CN111410555A - Foaming brick steaming and pressing equipment and steaming and pressing method - Google Patents
Foaming brick steaming and pressing equipment and steaming and pressing method Download PDFInfo
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- CN111410555A CN111410555A CN202010319016.4A CN202010319016A CN111410555A CN 111410555 A CN111410555 A CN 111410555A CN 202010319016 A CN202010319016 A CN 202010319016A CN 111410555 A CN111410555 A CN 111410555A
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- steaming
- kettle body
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- brick
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/02—Selection of the hardening environment
- C04B40/024—Steam hardening, e.g. in an autoclave
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a foaming brick steaming and pressing device and a steaming and pressing method, belonging to the technical field of steaming and pressing brick manufacturing machinery. The steam recovery device is provided with the air pump and the steam recovery disc, so that steam in the kettle body can be absorbed and collected into the condensing box, and meanwhile, the steam is quickly liquefied when encountering a condensing plate in the condensing box and is stored in the condensing box, so that the atomizing nozzle can cool the foaming bricks.
Description
Technical Field
The invention relates to an autoclaved equipment and an autoclaved method, in particular to an autoclaved equipment and an autoclaved method for a foamed brick, belonging to the technical field of autoclaved brick manufacturing machinery.
Background
The foaming brick steaming and pressing equipment is also called a steaming and curing kettle and a pressure steaming kettle, and is a large pressure container with large volume and heavy weight. The autoclaved foamed brick has wide application, is widely applied to the autoclaved curing of building materials such as aerated concrete blocks, concrete pipe piles, lime-sand bricks, coal ash bricks, microporous calcium silicate boards, novel light wall materials, heat-insulating asbestos boards, high-strength gypsum and the like, and finishes the hydrothermal reaction of Cao-Si 02-H2O in a kettle.
The existing foaming brick steaming and pressing equipment has the following defects: (1) the existing steam-pressing equipment cannot be cleaned due to high temperature of the inner wall, and the steam-pressing equipment is damaged due to long-time dust accumulation; (2) the existing foaming brick steaming and pressing equipment generally has the functions of heating and pressurizing, but the temperature of the foaming brick just coming out of the steaming and pressing kettle is higher, the airing time is longer, and workers are easily scalded.
Disclosure of Invention
The invention mainly aims to solve the defects of the prior art and provide an autoclaved equipment and an autoclaved method for foamed bricks.
The purpose of the invention can be achieved by adopting the following technical scheme:
the utility model provides a foaming brick evaporates pressure equipment, includes the cauldron body and installs the sealed lid at cauldron body both ends, the inner wall top fixed mounting of the cauldron body has steam recovery room, steam recovery room's inside is equipped with a plurality of air pumps, the inside of sealed lid is equipped with steam recovery dish, a plurality of inlet ports have been seted up to steam recovery dish's side, the input of air pump pass through the gas-supply pipe with steam recovery dish fixed connection, the below of air pump is equipped with the condensing box, the bottom fixed mounting of condensing box has the atomizer, cauldron internal wall bottom is equipped with wastewater collection box, a plurality of slides have been seted up at wastewater collection box's top, swing joint has the support frame on the slide, the inside of support frame is equipped with the motor, the output of motor has the brush yoke through the telescopic shaft, be equipped with the brush on the brush.
Preferably, the bottom of the kettle body is fixedly provided with a supporting seat, and the supporting seat is a rectangular block-shaped base.
Preferably, a water tank is arranged on one side of the motor, a water pump is arranged inside the water tank, an output end of the water pump is connected with a water delivery pipe, and the water delivery pipe penetrates through the inside of the sliding block.
Preferably, a plurality of water outlets positioned in the brush are fixedly arranged on the water delivery pipe.
Preferably, the bottom of the supporting frame is fixedly provided with a sliding block matched with the sliding way.
Preferably, the number of the slide ways is two, and a plurality of fans which are uniformly distributed are arranged between the two slide ways.
Preferably, the top of the supporting frame is provided with a brush outlet for the brush holder to go in and out, the bottom of the kettle body is provided with a wastewater outlet, and the wastewater outlet is communicated with the wastewater collecting box.
The autoclaved method of the autoclaved equipment for the foamed bricks comprises the following steps:
conveying the material conveying vehicle into the kettle body, and starting the control console to realize temperature rise and pressure rise in the kettle body;
starting an air pump to absorb steam in the kettle body, collecting the steam in a condensing box, and steaming for 7-8 hours;
after the steaming and pressing is finished, the sealing cover is opened, the fan and the atomizing nozzle are started to cool the foaming brick, and the foaming brick is conveyed to the outside of the steaming and pressing equipment.
Preferably, the temperature is increased from 195 ℃ to 170 ℃ and then to 195 ℃, and the high-temperature time is controlled to be 5-6 hours and the low temperature is controlled to be 2-3 hours.
The invention has the beneficial technical effects that: according to the foaming brick steaming and pressing equipment and the steaming and pressing method, the air pump and the steam recovery disc are arranged, so that steam in the kettle body can be absorbed and collected into the condensing box, and meanwhile, the steam is quickly liquefied when meeting a condensing plate in the condensing box and is stored in the condensing box, so that the atomizing nozzle can cool the foaming brick; the fan is arranged to accelerate air flow and realize rapid cooling; be equipped with support frame and brush and can clean the internal portion of cauldron, be equipped with the delivery port simultaneously and can spray rivers limit to the internal wall of cauldron and sweep towards, reinforcing cleaning effect.
Drawings
FIG. 1 is a schematic perspective view showing the overall structure of a preferred embodiment of the apparatus and method for autoclaving foamed bricks according to the present invention;
FIG. 2 is a schematic view showing the overall structure of a preferred embodiment of the apparatus and method for autoclaving foamed bricks according to the present invention;
FIG. 3 is a schematic structural view of a support frame of a preferred embodiment of the equipment and method for autoclaving the foamed bricks according to the invention;
FIG. 4 is a schematic view of part A of a support frame structure of a preferred embodiment of the equipment and method for autoclaving the foam bricks according to the invention;
FIG. 5 is a left side view showing the overall structure of a preferred embodiment of the apparatus and method for autoclaving foamed bricks according to the present invention.
In the figure: 1-kettle body, 2-supporting seat, 3-sealing cover, 4-steam recovery plate, 5-gas pipe, 6-steam recovery chamber, 7-air pump, 8-condensation box, 9-air inlet hole, 10-atomizing spray head, 11-slideway, 12-wastewater collection box, 13-wastewater outlet, 14-hairbrush, 15-water outlet, 16-water pipe, 17-brush holder, 18-supporting frame, 19-sliding block, 20-motor, 21-water tank, 22-water pump, 23-brush outlet and 24-fan.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-5, the foam brick still pressure equipment that this embodiment provided, including the cauldron body 1 and install the sealed lid 3 at cauldron body 1 both ends, the inner wall top fixed mounting of the cauldron body 1 has vapor recovery chamber 6, the inside of vapor recovery chamber 6 is equipped with a plurality of air pumps 7, the inside of sealed lid 3 is equipped with vapor recovery dish 4, a plurality of inlet ports 9 have been seted up to vapor recovery dish 4's side, the input of air pump 7 passes through gas-supply pipe 5 and vapor recovery dish 4 fixed connection, the below of air pump 7 is equipped with condensing box 8, the bottom fixed mounting of condensing box 8 has atomizer 10, cauldron body 1 inner wall bottom is equipped with waste water collection box 12, a plurality of slides 11 have been seted up at waste water collection box 12's top, swing joint has support frame 18 on the slide 11, the inside of support frame 18 is equipped with motor 20, the output of motor 20 has brush yoke 17 through the telescopic shaft. The air pump 7 and the steam recovery disc 4 can absorb the steam in the kettle body 1 and collect the steam into the condensing box 8, and meanwhile, the steam is rapidly liquefied when meeting a condensing plate in the condensing box 8 and is stored in the condensing box 8 so as to be used for cooling the foaming bricks by the atomizing nozzle 10; the fan 24 is arranged to accelerate air flow and realize rapid cooling; be equipped with support frame 18 and brush 14 and can clean the cauldron body 1 inside, be equipped with delivery port 15 simultaneously and can spray rivers limit to the 1 inner wall of the cauldron body and sweep towards, reinforcing cleaning performance.
In this embodiment, as shown in fig. 1 and fig. 3, a supporting seat 2 is fixedly installed at the bottom of the kettle body 1, and the supporting seat 2 is a rectangular block-shaped base. A water tank 21 is arranged on one side of the motor 20, a water pump 22 is arranged inside the water tank 21, the output end of the water pump 22 is connected with a water pipe 16, and the water pipe 16 penetrates through the inside of the sliding block 19. A plurality of water outlets 15 are fixedly arranged on the water pipe 16 and are positioned inside the hairbrush 14. Be equipped with support frame 18 to be equipped with motor 20 in support frame 18's inside and can drive brush yoke 17 and go up and down, when needs clean 1 inner wall of the cauldron body, raise brush yoke 17, be convenient for realize cleaning, when not using, accomodate brush yoke 17, reduce the high-pressure equipment of evaporating of high temperature and lead to the fact the damage to brush yoke 17.
In the present embodiment, as shown in fig. 1 and 2, a sliding block 19 cooperating with the slideway 11 is fixedly mounted at the bottom of the supporting frame 18. The number of the slideways 11 is two, and a plurality of fans 24 which are uniformly distributed are arranged between the two slideways 11. The top of the supporting frame 18 is provided with a brush outlet 23 for the brush holder 17 to go in and out, the bottom of the kettle body 1 is provided with a wastewater outlet 13, and the wastewater outlet 13 is communicated with the wastewater collection box 12. The water delivery pipe 16 and the water outlet 15 are arranged in the brush holder 17, so that water spraying is facilitated, and the cleaning effect can be enhanced by matching with the brush 14. Being equipped with fan 24 and can enough accelerating the mobile speed of the inside air of the cauldron body 1, also being convenient for wash the inside that 1 inner wall sewage of the cauldron body flowed into waste water collection box 12, be convenient for concentrate the discharge through waste water outlet 13, say simultaneously that fan 24 sets up to corrosion-resistant fan, prevent that sewage from corroding.
The autoclaved method of the autoclaved equipment for the foamed bricks comprises the following steps:
conveying the material conveying vehicle into the kettle body 1, and starting a control console to realize temperature rise and pressure rise in the kettle body 1;
starting an air pump 7 to absorb steam in the kettle body 1, collecting the steam in a condensing box 8, and steaming for 7-8 hours;
and after the steam pressure is finished, opening the sealing cover 3, starting the fan 24 and the atomizing nozzle 10 to cool the foaming bricks, and conveying the foaming bricks to the outside of the steam pressure equipment.
The temperature is increased from 195 ℃ to 170 ℃ and then to 195 ℃, and the high temperature time is controlled to be 5-6 hours and the low temperature is controlled to be 2-3 hours.
In summary, in this embodiment, according to the foam brick steaming and pressing apparatus and steaming and pressing method of this embodiment, the foam brick steaming and pressing apparatus and steaming and pressing method provided in this embodiment are provided with the support frame 18, and the motor 20 is provided inside the support frame 18 to drive the brush holder 17 to move up and down, so that when the inner wall of the kettle body 1 needs to be cleaned, the brush holder 17 is lifted up, which facilitates cleaning, and when the foam brick steaming and pressing apparatus is not used, the brush holder 17 is stored, which reduces damage to the brush holder 17 caused by the high-temperature and high-pressure steaming and pressing apparatus. The water delivery pipe 16 and the water outlet 15 are arranged in the brush holder 17, so that water spraying is facilitated, and the cleaning effect can be enhanced by matching with the brush 14. Being equipped with fan 24 and can enough accelerating the mobile speed of the inside air of the cauldron body 1, also being convenient for wash the inside that 1 inner wall sewage of the cauldron body flowed into waste water collection box 12, be convenient for concentrate the discharge through waste water outlet 13, say simultaneously that fan 24 sets up to corrosion-resistant fan, prevent that sewage from corroding.
The above description is only for the purpose of illustrating the present invention and is not intended to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution of the present invention and its conception within the scope of the present invention.
Claims (9)
1. The foaming brick steaming and pressing equipment is characterized by comprising a kettle body (1) and sealing covers (3) arranged at two ends of the kettle body (1), wherein a steam recovery chamber (6) is fixedly arranged at the top of the inner wall of the kettle body (1), a plurality of air pumps (7) are arranged in the steam recovery chamber (6), a steam recovery disc (4) is arranged in the sealing covers (3), a plurality of air inlets (9) are formed in the side surface of the steam recovery disc (4), the input end of each air pump (7) is fixedly connected with the steam recovery disc (4) through a gas pipe (5), a condensing box (8) is arranged below each air pump (7), an atomizing nozzle (10) is fixedly arranged at the bottom of each condensing box (8), a waste water collecting box (12) is arranged at the bottom of the inner wall of the kettle body (1), a plurality of slide ways (11) are formed in the top of the waste water collecting box (12), swing joint has support frame (18) on slide (11), the inside of support frame (18) is equipped with motor (20), the output of motor (20) is connected with brush yoke (17) through the telescopic shaft, be equipped with brush (14) on brush yoke (17).
2. The foam brick still pressure equipment according to claim 1, characterized in that a support seat (2) is fixedly installed at the bottom of the kettle body (1), and the support seat (2) is a rectangular block-shaped base.
3. The foam brick steaming and pressing device according to claim 1, wherein a water tank (21) is arranged on one side of the motor (20), a water pump (22) is arranged inside the water tank (21), the output end of the water pump (22) is connected with a water pipe (16), and the water pipe (16) penetrates through the inside of the sliding block (19).
4. The autoclaved equipment for foaming bricks as claimed in claim 3 is characterized in that a plurality of water outlets (15) inside the brushes (14) are fixedly installed on the water pipe (16).
5. The autoclaved equipment for foaming bricks according to claim 1 is characterized in that the bottom of the supporting frame (18) is fixedly provided with a sliding block (19) which is matched with the slideway (11).
6. The autoclaved equipment for foaming bricks according to claim 1, characterized in that the number of said slideways (11) is two, and a plurality of fans (24) are uniformly distributed between two said slideways (11).
7. The foam brick steaming and pressing equipment according to claim 1, wherein a brush outlet (23) for the brush holder (17) to enter and exit is formed in the top of the support frame (18), a wastewater outlet (13) is formed in the bottom of the kettle body (1), and the wastewater outlet (13) is communicated with the wastewater collection tank (12).
8. The autoclaved method of the autoclaved equipment for the foamed bricks is characterized by comprising the following steps:
conveying the material conveying vehicle into the kettle body (1), and starting a control console to realize temperature rise and pressure rise in the kettle body (1);
starting an air pump (7) to absorb steam in the kettle body (1), collecting the steam in a condensing box (8) and steaming for 7-8 hours;
and after the steam pressure is finished, opening the sealing cover (3), starting the fan (24) and the atomizing nozzle (10) to cool the foaming brick, and conveying the foaming brick to the outside of the steam pressure equipment.
9. The autoclaved method of the foamed brick autoclaved equipment as claimed in claim 8, wherein the temperature rise is performed according to the following steps of firstly 195 ℃ to 170 ℃ and then 195 ℃, and the high temperature time is controlled within 5-6 h, and the low temperature is controlled within 2-3 h.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010319016.4A CN111410555A (en) | 2020-04-21 | 2020-04-21 | Foaming brick steaming and pressing equipment and steaming and pressing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010319016.4A CN111410555A (en) | 2020-04-21 | 2020-04-21 | Foaming brick steaming and pressing equipment and steaming and pressing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111410555A true CN111410555A (en) | 2020-07-14 |
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ID=71490018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010319016.4A Withdrawn CN111410555A (en) | 2020-04-21 | 2020-04-21 | Foaming brick steaming and pressing equipment and steaming and pressing method |
Country Status (1)
| Country | Link |
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| CN (1) | CN111410555A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113415637A (en) * | 2021-06-10 | 2021-09-21 | 湖北天冠建材发展有限公司 | Tray-free stacking process for autoclaved aerated concrete blocks |
-
2020
- 2020-04-21 CN CN202010319016.4A patent/CN111410555A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113415637A (en) * | 2021-06-10 | 2021-09-21 | 湖北天冠建材发展有限公司 | Tray-free stacking process for autoclaved aerated concrete blocks |
| CN113415637B (en) * | 2021-06-10 | 2024-05-28 | 湖北天冠建材发展有限公司 | Pallet-free stacking process for autoclaved aerated concrete blocks |
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Application publication date: 20200714 |
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| WW01 | Invention patent application withdrawn after publication |