CN111396300A - Operating system of integrated intelligent soft start air compressor - Google Patents
Operating system of integrated intelligent soft start air compressor Download PDFInfo
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- CN111396300A CN111396300A CN202010371887.0A CN202010371887A CN111396300A CN 111396300 A CN111396300 A CN 111396300A CN 202010371887 A CN202010371887 A CN 202010371887A CN 111396300 A CN111396300 A CN 111396300A
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- Prior art keywords
- controller
- air compressor
- electrically connected
- output end
- output
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
- F04B39/066—Cooling by ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention belongs to the technical field of air compressors, and particularly relates to an operating system of an integrated intelligent soft start air compressor, wherein the output end of an air compressor module is electrically connected with the input end of an air compressor controller, the output end of the air compressor controller is respectively electrically connected with a rotating speed sensor and the input end of a control processor, the output end of the rotating speed sensor is electrically connected with the input end of a P L C controller, the output end of the P L C controller is electrically connected with the input end of a speed regulation controller, the output end of the speed regulation controller is electrically connected with the input end of the air compressor controller, a driver transmits a signal to a first controller, information received by the first controller is transmitted to a current detector, the current detector detects current, then fault information is stored in a storage device, and then the fault information is displayed by a display, so that the maintenance of a worker at the later time is facilitated, the phenomenon that the compressor cannot find a cause when the compressor is in fault is avoided, and.
Description
Technical Field
The invention belongs to the technical field of air compressors, and particularly relates to an operating system of an integrated intelligent soft start air compressor.
Background
The air compressor is a device used for compressing gas, the air compressor is similar to a water pump in structure, most of the air compressors are of reciprocating pistons, rotating blades or rotating screws, the centrifugal compressor is a very large application program, the air compressor is an important component of factory power and provides air source power for instruments, and the compressor is a machine for conveying gas and improving gas pressure, is extremely wide in application, is indispensable and is core equipment of a pneumatic system.
When the air compressor is used, due to the fact that the use environment is different, the rotating speed of the compressor is probably different, the operation is tedious when the rotating speed is adjusted, after the operation is carried out for a long time, the compressor can generate large heat to affect the service life of the compressor, when the compressor breaks down, the reason of the fault is difficult to find, and therefore the overhaul of workers is affected.
Disclosure of Invention
In order to solve the technical problems, the invention provides an operating system of an integrated intelligent soft start air compressor, which is achieved by the following specific technical means:
the operating system of the integrated intelligent soft start air compressor comprises an air compressor module, wherein the output end of the air compressor module is electrically connected with the input end of an air compressor controller, the output end of the air compressor controller is respectively electrically connected with the input ends of a rotating speed sensor and a control processor, the output end of the rotating speed sensor is electrically connected with the input end of a P L C controller, the output end of the P L C controller is electrically connected with the input end of a speed regulation controller, the output end of the speed regulation controller is electrically connected with the input end of the air compressor controller, the input end of the air compressor controller is electrically connected with the output end of a temperature sensor, the other output end of the temperature sensor is electrically connected with the input end of a temperature control memory, and the output end of the temperature control memory is electrically;
the output of control processor is connected with the input of driver electricity, the output of driver is connected in the output electricity of first controller and second controller respectively, the output of first controller is connected with current detector's input electricity, current detector's output is connected with the input electricity of accumulator, the output of accumulator is connected with the input electricity of display one, the output of second controller is connected with button device and receiving arrangement's input electricity respectively, button device and receiving arrangement's output all is connected with the input electricity of display two.
Further, the output end of the control processor is electrically connected with the input end of the soft start module.
Further, the output end of the cooling fan is electrically connected with the output end of the compressor.
Compared with the prior art, the invention has the following beneficial effects:
1. the speed sensor conveys information to the P L C controller, then the P L C controller conveys the information to the speed regulation controller, make the speed regulation controller carry out the operation of speed regulation to the air compressor, after air compressor operation a period of time, temperature sensor can detect air compressor's temperature anomaly at any time, if the temperature is higher, temperature sensor can give information transmission for temperature control memory, later temperature control memory receiving instruction, work to radiator fan, make radiator fan carry out the heat dissipation processing to the air compressor, under the use of this air compressor module, can be more accurate carry out speed governing and heat dissipation to the air compressor, avoid air compressor rotational speed or high temperature to influence its life-span, the service life is prolonged, beneficial effect has been brought to the use of air compressor, can use different operational environment.
2. The driver transmission signal gives first controller, and the information transfer that first controller received makes current detector detect the electric current, later with fault information storage to the accumulator, later show out the trouble place with the display one, made things convenient for later staff's maintenance, avoided the compressor can't find the reason when the trouble by, brought beneficial effect for air compressor's use.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in figure 1:
the invention provides an integrated intelligent soft start air compressor operating system, which comprises an air compressor module, wherein the output end of the air compressor module is electrically connected with the input end of an air compressor controller, the output end of the air compressor controller is respectively electrically connected with a rotating speed sensor and the input end of a control processor, the output end of the rotating speed sensor is electrically connected with the input end of a P L C controller, the output end of the P L C controller is electrically connected with the input end of a speed regulation controller, the output end of the speed regulation controller is electrically connected with the input end of the air compressor controller, the input end of the air compressor controller is electrically connected with the output end of a temperature sensor, the other output end of the temperature sensor is electrically connected with the input end of a temperature control memory, the output end of the temperature control memory is electrically connected with the input end of a cooling fan, and the;
the output end of the control processor is electrically connected with the input end of the driver, the output end of the control processor is electrically connected with the input end of the soft start module, the output end of the driver is electrically connected with the output ends of the first controller and the second controller respectively, the output end of the first controller is electrically connected with the input end of the current detector, the output end of the current detector is electrically connected with the input end of the accumulator, the output end of the accumulator is electrically connected with the input end of the first display, the output end of the second controller is electrically connected with the input ends of the key device and the receiving device respectively, and the output ends of the key device and the receiving device are electrically connected with the input end of the second display,
the specific use mode and the effects of the embodiment are that when the air compressor is started through the controller, the rotating speed sensor at the output end of the air compressor detects the rotating speed of the compressor, if the rotating speed is too high, the information is transmitted to the P L C controller through the rotating speed sensor, then the P L C controller transmits the information to the speed regulation controller, the speed regulation controller carries out rotating speed regulation operation on the air compressor, after the air compressor runs for a period of time, the temperature sensor detects temperature abnormity of the air compressor at any time, if the temperature is high, the temperature sensor transmits the information to the temperature control memory, then the temperature control memory receives an instruction, the heat dissipation fan works, the heat dissipation fan carries out heat dissipation treatment on the air compressor, under the use of the air compressor module, the speed regulation and heat dissipation of the air compressor can be accurately carried out, the influence of the rotating speed or the high temperature of the air compressor on the service life of the air compressor is avoided, a beneficial effect is brought to the use of the air compressor, when the air compressor is started, the processor is controlled to receive the information, the driver enables the second controller to start the second controller to work, the second controller sends information to a key device and a display the information in a display device, the second display device, the normal work of the air compressor, the soft starter provides a fault detection result that the fault detection of the soft starter, the starter can be used of the soft starter, the starter.
According to the air compressor module, the information is transmitted to the P L C controller by the speed sensor, then the P L C controller transmits the information to the speed regulation controller, the speed regulation controller performs speed regulation operation on the air compressor, the temperature sensor can detect temperature abnormity of the air compressor at any time after the air compressor runs for a period of time, if the temperature is high, the temperature sensor can transmit the information to the temperature control memory, then the temperature control memory receives an instruction and works the cooling fan, the cooling fan performs cooling treatment on the air compressor, under the use of the air compressor module, the air compressor can be accurately regulated and cooled, the condition that the service life of the air compressor is influenced by the rotating speed or the overhigh temperature of the air compressor is avoided, the beneficial effect is brought to the use of the air compressor, the driver transmits a signal to the first controller, the information received by the first controller is transmitted to the current detector, the current detector detects the current, then the fault information is stored in the memory, and then the fault information is displayed by the display, the overhaul of a worker is facilitated, the situation that no air can be found when the fault occurs, and the beneficial effect is brought to the use of the.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention to achieve the above technical effects.
Claims (3)
1. The operating system of the integrated intelligent soft start air compressor comprises an air compressor module and is characterized in that the output end of the air compressor module is electrically connected with the input end of an air compressor controller, the output end of the air compressor controller is respectively electrically connected with the input ends of a speed sensor and a control processor, the output end of the speed sensor is electrically connected with the input end of a P L C controller, the output end of the P L C controller is electrically connected with the input end of a speed regulation controller, the output end of the speed regulation controller is electrically connected with the input end of the air compressor controller, the input end of the air compressor controller is electrically connected with the output end of a temperature sensor, the other output end of the temperature sensor is electrically connected with the input end of a temperature control memory, and the output end of the temperature control memory is electrically connected with the;
the output of control processor is connected with the input of driver electricity, the output of driver is connected in the output electricity of first controller and second controller respectively, the output of first controller is connected with current detector's input electricity, current detector's output is connected with the input electricity of accumulator, the output of accumulator is connected with the input electricity of display one, the output of second controller is connected with button device and receiving arrangement's input electricity respectively, button device and receiving arrangement's output all is connected with the input electricity of display two.
2. The operating system of an integrated intelligent soft start air compressor as claimed in claim 1, wherein: and the output end of the control processor is electrically connected with the input end of the soft start module.
3. The operating system of an integrated intelligent soft start air compressor as claimed in claim 1, wherein: and the output end of the heat radiation fan is electrically connected with the output end of the compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010371887.0A CN111396300A (en) | 2020-05-06 | 2020-05-06 | Operating system of integrated intelligent soft start air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010371887.0A CN111396300A (en) | 2020-05-06 | 2020-05-06 | Operating system of integrated intelligent soft start air compressor |
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| Publication Number | Publication Date |
|---|---|
| CN111396300A true CN111396300A (en) | 2020-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010371887.0A Pending CN111396300A (en) | 2020-05-06 | 2020-05-06 | Operating system of integrated intelligent soft start air compressor |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201001091Y (en) * | 2007-01-16 | 2008-01-02 | 武汉市海吉科技发展有限公司 | Intelligent soft starting pressure, fluid level control device |
| CN202789527U (en) * | 2012-08-23 | 2013-03-13 | 深圳市四方电气技术有限公司 | Driving device of screw air compressor and screw air compressor |
| CN105697346A (en) * | 2014-11-24 | 2016-06-22 | 国网河南省电力公司平顶山供电公司 | Energy-saving control method for air compressor |
| CN108712113A (en) * | 2018-05-04 | 2018-10-26 | 云南兆富科技有限公司 | A kind of online soft starting device of motor |
| CN208281152U (en) * | 2018-05-07 | 2018-12-25 | 浙江晶华玻璃有限公司 | A kind of Design of Air Compressor Interlock Control Panel |
-
2020
- 2020-05-06 CN CN202010371887.0A patent/CN111396300A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201001091Y (en) * | 2007-01-16 | 2008-01-02 | 武汉市海吉科技发展有限公司 | Intelligent soft starting pressure, fluid level control device |
| CN202789527U (en) * | 2012-08-23 | 2013-03-13 | 深圳市四方电气技术有限公司 | Driving device of screw air compressor and screw air compressor |
| CN105697346A (en) * | 2014-11-24 | 2016-06-22 | 国网河南省电力公司平顶山供电公司 | Energy-saving control method for air compressor |
| CN108712113A (en) * | 2018-05-04 | 2018-10-26 | 云南兆富科技有限公司 | A kind of online soft starting device of motor |
| CN208281152U (en) * | 2018-05-07 | 2018-12-25 | 浙江晶华玻璃有限公司 | A kind of Design of Air Compressor Interlock Control Panel |
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