子群算法优化之后,系统输出在产生第一次震荡后立即减小并趋于稳定,稳定时间在60s,主调节回路的控制性能得到显著提高。As shown in Figure 5, the simulation results show that after the optimization of the particle swarm algorithm, the system output decreases and tends to be stable immediately after the first oscillation occurs. The stabilization time is 60s, and the control performance of the main regulation loop is significantly improved.
实施例二
如图3所示,一种应用于所述的二次再热主蒸汽温度串级控制系统的控制方法,包括以下步骤:As shown in Figure 3, a control method applied to the described secondary reheat main steam temperature cascade control system includes the following steps:
步骤一,将主汽温度设定值r(t)与系统输出值y(t)做差得到误差值e(t),计算公式为:
e(t)=r(t)-y(t) (1)e(t)=r(t)-y(t) (1)
其中,r(t)为主汽温度设定值,y(t)为系统输出值,e(t)为误差值;Among them, r(t) is the main steam temperature set value, y(t) is the system output value, and e(t) is the error value;
步骤二,将误差值e(t)送入粒子群智能运算器8中进行运算,得到比例系数Kp、积分系数Ki、微分系数Kd;将比例系数Kp、积分系数Ki、微分系数Kd输入到PID控制器9中得到控制器输出值u(t),所述的控制器输出值u(t)的计算公式为:In
其中,Kp、Ki和Kd分别为比例、积分和微分系数,u(t)为控制器输出值,t自变量,τ为积分中间变量;Among them, K p , K i and K d are proportional, integral and differential coefficients, respectively, u(t) is the output value of the controller, t is the independent variable, and τ is the intermediate variable of integration;
根据公式(2)得到传递函数公式为:According to formula (2), the transfer function formula obtained is:
其中,Ti为积分时间常数,Td为微分时间常数;Among them, T i is the integral time constant, T d is the differential time constant;
所述的步骤二中的粒子群智能运算器8中进行运算的方法为:The method for computing in the particle
1)初始化粒子群,随机产生粒子的位置和速度,并确定粒子的最优位置及整个粒子群的最优位置;1) Initialize the particle swarm, randomly generate the position and velocity of the particle, and determine the optimal position of the particle and the optimal position of the entire particle swarm;
2)对每个粒子的适应值与其所经历的最优位置进行对比,并更新最优位置;2) Compare the fitness value of each particle with its optimal position, and update the optimal position;
3)对每个粒子的适应值与整个粒子群所经历的最优位置进行对比,并更新整个粒子群的最优位置;3) Compare the fitness value of each particle with the optimal position experienced by the entire particle swarm, and update the optimal position of the entire particle swarm;
4)根据公式(3)以及公式(4)更新粒子的速度及位置;4) According to formula (3) and formula (4), update the speed and position of the particle;
所述的步骤4)所述的更新粒子的速度及位置的公式为:The formula of the speed and position of the described update particle in the described step 4) is:
xt+1=xt+vt+1 (4)x t+1 = x t +v t+1 (4)
其中,vt和vt+1分别表示粒子更新前、后的速度;xt和xt+1分别表示粒子更新前、后的位置;c1、c2为加速常数;r1、r2为产生的随机数;Pt best和Gt best分别为粒子的个体最优位置和全局最优位置,w为惯性因子。Among them, v t and v t+1 represent the velocities before and after the particle update respectively; x t and x t+1 represent the position before and after the particle update respectively; c 1 , c 2 are acceleration constants; r 1 , r 2 is the generated random number; P t best and G t best are the individual optimal position and the global optimal position of the particle, respectively, and w is the inertia factor.
5)若迭代次数和绝对误差时间积分满足要求,则退出算法,得到最优解,否则返回步骤2)。5) If the number of iterations and the absolute error time integral meet the requirements, exit the algorithm and obtain the optimal solution, otherwise return to step 2).
所述的步骤5)中的绝对误差时间积分值作为粒子群智能运算器的性能评价指标,其值越小系统的性能越好;所述的绝对误差时间积分的计算公式为:The absolute error time integral value in the described step 5) is used as the performance evaluation index of the particle swarm intelligence calculator, and the smaller the value, the better the performance of the system; the calculation formula of the absolute error time integral is:
其中,Jmin为绝对误差时间积分值,e(t)为输出与输入之间的误差,t为时间;Among them, J min is the absolute error time integral value, e(t) is the error between the output and the input, and t is the time;
所述的迭代次数和绝对误差时间积分满足要求指的是:迭代次数达到设置值600,同时绝对误差时间积分值小于设定值0.1。The number of iterations and the time integral of absolute error meeting the requirements means that the number of iterations reaches the set value of 600, while the time integral value of the absolute error is less than the set value of 0.1.
步骤三,所述的控制器输出值u(t)与副回路扰动共同输入到控制对象传递函数器后输出系统输出值y(t),用来控制减温水调节阀(10)的开度。In step 3, the controller output value u(t) and the disturbance of the secondary loop are jointly input to the control object transfer function device and then output the system output value y(t) to control the opening of the desuperheating water regulating valve (10).
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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