CN111412128B - A linear peristaltic pump - Google Patents
A linear peristaltic pump Download PDFInfo
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- CN111412128B CN111412128B CN202010208648.3A CN202010208648A CN111412128B CN 111412128 B CN111412128 B CN 111412128B CN 202010208648 A CN202010208648 A CN 202010208648A CN 111412128 B CN111412128 B CN 111412128B
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- 239000012530 fluid Substances 0.000 claims description 3
- 230000002441 reversible effect Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 description 35
- 238000005086 pumping Methods 0.000 description 11
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/12—Machines, pumps, or pumping installations having flexible working members having peristaltic action
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- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及蠕动泵,更具体地说,涉及一种直线式蠕动泵。The present invention relates to a peristaltic pump, and more particularly to a linear peristaltic pump.
背景技术Background technique
现有技术中,蠕动泵是一种新型的液体输送泵。相较于传统的转子泵、隔膜泵、离心泵而言,蠕动泵无需与液体直接接触,造成污染,而且具有精度高体积小等特点,在医疗、医药、食品、饮料、化工、冶炼等各个行业得到了广泛推广与应用。然而现有蠕动泵仍然存在一些不足,如使用寿命短、体积大、精度低、成本高、不便拆装等问题,无法满足市场需求。In the prior art, peristaltic pumps are a new type of liquid delivery pump. Compared with traditional rotor pumps, diaphragm pumps, and centrifugal pumps, peristaltic pumps do not need to come into direct contact with liquids to cause pollution, and have the characteristics of high precision and small size. They have been widely promoted and applied in various industries such as medical treatment, medicine, food, beverages, chemicals, and smelting. However, existing peristaltic pumps still have some shortcomings, such as short service life, large size, low precision, high cost, and inconvenient disassembly and assembly, which cannot meet market demand.
现有蠕动泵通常采用旋转式蠕动泵和直线式蠕动泵两种结构形式。如申请号为CN201821720567.6的公开文件,公开了一种旋转式的快装型蠕动泵。通过电机带动滚轮组旋转,对管道不停的挤压,实现液体的输送。设计有两组不同回转直径的滚轮组,能够在软管长时间工作出现磨损后,可直接更换小直径的滚轮组,可便于更换,延长使用寿命。但这种方案依然存在体积大,精度低的问题。该方案中采用电机转轴与滚轮组之间的摩擦力来带动滚轮组旋转,并挤压管道,但是电机转轴与滚轮组传递转矩时,容易打滑,导致泵液不平稳,精度大大不足。再如申请号为CN201621359731.6的公开文件,公开了一种便于拆装的蠕动泵。该方案采用旋转式结构,通过驱动器带动滚轮挤压管道输送液体。在该方案中,将软管安装在卡片组件上,当需要更换软管时,可以通过转动卡片组件快速拆装软管,该蠕动泵结构简单、成本低、拆装便捷。但这种设计方案依然存在驱动器在带动滚轮旋转时,容易打滑的问题,导致精度低。Existing peristaltic pumps usually adopt two structural forms: rotary peristaltic pumps and linear peristaltic pumps. For example, the public document with application number CN201821720567.6 discloses a rotary quick-install peristaltic pump. The roller group is driven by a motor to rotate, and the pipeline is squeezed continuously to realize the delivery of liquid. Two groups of roller groups with different rotation diameters are designed, which can directly replace the roller group with a small diameter after the hose is worn out after long-term work, which is convenient for replacement and prolongs the service life. However, this solution still has the problems of large volume and low precision. In this solution, the friction between the motor shaft and the roller group is used to drive the roller group to rotate and squeeze the pipeline, but when the motor shaft and the roller group transmit torque, it is easy to slip, resulting in unstable pumping and greatly insufficient precision. Another example is the public document with application number CN201621359731.6, which discloses a peristaltic pump that is easy to disassemble and assemble. This solution adopts a rotary structure, and the driver drives the roller to squeeze the pipeline to transport the liquid. In this solution, the hose is installed on the card assembly. When the hose needs to be replaced, the hose can be quickly disassembled and assembled by rotating the card assembly. The peristaltic pump has a simple structure, low cost, and convenient disassembly and assembly. However, this design still has the problem that the driver is prone to slipping when driving the roller to rotate, resulting in low precision.
申请号为CN201821612866.8的公开文件,公开了一种直线式蠕动泵滚轮传动装置。该方案中采用直线电机作为导向组件对滚轮进行驱动,同步性好,传动精度高,能够解决泵液精度差的问题。但这类设计方案存在成本高,不便拆装更换管道的问题。该方案需要选用直线电机,丝杆等高精度元件来实现,且整体方案的加工和装配精度同样要求较高,造成整体成本很高,且不能快速便捷的拆装更换管道,导致不能广泛推广应用。再如申请号为CN201720890433.8的公开文件,公开了一种直线式往复运动的蠕动泵。该方案采用凸轮机构的曲线控制软管组件和盖板组件的升降运动和防回流装置的夹管运动,并由压管滚轮进行泵液。这种设计方案成本低,传动稳定。但是依然存在使用寿命短,体积大,泵液精度低的问题。The public document with application number CN201821612866.8 discloses a linear peristaltic pump roller transmission device. In this solution, a linear motor is used as a guide component to drive the roller, which has good synchronization and high transmission accuracy, and can solve the problem of poor pumping accuracy. However, this type of design has the problem of high cost and inconvenience in disassembling and replacing the pipeline. This solution requires the use of high-precision components such as linear motors and screw rods to achieve it, and the processing and assembly accuracy of the overall solution are also required to be high, resulting in a high overall cost, and the pipeline cannot be quickly and conveniently disassembled and replaced, resulting in it not being widely promoted and applied. Another example is the public document with application number CN201720890433.8, which discloses a linear reciprocating peristaltic pump. This solution uses the curve of the cam mechanism to control the lifting and lowering movement of the hose assembly and the cover assembly and the clamping movement of the anti-backflow device, and the pumping is performed by the tube pressing roller. This design has low cost and stable transmission. However, there are still problems of short service life, large volume, and low pumping accuracy.
因此,如何设计一种使用寿命长、精度高、成本低、便于拆装的蠕动泵,是本领域技术人员目前需要解决的技术问题。Therefore, how to design a peristaltic pump with long service life, high precision, low cost, and easy disassembly and assembly is a technical problem that technical personnel in this field currently need to solve.
发明内容Summary of the invention
本发明要解决的技术问题在于,提供一种改进的直线式蠕动泵。The technical problem to be solved by the present invention is to provide an improved linear peristaltic pump.
本发明解决其技术问题所采用的技术方案是:构造一种直线式蠕动泵,包括供软管穿过的泵壳、设置在所述泵壳中的压管装置、以及带动所述压管装置的驱动装置;所述压管装置与所述软管的轴向方向成第一设定夹角设置;所述驱动装置带动所述压管装置在所述软管的径向方向上作挤压、松开所述软管的往复运动。The technical solution adopted by the present invention to solve its technical problem is: constructing a linear peristaltic pump, including a pump housing for a hose to pass through, a tube pressing device arranged in the pump housing, and a driving device for driving the tube pressing device; the tube pressing device is arranged at a first set angle with the axial direction of the hose; the driving device drives the tube pressing device to perform reciprocating motion of squeezing and releasing the hose in the radial direction of the hose.
优选地,所述压管装置包括倾斜设置于所述泵壳中且与所述软管的轴向方向成所述第一设定角度以在所述软管的径向方向上往复地挤压、松开所述软管的压片。Preferably, the tube pressing device comprises a pressing piece which is obliquely arranged in the pump housing and forms the first set angle with the axial direction of the hose so as to reciprocally press and release the hose in the radial direction of the hose.
优选地,所述压片为弹性压片。Preferably, the pressing sheet is an elastic pressing sheet.
优选地,所述压管装置还包括升降机构,所述升降机构与所述驱动装置和所述压片连接由所述驱动装置驱动带动所述压片往复地挤压、松开所述软管。Preferably, the tube pressing device further comprises a lifting mechanism, and the lifting mechanism is connected to the driving device and the pressing sheet, and is driven by the driving device to drive the pressing sheet to reciprocately squeeze and release the hose.
优选地,所述升降机构包括设置在所述泵壳中可在第二设定角度内往复摆动进而带动所述压片挤压、松开所述软管的曲柄滑块组件;Preferably, the lifting mechanism comprises a crank slider assembly disposed in the pump housing and capable of reciprocating and swinging within a second set angle to drive the pressing sheet to squeeze and release the hose;
所述曲柄滑块组件包括一端与所述驱动装置连接的曲柄、设置在所述曲柄的另一端且与所述曲柄和所述压片连接的并可朝向所述软管方向滑动的滑块;The crank slider assembly comprises a crank connected to the driving device at one end, and a slider arranged at the other end of the crank and connected to the crank and the pressing sheet and capable of sliding toward the hose;
所述驱动装置包括可正反转的驱动电机。The driving device comprises a driving motor which can rotate forward and reverse.
优选地,所述驱动装置包括在通电状态下与所述压管装置产生电磁感应带动所述压管装置在所述软管的径向方向上挤压所述软管的电磁铁机构;Preferably, the driving device comprises an electromagnet mechanism which generates electromagnetic induction with the tube pressing device in a power-on state and drives the tube pressing device to squeeze the hose in the radial direction of the hose;
所述升降机构包括由所述电磁铁机构通过电磁感应带动朝所述软管径向往复运动的滑块。The lifting mechanism comprises a sliding block driven by the electromagnet mechanism to reciprocate radially toward the hose through electromagnetic induction.
优选地,所述直线式蠕动泵还包括以给所述压管装置运动的导向组件;Preferably, the linear peristaltic pump further comprises a guide assembly for providing movement to the tube pressing device;
所述导向组件包括设置在所述泵壳内侧壁且朝所述软管的径向延伸以给所述滑块导向的导向槽。The guide assembly comprises a guide groove which is arranged on the inner side wall of the pump housing and extends radially toward the hose to guide the sliding block.
优选地,所述直线式蠕动泵还包括设置在所述软管上以防止流体回流的止回装置;Preferably, the linear peristaltic pump further comprises a check device arranged on the hose to prevent fluid backflow;
所述止回装置包括单向阀或者夹管阀。The non-return device comprises a one-way valve or a pinch valve.
优选地,所述直线式蠕动泵还包括分开设置在所述泵壳两端以固定所述软管的两个固定管卡。Preferably, the linear peristaltic pump further comprises two fixed pipe clamps separately arranged at two ends of the pump housing to fix the hose.
优选地,所述软管为多个,多个所述软管并排设置在所述泵壳中;所述驱动装置和所述压管装置均为多个,其与所述软管对应设置;Preferably, there are multiple hoses, which are arranged side by side in the pump housing; there are multiple driving devices and multiple pipe pressing devices, which are arranged corresponding to the hoses;
或者,所述软管为一个,所述驱动装置和所述压管装置均为多个,多个所述驱动装置与多个所述压管装置一一对应设置且可择一驱动;多个所述压管装置间隔设置在所述软管上。Alternatively, there is one hose, and there are multiple driving devices and multiple pipe pressing devices. The multiple driving devices are arranged in a one-to-one correspondence with the multiple pipe pressing devices and can be driven one by one; the multiple pipe pressing devices are arranged on the hose at intervals.
实施本发明的直线式蠕动泵,具有以下有益效果:该直线式蠕动泵通过驱动装置带动设置于泵壳中与软管的轴向方向成第一设定夹角设置的压管装置在软管的径向方向上作挤压或者松开软管的往复运动,从而可将软管中的液体泵出,实现了液体稳定的输送,减小了泵液时脉冲的产生,保证了液体平稳输送,提高了泵液精度,另外通过压管装置在软管的径向方向往复运动,减少了与软管接触面积和接触时长,不易造成软管的磨损,保证了蠕动泵的使用寿命。该直线式蠕动泵具有寿用长、体积小、精度高、成本低、便于拆装的特点。The implementation of the linear peristaltic pump of the present invention has the following beneficial effects: the linear peristaltic pump drives the tube pressing device arranged in the pump housing and arranged at a first set angle with the axial direction of the hose to perform reciprocating motion of squeezing or releasing the hose in the radial direction of the hose through the driving device, so that the liquid in the hose can be pumped out, achieving stable liquid delivery, reducing the generation of pulses when pumping liquid, ensuring smooth liquid delivery, and improving the accuracy of pumping liquid. In addition, the tube pressing device reciprocates in the radial direction of the hose, reducing the contact area and contact time with the hose, not easily causing wear of the hose, and ensuring the service life of the peristaltic pump. The linear peristaltic pump has the characteristics of long service life, small size, high precision, low cost, and easy disassembly and assembly.
另外,该压管装置的压片可以由该升降机构带动做循环升降运动,挤压软管实现液体的输送,通过该升降机构能够大大地减小蠕动泵的体积,保证了直线式蠕动泵的小型化,同时,使得该直线式蠕动泵结构简单、实用性好、成本低,便于广泛推广及应用。In addition, the pressing plate of the tube pressing device can be driven by the lifting mechanism to perform a cyclic lifting motion, squeezing the hose to realize the liquid transportation. The lifting mechanism can greatly reduce the volume of the peristaltic pump, ensuring the miniaturization of the linear peristaltic pump. At the same time, the linear peristaltic pump has a simple structure, good practicality, low cost, and is easy to be widely promoted and applied.
通过设计了循环升降的升降机构带动压片挤压软管,在驱动装置驱动压管装置泵液时,软管与压管装置之间不会产生打滑现象,提高了蠕动泵的精度,同时,压管装置与软管之间不需要通过摩擦来泵液,而且蠕动泵不工作时,压管装置不会挤压软管,减少了软管的磨损,延长了蠕动泵的使用寿命。A cyclic lifting and lowering lifting mechanism is designed to drive the pressing piece to squeeze the hose. When the driving device drives the tube pressing device to pump liquid, there will be no slippage between the hose and the tube pressing device, thereby improving the accuracy of the peristaltic pump. At the same time, there is no need for friction between the tube pressing device and the hose to pump liquid, and when the peristaltic pump is not working, the tube pressing device will not squeeze the hose, thereby reducing the wear of the hose and extending the service life of the peristaltic pump.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
图1是本发明直线式蠕动泵第一实施例的结构示意图;FIG1 is a schematic structural diagram of a first embodiment of a linear peristaltic pump according to the present invention;
图2是本发明直线式蠕动泵第二实施例的结构示意图;2 is a schematic structural diagram of a second embodiment of a linear peristaltic pump according to the present invention;
图3是本发明直线式蠕动泵第三实施例的结构示意图;3 is a schematic structural diagram of a third embodiment of a linear peristaltic pump according to the present invention;
图4是本发明直线式蠕动泵第四实施例的结构示意图;4 is a schematic structural diagram of a fourth embodiment of a linear peristaltic pump according to the present invention;
图5是本发明直线式蠕动泵第五实施例的结构示意图;5 is a schematic structural diagram of a fifth embodiment of a linear peristaltic pump according to the present invention;
其中,泵壳10;泵体11;泵盖12;软管20;驱动装置30;压管装置40;压片41;曲柄滑块组件42;曲柄421,;滑块422;导向组件50;止回装置60;固定管卡70。Among them, the pump housing 10; the pump body 11; the pump cover 12; the hose 20; the driving device 30; the pipe pressing device 40; the pressing plate 41; the crank slider assembly 42; the crank 421; the slider 422; the guide assembly 50; the check device 60; and the fixed pipe clamp 70.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described in detail with reference to the accompanying drawings.
图1示出了本发明直线式蠕动泵的第一实施例。该直线式蠕动泵可以为纯机械装置或者机电组合装置,其可用于将液体泵出,其可按需求设计为微小型且能够保证可用的行程。该直线式蠕动泵具有寿用长、体积小、精度高、成本低、便于拆装的特点。FIG1 shows a first embodiment of a linear peristaltic pump of the present invention. The linear peristaltic pump can be a purely mechanical device or an electromechanical combination device, which can be used to pump liquids. It can be designed to be miniature as required and can ensure the available stroke. The linear peristaltic pump has the characteristics of long service life, small size, high precision, low cost, and easy disassembly and assembly.
如图1所示,进一步地,在本实施例中,该直线式蠕动泵可包括泵壳10、驱动装置30以及压管装置40。该泵壳10可用于供软管20穿设,该软管20可呈直线设置于该泵壳10中。该驱动装置30可设置于该泵壳10中,其可带动该压管装置40挤压软管20。可以理解地,在其他一些实施例中,该驱动装置30不限于设置于该泵壳10中,其也可设置于该泵壳10的外侧。该压管装置40可设置于该泵壳10中,且其可与该软管20的轴向方向成第一设定夹角设置,其可由该驱动装置30带动在软管20的径向方向上作挤压、松开软管20的往复运动。在本实施例中,该软管20可以为一根,该驱动装置30和该压管装置40可以为一组,该驱动装置30和该压管装置40对应设置。As shown in FIG. 1 , further, in this embodiment, the linear peristaltic pump may include a pump housing 10, a drive device 30, and a tube pressing device 40. The pump housing 10 may be used for the hose 20 to pass through, and the hose 20 may be arranged in a straight line in the pump housing 10. The drive device 30 may be arranged in the pump housing 10, and it may drive the tube pressing device 40 to squeeze the hose 20. It can be understood that in some other embodiments, the drive device 30 is not limited to being arranged in the pump housing 10, and it may also be arranged on the outside of the pump housing 10. The tube pressing device 40 may be arranged in the pump housing 10, and it may be arranged at a first set angle with the axial direction of the hose 20, and it may be driven by the drive device 30 to perform reciprocating motion of squeezing and releasing the hose 20 in the radial direction of the hose 20. In this embodiment, the hose 20 may be one, and the drive device 30 and the tube pressing device 40 may be a group, and the drive device 30 and the tube pressing device 40 are arranged correspondingly.
进一步地,在本实施例中,该泵壳10可包括泵体11以及泵盖12。该泵体11可为中空结构,其内侧可形成收容腔,该泵体11的顶部可开设有开口,该开口可供各个部件安装至该收容腔中。该泵体11两相对设置的侧壁上可设置通孔,该通孔可供软管20穿设。该泵体11内侧可设置软管安装槽以供该软管安装,该软管安装槽可设置于该泵体11的底壁。可以理解地,在其他一些实施例中,该软管安装槽可以省去。该泵盖12设置于该泵体11上,其可与该泵体11可拆卸设置,其可盖合该开口。Further, in the present embodiment, the pump housing 10 may include a pump body 11 and a pump cover 12. The pump body 11 may be a hollow structure, and a receiving cavity may be formed inside thereof. An opening may be provided at the top of the pump body 11, and the opening may be used for various components to be installed in the receiving cavity. Through holes may be provided on the two oppositely arranged side walls of the pump body 11, and the through holes may be used for the hose 20 to pass through. A hose mounting groove may be provided on the inside of the pump body 11 for the hose to be installed, and the hose mounting groove may be provided on the bottom wall of the pump body 11. It can be understood that in some other embodiments, the hose mounting groove may be omitted. The pump cover 12 is provided on the pump body 11, and it may be detachably provided with the pump body 11, and it may cover the opening.
进一步地,在本实施例中,该软管20可用于输送液体,气体以及固液混合物,其使用的材料可以为硅橡胶、橡胶、聚四氟乙烯、合成材料中的一种或者多种。不同材料具有不同性能,可满足不同使用场合,便于更广泛推广及使用。Furthermore, in this embodiment, the hose 20 can be used to transport liquids, gases and solid-liquid mixtures, and the materials used can be one or more of silicone rubber, rubber, polytetrafluoroethylene, and synthetic materials. Different materials have different properties and can meet different usage occasions, facilitating wider promotion and use.
进一步地,在本实施例中,该驱动装置30可以为旋转驱动装置。具体地,其可以为可正反转的驱动电机,其可用于驱动该压管装置40往复运动,其驱动方法简单、易操作,能满足更多场合使用,其与该压管装置40配合够实现蠕动泵高精度的需求。可以理解地,在其他一些实施例中,该驱动装置不限于旋转驱动装置,其可以为直线驱动装置,比如,液压驱动装置、电力驱动装置,具体地,其可以为气缸,或者齿轮、电机以及齿条形成的电力驱动装置。该驱动电机可安装在该泵壳10的泵体11中,当然,可以理解地,在其他一些实施例中,其可安装在该泵壳10的外侧,且其输出轴可从该泵壳10的外侧穿入该泵体11中。Further, in the present embodiment, the driving device 30 can be a rotary driving device. Specifically, it can be a reversible driving motor, which can be used to drive the tube pressing device 40 to reciprocate, and its driving method is simple and easy to operate, which can meet the use of more occasions, and it cooperates with the tube pressing device 40 to achieve the high-precision requirements of the peristaltic pump. It can be understood that in some other embodiments, the driving device is not limited to a rotary driving device, and it can be a linear driving device, such as a hydraulic driving device, an electric driving device, and specifically, it can be a cylinder, or an electric driving device formed by a gear, a motor and a rack. The driving motor can be installed in the pump body 11 of the pump housing 10. Of course, it can be understood that in some other embodiments, it can be installed on the outside of the pump housing 10, and its output shaft can penetrate into the pump body 11 from the outside of the pump housing 10.
进一步地,在本实施例中,该压管装置40可包括压片41以及升降机构。该压片41可倾斜设置于该泵壳10中,且与该软管20的轴向方向呈第一设定角度,其可在软管20的径向方向上往复地挤压松开软管20。需要说明的是,该第一设定角度可以为锐角,通过采用倾斜式结构设计,可便于平稳的挤压出软管中的液体,在挤压软管过程中,可有效减少与压管装置40的接触时长和接触面积,保证了蠕动泵使用寿命,且能够增加泵液效率。在本实施例中,该压片41为弹性压片,具体地,该压片41可以为弹簧压片。当然,可以理解地,在其他一些实施例中,该压片41不限于弹簧压片,其可以为合金压片、塑料压片、橡胶压片等。可以理解的,该压片41与软管20接触的位置,还可以设置保护套,如硅胶保护套、塑料保护套等,以避免压片41对软管20造成不必要的磨损。Further, in the present embodiment, the tube pressing device 40 may include a pressing plate 41 and a lifting mechanism. The pressing plate 41 may be tilted in the pump housing 10 and be at a first set angle with the axial direction of the hose 20, and may reciprocately squeeze and release the hose 20 in the radial direction of the hose 20. It should be noted that the first set angle may be an acute angle, and by adopting an inclined structural design, it is convenient to smoothly squeeze out the liquid in the hose, and in the process of squeezing the hose, the contact time and contact area with the tube pressing device 40 may be effectively reduced, thereby ensuring the service life of the peristaltic pump and increasing the pumping efficiency. In the present embodiment, the pressing plate 41 is an elastic pressing plate, and specifically, the pressing plate 41 may be a spring pressing plate. Of course, it is understandable that in some other embodiments, the pressing plate 41 is not limited to a spring pressing plate, and it may be an alloy pressing plate, a plastic pressing plate, a rubber pressing plate, etc. It is understandable that a protective cover, such as a silicone protective cover, a plastic protective cover, etc., may also be provided at the position where the pressing plate 41 contacts the hose 20 to avoid unnecessary wear of the hose 20 by the pressing plate 41.
该升降机构可设置于该泵壳10中,且可与该驱动装置30和压片41连接,其可由驱动装置30驱动,沿软管20的径向方向往复升降,进而可带动该压片41循环升降,往复地挤压、松开软管20。The lifting mechanism can be arranged in the pump housing 10 and can be connected to the driving device 30 and the pressing plate 41. It can be driven by the driving device 30 to lift and lower back and forth along the radial direction of the hose 20, thereby driving the pressing plate 41 to lift and lower cyclically, and reciprocatingly squeeze and release the hose 20.
进一步地,在本实施例中,该升降机构可以为曲柄滑块组件42;当然,可以理解地,在其他一些实施例中,该升降机构可以不限于曲柄滑块组件4242,其可以为滑块机构、凸轮机构、齿轮机构、棘轮机构等。该升降机构具有体积小、原理简单、易实现的特点。在本实施例中,该曲柄滑块组件42可设置于该泵壳10中,其可在第二设定角度内往复摆动,进而可带动压片41挤压、松开软管20。在一些实施例中,该曲柄滑块组件42可包括曲柄421以及滑块422。该曲柄421的一端可与该驱动装置30连接,另一端可与该滑块422连接。具体地,该曲柄421可包括第一杆体以及与该第一杆体可转动连接的第二杆体;该第一杆体可与该驱动电机连接,其可由该驱动电机带动在第二设定角度内往复转动,进而可带动该第二杆体往复转动。该第二杆体可与该滑块422可转动连接,其可带动该滑块422沿软管20的径向方向往复运动。需要说明的是,该第二设定角度可以为钝角。该滑块422可滑动设置,其可与该压片41的一端固定连接,其可沿垂直于软管20的方向滑动,进而可带动该压片沿软管20的方向挤压或者松开软管20。Further, in this embodiment, the lifting mechanism may be a crank slider assembly 42; of course, it is understandable that in some other embodiments, the lifting mechanism may not be limited to the crank slider assembly 4242, and it may be a slider mechanism, a cam mechanism, a gear mechanism, a ratchet mechanism, etc. The lifting mechanism has the characteristics of small size, simple principle, and easy implementation. In this embodiment, the crank slider assembly 42 may be arranged in the pump housing 10, and it may swing back and forth within the second setting angle, thereby driving the pressing sheet 41 to squeeze and release the hose 20. In some embodiments, the crank slider assembly 42 may include a crank 421 and a slider 422. One end of the crank 421 may be connected to the driving device 30, and the other end may be connected to the slider 422. Specifically, the crank 421 may include a first rod body and a second rod body rotatably connected to the first rod body; the first rod body may be connected to the drive motor, and it may be driven by the drive motor to reciprocate within the second setting angle, thereby driving the second rod body to reciprocate. The second rod body can be rotatably connected to the slider 422, and can drive the slider 422 to reciprocate along the radial direction of the hose 20. It should be noted that the second set angle can be an obtuse angle. The slider 422 can be slidably arranged, and can be fixedly connected to one end of the pressing plate 41, and can slide in a direction perpendicular to the hose 20, thereby driving the pressing plate to squeeze or release the hose 20 in the direction of the hose 20.
进一步地,在本实施例中,该直线式蠕动泵还可包括导向组件50,该导向组件50可设置在该泵壳10中,具体地,在一些实施例中,该导向组件50可安装于该泵体10的内侧壁,其可给该压管装置40运动导向。具体地,在本实施例中,该导向组件50可以为导向槽。该导向槽可设置于该泵壳10内侧壁,且其可朝该软管20的径向延伸设置,其可供给滑块422置于其中滑动,进而给该滑块422导向。可以理解地,在其他一些实施例中,该导向组件50可不限于导向槽,其可以为导轨,该滑块422可套设于该导轨上进行滑动。Further, in the present embodiment, the linear peristaltic pump may further include a guide assembly 50, which may be disposed in the pump housing 10. Specifically, in some embodiments, the guide assembly 50 may be mounted on the inner side wall of the pump body 10, which may guide the movement of the tube pressing device 40. Specifically, in the present embodiment, the guide assembly 50 may be a guide groove. The guide groove may be disposed on the inner side wall of the pump housing 10, and may be extended radially toward the hose 20, which may provide a slider 422 for sliding therein, thereby guiding the slider 422. It is understandable that in some other embodiments, the guide assembly 50 may not be limited to the guide groove, and may be a guide rail, and the slider 422 may be sleeved on the guide rail for sliding.
进一步地,在本实施例中,该直线式蠕动泵还可包括止回装置60。该止回装置可设置于该软管20上,其可位于压片41的下游,其可用于防止流体回流。在本实施例中,该止回装置60可以为单向阀。可以理解地,在其他一些实施例中,该止回装置60可不限于单向阀,其可以为夹管阀或者其他装置。通过设置该止回装置60可以实现液体只从一个方向流动,不会回流,减少脉冲的产生,保证液体流动的平稳性。Further, in the present embodiment, the linear peristaltic pump may further include a check device 60. The check device may be provided on the hose 20, and may be located downstream of the pressing plate 41, and may be used to prevent fluid backflow. In the present embodiment, the check device 60 may be a one-way valve. It is understandable that in some other embodiments, the check device 60 may not be limited to a one-way valve, and may be a pinch valve or other devices. By providing the check device 60, the liquid can flow in only one direction without backflow, reduce the generation of pulses, and ensure the smoothness of the liquid flow.
进一步地,在本实施例中,该直线式蠕动泵还可包括固定管卡70。该固定管卡70可以为两个,其可分别设置于该泵壳10的两端,其可卡设于该软管20上,且与该软管20可拆卸连接,其可有效固定软管20并便于该软管20更换。安装时,可将软管20从该泵壳10一端的通孔穿入泵壳10中,并从该泵壳10另一端的通孔穿出,再分别将该两个固定管卡70置于该泵壳10的两端,且位于该泵壳10的外侧,并卡设于软管20上。Furthermore, in this embodiment, the linear peristaltic pump may also include a fixed pipe clamp 70. The fixed pipe clamp 70 may be two, which may be respectively arranged at the two ends of the pump housing 10, which may be clamped on the hose 20, and detachably connected to the hose 20, which may effectively fix the hose 20 and facilitate the replacement of the hose 20. During installation, the hose 20 may be inserted into the pump housing 10 from the through hole at one end of the pump housing 10, and may be passed out from the through hole at the other end of the pump housing 10, and then the two fixed pipe clamps 70 may be respectively placed at the two ends of the pump housing 10, and located on the outside of the pump housing 10, and clamped on the hose 20.
本实施例直线式蠕动泵使用时,软管20穿过该泵体11两侧面的通孔,并经过泵体11内部的软管安装槽,并与单向阀相连接;再将固定管卡70置于该泵壳10的两端,且位于该泵壳10的外侧,并卡设于软管20上。将压片41与该曲柄滑块组件42的滑块422固定,将滑块422置于导向槽内,再将该曲柄滑块组件42的曲柄一端连接固定于该驱动电机的转轴上,由驱动电机带动回转。再将该泵盖12采用螺杆紧固的方式固定于该泵体11上。When the linear peristaltic pump of this embodiment is used, the hose 20 passes through the through holes on the two sides of the pump body 11, passes through the hose installation groove inside the pump body 11, and is connected to the one-way valve; then the fixed pipe clamp 70 is placed at both ends of the pump housing 10, and is located on the outside of the pump housing 10, and is clamped on the hose 20. The pressing sheet 41 is fixed to the slider 422 of the crank slider assembly 42, and the slider 422 is placed in the guide groove, and then one end of the crank of the crank slider assembly 42 is connected and fixed to the rotating shaft of the driving motor, and is driven to rotate by the driving motor. Then the pump cover 12 is fixed to the pump body 11 by screw fastening.
驱动电机正转,曲柄滑块组件42的曲柄在驱动电机带动回转,进而带动滑块沿导向槽往复运动,从而带动该压片41沿径向挤压软管20,由于该压片41采用倾斜式结构设计,其右侧率先接触到软管20,在该压片41继续向下运动的过程中,压片41从右至左先后对软管20径向加压,直至压片41与该软管20完全接触并挤压。液体在挤压中从右到左向该单向阀流动。驱动电机反转,当然,驱动电机也可以连续旋转,通过曲柄滑块结构带动,压片41又随着滑块422沿着导向槽向上运动离开软管20,对刚才被挤压的软管20造成负压,因为软管20左侧设置有单向阀,单向阀只允许气体和液体从右向左流动,软管20的右侧的液体会向左重新填满刚被挤压过的地方。压片41在曲柄滑块组件42的带动下,上下往复运动,对软管20反复挤压,使得液体从右至左依次流动。当驱动电机的转速达到一定数值时,压片41在曲柄滑块组件42的带动下,会快速地对软管20进行挤压,使得液体流动非常平稳,大大地降低了脉冲的产生,保证了蠕动泵的平稳性。同时,曲柄滑块组件42存在急回特性,在驱动电机的转速一定时,压片41向上运动的速度要比向下运动的速度快,可实现软管20在被挤压后,液体有足够的时间填满软管20,保证了蠕动泵在泵液时的连续性,同时保证了在压片41的挤压下,对蠕动泵精度的需求。采用工作原理简单,实用性强的曲柄滑块组件42不仅仅能够满足上述要求,还能实现小型化,使得蠕动泵体积大大地减小,同时成本较小。The driving motor rotates forward, and the crank of the crank slider assembly 42 rotates under the driving motor, and then drives the slider to reciprocate along the guide groove, thereby driving the pressing plate 41 to squeeze the hose 20 in the radial direction. Since the pressing plate 41 adopts an inclined structural design, its right side first contacts the hose 20. During the downward movement of the pressing plate 41, the pressing plate 41 radially pressurizes the hose 20 from right to left until the pressing plate 41 is completely in contact with and squeezes the hose 20. The liquid flows from right to left to the one-way valve during the squeezing. The driving motor is reversed. Of course, the driving motor can also rotate continuously. Driven by the crank slider structure, the pressing plate 41 moves upward along the guide groove with the slider 422 to leave the hose 20, causing negative pressure to the hose 20 that has just been squeezed. Because a one-way valve is provided on the left side of the hose 20, the one-way valve only allows gas and liquid to flow from right to left. The liquid on the right side of the hose 20 will refill the place that has just been squeezed to the left. Driven by the crank slider assembly 42, the pressing piece 41 reciprocates up and down, repeatedly squeezes the hose 20, and makes the liquid flow from right to left in sequence. When the speed of the driving motor reaches a certain value, the pressing piece 41, driven by the crank slider assembly 42, will quickly squeeze the hose 20, so that the liquid flows very smoothly, greatly reducing the generation of pulses and ensuring the stability of the peristaltic pump. At the same time, the crank slider assembly 42 has a quick return characteristic. When the speed of the driving motor is constant, the speed of the pressing piece 41 moving upward is faster than the speed of moving downward, so that after the hose 20 is squeezed, the liquid has enough time to fill the hose 20, ensuring the continuity of the peristaltic pump when pumping liquid, and at the same time ensuring the accuracy of the peristaltic pump under the squeezing of the pressing piece 41. The use of the crank slider assembly 42 with a simple working principle and strong practicality can not only meet the above requirements, but also achieve miniaturization, so that the volume of the peristaltic pump is greatly reduced, and the cost is relatively low.
泵液时,压片41只会对软管20的一小段进行平稳的挤压,不容易对软管20造成磨损,同时,在蠕动泵不工作的情况下,压片41不会压挤软管20,大大地提高了蠕动泵的使用寿命。设计有固定管卡70固定软管20,当需要更换软管20时,只需要取下泵体11两侧的固定管卡70,直接将软管20抽出更换,操作简单,便于拆装更换管道。When pumping liquid, the pressing piece 41 will only squeeze a small section of the hose 20 steadily, and it is not easy to cause wear to the hose 20. At the same time, when the peristaltic pump is not working, the pressing piece 41 will not squeeze the hose 20, which greatly improves the service life of the peristaltic pump. A fixed pipe clamp 70 is designed to fix the hose 20. When the hose 20 needs to be replaced, it is only necessary to remove the fixed pipe clamps 70 on both sides of the pump body 11, and directly pull out the hose 20 for replacement. The operation is simple and it is convenient to disassemble and replace the pipeline.
综上,该直线式蠕动泵,既提高了蠕动泵泵液时的精度和平稳性,又保证了其使用寿命长、成本低、便于拆装、适用于多种场合的优点。In summary, the linear peristaltic pump not only improves the accuracy and stability of the peristaltic pump when pumping liquid, but also ensures its advantages of long service life, low cost, easy disassembly and assembly, and applicability to a variety of occasions.
图2示出了本发明直线式蠕动泵的第二实施例。其与该第一实施例的区别在于,该驱动装置可包括电磁铁机构,不限于驱动电机。该电磁铁机构可设置于该泵壳10的内侧壁上,其可在通电状态下与该压管装置40产生电磁感应带动该压管装置40在软管20的径向方向上挤压软管20。该电磁铁机构可包括电磁铁,其可与外部电源连接,其可设置在该导向槽的一侧,且位于该泵体11的上部。该升降机构可仅包括滑块422,该滑块422可置于该导向槽中,其一端可从该导向槽的侧壁中穿出,其穿出导向槽的一端可与该电磁铁机构通过电磁感应连接,该滑块422可在该电磁铁机构的通过电池感应带动下,朝该软管20径向往复运动。在本实施例中,该止回装置60可以采用夹管阀,不限于单向阀。FIG. 2 shows a second embodiment of the linear peristaltic pump of the present invention. The difference between the second embodiment and the first embodiment is that the driving device may include an electromagnet mechanism, not limited to a driving motor. The electromagnet mechanism may be arranged on the inner side wall of the pump housing 10, and may generate electromagnetic induction with the tube pressing device 40 in the energized state to drive the tube pressing device 40 to squeeze the hose 20 in the radial direction of the hose 20. The electromagnet mechanism may include an electromagnet, which may be connected to an external power supply, which may be arranged on one side of the guide groove and located at the upper part of the pump body 11. The lifting mechanism may only include a slider 422, which may be placed in the guide groove, one end of which may pass through the side wall of the guide groove, and one end of which may pass through the guide groove may be connected to the electromagnet mechanism through electromagnetic induction, and the slider 422 may reciprocate radially toward the hose 20 under the drive of the electromagnet mechanism through battery induction. In this embodiment, the check device 60 may adopt a pinch valve, not limited to a one-way valve.
使用时,压片41可固定于该滑块422上,电磁铁机构的电磁铁通电产生电磁力,在电磁力的作用下,滑块422带着压片41沿着导向槽向下运动,直到要41完全挤压软管20,液体从右至左泵出后,关闭电磁铁机构,电磁力消失,电磁铁机构复位,压片41与滑块422在压片41的弹力下延着滑槽12向上运动,直至压片41恢复初始状态。软管20被挤压后才产生的负压,由软管20右侧的液体及时填满。电磁铁机构的反复运行,使压片41在滑块422的带动上下反复的作直线运动,并对软管20进行反复的挤压,实现了蠕动泵不停的泵液。设计的电磁铁机构22能够在极小体积下,实现蠕动泵的循环升降运动,大大的降低了蠕动泵的体积,保证了蠕动泵的小型化。When in use, the pressing piece 41 can be fixed on the slider 422, and the electromagnet of the electromagnet mechanism is energized to generate electromagnetic force. Under the action of the electromagnetic force, the slider 422 moves downward along the guide groove with the pressing piece 41 until the hose 20 is completely squeezed by 41. After the liquid is pumped out from right to left, the electromagnet mechanism is closed, the electromagnetic force disappears, and the electromagnet mechanism is reset. The pressing piece 41 and the slider 422 move upward along the chute 12 under the elastic force of the pressing piece 41 until the pressing piece 41 returns to the initial state. The negative pressure generated after the hose 20 is squeezed is filled in time by the liquid on the right side of the hose 20. The repeated operation of the electromagnet mechanism causes the pressing piece 41 to repeatedly move in a straight line up and down under the drive of the slider 422, and repeatedly squeezes the hose 20, realizing the non-stop pumping of the peristaltic pump. The designed electromagnet mechanism 22 can realize the cyclic lifting movement of the peristaltic pump under a very small volume, greatly reducing the volume of the peristaltic pump and ensuring the miniaturization of the peristaltic pump.
图3示出了本发明直线式蠕动泵的第三实施例,其与该第二实施例的区别再有。该压片41为塑料压片,一根软管20上可设计两套压管装置40和驱动装置30;该两套压管装置40和驱动装置30可间隔设置于该软管20上,且可择一驱动。可以理解地,在其他一些实施例中,该压管装置40和该驱动装置30不限于两个,其可以为多个。该驱动装置30与该压管装置40一一对应设置,每套压管装置40中的压片41可由与其对应设置的升降机构带动在软管20的径向方向上下往复运动。该两套压管装置40的压片41可采用级联的方式固定在该软管20的上方。该两个驱动装置30可以为电磁铁机构,该两个电磁铁机构可以异步依次动作,带动对应的压片41先后依次挤压软管20,从而可大大地提高泵液的效率,适合大功率场合。FIG3 shows a third embodiment of the linear peristaltic pump of the present invention, which is different from the second embodiment. The pressing sheet 41 is a plastic pressing sheet, and two sets of pipe pressing devices 40 and driving devices 30 can be designed on one hose 20; the two sets of pipe pressing devices 40 and driving devices 30 can be arranged on the hose 20 at intervals, and one of them can be driven. It can be understood that in some other embodiments, the pipe pressing device 40 and the driving device 30 are not limited to two, and they can be multiple. The driving device 30 is arranged one by one with the pipe pressing device 40, and the pressing sheet 41 in each set of pipe pressing device 40 can be driven by the lifting mechanism corresponding to it to reciprocate up and down in the radial direction of the hose 20. The pressing sheets 41 of the two sets of pipe pressing devices 40 can be fixed above the hose 20 in a cascade manner. The two driving devices 30 can be electromagnet mechanisms, and the two electromagnet mechanisms can act asynchronously in sequence, driving the corresponding pressing sheets 41 to squeeze the hose 20 in sequence, thereby greatly improving the efficiency of the pump liquid, which is suitable for high-power occasions.
图4示出了本发明直线式蠕动泵的第四实施例,其与该第三实施例的区别在于,一根软管40上可设置多套压管装置40和驱动装置30,该驱动装置30与该压管装置40一一对应设置,该软管20可由多套压管装置40反复挤压。该驱动装置30可为电磁铁机构,该多套电磁铁机构可异步交错驱动,当前一个压片41挤压软管20后,后面的压片41可依次先后做挤压动作,在本实施例中,无需止回装置即可实现液体不断地从软管20的一侧流向另一侧,完成液体的输送。该实施例涉及简单,适用于多种场合。FIG4 shows a fourth embodiment of the linear peristaltic pump of the present invention, which is different from the third embodiment in that a plurality of tube pressing devices 40 and driving devices 30 can be provided on a hose 40, and the driving devices 30 are provided one-to-one with the tube pressing devices 40, and the hose 20 can be repeatedly squeezed by the plurality of tube pressing devices 40. The driving device 30 can be an electromagnet mechanism, and the plurality of electromagnet mechanisms can be asynchronously staggered driven. After the first pressing sheet 41 squeezes the hose 20, the following pressing sheets 41 can perform squeezing actions in sequence. In this embodiment, the liquid can be continuously flowed from one side of the hose 20 to the other side without a check device, thereby completing the liquid delivery. This embodiment is simple and suitable for a variety of occasions.
图5示出了本发明直线式蠕动泵的第五实施例,其与该第二实施例的区别在于,该泵壳10中可设计并排且并联的两个软管20。可以理解地,在一些实施例中,该软管20的数量不限。每一根软管20可与一套压管装置40对应连接,并且每个压管装置40由一个电磁铁机构对应驱动,互不影响,从而可实现多管道同时输送液体。并且每根软管20的液体输送可由对应的驱动装置30单独驱动,可实现不同软管20输送液体的速度不同,保证了该蠕动泵多用途使用。FIG5 shows a fifth embodiment of the linear peristaltic pump of the present invention, which is different from the second embodiment in that two hoses 20 can be designed in parallel and in parallel in the pump housing 10. It can be understood that in some embodiments, the number of the hoses 20 is unlimited. Each hose 20 can be connected to a set of pipe pressing devices 40, and each pipe pressing device 40 is driven by an electromagnet mechanism, which does not affect each other, so that multiple pipelines can be used to transport liquids at the same time. In addition, the liquid transportation of each hose 20 can be driven separately by the corresponding driving device 30, so that different hoses 20 can transport liquids at different speeds, ensuring the multi-purpose use of the peristaltic pump.
可以理解的,以上实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本发明的保护范围;因此,凡跟本发明权利要求范围所做的等同变换与修饰,均应属于本发明权利要求的涵盖范围。It can be understood that the above embodiments only express the preferred implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the present invention, the above technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the present invention. Therefore, all equivalent changes and modifications made to the scope of the claims of the present invention should belong to the scope covered by the claims of the present invention.
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