CN111394731B - Capsule type gas-phase rust-proof powder - Google Patents
Capsule type gas-phase rust-proof powder Download PDFInfo
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- CN111394731B CN111394731B CN202010305252.0A CN202010305252A CN111394731B CN 111394731 B CN111394731 B CN 111394731B CN 202010305252 A CN202010305252 A CN 202010305252A CN 111394731 B CN111394731 B CN 111394731B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/02—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors
Abstract
A capsule type gas phase rust-proof powder belongs to the technical field of rust-proof powder. The capsule wall film is 50-100 μm thick, and the gas phase rust-proof powder is composed of the following raw materials in parts by weight: 5-8 parts of o-phenylenediamine, 15-25 parts of sodium carbonate, 3-6 parts of hexamethylenetetramine, 15-35 parts of absolute ethyl alcohol, 20-30 parts of molybdate, 6-12 parts of sulfosalicylic acid, 25-35 parts of molybdate, 3-6 parts of triethanolamine and 10-20 parts of distilled water. The gas-phase rust-proof powder is wrapped by the water-soluble capsule wall, so that volatilization and loss of the gas-phase rust-proof powder caused by the influence of the external environment in the process of storage or use are avoided. When the relative humidity in the air gradually reaches 70%, the water-soluble capsule wall is degraded and destroyed by the water vapor in the air, and the gas-phase rust-proof particles of the gas-phase rust-proof powder can be volatilized to immediately play a rust-proof role, so that the method has the characteristic of quick reaction. When the capsule walls with different film thicknesses are degraded by water vapor, the required time is different, and the capsule type gas phase rust-preventive powder with different film thicknesses can be placed together to realize the continuous protection of an overlong period.
Description
Technical Field
The invention relates to a capsule type gas-phase rust-preventive powder, belonging to the technical field of rust-preventive powder.
Background
In the process of transporting and storing the metal workpieces such as carbon steel and low alloy steel, when the relative air humidity in the metal workpiece packaging container reaches 70%, the metal workpieces can be quickly rusted, the appearance and the function are influenced, and even the metal workpieces can be possibly scrapped.
The commonly used rust-proofing method is to use a combination of a gas-phase rust-proofing powder and a drying agent. The drier is used for adsorbing the steam in the air, and gaseous phase rust-preventive powder is exactly placed in metal workpiece's the packaging container or the inside chemical reagent who plays the rust-preventive function of metal workpiece, can volatilize gaseous rust-preventive particle automatically, and rust-preventive gas particle diffusion permeates the surface formation rust-preventive protection film of metal workpiece, can effectively prevent the production of corrosion when relative humidity increases.
The common gas-phase rust-preventive powder adopts a gas-phase rust-preventive bag, and when the gas-phase rust-preventive powder is placed in a packaging container of a metal workpiece, gas-phase rust-preventive particles are volatilized immediately, so that the effective protection time of the gas-phase rust-preventive powder is only 3 months to 6 months, and the protection period is too short.
Disclosure of Invention
The invention aims to solve the problems in the prior art and further provides a capsule type gas phase rust-preventive powder.
The purpose of the invention is realized by the following technical scheme:
a capsule type gas phase rust-proof powder consists of a capsule wall 1 and a gas phase rust-proof powder 2, wherein the capsule wall 1 is an 80% water-soluble semipermeable membrane, the membrane thickness is 50-100 mu m, and the gas phase rust-proof powder 2 consists of the following raw materials in parts by weight: 5-8 parts of o-phenylenediamine, 15-25 parts of sodium carbonate, 3-6 parts of hexamethylenetetramine, 15-35 parts of absolute ethyl alcohol, 20-30 parts of molybdate, 6-12 parts of sulfosalicylic acid, 25-35 parts of molybdate, 3-6 parts of triethanolamine and 10-20 parts of distilled water.
The preparation method comprises the following steps: the raw materials are uniformly mixed to obtain gas phase anti-rust powder 2, and the gas phase anti-rust powder 2 is wrapped by a 80% water-soluble semipermeable membrane capsule wall 1 to obtain capsule type gas phase anti-rust powder.
The invention wraps the gas-phase rust-preventive powder with the water-soluble capsule wall, thereby avoiding volatilization and loss of the gas-phase rust-preventive powder caused by the influence of the external environment in the process of storage or use and effectively prolonging the service life of the product. When the relative humidity in the air gradually reaches 70%, the water-soluble capsule wall is degraded and destroyed by the water vapor in the air, and the gas-phase rust-proof particles of the gas-phase rust-proof powder can be volatilized to immediately play a rust-proof role, so that the method has the characteristic of quick reaction. When the capsule walls with different film thicknesses are degraded by water vapor, the required time is different, and the capsule type gas phase rust-preventive powder with different film thicknesses can be placed together to realize the continuous protection of an overlong period.
Drawings
FIG. 1 is a schematic structural view of a capsule-type gas-phase rust preventive powder of the present invention.
In the figure, 1 is a capsule wall, and 2 is gas-phase rust preventive powder.
Detailed Description
The invention will be described in further detail below with reference to the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation is given, but the scope of the present invention is not limited to the following embodiments.
Example 1
As shown in FIG. 1, the capsule type gas phase rust preventive powder according to the present embodiment comprises a capsule wall 1 and a gas phase rust preventive powder 2, wherein the capsule wall 1 is an 80% water-soluble semipermeable membrane, and has a membrane thickness of 50 μm to 100 μm, which can be determined according to the size of the capsule and the amount of the gas phase rust preventive powder. The gas-phase antirust powder 2 is prepared from the following raw materials in parts by weight: 5-8 parts of o-phenylenediamine, 15-25 parts of sodium carbonate, 3-6 parts of hexamethylenetetramine, 15-35 parts of absolute ethyl alcohol, 20-30 parts of molybdate, 6-12 parts of sulfosalicylic acid, 25-35 parts of molybdate, 3-6 parts of triethanolamine and 10-20 parts of distilled water.
The 80% water-soluble semipermeable membrane capsule wall 1 consists of sugar glass and beta-cyclodextrin, wherein the weight ratio of the sugar glass to the beta-cyclodextrin is 8: 1.
the preparation method comprises the following steps: the raw materials are uniformly mixed to obtain gas phase anti-rust powder 2, and the gas phase anti-rust powder 2 is wrapped by a 80% water-soluble semipermeable membrane capsule wall 1 to obtain capsule type gas phase anti-rust powder.
The capsule wall 1 is a capsule with the film thickness of 50 mu m, the diameter of 6mm and the length of 15mm, and can be wrapped by 1g to 5g of gas phase antirust powder.
Example 2
As shown in fig. 1, the capsule type gas phase rust preventive powder according to the present embodiment is composed of a capsule wall 1 and a gas phase rust preventive powder 2, wherein the capsule wall 1 is an 80% water-soluble semipermeable membrane, and has a membrane thickness of 50 μm, and the gas phase rust preventive powder 2 is composed of the following raw materials in parts by weight: 6-7 parts of o-phenylenediamine, 16-24 parts of sodium carbonate, 4-5 parts of hexamethylenetetramine, 16-34 parts of absolute ethyl alcohol, 21-29 parts of molybdate, 7-11 parts of sulfosalicylic acid, 26-34 parts of molybdate, 4-5 parts of triethanolamine and 11-19 parts of sodium carbonate
And distilled water.
Example 3
As shown in fig. 1, the capsule type gas phase rust preventive powder according to the present embodiment is composed of a capsule wall 1 and a gas phase rust preventive powder 2, wherein the capsule wall 1 is an 80% water-soluble semipermeable membrane, and has a membrane thickness of 100 μm, and the gas phase rust preventive powder 2 is composed of the following raw materials in parts by weight: 6.5 parts of o-phenylenediamine, 20 parts of sodium carbonate, 4.5 parts of hexamethylenetetramine, 25 parts of absolute ethyl alcohol, 25 parts of molybdate, 9 parts of sulfosalicylic acid, 30 parts of molybdate, 4.5 parts of triethanolamine and 15 parts of distilled water.
Example 4
The capsule type gas phase rust preventive powder of the present example: the capsule wall 1 is a capsule with the film thickness of 50 mu m, the diameter of 6mm and the length of 15mm, and can be wrapped by 1g to 5g of gas phase antirust powder. The steel pipe is placed inside a small-caliber steel pipe (the inner diameter is 60mm), one steel pipe is placed at intervals of 5 meters, and pipe plugs are fastened at two ends of the steel pipe, so that the steel pipe can be protected from rusting for at least one year.
Example 5
The capsule type gas phase rust preventive powder of the present example: 5g to 15g of gas phase rust preventive powder can be wrapped in a capsule with the capsule wall 1 with the film thickness of 100 mu m, the diameter of 12mm and the length of 20 mm. The steel pipe is placed inside a small-caliber steel pipe (the inner diameter is 60mm), one steel pipe is placed at intervals of 5 meters, and the two ends of the steel pipe are fastened with pipe plugs, so that the steel pipe can be protected for at least 2 years and is not rusted.
Example 6
In the embodiment, when a large-diameter pipe (with the outer diameter larger than 108mm) is transported, stored and protected, capsule type gas phase rust-proof powder with the film thickness of 50 micrometers and capsule type gas phase rust-proof powder with the film thickness of 100 micrometers can be placed at intervals of two meters, pipe plugs are fastened at two ends of the steel pipe, and the steel pipe can be protected for at least 3 years and is not rusted.
The above description is only a preferred embodiment of the present invention, and these embodiments are based on different implementations of the present invention, and the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (3)
1. The capsule type gas-phase antirust powder is characterized by comprising a capsule wall (1) and gas-phase antirust powder (2), wherein the capsule wall (1) is an 80% water-soluble semipermeable membrane, the membrane thickness is 50-100 mu m, and the gas-phase antirust powder (2) is prepared from the following raw materials in parts by weight: 5-8 parts of o-phenylenediamine, 15-25 parts of sodium carbonate, 3-6 parts of hexamethylenetetramine, 15-35 parts of absolute ethyl alcohol, 20-30 parts of molybdate, 6-12 parts of sulfosalicylic acid, 25-35 parts of molybdate, 3-6 parts of triethanolamine and 10-20 parts of distilled water; wrapping the gas phase rust-proof powder (2) with a 80% water-soluble semipermeable membrane capsule wall (1) to obtain capsule type gas phase rust-proof powder;
the 80% water-soluble semipermeable membrane capsule wall (1) consists of sugar glass and beta-cyclodextrin, wherein the weight ratio of the sugar glass to the beta-cyclodextrin is 8: 1.
2. the capsule type gas phase rust preventive powder according to claim 1, which comprises a capsule wall (1) and a gas phase rust preventive powder (2), wherein the capsule wall (1) is an 80% water-soluble semipermeable membrane with a thickness of 50 μm, and the gas phase rust preventive powder (2) comprises the following raw materials in parts by weight: 6-7 parts of o-phenylenediamine, 16-24 parts of sodium carbonate, 4-5 parts of hexamethylenetetramine, 16-34 parts of absolute ethyl alcohol, 21-29 parts of molybdate, 7-11 parts of sulfosalicylic acid, 26-34 parts of molybdate, 4-5 parts of triethanolamine and 11-19 parts of distilled water.
3. The capsule type gas phase rust preventive powder according to claim 1, which comprises a capsule wall (1) and a gas phase rust preventive powder (2), wherein the capsule wall (1) is an 80% water-soluble semipermeable membrane with a film thickness of 100 μm, and the gas phase rust preventive powder (2) comprises the following raw materials in parts by weight: 6.5 parts of o-phenylenediamine, 20 parts of sodium carbonate, 4.5 parts of hexamethylenetetramine, 25 parts of absolute ethyl alcohol, 25 parts of molybdate, 9 parts of sulfosalicylic acid, 30 parts of molybdate, 4.5 parts of triethanolamine and 15 parts of distilled water.
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CN113073816A (en) * | 2021-04-13 | 2021-07-06 | 刘向好 | Building curtain wall steel structure rust removal method |
CN114105511B (en) * | 2021-11-10 | 2022-12-27 | 国网电子商务有限公司 | Corrosion-resistant gas-phase rust inhibitor, preparation method thereof and gas-phase rust-resistant film box |
Citations (4)
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CN101845633A (en) * | 2010-05-28 | 2010-09-29 | 咸阳德邦化工科技有限公司 | Method for preparing release-type metal vapour-phase rust preventative |
US20150126426A1 (en) * | 2013-10-07 | 2015-05-07 | Monosol, Llc | Water-Soluble Delayed Release Capsules, Related Methods, and Related Articles |
CN110846015A (en) * | 2019-10-30 | 2020-02-28 | 中国石油天然气股份有限公司 | Solid corrosion inhibition capsule and preparation method and application method thereof |
CN110863203A (en) * | 2019-07-31 | 2020-03-06 | 泰伦特生物工程股份有限公司 | Slow-release gas-phase antirust agent and preparation method thereof |
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CN107326365B (en) * | 2017-07-13 | 2019-05-28 | 山东大业股份有限公司 | A kind of volatile rust preventive material and preparation method thereof can be used for various metals |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN101845633A (en) * | 2010-05-28 | 2010-09-29 | 咸阳德邦化工科技有限公司 | Method for preparing release-type metal vapour-phase rust preventative |
US20150126426A1 (en) * | 2013-10-07 | 2015-05-07 | Monosol, Llc | Water-Soluble Delayed Release Capsules, Related Methods, and Related Articles |
CN110863203A (en) * | 2019-07-31 | 2020-03-06 | 泰伦特生物工程股份有限公司 | Slow-release gas-phase antirust agent and preparation method thereof |
CN110846015A (en) * | 2019-10-30 | 2020-02-28 | 中国石油天然气股份有限公司 | Solid corrosion inhibition capsule and preparation method and application method thereof |
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