CN111412307A - Mechanical Delay Float Controller - Google Patents
Mechanical Delay Float Controller Download PDFInfo
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- CN111412307A CN111412307A CN202010339181.6A CN202010339181A CN111412307A CN 111412307 A CN111412307 A CN 111412307A CN 202010339181 A CN202010339181 A CN 202010339181A CN 111412307 A CN111412307 A CN 111412307A
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- liquid inlet
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- damper
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- 239000007788 liquid Substances 0.000 claims abstract description 85
- 238000007667 floating Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 abstract description 5
- 239000000243 solution Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
- F16K11/0716—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides with fluid passages through the valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/18—Actuating devices; Operating means; Releasing devices actuated by fluid actuated by a float
- F16K31/30—Actuating devices; Operating means; Releasing devices actuated by fluid actuated by a float actuating a gate valve or sliding valve
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Float Valves (AREA)
Abstract
本发明提供一种机械延时浮球控制器,涉及压力管道设备领域;本发明包括:阀体、活塞、连杆和浮球;所述阀体的一端为进液口;所述浮球的底部通过所述连杆与所述活塞相连,所述活塞可滑动的通过所述进液口套设在所述阀体内,且可沿所述阀体上下滑动;所述阀体内设置有用于进液的进液通道,该进液通道与所述进液口相连;所述浮球上浮,以使所述活塞上升从而封堵所述进液口;所述连杆上套设有阻尼器,该阻尼器固定在所述阀体上。本发明的机械延时浮球控制器,依靠浮球进行液位的控制,在浮球未上浮至预定位置时,活塞位于进液口下部,以保证连续进液直至封堵进液口;而且由于阻尼器的设置,避免高压进液过程中液面浮动造成浮球频繁动作从而损坏阀体的事故。
The invention provides a mechanical time-delay float controller, which relates to the field of pressure pipeline equipment; the invention comprises: a valve body, a piston, a connecting rod and a float; one end of the valve body is a liquid inlet; The bottom is connected with the piston through the connecting rod, the piston is slidably sleeved in the valve body through the liquid inlet, and can slide up and down along the valve body; The liquid inlet channel is connected with the liquid inlet; the floating ball floats up, so that the piston rises to block the liquid inlet; the connecting rod is sleeved with a damper, The damper is fixed on the valve body. The mechanical delay float controller of the present invention controls the liquid level by relying on the float, and when the float does not float to a predetermined position, the piston is located at the lower part of the liquid inlet to ensure continuous liquid feeding until the liquid inlet is blocked; and Due to the setting of the damper, it can avoid the accident that the float ball frequently moves and damages the valve body due to the floating of the liquid level during the high-pressure liquid inlet process.
Description
技术领域technical field
本发明涉及压力容器制造技术,尤其涉及一种机械延时浮球控制器,属于管道设备制造技术领域。The invention relates to pressure vessel manufacturing technology, in particular to a mechanical time-delay float controller, which belongs to the technical field of pipeline equipment manufacturing.
背景技术Background technique
在储液系统应用过程中,液位浮球是常见的控制元器件。浮球控制的原理是利用浮球液位开关的浮子随液位升或降,使阀体或者开关件能够作出相应的动作,以实现液位的自动控制。In the application process of the liquid storage system, the liquid level float is a common control component. The principle of float control is to use the float of the float level switch to rise or fall with the liquid level, so that the valve body or switch parts can make corresponding actions to realize the automatic control of the liquid level.
现有技术中的浮球阀,由于采用阀芯直接与浮球相连的设计,在储液罐内压力或者液面剧烈变化时,很容易出现卡死和闭合不彻底的问题,从而损坏浮球控制器的机械结构。The floating ball valve in the prior art adopts the design that the valve core is directly connected with the floating ball. When the pressure or liquid level in the liquid storage tank changes drastically, the problems of stuck and incomplete closing are easy to occur, thereby damaging the floating ball control. the mechanical structure of the device.
现有的浮球控制器在压力发生较大变化时存在如下的技术问题:The existing float controller has the following technical problems when the pressure changes greatly:
1、液面剧烈动荡时,阀门意外的开启或者关闭,从而容易发生损坏或动作不彻底;1. When the liquid level fluctuates violently, the valve opens or closes unexpectedly, which is prone to damage or incomplete action;
2、储液系统气压变化较大时,浮球反复振动,阀芯反复动作,从而引起泄漏。2. When the air pressure of the liquid storage system changes greatly, the floating ball vibrates repeatedly, and the valve core moves repeatedly, causing leakage.
发明内容SUMMARY OF THE INVENTION
本发明提供一种用于高压储液罐的机械延时浮球控制器,以解决现有技术中浮球阀容易损坏、容易卡顿的技术问题。The present invention provides a mechanical time-delayed float controller for a high-pressure liquid storage tank, so as to solve the technical problems that the float valve in the prior art is easily damaged and stuck.
本发明的机械延时浮球控制器,包括:阀体、活塞、连杆和浮球;所述阀体的一端为进液口;The mechanical delay float controller of the present invention comprises: a valve body, a piston, a connecting rod and a floating ball; one end of the valve body is a liquid inlet;
所述浮球的底部通过所述连杆与所述活塞相连,所述活塞可滑动的通过所述进液口套设在所述阀体内,且可沿所述阀体上下滑动;The bottom of the floating ball is connected with the piston through the connecting rod, and the piston is slidably sleeved in the valve body through the liquid inlet, and can slide up and down along the valve body;
所述阀体内设置有用于进液的进液通道,该进液通道与所述进液口相连;所述浮球上浮,以使所述活塞上升从而封堵所述进液口;The valve body is provided with a liquid inlet channel for liquid inlet, and the liquid inlet channel is connected with the liquid inlet port; the floating ball floats up, so that the piston rises to block the liquid inlet port;
所述连杆上套设有阻尼器,该阻尼器固定在所述阀体上。A damper is sleeved on the connecting rod, and the damper is fixed on the valve body.
如上所述的机械延时浮球控制器,其中,所述活塞内设置有导流通道;所述活塞封堵所述进液口,以使所述导流通道与所述进液通道相连通。The above mechanical time-delay float controller, wherein a diversion channel is arranged in the piston; the piston blocks the liquid inlet, so that the diversion channel is communicated with the liquid inlet channel .
如上所述的机械延时浮球控制器,其中,所述阀体的上端还设置有限位器,该限位器位于所述活塞的上方。In the above-mentioned mechanical time-delay float controller, a limiter is further provided on the upper end of the valve body, and the limiter is located above the piston.
如上所述的机械延时浮球控制器,其中,所述阀体的顶部设置有支撑杆,所述阻尼器通过所述支撑杆安装在所述阀体上。In the above mechanical time-delay float controller, a support rod is provided on the top of the valve body, and the damper is mounted on the valve body through the support rod.
如上所述的机械延时浮球控制器,其中,所述阻尼器包括:定速齿轮以及条形齿;该条形齿沿数值方向固定在所述连杆上,所述定速齿轮安装在所述阀体上;所述定速齿轮与所述条形齿相啮合。The mechanical delay float controller as described above, wherein the damper comprises: a fixed speed gear and a strip tooth; the strip tooth is fixed on the connecting rod along the numerical direction, and the fixed speed gear is installed on the connecting rod. on the valve body; the constant speed gear meshes with the strip teeth.
如上所述的机械延时浮球控制器,其中,所述导流通道上连接有溢流管,该溢流管通过所述导流通道与所述进液通道相连通。In the above mechanical time-delay float controller, an overflow pipe is connected to the diversion channel, and the overflow tube communicates with the liquid inlet channel through the diversion channel.
如上所述的机械延时浮球控制器,其中,所述阀体内设置有多个进液通道。In the above mechanical time-delay float controller, a plurality of liquid inlet channels are arranged in the valve body.
本发明的机械延时浮球控制器,依靠浮球进行液位的控制,在浮球未上浮至预定位置时,活塞位于进液口下部,以保证连续进液直至封堵进液口;而且由于阻尼器的设置,避免高压进液过程中液面浮动造成浮球频繁动作从而损坏阀芯的事故,还避免了高压进液启动时活塞易卡死的技术问题。The mechanical time-delay float controller of the present invention controls the liquid level by relying on the float, and when the float does not float to a predetermined position, the piston is located at the lower part of the liquid inlet to ensure continuous liquid feeding until the liquid inlet is blocked; and Due to the setting of the damper, it avoids the accident that the float ball frequently moves and damages the valve core due to the floating of the liquid level during the high-pressure liquid inlet process, and also avoids the technical problem that the piston is easily stuck when the high-pressure liquid inlet starts.
附图说明Description of drawings
图1为本发明实施例的机械延时浮球控制器的打开状态示意图;1 is a schematic diagram of an open state of a mechanical time-delay float controller according to an embodiment of the present invention;
图2为本发明实施例的机械延时浮球控制器的闭合状态示意图。FIG. 2 is a schematic diagram of a closed state of a mechanical delay float controller according to an embodiment of the present invention.
具体实施方式Detailed ways
如图1、图2;本实施例的机械延时浮球控制器,包括:阀体1、活塞4、连杆3和浮球2;所述阀体1的一端为进液口;如图1,进液口即为阀体1的顶部出口。As shown in Figure 1 and Figure 2; the mechanical delay float controller of this embodiment includes: a
所述浮球2的底部通过所述连杆3与所述活塞4相连,所述活塞4可滑动的通过所述进液口套设在所述阀体1内,且可沿所述阀体1上下滑动;一般情况下,阀体1为具有圆柱形容腔的结构,活塞4在该容腔内上下活动。The bottom of the
所述阀体1内设置有用于进液的进液通道10,该进液通道10与所述进液口相连;所述浮球2上浮,以使所述活塞4上升从而封堵所述进液口;也就是说,活塞上升,从而使进液通道10的出口被阻断,不能实现进液。The
所述连杆3上套设有阻尼器60,该阻尼器60固定在所述阀体1上。A
优选的,所述活塞4内设置有导流通道5;所述活塞4封堵所述进液口,以使所述导流通道5与所述进液通道10相连通。Preferably, a
如图1,活塞位移腔体的底部,此时进液通道10与进液口相互连通,能够实现持续的进液,从而使高压罐内的液体持续增多;随着液体的增多,浮球上浮,通过连杆带动活塞向上滑动以关闭所述进液口。As shown in Figure 1, the piston moves to the bottom of the cavity. At this time, the
如图2所示,活塞彻底切断进液通道与进液口之间的连通部,从而使进液通道内的液体流入活塞内的导流通道,多余的液体通过导流通道排出。As shown in Figure 2, the piston completely cuts off the communication between the liquid inlet channel and the liquid inlet, so that the liquid in the liquid inlet channel flows into the diversion channel in the piston, and the excess liquid is discharged through the diversion channel.
本发明的机械延时浮球控制器,依靠浮球进行液位的控制,在浮球未上浮至预定位置时,活塞位于进液口下部,以保证连续进液直至封堵进液口;而且由于阻尼器的设置,避免高压进液过程中液面浮动造成浮球频繁动作从而损坏阀芯的事故,还避免了高压进液启动时活塞易卡死的技术问题。The mechanical time-delay float controller of the present invention controls the liquid level by relying on the float, and when the float does not float to a predetermined position, the piston is located at the lower part of the liquid inlet to ensure continuous liquid feeding until the liquid inlet is blocked; and Due to the setting of the damper, it avoids the accident that the float ball frequently moves and damages the valve core due to the floating of the liquid level during the high-pressure liquid inlet process, and also avoids the technical problem that the piston is easily stuck when the high-pressure liquid inlet starts.
本实施例的机械延时浮球控制器,其中,所述阀体1的上端还设置有限位器7,该限位器7位于所述活塞4的上方,用于在导流通道与进液通道连通之后,避免活塞在浮球振动或者其它作用下继续向上移动,最大程度的避免了额外进液。In the mechanical time delay float controller of this embodiment, a
本实施例的机械延时浮球控制器,其中,所述阀体1的顶部设置有支撑杆6,所述阻尼器60通过所述支撑杆6安装在所述阀体1上。In the mechanical delay float controller of this embodiment, a
具体的,所述阻尼器6包括:定速齿轮以及条形齿;该条形齿沿数值方向固定在所述连杆3上,所述定速齿轮安装在所述阀体1上;所述定速齿轮与所述条形齿相啮合。Specifically, the
从而能够避免液面波动或者气压剧烈变化时候,浮球的振荡引起的机械损伤和误操作。Therefore, mechanical damage and misoperation caused by the oscillation of the float ball can be avoided when the liquid level fluctuates or the air pressure changes drastically.
本实施例的机械延时浮球控制器,其中,所述导流通道5上连接有溢流管,活塞上浮至最上方时,该溢流管通过所述导流通道5与所述进液通道相连通。In the mechanical delay float controller of this embodiment, an overflow pipe is connected to the
本实施例的机械延时浮球控制器,其中,所述阀体1内设置有多个进液通道10。In the mechanical delay float controller of the present embodiment, a plurality of
另外,本本发明的机械延时浮球控制器制作成本不高,结构紧凑,牢固稳定,装拆简单,维护方便,使用于各种储液容器等压力设备。In addition, the mechanical delay float controller of the present invention has the advantages of low manufacturing cost, compact structure, firm and stable structure, simple assembly and disassembly, and convenient maintenance, and can be used in pressure equipment such as various liquid storage containers.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
Claims (7)
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CN112918105A (en) * | 2021-02-24 | 2021-06-08 | 王川 | Energy-saving printing device for preventing printing ink from splashing to influence printing quality |
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CN112918105A (en) * | 2021-02-24 | 2021-06-08 | 王川 | Energy-saving printing device for preventing printing ink from splashing to influence printing quality |
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