CN111409169A - Wall panel forming poke system - Google Patents
Wall panel forming poke system Download PDFInfo
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- CN111409169A CN111409169A CN202010313477.0A CN202010313477A CN111409169A CN 111409169 A CN111409169 A CN 111409169A CN 202010313477 A CN202010313477 A CN 202010313477A CN 111409169 A CN111409169 A CN 111409169A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0856—Supporting frames or structures, e.g. supporting wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及墙板制造设备技术领域,具体涉及墙板成型捅模系统。The invention relates to the technical field of wallboard manufacturing equipment, in particular to a wallboard forming poking die system.
背景技术Background technique
浇筑式墙板由于其具有轻质、经济、防火、隔热、保温、防潮、防水、隔声、环保、抗震、整体性好、体薄等优点,在建筑墙体中得到广泛应用,现有的建筑用浇筑式墙板成型工艺中,通常会经过支模、混料、浇筑、成型和拆模等工序,其中,支模工序中,是将模具组装成用于浇筑墙板的浇筑腔,浇筑腔一般呈长板状;混料工序是将包括河沙、碎石和添加剂等原料搅拌混合成浆料;浇筑工序是将浆料浇筑于浇筑腔中,使浆料均匀地填充在浇筑腔内;成型工序是浆料在浇筑腔中凝固成型成墙体;拆模工序是待墙体完全成型后,将模具拆除。Due to its advantages of light weight, economy, fire prevention, heat insulation, heat preservation, moisture resistance, waterproof, sound insulation, environmental protection, earthquake resistance, good integrity and thin body, cast wall panels are widely used in building walls. In the forming process of pouring wall panels for construction, it usually goes through processes such as mold support, mixing, pouring, forming, and mold removal. In the mold support process, the mold is assembled into a pouring cavity for pouring wall panels. The pouring cavity is generally in the shape of a long plate; the mixing process is to stir and mix raw materials including river sand, gravel and additives into slurry; the pouring process is to pour the slurry into the pouring cavity, so that the slurry is evenly filled in the pouring cavity. The forming process is that the slurry is solidified in the pouring cavity to form a wall; the demolding process is to remove the mold after the wall is completely formed.
在实际墙板成型过程中,浇筑腔的深度一般可达3.5m,而且为了成型后提升墙板外壁质量,会在模具内壁上固定硅酸钙板,当将浆料浇筑到浇筑腔中时,浆料与硅酸钙板相互接触而复合,待浆料凝固后,在墙板的外壁上复合成光滑、美观的轻质复合墙板;同时为了方便拆模以及使墙板成型为可装配式,会在模具上设置配合槽、边缘角等结构。In the actual wallboard forming process, the depth of the pouring cavity is generally up to 3.5m, and in order to improve the quality of the outer wall of the wallboard after forming, the calcium silicate board will be fixed on the inner wall of the mold. When the slurry is poured into the pouring cavity, The slurry and the calcium silicate board are in contact with each other and compounded. After the slurry is solidified, a smooth and beautiful lightweight composite wallboard is compounded on the outer wall of the wallboard. , the matching grooves, edge corners and other structures will be set on the mold.
现有技术中,由于浇筑腔的深度较深,而浇筑过程中,浆料是由浇筑腔的顶部向下浇筑,浇筑过程中常常会出现墙板内部残留气泡,使得墙板的致密性较差且强度减弱,同时由于气泡的存在,使得硅酸钙板不能与墙板很好地复合,导致在安装墙板后使用时,硅酸钙板容易变形甚至脱落,严重影响墙板的美观。In the prior art, because the depth of the pouring cavity is relatively deep, and during the pouring process, the slurry is poured downward from the top of the pouring cavity, and there are often residual bubbles inside the wallboard during the pouring process, which makes the wallboard less dense. And the strength is weakened. At the same time, due to the existence of air bubbles, the calcium silicate board cannot be well compounded with the wallboard. As a result, the calcium silicate board is easily deformed or even falls off when the wallboard is installed, which seriously affects the appearance of the wallboard.
发明内容SUMMARY OF THE INVENTION
本发明意在提供墙板成型捅模系统,以解决现有技术中墙板成型时墙板内部容易残留大量气泡而影响墙板质量的问题。The present invention is intended to provide a wallboard forming poke system to solve the problem in the prior art that a large number of air bubbles are easily left inside the wallboard during the wallboard forming, which affects the quality of the wallboard.
在面对上述问题时,申请人对问题成因进行了深入分析,认为造成墙板质量低下的主要原因是由于墙板中含有大量气泡,因此初步阶段,申请人尝试在混料阶段进行改进,主要是改进混料机的混料操作,在混料初期采用快速搅拌的方式将各种原料进行搅拌,而在浇筑腔采用低速搅拌的方式避免因搅拌而产生大量气泡,同时尽可能使浆料中气泡逸出。但是申请人发现,无论如何控制混料阶段的搅拌,在浇筑时,浆料落入浇筑腔的过程中,浆料由于与空气接触且相互之间蠕动的原因,使得浆料中依然存在大量的气泡,对此,申请人又提出利用震动泵对进入浇筑腔内的浆料进行振动,以便将浆料中气泡振动出,而在实际操作过程中,由于浆料中各原料的密度不同,在利用震动泵对混合料振动时,浆料中各原料会出现分层的现象,造成墙板质量受损。最后,申请人采用人工手动搅动浆料的方式来去除浆料中气泡,具体操作是当浆料被浇筑到浇筑腔中后,人工手动使用捅模杆搅动浆料,从而使进入浇筑腔内的浆料产生蠕动,浆料中的气泡逸出,达到减少浆料中气泡的目的。但是,采用人工搅动捅模杆仍然存在如下问题:1.人工搅动捅模杆时,由于不同人的搅拌幅度不一,且同一人在不同时段搅拌的幅度可能不一,使得捅模杆的搅拌效果不一,墙板成型的质量得不到保障;2.浇筑腔深度可达3.5m,人工利用捅模杆搅拌时,无法对浇筑腔底部的浆料进行搅拌,使得墙板下部的质量无法得到明显改善;3.由于浇筑腔深度较深,人工捅模时劳动强度大,捅模的效率低下。In the face of the above problems, the applicant conducted an in-depth analysis of the causes of the problem, and believed that the main reason for the low quality of the wallboard was that the wallboard contained a large number of air bubbles. Therefore, in the preliminary stage, the applicant tried to improve in the mixing stage, mainly It is to improve the mixing operation of the mixer. In the early stage of mixing, the various raw materials are stirred by rapid stirring, and the low-speed stirring is used in the pouring cavity to avoid the generation of a large number of bubbles due to stirring, and at the same time, the slurry is kept as much as possible. Air bubbles escape. However, the applicant found that no matter how to control the stirring in the mixing stage, when the slurry falls into the pouring cavity during pouring, the slurry still has a large amount of In this regard, the applicant proposed to use a vibration pump to vibrate the slurry entering the pouring cavity, so as to vibrate out the bubbles in the slurry. When the vibrating pump is used to vibrate the mixture, the raw materials in the slurry will be delaminated, resulting in damage to the quality of the wallboard. Finally, the applicant adopts the method of manually stirring the slurry to remove air bubbles in the slurry. The slurry creeps, and the air bubbles in the slurry escape, so as to reduce the air bubbles in the slurry. However, there are still the following problems when using manual stirring of the mold rod: 1. When manually stirring the mold rod, the stirring range of different people is different, and the stirring range of the same person in different periods may be different, which makes the stirring of the mold rod. The effect is different, and the quality of the wall panel forming cannot be guaranteed; 2. The depth of the pouring cavity can reach 3.5m. When manually stirring with a die rod, the slurry at the bottom of the pouring cavity cannot be stirred, so that the quality of the lower part of the wallboard cannot be 3. Due to the deep depth of the pouring cavity, the labor intensity of manually punching the mold is high, and the efficiency of punching the mold is low.
为解决上述问题,本发明的技术方案如下:墙板成型捅模系统,包括固定座和设置于固定座上的浇筑腔,浇筑腔的上方设有搅拌机构,固定座上设有用于驱动搅拌机构对浇筑腔内浆料进行偏心搅拌的驱动机构。In order to solve the above-mentioned problems, the technical scheme of the present invention is as follows: a wall panel forming poke mold system, including a fixed seat and a pouring cavity arranged on the fixed seat, a stirring mechanism is arranged above the pouring cavity, and a stirring mechanism for driving the stirring mechanism is arranged on the fixed seat. The drive mechanism for eccentric stirring of the slurry in the pouring cavity.
本技术方案的原理在于:浇筑腔用于浇筑浆料并成型墙板,驱动机构用于驱动搅拌机构对浇筑腔内浆料进行偏心搅拌,利用搅拌机构对浆料的偏心搅拌,搅拌过程中不仅不会产生气泡,同时还能使浆料产生蠕动,从而让浆料内的气泡在浆料蠕动作用下逸出到浆料外,当浆料成型时浆料内部的气泡大量减少,从而获得致密性良好的墙板;同时,由于搅拌机构的搅拌作用,使得浆料蠕动时,浆料能够与浇筑腔两面板上的硅酸盐板摩擦磨合,从而使得浆料能够更好地与硅酸盐板复合,从而提升墙板的表面质量。The principle of this technical solution is: the pouring cavity is used to pour the slurry and form the wallboard, the driving mechanism is used to drive the stirring mechanism to eccentrically stir the slurry in the pouring cavity, and the stirring mechanism is used to eccentrically stir the slurry. No bubbles are generated, and at the same time, the slurry can be creeping, so that the bubbles in the slurry can escape to the outside of the slurry under the action of the slurry creeping. When the slurry is formed, the bubbles inside the slurry are greatly reduced, thereby obtaining denser At the same time, due to the stirring effect of the stirring mechanism, when the slurry creeps, the slurry can friction and run-in with the silicate plates on both sides of the pouring cavity, so that the slurry can better interact with the silicate. The panels are composited to improve the surface quality of the wall panels.
本技术方案的有益效果在于:The beneficial effects of this technical solution are:
1.能够获得致密性良好的墙板:相比于现有技术中墙板成型后墙板内部以及墙板与硅酸盐板复合面上残留大量气泡,墙板的质量较差。本申请中,利用搅拌机构对浇筑腔内的浆料进行偏心搅拌,从而减少浆料中气泡含量,提升成型后墙板的质量,且搅拌机构对浆料进行偏心搅拌时,能够使浆料充分蠕动而混合均匀,同时避免浆料中各原料出现分层的情况。1. A wallboard with good compactness can be obtained: Compared with the prior art, a large amount of air bubbles remain inside the wallboard after the wallboard is formed and on the composite surface of the wallboard and the silicate board, and the quality of the wallboard is poor. In the present application, the slurry in the pouring cavity is eccentrically stirred by the stirring mechanism, thereby reducing the content of air bubbles in the slurry and improving the quality of the wallboard after molding. When the slurry is eccentrically stirred by the stirring mechanism, the slurry can be fully stirred. Creep and mix evenly, while avoiding the stratification of the raw materials in the slurry.
2.能够提升硅酸盐板与浆料的复合:相比于直接将浆料浇筑到浇筑腔中,硅酸盐板和浆料之间的相对运动较少,使得浆料与硅酸盐板的复合较差。本申请中,利用搅拌机构对浆料进行偏心搅拌时,浆料在浇筑腔内蠕动,从而提升浆料与硅酸盐板的磨合复合,使得硅酸盐板能够很好地复合在墙板上,提升墙板的外观质量。2. Can improve the composite of silicate board and slurry: Compared with pouring the slurry directly into the pouring cavity, the relative movement between the silicate board and the slurry is less, so that the slurry and the silicate board The compounding is poor. In this application, when the slurry is eccentrically stirred by the stirring mechanism, the slurry creeps in the pouring cavity, thereby improving the running-in compounding of the slurry and the silicate board, so that the silicate board can be well compounded on the wallboard , to improve the appearance quality of the wall panel.
3.提升墙板边角处的成型质量:相比于现有技术中将浆料浇筑到浇筑腔后直接成型,本申请中,利用搅拌机构对浆料的偏心搅拌,使得墙板边角处能够充分填充浆料,从而使墙板能够精确地按照模具尺寸成型。3. Improve the molding quality at the corners of the wallboard: Compared with the prior art, the slurry is poured into the pouring cavity and then directly formed. The slurry can be filled sufficiently so that the wallboard can be shaped precisely to the dimensions of the mold.
4.有效降低人工劳动强度和节约成本:相比于现有技术中人工捅模的方式,本申请中利用驱动机构带动搅拌机构自动完成偏心搅拌,有效降低人工劳动强度和节约人工成本,同时自动偏心搅拌时搅拌的幅度和节奏稳定,从而使得先后成型的墙板质量稳定。4. Effectively reduce manual labor intensity and save costs: Compared with the way of manually punching the mold in the prior art, in this application, the driving mechanism is used to drive the stirring mechanism to automatically complete the eccentric stirring, which effectively reduces the labor intensity and saves labor costs. During eccentric stirring, the stirring range and rhythm are stable, so that the quality of the successively formed wall panels is stable.
进一步,搅拌机构包括驱动电机和捅模杆,驱动电机与驱动机构连接,捅模杆和驱动电机之间设有用于带动捅模杆偏心转动的偏心连接件。Further, the stirring mechanism includes a driving motor and a die rod, the driving motor is connected with the driving mechanism, and an eccentric connecting piece for driving the eccentric rotation of the die rod is arranged between the die rod and the driving motor.
本方案中,利用驱动电机带动偏心连接件转动,从而使偏心连接件带动捅模杆偏心转动,从而使捅模杆对浇筑腔中的浆料进行偏心搅拌。In this solution, the drive motor is used to drive the eccentric connecting piece to rotate, so that the eccentric connecting piece drives the die rod to rotate eccentrically, so that the die stick eccentrically stirs the slurry in the pouring cavity.
进一步,驱动机构包括竖向导轨和固定连接于竖向导轨上的推动件,驱动电机连接于推动件上且与竖向导轨滑动连接。Further, the driving mechanism includes a vertical guide rail and a pushing member fixedly connected to the vertical guide rail, and the driving motor is connected to the pushing member and slidably connected to the vertical guide rail.
本方案中,推动件固定连接于竖向导轨上,利用推动件推动驱动电机竖向运动,驱动电机竖向运动时将推动捅模杆竖向运动,同时驱动电机驱动捅模杆偏心转动,使得捅模杆在竖向运动的同时还能对浆料进行偏心搅拌;同时,驱动电机是滑动连接在竖向导轨上的,竖向导轨为驱动电机提供导向和限位,从而使驱动电机的移动更加精确和稳定,方便捅模杆对浆料实现稳定的偏心搅拌。In this scheme, the pusher is fixedly connected to the vertical guide rail, and the pusher is used to push the drive motor to move vertically. When the drive motor moves vertically, it will push the die bar to move vertically, and at the same time, the drive motor drives the die bar to rotate eccentrically, so that The poke rod can also eccentrically stir the slurry while moving vertically; at the same time, the drive motor is slidably connected to the vertical guide rail, which provides guidance and limit for the drive motor, so that the drive motor can move It is more precise and stable, and it is convenient for the die rod to achieve stable eccentric stirring of the slurry.
进一步,竖向导轨数量为两个,两个竖向导轨位于浇筑腔的两侧,两个竖向导轨之间滑动连接有滑板,驱动电机固定连接于滑板上。Further, the number of vertical guide rails is two, the two vertical guide rails are located on both sides of the casting cavity, a sliding plate is slidably connected between the two vertical guide rails, and the driving motor is fixedly connected to the sliding plate.
本方案中,将竖向导轨的数量设置为两个,两个竖向导轨位于浇筑腔的两侧,利用两个导轨同时对滑板提供导向和限位,使得滑板竖向滑动时更加稳定和精确,从而使驱动电机能够精确地带动捅模杆竖向移动,实现对浆料更加稳定地偏心搅拌。In this solution, the number of vertical guide rails is set to two, and the two vertical guide rails are located on both sides of the pouring cavity, and the two guide rails are used to provide guidance and limit to the sliding plate at the same time, so that the sliding vertical sliding of the sliding plate is more stable and accurate. , so that the drive motor can accurately drive the vertical movement of the die rod, and realize more stable eccentric stirring of the slurry.
进一步,偏心连接件包括转动连接于驱动电机上的法兰盘,捅模杆与法兰盘偏心可拆卸连接。Further, the eccentric connecting piece includes a flange rotatably connected to the driving motor, and the die rod and the flange are eccentrically and detachably connected.
本方案中,利用驱动电机带动法兰盘转动,结构简单且能实现较大力矩的传递;将捅模杆偏心连接在法兰盘上,操作简单,而且捅模杆与法兰盘可拆卸连接,捅模杆的拆装方便且当捅模杆损坏时,能够方便快速地对捅模杆进行更换,避免更换时间过长而影响墙板成型的效率。In this solution, the drive motor is used to drive the flange to rotate, the structure is simple and the transmission of large torque can be realized; the stab bar is eccentrically connected to the flange, the operation is simple, and the stab bar and the flange are detachably connected It is convenient to disassemble and assemble the mold rod, and when the mold rod is damaged, the mold rod can be replaced easily and quickly, so as to avoid the long replacement time and affect the efficiency of wall panel forming.
进一步,浇筑腔中捅模杆的数量为若干,若干捅模杆沿着浇筑腔的长度方向均匀排布。Further, the number of punching bars in the pouring cavity is several, and the plurality of punching bars are evenly arranged along the length direction of the pouring cavity.
本方案中,在浇筑腔中设置若干个捅模杆,提升捅模杆的捅模效率,若干捅模杆沿着浇筑腔的长度方向均匀排布,相邻捅模杆之间的距离相等,使得各个捅模杆对浇筑腔中沿着浇筑腔长度方向上的混合料进行同等强度的搅拌,从而使混合料被均匀搅拌,确保墙板成型时各部分的致密性一致。In this scheme, several die bars are arranged in the pouring cavity to improve the die efficiency of the die bars. Several die bars are evenly arranged along the length of the pouring cavity, and the distances between adjacent die bars are equal. Each poke rod can stir the mixture in the pouring cavity along the length direction of the pouring cavity with the same intensity, so that the mixture is evenly stirred, and the compactness of each part of the wallboard is ensured to be consistent when forming.
进一步,捅模杆的中心与法兰盘的中心之间的距离为10-15mm。Further, the distance between the center of the poke rod and the center of the flange is 10-15mm.
本方案中,将捅模杆的中心与法兰盘的中心之间的距离设置为10-15mm,当捅模杆的偏心尺寸在此范围内时,既能避免捅模杆的偏心尺寸设置过大而造成捅模杆转动时对浆料产生大幅度搅拌,使得浆料出现分层的情况,同时也能使得捅模杆的搅拌效果达到最佳,使得浆料中的气泡充分逸出。In this scheme, the distance between the center of the die bar and the center of the flange is set to 10-15mm. When the eccentric size of the die bar is within this range, it can avoid setting the eccentric size of the die bar too much. Large enough to cause a large amount of agitation to the slurry when the die rod rotates, so that the slurry is layered, and at the same time, the stirring effect of the die rod can be optimized, so that the air bubbles in the slurry can fully escape.
进一步,捅模杆的底部固定连接有网锥部。Further, the bottom of the die rod is fixedly connected with a mesh cone portion.
本方案中,在捅模杆的底部固定连接有网锥部,网锥部呈锥状,可以利用网锥部对捅模杆进入到浇筑腔提供导向,避免捅模杆的底部抵在模板顶部而造成捅模杆断裂;同时,网锥部呈网锥状,使得捅模杆在进入浇筑腔后,网锥部跟随捅模杆转动而对浆料的起到搅拌作用,从而进一步提升浆料的蠕动而使浆料中气泡更加充分地逸出,提升墙板的成型质量。In this solution, a mesh cone is fixedly connected to the bottom of the die rod, and the mesh cone is in the shape of a cone. The mesh cone can be used to guide the die rod into the pouring cavity, preventing the bottom of the die rod from touching the top of the formwork. At the same time, the mesh cone is in the shape of a mesh cone, so that after the die rod enters the pouring cavity, the mesh cone rotates with the die rod to stir the slurry, thereby further improving the slurry. The creeping of the slurry makes the bubbles in the slurry escape more fully, and the forming quality of the wallboard is improved.
进一步,浇筑腔的数量为若干个,若干个浇筑腔并排排列,浇筑腔外侧沿若干浇筑腔的排列方向设有横向导轨,竖向导轨滑动连接于横向导轨上。Further, the number of pouring cavities is several, the several pouring cavities are arranged side by side, the outer side of the pouring cavity is provided with lateral guide rails along the arrangement direction of the several pouring cavities, and the vertical guide rails are slidably connected to the lateral guide rails.
在实际混料过程中,混料操作是在混料机中进行,为了使混料机高效运转,混料机每次混料的量均达到额定量,因此混料机每次混料的量固定且混料机一次混料后可浇筑多个浇筑腔。本方案中,将多个浇筑腔并排设置,并在浇筑腔的外侧沿着多个浇筑腔的排列方向设置横向导轨,竖向导轨滑动连接在横向导轨上,使得捅模杆可以跟随竖向导轨沿着横向导轨横向滑动,从而使捅模杆先后依次对相邻浇筑腔内的浆料进行偏心搅拌,从而提升墙板成型的效率。In the actual mixing process, the mixing operation is carried out in the mixer. In order to make the mixer operate efficiently, the amount of each mixing of the mixer reaches the rated amount, so the amount of each mixing of the mixer is Fixed and the mixer can pour multiple pouring cavities after mixing at one time. In this solution, multiple pouring cavities are arranged side by side, and lateral guide rails are arranged on the outside of the pouring cavity along the arrangement direction of the multiple pouring cavities, and the vertical guide rails are slidably connected to the lateral guide rails, so that the die bar can follow the vertical guide rails It slides laterally along the lateral guide rail, so that the die rods eccentrically stir the slurry in the adjacent pouring cavity successively, so as to improve the efficiency of wall panel forming.
进一步,捅模杆的横截面呈圆形、方形、椭圆形或者菱形的一种或者多种组合。Further, the cross section of the die rod is one or more combinations of circle, square, ellipse or rhombus.
将捅模杆的横截面设置成圆形、方形、椭圆形或者菱形的一种或者多种组合,捅模杆的横截面呈圆形,可以减少捅模杆的磨损,使得捅模杆的使用寿命较长;相比于圆形横截面的捅模杆,将捅模杆的横截面设置成方形、椭圆形或者菱形,在捅模杆偏心转动中,捅模杆对浆料的搅拌幅度更大,搅拌效果更好。The cross section of the die bar is set to one or more combinations of circle, square, ellipse or diamond, and the cross section of the die bar is circular, which can reduce the wear of the die bar and make the use of the die bar. Longer life; compared with the circular cross section of the die bar, the cross section of the die bar is set to a square, ellipse or diamond shape, and during the eccentric rotation of the die bar, the stirring range of the die bar to the slurry is higher. The larger it is, the better the stirring effect is.
附图说明Description of drawings
图1为本发明实施例一中墙板成型捅模系统中搅拌机构和驱动机构的连接示意图。FIG. 1 is a schematic diagram of the connection between the stirring mechanism and the driving mechanism in the wallboard forming poke mold system in the first embodiment of the present invention.
图2为本发明实施例二中墙板成型捅模系统中捅模杆与网锥部的连接示意图。FIG. 2 is a schematic diagram of the connection between the piercing rod and the mesh cone in the wallboard forming piercing system according to the second embodiment of the present invention.
图3为本发明实施例五中墙板成型捅模系统中捅模杆与网锥部的连接示意图。FIG. 3 is a schematic diagram of the connection between the punching rod and the mesh cone in the wallboard forming punching system according to the fifth embodiment of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:模架1、浇筑腔2、横向导轨3、竖向导轨4、横向电机5、固定板6、竖向液压缸7、捅模杆8、滑板9、驱动电机10、法兰盘11、网锥部12。The reference signs in the drawings include:
实施例一Example 1
实施例一基本如附图1所示:墙板成型捅模系统,包括固定座和设置于固定座内的模架1,模架1上设有浇筑腔2,浇筑腔2由模板拼接围成,浇筑腔2的数量为多个(本实施例中浇筑腔2数量为五排十个,每排两个,但实际运用时可以根据实际生产情况确定浇筑腔2的数量),多排浇筑腔2沿图1中前、后方向均匀排布,浇筑腔2的上方设有搅拌机构,模架1上设有用于驱动搅拌机构对浇筑腔2内浆料进行偏心搅拌的驱动机构。
如图1所示,固定座的顶部通过螺栓固定连接有前、后方向水平设置的横向导轨3,横向导轨3位于模架1的顶部,横向导轨3数量为两条且两条横向导轨3相互平行,本实施例中,横向导轨3的设置长度可以根据实际使用需求进行合理设定,不限于图1中长度值。本实施例中,驱动机构包括竖向导轨4和推动件,竖向导轨4的底部横向滑动连接在横向导轨3上,且竖向导轨4上设有用于推动竖向导轨4沿横向导轨3滑动的横向电机5,其具体推动方式为:竖向导轨4的底部通过销轴转动连接有滚轮,横向电机5和滚轮之间通过链条和齿轮连接,使得横向电机5转动时能够带动滚轮转动,从而使滚轮驱动竖向导轨4滑动;两个竖向导轨4顶部之间通过螺钉固定连接有固定板6,推动件包括通过螺钉固定连接于固定板6底部的竖向液压缸7,竖向液压缸7的输出轴朝下设置。As shown in FIG. 1 , the top of the fixed seat is fixedly connected with
如图1所示,搅拌机构包括驱动电机10和横截面呈圆形的捅模杆8,两个竖向导轨4之间通过滚轮连接方式竖向滑动连接有滑板9,滑板9的顶面与竖向液压缸7的输出轴通过螺钉固定连接,驱动电机10通过螺钉固定连接于滑板9上,且驱动电机10和捅模杆8之间连接有偏心连接件,本实施例中,偏心连接件包括六个法兰盘11,六个法兰盘11均通过轴承转动连接于滑板9的底面,每个法兰盘11的底部均焊接有偏心套筒,捅模杆8的顶部可以插入到套筒中并被止动螺母固定连接,捅模杆8与法兰盘11的偏心幅度为15mm,依靠驱动电机10带动法兰盘11转动时,即可利用法兰盘11带动捅模杆8偏心转动,从而实现捅模杆8对浇筑腔2内浆料进行偏心搅拌。本实施例中,驱动电机10带动法兰盘11转动的具体连接方式如下:驱动电机10的输出轴水平设置,驱动电机10的输出轴上通过平键固定连接有蜗轮,同时滑板9上通过轴承转动连接有与蜗轮啮合的蜗杆,蜗杆上通过平键固定连接有主动轮,而法兰盘11上通过平键固定连接有转轴,转轴上通过平键固定连接有与主动轮啮合的从动轮,由于利用蜗轮蜗杆以及齿轮传动方式为本领技术常规技术设置,此处对于连接的示意图不再赘述。As shown in Figure 1, the stirring mechanism includes a
具体实施方式如下:The specific implementation is as follows:
当向浇筑腔2内浇筑浆料时,利用横向电机5推动竖向导轨4沿着横向导轨3滑动,竖向导轨4滑动带动固定板6、滑板9、驱动电机10和捅模杆8同时滑动,直至捅模杆8滑动至浇筑腔2的上方时停止横向电机5的驱动;然后同时启动驱动电机10和竖向液压缸7,竖向液压缸7向下匀速推动滑板9滑动,滑板9带动驱动电机10和捅模杆8向下滑动,驱动电机10依次通过蜗轮、蜗杆、主动轮、从动轮和转轴转动,从而使转轴带动法兰盘11转动,法兰盘11转动时带动捅模杆8偏心转动,使得捅模杆8对浇筑腔2中的浆料产生偏心搅拌,依靠捅模杆8的偏心搅拌作用,使浆料中的气泡逸出,最终在墙板成型时得到内部致密且均匀的墙板,本实施例中,捅模杆8向下滑动的速度设置为60mm/s,捅模杆8的偏心转动速度为2r/s,使得捅模杆8对浆料能够产生合适强度的搅拌,既能避免捅模杆8转动幅度过大而造成浆料的原料出现分层现象,又能使捅模杆8对浆料的搅拌效果达到尽可能去除浆料中气泡的作用。When pouring the slurry into the pouring
当捅模杆8的底部向下移动至靠近浇筑腔2的底部时,竖向液压缸7向上拉动滑板9滑动,从而使滑板9带动驱动电机10和捅模杆8向上移动,直至捅模杆8完全退出到浇筑腔2外,从而使捅模杆8完成一次对浇筑腔2的捅模操作;当完成一次捅模操作后,横向电机5推动竖向导轨4滑动,从而使竖向导轨4推动捅模杆8至已经完成捅模操作浇筑腔2相邻的浇筑腔2上方,再次重复上述捅模操作,逐渐完成对所有浇筑腔2内浆料进行捅模操作。When the bottom of the punching
实施例二
实施例二与实施例一的区别在于:如图2所示,捅模杆8的底部焊接有呈网锥状的网锥部12,本实施例中,网锥部12包括三根尺寸相同的钢筋,三根钢筋的底部焊接于同一点上,三根钢筋的顶端均焊接于捅模杆8的底部,三根钢筋围成顶点朝下的锥状。The difference between the second embodiment and the first embodiment is: as shown in FIG. 2 , the bottom of the
如果在捅模过程中捅模杆8发生弯曲或者捅模杆8与浇筑腔2对位不准而造成捅模杆8无法进入到浇筑腔2内时,可能造成捅模杆8与模板相抵而使得捅模杆8折断或者模板损坏的情况,增加成本且影响墙板成型的节拍。本实施例中,由于网锥部12呈网锥状,因此在捅模杆8进入浇筑腔2前,网锥部12会先进入浇筑腔2,即使发生捅模杆8与浇筑腔2对位不准的情况,网锥部12会对捅模杆8提供导向作用,从而避免捅模杆8折断或者模板损坏的情况;而且,在捅模杆8与浇筑腔2准确对位而进行捅模操作时,由于捅模杆8在捅模操作时是不断转动的,因此捅模杆8会带动网锥部12一起转动,从而使网锥部12的钢筋对浆料产生搅拌作用,进一步提升对浆料搅拌效果,使得浆料中的气泡能够更加充分地被排出,从而提升墙板的质量。If the
实施例三
实施例三与实施例一的区别在于:捅模杆8的横截面呈方形、椭圆形或者菱形的一种,使得捅模杆8在偏心转动时能够更大幅度地对浆料进行搅拌,从而提升搅拌效果,使得气泡尽可能地被排出浆料,有效提升墙板成型的质量;同时,在捅模杆8本身具有更大的搅拌作用时,本实施例中,捅模杆8的偏心转动幅度为10mm,适当减小捅模杆8的偏心转动幅度,以达到对浆料进行适宜搅拌的目的。The difference between the third embodiment and the first embodiment is that the cross section of the
实施例四
实施例四与实施例一的区别在于:捅模杆8的数量为十二根,十二根捅模杆8均分为两组且每个捅模杆8对应连接一个法兰盘11,每组捅模杆8均按照实施例一中的设置方式排列成一排,两排捅模杆8之间的距离等于相邻浇筑腔2之间的距离,利用驱动电机10同时带动十二根捅模杆8转动,从而使得滑板9竖向循环运动一次,可以对两个相邻的浇筑腔2同时进行偏心搅拌,提升搅拌效率。同时,本实施例中捅模杆8的数量为十二根两排,但也可采用十八根、三排的形式,一次性对三个相邻的浇筑腔2进行捅模操作,或者其他更多的数量,具体设置数量可以根据实际生产情况进行设定。The difference between
实施例五
实施例五与实施例二的区别在于:如图3所示,捅模杆8与转轴之间连接的法兰盘11数量为两个,两个法兰盘11上下叠加且偏心设置,两个法兰盘11的偏心距离为12mm,转轴与上方的法兰盘11同轴设置且用螺栓固定,捅模杆8与下方的法兰盘11同轴设置,此种设置方式一方面可以方便将捅模杆8和转轴分别连接在法兰盘11上,同时还可以使得捅模杆8对下方法兰盘11的作用力位于法兰盘11中心位置,相比于实施例一中直接将捅模杆8和法兰盘11偏心设置,法兰盘11受到捅模杆8的作用力更加均匀,避免捅模杆8对固定法兰盘11的各个螺钉产生不同载荷,造成法兰盘11长时间使用后受较大载荷的螺钉出现疲劳损坏的情况,通过两个叠加的法兰盘11,将捅模杆8对螺钉的作用力转移至两个法兰盘11之间连接的螺钉处,从而延长螺钉的使用寿命。The difference between the fifth embodiment and the second embodiment is: as shown in Figure 3, the number of
以上所述的仅是本发明的实施例,方案中公知的具体技术方案和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明技术方案的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only examples of the present invention, and common knowledge such as well-known specific technical solutions and/or characteristics in the solutions are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the technical solution of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. effect and the applicability of the patent. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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CN111496975A (en) * | 2020-04-20 | 2020-08-07 | 重庆普菲可特科技有限公司 | Wallboard forming process |
CN112792957A (en) * | 2021-02-05 | 2021-05-14 | 绵阳优丰磊德新型建材有限公司 | Aerated concrete defoaming pouring device |
CN112792957B (en) * | 2021-02-05 | 2022-05-27 | 绵阳优丰磊德新型建材有限公司 | Aerated concrete defoaming pouring device |
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