CN111409169A - Wallboard forming die poking system - Google Patents

Wallboard forming die poking system Download PDF

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Publication number
CN111409169A
CN111409169A CN202010313477.0A CN202010313477A CN111409169A CN 111409169 A CN111409169 A CN 111409169A CN 202010313477 A CN202010313477 A CN 202010313477A CN 111409169 A CN111409169 A CN 111409169A
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CN
China
Prior art keywords
pouring
die
chamber
poking rod
wallboard
Prior art date
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Pending
Application number
CN202010313477.0A
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Chinese (zh)
Inventor
代建兵
汪良奎
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Chongqing Perfect Technology Co ltd
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Chongqing Perfect Technology Co ltd
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Application filed by Chongqing Perfect Technology Co ltd filed Critical Chongqing Perfect Technology Co ltd
Priority to CN202010313477.0A priority Critical patent/CN111409169A/en
Publication of CN111409169A publication Critical patent/CN111409169A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/24Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0831Drives or drive systems, e.g. toothed racks, winches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0856Supporting frames or structures, e.g. supporting wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to the technical field of wallboard manufacturing equipment, and particularly discloses a wallboard forming die poking system which comprises a fixed seat and a pouring cavity arranged on the fixed seat, wherein a stirring mechanism is arranged above the pouring cavity, and a driving mechanism used for driving the stirring mechanism to eccentrically stir slurry in the pouring cavity is arranged on the fixed seat. According to the invention, the stirring mechanism is used for automatically and eccentrically stirring the slurry, so that bubbles in the slurry can escape, the problem that the quality of the wallboard is influenced because a large amount of bubbles are easily remained in the wallboard during wallboard forming in the prior art is solved, and the wallboard forming quality is improved.

Description

Wallboard forming die poking system
Technical Field
The invention relates to the technical field of wallboard manufacturing equipment, in particular to a wallboard forming die poking system.
Background
The pouring type wallboard has the advantages of light weight, economy, fire prevention, heat insulation, heat preservation, moisture prevention, water prevention, sound insulation, environmental protection, earthquake resistance, good integrity, thin body and the like, and is widely applied to building walls; the material mixing procedure is that raw materials including river sand, broken stone, additive and the like are stirred and mixed into slurry; the pouring procedure is to pour the slurry into the pouring cavity so that the slurry is uniformly filled into the pouring cavity; the forming procedure is that the slurry is solidified in the pouring cavity to form a wall body; and in the form removal process, after the wall is completely formed, the mould is removed.
In the actual wallboard forming process, the depth of a pouring cavity can reach 3.5m generally, in order to improve the quality of the outer wall of the wallboard after forming, a calcium silicate board is fixed on the inner wall of a mould, when slurry is poured into the pouring cavity, the slurry and the calcium silicate board are contacted with each other to be compounded, and after the slurry is solidified, the smooth and attractive light composite wallboard is compounded on the outer wall of the wallboard; meanwhile, in order to facilitate the removal of the mold and the molding of the wallboard into an assembling type, the mold is provided with a matching groove, an edge angle and other structures.
In the prior art, because the depth of pouring the chamber is darker, and pour the in-process, the thick liquids are poured downwards by the top of pouring the chamber, pour the in-process and often can appear the inside bubble of remaining of wallboard for the compactness of wallboard is relatively poor and intensity weakens, simultaneously because the existence of bubble, make calcium silicate board can not compound with the wallboard well, lead to when installing wallboard back use, calcium silicate board warp easily and drops even, seriously influences the pleasing to the eye of wallboard.
Disclosure of Invention
The invention aims to provide a wallboard forming die-poking system to solve the problem that a large number of bubbles are easy to remain in a wallboard during wallboard forming in the prior art to influence the quality of the wallboard.
In the face of the above problems, the applicant conducted an in-depth analysis on the cause of the problems, and it is considered that the main cause of the low quality of the wallboard is the large amount of bubbles in the wallboard, so in the preliminary stage, the applicant tried to improve the mixing stage, mainly the mixing operation of the mixer, and at the initial stage, the raw materials were stirred by means of rapid stirring, and at the pouring cavity, the low-speed stirring manner was adopted to avoid the generation of a large amount of bubbles due to stirring, and at the same time, the bubbles in the slurry were allowed to escape as much as possible. However, the applicant finds that no matter how to control the stirring in the mixing stage, during the pouring process, the slurry falls into the pouring cavity, and due to the fact that the slurry is in contact with air and wriggles mutually, a large number of bubbles still exist in the slurry. Finally, the applicant removes air bubbles in the slurry by manually stirring the slurry, and the concrete operation is that after the slurry is poured into the pouring cavity, the slurry is manually stirred by using a die poking rod, so that the slurry entering the pouring cavity wriggles, air bubbles in the slurry escape, and the purpose of reducing the air bubbles in the slurry is achieved. However, the use of manually agitated mold poking rods still presents the following problems: 1. when the die poking rods are stirred manually, the stirring effect of the die poking rods is different and the quality of the formed wall plate cannot be guaranteed due to different stirring amplitudes of different people and the possibility that the stirring amplitudes of the same person are different in different time periods; 2. the depth of the pouring cavity can reach 3.5m, and when the die poking rod is used for stirring manually, slurry at the bottom of the pouring cavity cannot be stirred, so that the quality of the lower part of the wallboard cannot be obviously improved; 3. because the depth of the pouring cavity is deep, the labor intensity is high when the die is poked manually, and the efficiency of poking the die is low.
In order to solve the problems, the technical scheme of the invention is as follows: wallboard shaping die-poking system includes the fixing base and sets up the chamber of pouring on the fixing base, and the top of pouring the chamber is equipped with rabbling mechanism, is equipped with on the fixing base to be used for driving rabbling mechanism and carries out the actuating mechanism that eccentric stirring carries out to pouring intracavity thick liquids.
The principle of the technical scheme is as follows: the pouring cavity is used for pouring slurry and forming the wallboard, the driving mechanism is used for driving the stirring mechanism to eccentrically stir the slurry in the pouring cavity, the stirring mechanism is used for eccentrically stirring the slurry, bubbles are not generated in the stirring process, meanwhile, the slurry can creep, so that the bubbles in the slurry can escape out of the slurry under the action of the creep of the slurry, and when the slurry is formed, the bubbles in the slurry are greatly reduced, so that the wallboard with good compactness is obtained; simultaneously, because rabbling action of rabbling mechanism for when thick liquids wriggle, thick liquids can with pour the silicate board friction running-in on the chamber two panels, thereby make thick liquids can be better with silicate board complex, thereby promote the surface quality of wallboard.
The beneficial effects of this technical scheme lie in:
1. wallboard with good compactness can be obtained: compare in the wallboard shaping back wallboard inside among the prior art and remain a large amount of bubbles on wallboard and the silicate board composite surface, the quality of wallboard is relatively poor. In this application, utilize rabbling mechanism to carry out the eccentric stirring to the thick liquids of pouring the intracavity to reduce bubble content in the thick liquids, promote the quality of shaping back wallboard, and when rabbling mechanism carries out the eccentric stirring to thick liquids, can make the abundant wriggling of thick liquids and misce bene, avoid the condition that each raw materials appeared the layering in the thick liquids simultaneously.
2. The compounding of the silicate board and the slurry can be improved: compared with the method of directly pouring the slurry into the pouring cavity, the method has the advantages that relative movement between the silicate board and the slurry is less, and accordingly the slurry and the silicate board are poorly compounded. In this application, when utilizing rabbling mechanism to carry out the eccentric stirring to thick liquids, the intracavity wriggling is being pour to thick liquids to promote the running-in of thick liquids and silicate board compound, make the silicate board can compound well on the wallboard, promote the appearance quality of wallboard.
3. Promote the shaping quality of wallboard corner: compare in prior art with thick liquids pour direct molding behind the chamber, in this application, utilize the eccentric stirring of rabbling mechanism to thick liquids for the thick liquids can be fully filled to wallboard corner, thereby makes the wallboard can be accurately according to the shaping of mould size.
4. Effectively reduce artifical intensity of labour and practice thrift the cost: compare the mode of disclosing the mould in the manual work among the prior art, utilize actuating mechanism to drive the automatic eccentric stirring of accomplishing of rabbling mechanism in this application, effectively reduce artifical intensity of labour and practice thrift the cost of labor, the range and the rhythm of stirring are stable during automatic eccentric stirring simultaneously to make successively fashioned wallboard stable in quality.
Further, the stirring mechanism comprises a driving motor and a die poking rod, the driving motor is connected with the driving mechanism, and an eccentric connecting piece used for driving the eccentric rotation of the die poking rod is arranged between the die poking rod and the driving motor.
In this scheme, utilize driving motor to drive eccentric connecting piece and rotate to make eccentric connecting piece drive and disclose the eccentric rotation of mould pole, thereby make and disclose the mould pole and carry out eccentric stirring to the thick liquids of pouring in the chamber.
Further, the driving mechanism comprises a vertical guide rail and a pushing part fixedly connected to the vertical guide rail, and the driving motor is connected to the pushing part and is in sliding connection with the vertical guide rail.
In the scheme, the pushing piece is fixedly connected to the vertical guide rail, the driving motor is pushed to move vertically by the pushing piece, the die poking rod is pushed to move vertically when the driving motor moves vertically, and meanwhile, the driving motor drives the die poking rod to rotate eccentrically, so that the die poking rod can perform eccentric stirring on slurry while moving vertically; simultaneously, driving motor is sliding connection on vertical guide rail, and vertical guide rail provides direction and spacing for driving motor to make driving motor's removal more accurate and stable, conveniently disclose the mould pole and realize stable eccentric stirring to thick liquids.
Furthermore, vertical guide rail quantity is two, and two vertical guide rails are located the both sides of pouring the chamber, and sliding connection has the slide between two vertical guide rails, and driving motor fixed connection is on the slide.
In this scheme, set up the quantity of vertical guide rail into two, two vertical guide rails are located the both sides of pouring the chamber, utilize two guide rails to provide direction and spacing to the slide simultaneously for more stable and accurate when the slide vertically slides, thereby make driving motor can drive the vertical removal of disclosing the mould pole accurately, realize eccentric stirring more steadily to thick liquids.
Furthermore, the eccentric connecting piece comprises a flange plate which is rotationally connected to the driving motor, and the die poking rod is eccentrically and detachably connected with the flange plate.
In the scheme, the driving motor is utilized to drive the flange plate to rotate, the structure is simple, and the transmission of larger torque can be realized; will disclose the eccentric connection of mould pole on the ring flange, easy operation, moreover disclose the mould pole can dismantle with the ring flange and be connected, disclose the easy dismounting of mould pole and when disclosing the mould pole damage, can conveniently change the mould pole fast, avoid changing the time overlength and influence the fashioned efficiency of wallboard.
Further, pour the quantity of disclosing the mould pole in the chamber and be a plurality of, a plurality of mould poles of disclosing evenly arrange along the length direction who pours the chamber.
In this scheme, set up a plurality of and disclose the mould pole in pouring the chamber, promote the mould efficiency of disclosing the mould pole, a plurality of mould poles of disclosing are evenly arranged along the length direction who pours the chamber, and adjacent distance between the mould pole of disclosing equals for each is disclosed the mould pole and carries out the stirring of equal intensity along pouring the ascending mixture of chamber length direction in pouring the chamber, thereby makes the mixture by the even stirring, and the compactness of each part is unanimous when guaranteeing the wallboard shaping.
Further, the distance between the center of the barrel-molding rod and the center of the flange is 10-15 mm.
In this scheme, set up the distance between the center of disclosing the mould pole and the center of ring flange to 10-15mm, when the eccentric dimension of disclosing the mould pole was in this within range, can avoid disclosing that the eccentric dimension of mould pole sets up too big and cause to disclose that the mould pole produces the stirring by a wide margin to thick liquids when rotating for the layering's the condition appears in thick liquids, also can make simultaneously to disclose the stirring effect of mould pole and reach the best, makes the bubble in the thick liquids fully escape.
Further, the bottom of the die poking rod is fixedly connected with a net cone part.
In the scheme, the net cone part is fixedly connected to the bottom of the die poking rod and is conical, so that the die poking rod can be guided to enter the pouring cavity by the aid of the net cone part, and the die poking rod is prevented from being broken due to the fact that the bottom of the die poking rod abuts against the top of the template; simultaneously, the net pyramis is the net cone form for poking the mould pole and pouring the chamber after getting into, the net pyramis is followed and poked the mould pole and rotate and play the stirring effect to thick liquids, thereby further promote the wriggling of thick liquids and make the bubble in the thick liquids escape more fully, promote the shaping quality of wallboard.
Further, the quantity of pouring the chamber is a plurality of, and the chamber is arranged side by side to a plurality of pouring, pours the chamber outside and is equipped with transverse guide along a plurality of array directions of pouring the chamber, and vertical guide sliding connection is on transverse guide.
In actual compounding in-process, the compounding operation is gone on in the blendor, and in order to make the high-efficient operation of blendor, the volume of the every time compounding of blendor all reaches rated value volume, therefore the fixed and a plurality of chambeies of pouring behind the once compounding of blendor of the volume of the every time compounding of blendor. In this scheme, set up a plurality of chambeies of pouring side by side to the array orientation along a plurality of chambeies of pouring sets up transverse guide in the outside of pouring the chamber, vertical guide rail sliding connection is on transverse guide, makes to disclose the mould pole and can follow vertical guide rail along transverse guide lateral sliding, thereby makes to disclose the mould pole and successively carry out eccentric stirring to adjacent thick liquids of pouring the intracavity in proper order, thereby promotes the fashioned efficiency of wallboard.
Further, the cross section of the die-poking rod is one or more of a circle, a square, an ellipse or a diamond.
The cross section of the die poking rod is set to be one or a combination of more of a circle, a square, an ellipse or a diamond, and the cross section of the die poking rod is circular, so that the abrasion of the die poking rod can be reduced, and the service life of the die poking rod is longer; compare in the mould pole of disclosing of circular cross section, set up square, ellipse or rhombus with the cross section of disclosing the mould pole, in disclosing the eccentric rotation of mould pole, disclose the mould pole bigger to the stirring range of thick liquids, stirring effect is better.
Drawings
Fig. 1 is a schematic view showing the connection between a stirring mechanism and a driving mechanism in a wall plate forming and die-punching system according to an embodiment of the present invention.
Fig. 2 is a schematic view showing the connection between a molding rod and a net cone in a wall panel molding system according to a second embodiment of the present invention.
Fig. 3 is a schematic view showing the connection between a molding rod and a net cone in a molding system for wall panel molding according to a fifth embodiment of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a die carrier 1, a pouring cavity 2, a transverse guide rail 3, a vertical guide rail 4, a transverse motor 5, a fixing plate 6, a vertical hydraulic cylinder 7, a die poking rod 8, a sliding plate 9, a driving motor 10, a flange plate 11 and a net cone part 12.
Example one
An embodiment substantially as shown in figure 1: wallboard shaping pokes mould system, include the fixing base and set up die carrier 1 in the fixing base, be equipped with on die carrier 1 and pour chamber 2, pour chamber 2 and enclose by the template concatenation, the quantity of pouring chamber 2 is a plurality of (pour 2 quantity in this embodiment for five ten, every row is two, but can confirm the quantity of pouring chamber 2 according to the actual production condition during the in-service use), the multirow is pour chamber 2 and is followed in fig. 1 before, the rear is evenly arranged, the top of pouring chamber 2 is equipped with rabbling mechanism, be equipped with on die carrier 1 and be used for driving rabbling mechanism and carry out the actuating mechanism of eccentric stirring to pouring 2 interior thick liquids of chamber.
As shown in fig. 1, the top of fixing base is connected with the transverse guide 3 that sets up to the front and back direction level through bolt fixed connection, and transverse guide 3 is located the top of die carrier 1, and transverse guide 3 quantity is two and two transverse guide 3 are parallel to each other, and in this embodiment, transverse guide 3's length that sets up can carry out reasonable settlement according to the in-service use demand, is not limited to length value in fig. 1. In this embodiment, the driving mechanism includes a vertical guide rail 4 and a pushing member, the bottom of the vertical guide rail 4 is connected to the transverse guide rail 3 in a transverse sliding manner, and the vertical guide rail 4 is provided with a transverse motor 5 for pushing the vertical guide rail 4 to slide along the transverse guide rail 3, and the specific pushing manner is as follows: the bottom of the vertical guide rail 4 is rotatably connected with a roller through a pin shaft, and the transverse motor 5 is connected with the roller through a chain and a gear, so that the transverse motor 5 can drive the roller to rotate when rotating, and the roller drives the vertical guide rail 4 to slide; a fixing plate 6 is fixedly connected between the tops of the two vertical guide rails 4 through screws, the pushing piece comprises a vertical hydraulic cylinder 7 fixedly connected to the bottom of the fixing plate 6 through screws, and an output shaft of the vertical hydraulic cylinder 7 is arranged downwards.
As shown in fig. 1, the stirring mechanism comprises a driving motor 10 and a die poking rod 8 with a circular cross section, a sliding plate 9 is vertically and slidably connected between two vertical guide rails 4 through a roller connection mode, the top surface of the sliding plate 9 is fixedly connected with the output shaft of a vertical hydraulic cylinder 7 through screws, the driving motor 10 is fixedly connected to the sliding plate 9 through screws, and an eccentric connecting piece is connected between the driving motor 10 and the die poking rod 8, in this embodiment, the eccentric connecting piece comprises six flanges 11, the six flanges 11 are all rotatably connected to the bottom surface of the sliding plate 9 through bearings, an eccentric sleeve is welded at the bottom of each flange 11, the top of the die poking rod 8 can be inserted into the sleeve and fixedly connected by a stop nut, the eccentric amplitude of the die poking rod 8 and the flange 11 is 15mm, when the flange 11 is driven by the driving motor 10 to rotate, the die poking rod 8 can be driven to, thereby realizing that the die poking rod 8 eccentrically stirs the slurry in the pouring cavity 2. In this embodiment, the specific connection mode that the driving motor 10 drives the flange plate 11 to rotate is as follows: the output shaft level of driving motor 10 sets up, through flat key fixedly connected with worm wheel on driving motor 10's the output shaft, it is connected with the worm with worm wheel meshing to rotate through the bearing on the slide 9 simultaneously, through flat key fixedly connected with action wheel on the worm, and through flat key fixedly connected with pivot on the ring flange 11, through flat key fixedly connected with and action wheel meshing from the driving wheel in the pivot, owing to utilize worm gear and gear drive mode to set up for technical routine technique in this field, this place is no longer repeated to the schematic diagram of connecting.
The specific implementation mode is as follows:
when slurry is poured into the pouring cavity 2, the transverse motor 5 is utilized to push the vertical guide rail 4 to slide along the transverse guide rail 3, the vertical guide rail 4 slides to drive the fixing plate 6, the sliding plate 9, the driving motor 10 and the die poking rod 8 to slide simultaneously, and the driving of the transverse motor 5 is stopped until the die poking rod 8 slides to the upper part of the pouring cavity 2; then the driving motor 10 and the vertical hydraulic cylinder 7 are started simultaneously, the vertical hydraulic cylinder 7 pushes the sliding plate 9 to slide downwards at a constant speed, the sliding plate 9 drives the driving motor 10 and the die poking rod 8 to slide downwards, the driving motor 10 sequentially passes through a worm wheel, a worm, a driving wheel, a driven wheel and a rotating shaft to rotate, so that the rotating shaft drives the flange plate 11 to rotate, the flange plate 11 drives the die poking rod 8 to eccentrically rotate when rotating, so that the die poking rod 8 eccentrically stirs slurry in the pouring cavity 2, bubbles in the slurry escape under the eccentric stirring action of the die poking rod 8, and finally a dense and uniform wallboard is obtained when the wallboard is formed. But also can ensure that the stirring effect of the die poking rod 8 on the slurry achieves the effect of removing air bubbles in the slurry as much as possible.
When the bottom of the die poking rod 8 moves downwards to be close to the bottom of the pouring cavity 2, the vertical hydraulic cylinder 7 pulls the sliding plate 9 upwards to slide, so that the sliding plate 9 drives the driving motor 10 and the die poking rod 8 to move upwards until the die poking rod 8 completely exits out of the pouring cavity 2, and the die poking rod 8 completes one-time die poking operation on the pouring cavity 2; after once disclosing the mould operation, horizontal motor 5 promotes vertical guide rail 4 and slides to make vertical guide rail 4 promote to disclose the mould pole 8 and pour 2 adjacent chambeies top in chamber 2 to the mould operation of disclosing has been accomplished, repeat above-mentioned disclosing the mould operation again, accomplish gradually all to pour the intracavity 2 thick liquids and disclose the mould operation.
Example two
The difference between the second embodiment and the first embodiment is that: as shown in fig. 2, a net cone part 12 in a net cone shape is welded to the bottom of the barrel-shaped rod 8, in this embodiment, the net cone part 12 includes three steel bars with the same size, the bottoms of the three steel bars are welded to the same point, the top ends of the three steel bars are all welded to the bottom of the barrel-shaped rod 8, and the three steel bars are enclosed to form a cone shape with a downward vertex.
If disclose the mould pole 8 in the mould process and take place crooked or disclose mould pole 8 and pour 2 counterpointings inaccurate and cause disclosing the mould pole 8 and can't enter into when pouring 2 intracavity, probably cause disclosing that mould pole 8 offsets with the template and make disclosing the condition that 8 rupture of mould pole or template damage, increase cost and influence the fashioned beat of wallboard. In this embodiment, since the net cone part 12 is in a net cone shape, before the die poking rod 8 enters the pouring cavity 2, the net cone part 12 will enter the pouring cavity 2 first, and even if the die poking rod 8 is misaligned with the pouring cavity 2, the net cone part 12 will provide a guiding effect for the die poking rod 8, thereby avoiding the situation that the die poking rod 8 is broken or the template is damaged; moreover, when disclosing mould pole 8 and pouring 2 accurate counterpoints and carry out the mould operation of disclosing, because disclosing mould pole 8 and constantly pivoted when disclosing the mould operation, consequently disclosing mould pole 8 and can driving net pyramis 12 and rotate together to make the reinforcing bar of net pyramis 12 produce stirring effect to thick liquids, further promote the thick liquids stirring effect, make the bubble in the thick liquids can be discharged more fully, thereby promote the quality of wallboard.
EXAMPLE III
The difference between the third embodiment and the first embodiment is that: the cross section of the die poking rod 8 is square, oval or rhombic, so that the die poking rod 8 can stir the slurry more greatly during eccentric rotation, the stirring effect is improved, bubbles are discharged from the slurry as much as possible, and the forming quality of the wallboard is effectively improved; simultaneously, when die-poking rod 8 itself has bigger stirring effect, in this embodiment, the eccentric rotation range of die-poking rod 8 is 10mm, suitably reduces the eccentric rotation range of die-poking rod 8 to reach the purpose of carrying out suitable stirring to thick liquids.
Example four
The difference between the fourth embodiment and the first embodiment is that: the quantity of disclosing mould pole 8 is twelve, twelve are disclosed mould pole 8 and are equallyd divide equally for two sets of and every is disclosed mould pole 8 and correspond and connect a ring flange 11, every group is disclosed mould pole 8 and all is arranged into one row according to the mode that sets up in embodiment one, two rows are disclosed the distance between the mould pole 8 and are equal to the adjacent distance of pouring between the chamber 2, utilize driving motor 10 to drive twelve simultaneously and disclose mould pole 8 and rotate, thereby make 9 vertical cyclic motion of slide once, can pour chamber 2 and carry out eccentric stirring simultaneously to two neighbors, promote stirring efficiency. Simultaneously, the number of disclosing the mould pole 8 in this embodiment is twelve two rows, but also can adopt eighteen, three forms of arranging, once only pours the chamber 2 three adjacent and disclose the mould operation, or other more quantity, and the specific quantity that sets up can be set for according to the actual production condition.
EXAMPLE five
The difference between the fifth embodiment and the second embodiment is that: as shown in fig. 3, the number of the flanges 11 connected between the die poking rod 8 and the rotating shaft is two, the two flanges 11 are stacked up and down and are eccentrically arranged, the eccentric distance between the two flanges 11 is 12mm, the rotating shaft and the upper flange 11 are coaxially arranged and fixed by bolts, the die poking rod 8 and the lower flange 11 are coaxially arranged, on one hand, the die poking rod 8 and the rotating shaft can be conveniently and respectively connected to the flanges 11, and simultaneously, the acting force of the die poking rod 8 on the lower flange 11 can be positioned at the center position of the flange 11, compared with the embodiment in which the die poking rod 8 and the flange 11 are directly eccentrically arranged, the acting force of the flange 11 on the mold poking rod 8 is more uniform, thereby avoiding the situation that the different loads are generated by the die poking rod 8 on the screws of the fixed flange 11, which causes fatigue damage to the screws with larger loads after the flange 11 is used for a long time, through the two overlapped flanges 11, the acting force of the die-poking rod 8 on the screw is transferred to the screw part connected between the two flanges 11, so that the service life of the screw is prolonged.
The foregoing is merely an example of the present invention and common general knowledge in the art of designing and/or characterizing particular aspects and/or features is not described in any greater detail herein. It should be noted that, for those skilled in the art, without departing from the technical solution of the present invention, several variations and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (10)

1. Wallboard shaping die-poking system includes the fixing base and sets up the chamber of pouring on the fixing base, its characterized in that: the upper portion of pouring the chamber is equipped with rabbling mechanism, be equipped with on the fixing base and be used for driving rabbling mechanism to pour the actuating mechanism that intracavity thick liquids carry out eccentric stirring.
2. The wall panel molding barrel system of claim 1, wherein: the stirring mechanism comprises a driving motor and a die poking rod, the driving motor is connected with the driving mechanism, and an eccentric connecting piece used for driving the eccentric rotation of the die poking rod is arranged between the die poking rod and the driving motor.
3. The wall panel molding barrel system of claim 2, wherein: the driving mechanism comprises a vertical guide rail and a pushing part fixedly connected to the vertical guide rail, and the driving motor is connected to the pushing part and is in sliding connection with the vertical guide rail.
4. A wall panel molding barrel system as claimed in claim 3, wherein: the number of the vertical guide rails is two, the two vertical guide rails are located on two sides of the pouring cavity, a sliding plate is connected between the two vertical guide rails in a sliding mode, and the driving motor is fixedly connected to the sliding plate.
5. The wall panel molding barrel system of claim 4, wherein: the eccentric connecting piece comprises a flange plate rotationally connected to the driving motor, and the die poking rod is eccentrically detachably connected with the flange plate.
6. The wall panel molding barrel system of any one of claims 2-5, wherein: the number of disclosing the mould pole in pouring the chamber is a plurality of, and a plurality of disclosing the mould pole evenly arranges along the length direction who pours the chamber.
7. The wall panel molding barrel system of claim 6, wherein: the distance between the center of the die poking rod and the center of the flange plate is 10-15 mm.
8. The wall panel molding barrel system of claim 7, wherein: the bottom of the die poking rod is fixedly connected with a net cone part.
9. The wall panel molding barrel system of claim 8, wherein: the number of pouring the chamber is a plurality of, and a plurality of pours the chamber and arranges side by side, pours the chamber outside and is equipped with transverse guide along a plurality of arrangement directions of pouring the chamber, vertical guide sliding connection is on transverse guide.
10. A wall panel molding barrel system according to any one of claims 2 to 5 and 7 to 9, wherein: the cross section of the die poking rod is one or a combination of a plurality of circular shapes, square shapes, oval shapes or diamond shapes.
CN202010313477.0A 2020-04-20 2020-04-20 Wallboard forming die poking system Pending CN111409169A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010313477.0A CN111409169A (en) 2020-04-20 2020-04-20 Wallboard forming die poking system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010313477.0A CN111409169A (en) 2020-04-20 2020-04-20 Wallboard forming die poking system

Publications (1)

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CN111409169A true CN111409169A (en) 2020-07-14

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CN202010313477.0A Pending CN111409169A (en) 2020-04-20 2020-04-20 Wallboard forming die poking system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111496975A (en) * 2020-04-20 2020-08-07 重庆普菲可特科技有限公司 Wallboard forming process
CN112792957A (en) * 2021-02-05 2021-05-14 绵阳优丰磊德新型建材有限公司 Aerated concrete defoaming pouring device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111496975A (en) * 2020-04-20 2020-08-07 重庆普菲可特科技有限公司 Wallboard forming process
CN112792957A (en) * 2021-02-05 2021-05-14 绵阳优丰磊德新型建材有限公司 Aerated concrete defoaming pouring device
CN112792957B (en) * 2021-02-05 2022-05-27 绵阳优丰磊德新型建材有限公司 Aerated concrete defoaming pouring device

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