CN111410833A - Preparation method of long glass fiber reinforced high-gloss PC/ABS alloy material - Google Patents

Preparation method of long glass fiber reinforced high-gloss PC/ABS alloy material Download PDF

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CN111410833A
CN111410833A CN202010266556.0A CN202010266556A CN111410833A CN 111410833 A CN111410833 A CN 111410833A CN 202010266556 A CN202010266556 A CN 202010266556A CN 111410833 A CN111410833 A CN 111410833A
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glass fiber
gloss
alloy material
fiber reinforced
abs alloy
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袁永星
毕书华
路学春
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Nanjing Lihua Engineering Plastic Co ltd
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Nanjing Lihua Engineering Plastic Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2369/00Characterised by the use of polycarbonates; Derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2455/00Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2423/00 - C08J2453/00
    • C08J2455/02Acrylonitrile-Butadiene-Styrene [ABS] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention relates to the technical field of high polymer materials, in particular to a long glass fiber reinforced high-gloss PC/ABS alloy material and a preparation method thereof, wherein the long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following components in parts by weight: the long glass fiber reinforced high-gloss PC/ABS alloy material prepared by the invention not only has good mechanical properties, but also has high gloss, and can effectively solve the problem of poor appearance such as fiber floating of chopped glass fiber reinforced PC/ABS alloy materials. The preparation method is simple and convenient to operate, and greatly improves the production efficiency of the reinforced PC/ABS alloy material.

Description

Preparation method of long glass fiber reinforced high-gloss PC/ABS alloy material
Technical Field
The invention belongs to the technical field of high polymer materials and processing, and particularly relates to a preparation method of a long glass fiber reinforced high-gloss PC/ABS alloy material.
Background
Polycarbonate (PC)/acrylonitrile-butadiene-styrene (ABS) alloy is a material with excellent comprehensive performance, and not only has the mechanical property and the aging resistance of PC, but also has the high flow property of ABS. Therefore, PC/ABS alloys are widely used in the fields of electronic and electric appliances and automobiles.
However, in some special fields, such as fields with high requirements for mechanical or thermal properties, the common PC/ABS alloy may be difficult to meet the use requirements. Especially in the field of thermosetting plastics which have been used in the past, because thermosetting plastics are complicated to mold and cannot be recycled. In order to meet the requirements of the fields, PC/ABS alloy is often required to be reinforced. The glass fiber is a commonly used reinforcing filler for thermoplastic polymers, and not only can effectively improve the mechanical property of the polymers, but also can obviously improve the heat resistance and the dimensional stability of the polymers.
The traditional chopped glass fiber reinforced PC/ABS alloy material has poor performance in the aspects of glossiness, product appearance and the like, and the problem of poor appearance of the material, such as fiber floating and the like, still needs to be effectively solved. The continuous long glass fiber reinforced material is the best substitute, is a material with ultrahigh strength and high heat resistance, and has mechanical property and heat resistance superior to those of the traditional chopped glass fiber reinforced PC/ABS alloy material. The protective and electric properties of the composite material can meet the requirements of the electric appliance industry on plastic shells, and meanwhile, the composite material has ultrahigh strength, can completely replace the traditional thermosetting plastic, and can enable the PC/ABS alloy material to be widely applied.
Disclosure of Invention
Aiming at the defects in the prior art, the long glass fiber reinforced high-gloss PC/ABS alloy material prepared by the invention has good mechanical property and high gloss, and can effectively solve the problem of poor appearance such as fiber floating of the chopped glass fiber reinforced PC/ABS alloy material.
In order to realize one of the purposes, the invention provides a long glass fiber reinforced high-gloss PC/ABS alloy material, which adopts the following technical scheme:
the long glass fiber reinforced high-gloss PC/ABS alloy material is characterized by comprising the following components in parts by weight:
Figure RE-GDA0002524102140000021
preferably, the bisphenol A type PC is any one or any mixture of two of the fused fingers 10 and 15; and the melt flow rate of the bisphenol A type PC is 10-15 g/10min under the test state of 300 ℃/1.2 KG.
Preferably, the viscosity average molecular weight of the ABS resin is 8000-20000.
Preferably, the toughening agent adopts any one or any two of methyl methacrylate-butadiene-styrene terpolymer, acrylic acid grafted styrene-butadiene rubber and maleic anhydride grafted EPDM, and the grafting rate of the toughening agent is 1.0%.
Preferably, the antioxidant is a mixture of a primary antioxidant and a secondary antioxidant in a ratio of 1: 1.
Preferably, the lubricant is pentaerythritol tetrastearate.
Preferably, the continuous glass fiber is a high-strength alkali-free continuous long glass fiber having a diameter of 10 to 25 μm.
The invention also aims to provide a preparation method of the long glass fiber reinforced high-gloss PC/ABS alloy material, which comprises the following steps:
s1, preparing raw materials: preparing the components in parts by weight.
S2, blending and extruding: the bisphenol A PC, the ABS, the compatible toughening agent, the antioxidant and the lubricant are mixed in proportion, and then are added into a double-screw extruder and extruded into an infiltration die head. Preheating continuous glass fiber at 80-90 ℃, drying for 2-4 hours, then leading the glass fiber to pass through a soaking die head, fully soaking, cooling, drawing and granulating to finally obtain the long glass fiber reinforced high-gloss PC/ABS alloy material.
The invention has the beneficial effects that:
1) the invention relates to a long glass fiber reinforced high-gloss PC/ABS alloy material, which is prepared from the following components in parts by weight: the PC/ABS alloy material comprises bisphenol A type PC, ABS resin, a compatible toughening agent, an antioxidant, a lubricant and continuous long glass fiber, and specific parts by weight are reasonably selected, so that the PC/ABS alloy material for reinforcing the long glass fiber and having high gloss not only has good mechanical property, but also has high gloss, and can effectively solve the problem of poor appearance such as fiber floating of chopped glass fiber reinforced PC/ABS alloy materials.
2) The preparation method for the long glass fiber reinforced high-gloss PC/ABS alloy material has the advantages of simple operation, low cost, high production benefit, high and stable mechanical properties in all aspects, is very suitable for industrial production, can improve the strength of the material, can prolong the service life of the material, has excellent mechanical properties and high-gloss appearance, and has a wide application prospect.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the attached tables in the embodiments of the present invention. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example 1
The long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following components in parts by weight: 56.5 parts of bisphenol A PC, 20 parts of ABS resin, 3 parts of compatible toughening agent, 0.2 part of antioxidant, 0.3 part of lubricant and 20 parts of continuous glass fiber.
The preparation method for the long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following steps:
blending bisphenol A PC, ABS resin, a compatible toughening agent, an antioxidant and a lubricant in proportion, adding into a double-screw extruder, and extruding into an infiltration die head. The temperature of the double-screw extruder is totally set to 8 zones, the process temperature of the eight zones is respectively 250 ℃, 245 ℃, 240 ℃, 230 ℃, 225 ℃ and 220 ℃, and the rotating speed of a main machine is controlled at 400 revolutions per minute. Preheating continuous glass fiber at 80-90 ℃, drying for 2-4 hours, then leading the glass fiber to pass through a soaking die head, fully soaking, cooling, drawing and granulating to finally obtain the long glass fiber reinforced high-gloss PC/ABS alloy material.
And drying the obtained material in a blower drying oven at 115 ℃ for 2-4 hours, and then performing injection molding to prepare test sample strips and products.
Example 2
The long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following components in parts by weight: 61.5 parts of bisphenol A PC, 15 parts of ABS resin, 3 parts of compatible toughening agent, 0.2 part of antioxidant, 0.3 part of lubricant and 20 parts of continuous glass fiber.
The preparation method for the long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following steps:
blending bisphenol A PC, ABS resin, a compatible toughening agent, an antioxidant and a lubricant in proportion, adding into a double-screw extruder, and extruding into an infiltration die head. The temperature of the double-screw extruder is totally set to 8 zones, the process temperature of the eight zones is respectively 250 ℃, 245 ℃, 240 ℃, 230 ℃, 225 ℃ and 220 ℃, and the rotating speed of a main machine is controlled at 400 revolutions per minute. Preheating continuous glass fiber at 80-90 ℃, drying for 2-4 hours, then enabling the glass fiber to pass through an infiltration die head, fully infiltrating, cooling, drawing and granulating to finally obtain a material for a long glass fiber reinforced high-gloss PC/ABS alloy material, drying for 2-4 hours at 115 ℃ in a blower drying oven, and then carrying out injection molding to prepare test sample strips and products.
Example 3
The long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following components in parts by weight: 61.5 parts of bisphenol A PC, 20 parts of ABS resin, 3 parts of compatible toughening agent, 0.2 part of antioxidant, 0.3 part of lubricant and 15 parts of continuous glass fiber.
The preparation method for the long glass fiber reinforced high-gloss PC/ABS alloy material comprises the following steps:
blending bisphenol A PC, ABS resin, a compatible toughening agent, an antioxidant and a lubricant in proportion, adding into a double-screw extruder, and extruding into an infiltration die head. The temperature of the double-screw extruder is totally set to 8 zones, the process temperature of the eight zones is respectively 250 ℃, 245 ℃, 240 ℃, 230 ℃, 225 ℃ and 220 ℃, and the rotating speed of a main machine is controlled at 400 revolutions per minute. Preheating continuous glass fiber at 80-90 ℃, drying for 2-4 hours, then enabling the glass fiber to pass through an infiltration die head, fully infiltrating, cooling, drawing and granulating to finally obtain a material for a long glass fiber reinforced high-gloss PC/ABS alloy material, drying for 2-4 hours at 115 ℃ in a blower drying oven, and then carrying out injection molding to prepare test sample strips and products.
Performance test of products obtained in examples 1 to 3
The properties of the products of examples 1 to 3 were tested and evaluated by the following methods.
(1) And tensile strength: testing according to ASTM D638 standard method;
(2) bending strength: testing according to ASTM D790;
(3) flexural modulus: testing according to ASTM D790;
(4) izod notched impact strength: testing according to ASTM D256 standard method;
(5) and the surface of the color plate: visual inspection;
(6) melt flow rate (i.e. melt index): testing was performed according to ASTM D1238.
The performance test results of the long glass fiber reinforced high-gloss PC/ABS alloy material prepared in the embodiments 1-3 are shown in the following table 1:
the combination of the table 1 shows that the long glass fiber reinforced high-gloss PC/ABS alloy material disclosed by the invention has good mechanical properties and high gloss, can effectively solve the problem of poor appearance such as fiber floating of the chopped glass fiber reinforced PC/ABS alloy material, and has good market popularization value. The long glass fiber reinforced high-gloss PC/ABS alloy material is prepared by the invention.
TABLE 1 Performance test results of long glass fiber reinforced high gloss PC/ABS alloy materials of examples 1-3
Figure RE-GDA0002524102140000051
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (9)

1. The long glass fiber reinforced high-gloss PC/ABS alloy material is characterized by comprising the following components in parts by weight:
Figure 2
2. the long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 1, wherein: the bisphenol A type PC is one or a mixture of any two of the fused fingers 10 and 15; and the melt flow rate of the bisphenol A type PC is 10-15 g/10min under the test state of 300 ℃/1.2 KG.
3. The long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 1, wherein: the viscosity average molecular weight of the ABS resin is 8000-20000.
4. The long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 1, wherein: the compatible toughening agent adopts any one or any two of methyl methacrylate-butadiene-styrene terpolymer, acrylic acid grafted styrene-butadiene rubber and maleic anhydride grafted EPDM, and the grafting rate of the toughening agent is 1.0%.
5. The long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 1, wherein: the antioxidant is a mixture of a main antioxidant and an auxiliary antioxidant in a ratio of 1: 1.
6. The long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 1, wherein: the lubricant is pentaerythritol tetrastearate.
7. The long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 1, wherein: the continuous glass fiber is a high-strength alkali-free continuous long glass fiber with the diameter of 10-25 mu m.
8. The preparation method of the long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in any one of claims 1 to 8, characterized by comprising the following steps:
s1, preparing raw materials: preparing the components in parts by weight.
S2, blending and extruding: the bisphenol A PC, the ABS, the compatible toughening agent, the antioxidant and the lubricant are mixed in proportion, and then are added into a double-screw extruder and extruded into an infiltration die head. Preheating continuous glass fiber at 80-90 ℃, drying for 2-4 hours, then leading the glass fiber to pass through a soaking die head, fully soaking, cooling, drawing and granulating to finally obtain the long glass fiber reinforced high-gloss PC/ABS alloy material.
9. The preparation method of the long glass fiber reinforced high-gloss PC/ABS alloy material as claimed in claim 8, wherein the preparation method comprises the following steps: in the step S2, the temperature of the twin-screw extruder is totally set to 8 zones, the process temperature of the eight zones is respectively 250 ℃, 245 ℃, 240 ℃, 230 ℃, 225 ℃ and 220 ℃, and the rotating speed of the main machine is controlled at 400 r/min.
CN202010266556.0A 2020-04-07 2020-04-07 Preparation method of long glass fiber reinforced high-gloss PC/ABS alloy material Pending CN111410833A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113462141A (en) * 2021-06-15 2021-10-01 上海电力大学 High-toughness low-floating-fiber-reinforced PC/PBT alloy material and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03160052A (en) * 1989-11-17 1991-07-10 Mitsubishi Gas Chem Co Inc Glass fiber-reinforced flame-retardant resin composition
CN101076562A (en) * 2004-10-11 2007-11-21 拜尔材料科学股份公司 Glass fiber reinforced polymer composition
CN101875768A (en) * 2009-11-30 2010-11-03 中国蓝星(集团)股份有限公司 Antiaging glass fiber-reinforced polycarbonate composition and preparation method thereof
US20110071246A1 (en) * 2007-08-06 2011-03-24 Cheil Industries Inc. Polycarbonate Resin Composition and Preparation Method Thereof
US20140093682A1 (en) * 2011-06-10 2014-04-03 Umg Abs, Ltd. Reinforced thermoplastic resin composition and molded article
CN103724965A (en) * 2013-12-09 2014-04-16 天津金发新材料有限公司 Fiberglass reinforced PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) composite material with low smell and diffusion and preparation method thereof
CN104119636A (en) * 2013-04-25 2014-10-29 上海杰事杰新材料(集团)股份有限公司 High gloss glass fiber reinforced ABS/PC material for extrusion process and preparation method thereof
CN107109044A (en) * 2014-12-31 2017-08-29 乐天尖端材料株式会社 Poly carbonate resin composition and the molding product comprising it

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03160052A (en) * 1989-11-17 1991-07-10 Mitsubishi Gas Chem Co Inc Glass fiber-reinforced flame-retardant resin composition
CN101076562A (en) * 2004-10-11 2007-11-21 拜尔材料科学股份公司 Glass fiber reinforced polymer composition
US20110071246A1 (en) * 2007-08-06 2011-03-24 Cheil Industries Inc. Polycarbonate Resin Composition and Preparation Method Thereof
CN101875768A (en) * 2009-11-30 2010-11-03 中国蓝星(集团)股份有限公司 Antiaging glass fiber-reinforced polycarbonate composition and preparation method thereof
US20140093682A1 (en) * 2011-06-10 2014-04-03 Umg Abs, Ltd. Reinforced thermoplastic resin composition and molded article
CN104119636A (en) * 2013-04-25 2014-10-29 上海杰事杰新材料(集团)股份有限公司 High gloss glass fiber reinforced ABS/PC material for extrusion process and preparation method thereof
CN103724965A (en) * 2013-12-09 2014-04-16 天津金发新材料有限公司 Fiberglass reinforced PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) composite material with low smell and diffusion and preparation method thereof
CN107109044A (en) * 2014-12-31 2017-08-29 乐天尖端材料株式会社 Poly carbonate resin composition and the molding product comprising it

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113462141A (en) * 2021-06-15 2021-10-01 上海电力大学 High-toughness low-floating-fiber-reinforced PC/PBT alloy material and preparation method thereof

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Application publication date: 20200714