CN111394053B - Non-flowing underfill with welding assisting function and preparation method thereof - Google Patents
Non-flowing underfill with welding assisting function and preparation method thereof Download PDFInfo
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- CN111394053B CN111394053B CN202010139004.3A CN202010139004A CN111394053B CN 111394053 B CN111394053 B CN 111394053B CN 202010139004 A CN202010139004 A CN 202010139004A CN 111394053 B CN111394053 B CN 111394053B
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- underfill
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- filled adhesive
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- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 238000003466 welding Methods 0.000 title claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 31
- 229920002050 silicone resin Polymers 0.000 claims abstract description 23
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 claims abstract description 22
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000003054 catalyst Substances 0.000 claims abstract description 11
- 229940069096 dodecene Drugs 0.000 claims abstract description 11
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000002904 solvent Substances 0.000 claims abstract description 11
- WZJUBBHODHNQPW-UHFFFAOYSA-N 2,4,6,8-tetramethyl-1,3,5,7,2$l^{3},4$l^{3},6$l^{3},8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O1 WZJUBBHODHNQPW-UHFFFAOYSA-N 0.000 claims abstract description 9
- 230000003213 activating effect Effects 0.000 claims abstract description 9
- 229910000679 solder Inorganic materials 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000006459 hydrosilylation reaction Methods 0.000 claims abstract description 5
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 3
- 239000000853 adhesive Substances 0.000 claims description 34
- 230000001070 adhesive effect Effects 0.000 claims description 34
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 18
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 15
- -1 alicyclic acid anhydride Chemical class 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 12
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 12
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 11
- 125000001931 aliphatic group Chemical group 0.000 claims description 11
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 11
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 239000001361 adipic acid Substances 0.000 claims description 9
- 235000011037 adipic acid Nutrition 0.000 claims description 9
- 239000007822 coupling agent Substances 0.000 claims description 9
- 239000004094 surface-active agent Substances 0.000 claims description 9
- SLJFKNONPLNAPF-UHFFFAOYSA-N 3-Vinyl-7-oxabicyclo[4.1.0]heptane Chemical compound C1C(C=C)CCC2OC21 SLJFKNONPLNAPF-UHFFFAOYSA-N 0.000 claims description 7
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 7
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 7
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 6
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 6
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 claims description 6
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 claims description 6
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 5
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 claims description 5
- 150000001298 alcohols Chemical class 0.000 claims description 5
- 239000012752 auxiliary agent Substances 0.000 claims description 5
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 5
- QKKSKKMOIOGASY-UHFFFAOYSA-N 2,3-dibromobut-1-ene-1,1-diol Chemical compound CC(Br)C(Br)=C(O)O QKKSKKMOIOGASY-UHFFFAOYSA-N 0.000 claims description 4
- 150000008065 acid anhydrides Chemical group 0.000 claims description 4
- 239000012190 activator Substances 0.000 claims description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 claims description 3
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 150000005846 sugar alcohols Polymers 0.000 claims description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 2
- BTUDGPVTCYNYLK-UHFFFAOYSA-N 2,2-dimethylglutaric acid Chemical compound OC(=O)C(C)(C)CCC(O)=O BTUDGPVTCYNYLK-UHFFFAOYSA-N 0.000 claims description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- WDBZEBXYXWWDPJ-UHFFFAOYSA-N 3-(2-methylphenoxy)propanoic acid Chemical compound CC1=CC=CC=C1OCCC(O)=O WDBZEBXYXWWDPJ-UHFFFAOYSA-N 0.000 claims description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 claims description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 2
- 125000003158 alcohol group Chemical group 0.000 claims description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 claims description 2
- 239000013522 chelant Substances 0.000 claims description 2
- 235000015165 citric acid Nutrition 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims description 2
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 claims description 2
- STZIXLPVKZUAMV-UHFFFAOYSA-N cyclopentane-1,1,2,2-tetracarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCCC1(C(O)=O)C(O)=O STZIXLPVKZUAMV-UHFFFAOYSA-N 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000000499 gel Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 235000011090 malic acid Nutrition 0.000 claims description 2
- 239000001630 malic acid Substances 0.000 claims description 2
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 claims description 2
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 claims description 2
- 229920000136 polysorbate Polymers 0.000 claims description 2
- 239000011975 tartaric acid Substances 0.000 claims description 2
- 235000002906 tartaric acid Nutrition 0.000 claims description 2
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 238000005476 soldering Methods 0.000 abstract description 23
- 239000004593 Epoxy Substances 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 10
- 230000004907 flux Effects 0.000 abstract description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910052710 silicon Inorganic materials 0.000 abstract description 3
- 239000010703 silicon Substances 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 description 11
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 239000003822 epoxy resin Substances 0.000 description 5
- 229920000647 polyepoxide Polymers 0.000 description 5
- TYOXIFXYEIILLY-UHFFFAOYSA-N 5-methyl-2-phenyl-1h-imidazole Chemical compound N1C(C)=CN=C1C1=CC=CC=C1 TYOXIFXYEIILLY-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- FJDJVBXSSLDNJB-LNTINUHCSA-N cobalt;(z)-4-hydroxypent-3-en-2-one Chemical compound [Co].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O FJDJVBXSSLDNJB-LNTINUHCSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012536 packaging technology Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000004100 electronic packaging Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
- C09J183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/06—Preparatory processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/296—Organo-silicon compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Epoxy Resins (AREA)
- Wire Bonding (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
The invention belongs to the technical field of flip chip underfill processes, and particularly relates to a non-flowing underfill with a soldering assistant function and a preparation method thereof. The preparation method comprises the following steps of (1) taking 1,3,5, 7-tetramethylcyclotetrasiloxane, 4-vinyl epoxy cyclohexane, 1-dodecene and a platinum catalyst as raw materials, and carrying out hydrosilylation reaction under the heating and stirring conditions to prepare epoxy modified silicone resin; (2) and (2) preparing the non-flowing underfill with the soldering-assistant function by matching the epoxy modified silicone resin prepared in the step (1) with a curing agent, an activating agent, a solvent and other auxiliaries. The underfill prepared by the invention can realize solder ball welding while being cured in the reflow soldering process, thereby saving the steps of distributing and removing soldering flux in the traditional flip chip underfill process and greatly improving the production efficiency. And the epoxy modified silicone resin has the advantages of organic silicon and epoxy, has excellent heat resistance and flexibility after being cured, has a lower thermal expansion coefficient, and better meets the packaging requirements of flip chips.
Description
Technical Field
The invention belongs to the technical field of flip chip underfill processes, and particularly relates to a non-flowing underfill with a soldering assistant function and a preparation method thereof.
Background
Flip chip packaging technology has attracted much attention in electronic packaging due to its high number of I/os per unit area, short signal path, high heat dissipation, and good electrical and thermodynamic properties. The flip chip packaging technology is characterized in that a bare chip is directly connected to a substrate through a solder ball, and underfill is filled in a gap between the chip and the substrate to reduce stress generated by mismatch of thermal expansion coefficients of the chip and the substrate and improve packaging stability.
In the traditional underfill process, a layer of soldering flux is coated on a substrate, then solder bumps are aligned with pads of the substrate, heating and refluxing are carried out, the soldering flux is removed, underfill is injected along the edge of a chip, the underfill is sucked and flows to the center of the substrate of the chip by virtue of the capillary action of liquid, and heating and curing are carried out after the underfill is filled. Wherein if the flux is not cleaned, ionic residue can be formed, thereby reducing the reliability of product equipment. Moreover, the underfill fills the gap between the chip and the substrate by capillary action, which may leave a gap in the central area of the gap, thereby causing packaging hidden troubles. With the miniaturization of electrical components, the restriction of capillary action is increasing.
The non-flowing underfill is coated on the substrate, then the solder bumps are aligned to the substrate pads, and then the solder ball welding and the underfill solidification are simultaneously completed in the reflow soldering process, so that the soldering flux distribution and cleaning steps in the traditional flip chip underfill process are omitted, and the production efficiency is greatly improved.
At present, a great deal of documents are prepared from epoxy resin by curing and film-forming, and for example, chinese patent CN 102554512 a discloses a curable flux composition and a soldering method, which are prepared by mixing epoxy resin, a curing agent, an activator and an auxiliary agent. Although the epoxy resin has excellent adhesiveness, the epoxy resin has the problems of large internal stress, large thermal expansion coefficient, low glass transition temperature and easy bubbling and cracking of a cured film at a reflow soldering temperature. The epoxy modified silicone resin has the advantages of both organic silicon and epoxy, and has excellent heat resistance, flexibility and spreadability and a lower thermal expansion coefficient. Therefore, the non-flowing underfill prepared from the epoxidized modified silicone resin fundamentally meets the packaging requirements of the flip chip.
Disclosure of Invention
In order to overcome the disadvantages and shortcomings of the prior art, the present invention is primarily directed to a method for preparing a no-flow underfill with a fluxing function.
Another object of the present invention is to provide a non-flowing underfill with a fluxing function obtained by the above preparation method.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a preparation method of non-flowing underfill with a welding-assistant function comprises the following steps:
(1) preparation of epoxidized modified Silicone resins
Heating and stirring 1,3,5, 7-tetramethylcyclotetrasiloxane, 4-vinyl cyclohexene oxide, 1-dodecene and a platinum catalyst serving as raw materials at 90-130 ℃ for 2-4 h to perform hydrosilylation reaction to prepare the epoxidized modified silicone resin;
in the raw materials, the molar ratio of a silicon-hydrogen bond to vinyl is 1:1.2, the molar ratio of 4-vinyl epoxy cyclohexane to 1-dodecene is 1: 1-3: 1, and the dosage of a platinum catalyst is 3-8 ppm;
(2) preparation of the Filler gels
Uniformly mixing the epoxidized modified silicone resin prepared in the step (1), a curing agent, an activating agent, a solvent and other auxiliaries to obtain the non-flowing underfill with the soldering-assisting function;
the curing agent is acid anhydride;
the activating agent is organic carboxylic acid with more than two functions;
the solvent is alcohol;
the other auxiliary agents comprise one or more than two of a surfactant, a coupling agent and a latent curing agent;
The dosage of the epoxidized modified silicone resin accounts for 40-60% of the filled adhesive system;
the amount of the curing agent accounts for 10-20% of the filled adhesive system;
the dosage of the activating agent accounts for 10-20% of the filled adhesive system;
the dosage of the solvent accounts for 20-40% of the filled adhesive system;
the dosage of the other preparation accounts for 1 to 5 percent of the filling adhesive system;
the amounts of the epoxidized modified silicone resin, curing agent, activator, solvent and other auxiliaries are 100% in total.
Preferably, the dosage of the epoxidized modified silicone resin accounts for 40-52% of the filled adhesive system; the amount of the curing agent accounts for 10-16% of the filled adhesive system; the dosage of the activating agent accounts for 12-17% of the filled adhesive system; the dosage of the solvent accounts for 20-30% of the filled adhesive system; the dosage of the other preparation accounts for 2 to 3.8 percent of the filling adhesive system.
Preferably, the hydrosilylation reaction is carried out for 3-4 hours at 100-120 ℃.
Preferably, the acid anhydride described in step (2) includes one or more of an alicyclic acid anhydride, an aliphatic acid anhydride, and an aromatic acid anhydride.
More preferably, the alicyclic acid anhydride in the step (2) includes methyl hexahydrophthalic anhydride and/or methyl tetrahydrophthalic anhydride; the aliphatic anhydride comprises dodecenyl succinic anhydride and/or dodecenyl succinic anhydride; the aromatic acid anhydride comprises phthalic anhydride and/or trimellitic anhydride.
Among the above curing agents, alicyclic acid anhydrides are preferably used, and methylhexahydrophthalic anhydride is more preferred, from the viewpoints of high-temperature stability and resin airtightness after curing.
Preferably, the organic carboxylic acid having two or more functional groups in step (2) includes one or more of a saturated aliphatic dicarboxylic acid, an unsaturated aliphatic dicarboxylic acid, a cyclic aliphatic carboxylic acid, a saturated aliphatic dicarboxylic acid having a side chain, and a hydroxyl group-containing carboxylic acid.
More preferably, the saturated aliphatic dicarboxylic acid in step (2) comprises one or more of oxalic acid, succinic acid, glutaric acid, adipic acid, azelaic acid and dodecanedioic acid; the unsaturated aliphatic dicarboxylic acid is itaconic acid and/or mesaconic acid; the cyclic aliphatic carboxylic acid comprises one or more than two of cyclic succinic acid, cyclohexanedicarboxylic acid and cyclopentanetetracarboxylic acid; the saturated aliphatic dicarboxylic acid with the side chain is dimethyl glutaric acid and/or methyl adipic acid; the hydroxyl-containing carboxylic acid is one or more than two of citric acid, malic acid and tartaric acid.
From the viewpoint of the activity and storage stability of the organic carboxylic acid and the maintenance of the activity throughout the entire reflow temperature range, 2 or 3 kinds of oxalic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, dodecanedioic acid, and the like of the saturated aliphatic dicarboxylic acid are preferably used in combination as the activator. The organic carboxylic acid can remove the oxide film on the surface of the substrate to achieve the effect of soldering aid, and can also participate in the curing of the epoxy resin.
Preferably, the alcohols in step (2) include monohydric alcohols and/or polyhydric alcohols.
More preferably, the alcohol in step (2) includes one or more of methanol, ethanol, isopropanol, ethylene glycol, diethylene glycol, propylene glycol and glycerol.
A mixture of a polyhydric alcohol and a monohydric alcohol is preferred, which provides a cured flux after reflow soldering with good insulation properties. The alcohols have excellent solubility, and can dissolve organic carboxylic acid so as to adjust the viscosity of the system.
Preferably, the surfactant in step (2) comprises one or more of span series, tween series, OP series and dibromobutenediol. The surfactant may improve the wettability of the underfill.
More preferably, the surfactant in the step (2) accounts for 0.5-2% of the filled adhesive system.
More preferably, the surfactant in the step (2) accounts for 0.7-1% of the filled adhesive system.
Preferably, the coupling agent in the step (2) is one or more of gamma-glycidoxypropyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane, and N- (beta-aminoethyl) -gamma-aminopropyltrimethoxysilane. The coupling agent can improve the bonding force between the filling adhesive and the base material.
More preferably, the coupling agent in the step (2) accounts for 0.2-1.1% of the filled adhesive system.
Further preferably, the coupling agent in the step (2) accounts for 0.5-1.1% of the filled adhesive system.
Preferably, the latent curing agent in step (2) is a metal chelate and/or imidazole. The latent curing agent may facilitate curing of the underfill.
More preferably, the latent curing agent in the step (2) accounts for 1-3% of the filled adhesive system.
More preferably, the latent curing agent in the step (2) accounts for 1.4-2% of the filled adhesive system.
The invention further provides the non-flowing underfill with the soldering-assistant function, which is prepared by the preparation method, wherein the glass transition temperature of the underfill is 99-132 ℃, and the thermal expansion coefficient is 22-33 ppm/DEG C.
Compared with the prior art, the invention has the following beneficial effects:
(1) the non-flowing underfill with the soldering-assistant function can also finish solder ball soldering while being cured in the reflow soldering process, thereby saving the soldering flux distribution and clearing steps in the traditional flip chip underfill process and greatly improving the production efficiency. The method can be applied to flip chips with larger chip size, smaller solder ball distance and smaller chip-substrate gap, and the traditional underfill material can not flow through the capillary.
(2) The epoxy modified silicone resin has the advantages of organic silicon and epoxy, has excellent heat resistance and flexibility, higher glass transition temperature, lower thermal expansion coefficient and high reliability, meets the performance requirement of underfill, and can better protect a flip chip.
Detailed Description
The present invention is further illustrated by the following examples, but the embodiments of the present invention are not limited thereto. For process parameters not specifically noted, reference may be made to conventional techniques.
Example 1
The embodiment provides a non-flowing underfill with a soldering assistant function and a preparation method thereof.
(1) 24.1g of 1,3,5, 7-tetramethylcyclotetrasiloxane, 29.8g of 4-vinylcyclohexane epoxide, 40.4g of 1-dodecene and 8ppm of platinum catalyst are taken as raw materials, heated and stirred at 100 ℃ for 3 hours to prepare the epoxy modified silicon resin.
(2) And (2) taking 40g of the epoxidized modified silicon resin prepared in the step (1), 10g of methyl hexahydrophthalic anhydride, 8g of adipic acid, 8g of succinic acid, 15.1g of ethanol, 15.1g of glycerol, 1g of OP-10, 0.8g of gamma-glycidoxypropyltrimethoxysilane and 2g of cobalt acetylacetonate into a beaker, and uniformly dispersing at a high speed to prepare the non-flowing underfill with the soldering assistant function. Finally, the glass transition temperature of the underfill was measured to be 110 ℃ and the coefficient of thermal expansion was measured to be 30 ppm/DEG C.
Example 2
The embodiment provides a non-flowing underfill with a soldering assistant function and a preparation method thereof.
(1) 24.1g of 1,3,5, 7-tetramethylcyclotetrasiloxane, 29.8g of 4-vinyl cyclohexene oxide, 40.4g of 1-dodecene and 5ppm of platinum catalyst are taken as raw materials, heated and stirred at 110 ℃ for 4 hours to prepare the epoxy modified silicon resin.
(2) And (2) putting 48g of the epoxidized modified silicone resin prepared in the step (1), 12g of methylhexahydrophthalic anhydride, 9g of adipic acid, 8g of succinic acid, 15.1g of ethanol, 5.1g of glycerol, 0.8g of OP-10, 0.5g of gamma-methacryloxypropyltrimethoxysilane and 1.5g of 2-methylimidazole into a beaker, and uniformly dispersing at a high speed to prepare the non-flowing underfill with the welding-assistant function. Finally, the glass transition temperature of the underfill was measured to be 115 ℃ and the coefficient of thermal expansion was measured to be 33 ppm/DEG C.
Example 3
The embodiment provides a non-flowing underfill with a soldering assistant function and a preparation method thereof.
(1) 24.1g of 1,3,5, 7-tetramethylcyclotetrasiloxane, 29.8g of 4-vinyl cyclohexene oxide, 40.4g of 1-dodecene and 3ppm of platinum catalyst are taken as raw materials, heated and stirred at 120 ℃ for 4 hours to prepare the epoxy modified silicon resin.
(2) 42g of the epoxidized modified silicone resin prepared in the step (1), 11g of methyl tetrahydrophthalic anhydride, 8g of adipic acid, 8g of glutaric acid, 13.1g of isopropanol, 14.1g of ethylene glycol, 0.7g of dibromobutenediol, 1.1g of gamma-glycidoxypropyltrimethoxysilane and 2g of cobalt acetylacetonate are put into a beaker and uniformly dispersed at a high speed to prepare the non-flowing underfill with the soldering assistant function. Finally, the glass transition temperature of the underfill was measured to be 99 ℃ and the coefficient of thermal expansion was measured to be 26 ppm/DEG C.
Example 4
The embodiment provides a non-flowing underfill with a soldering assistant function and a preparation method thereof.
(1) 24.1g of 1,3,5, 7-tetramethylcyclotetrasiloxane, 44.7g of 4-vinyl cyclohexene oxide, 20.2g of 1-dodecene and 8ppm of platinum catalyst are taken as raw materials, heated and stirred at 100 ℃ for 3 hours to prepare the epoxy modified silicon resin.
(2) 42g of the epoxidized modified silicone resin prepared in the step (1), 10g of methyl tetrahydrophthalic anhydride, 9g of adipic acid, 8g of glutaric acid, 20.2g of isopropanol, 7.8g of glycerol, 1.0g of dibromobutenediol, 0.6g of gamma-glycidoxypropyltrimethoxysilane and 1.4g of 2-phenyl-4-methylimidazole are put into a beaker and uniformly dispersed at a high speed to prepare the non-flowing underfill with the soldering-assisting function. Finally, the glass transition temperature of the underfill was measured to be 132 ℃ and the coefficient of thermal expansion was measured to be 28 ppm/DEG C.
Example 5
The embodiment provides a non-flowing underfill with a soldering assistant function and a preparation method thereof.
(1) 24.1g of 1,3,5, 7-tetramethylcyclotetrasiloxane, 44.7g of 4-vinyl cyclohexene oxide, 20.2g of 1-dodecene and 5ppm of platinum catalyst are taken as raw materials, heated and stirred at 110 ℃ for 4 hours to prepare the epoxy modified silicon resin.
(2) 45g of the epoxidized modified silicone resin prepared in the step (1), 13g of methyl tetrahydrophthalic anhydride, 8g of adipic acid, 9g of glutaric acid, 17.3g of isopropanol, 4.2g of ethylene glycol, 0.7g of OP-4, 0.8g of gamma-methacryloxypropyl trimethoxysilane and 2.0g of 2-phenyl-4-methylimidazole are put into a beaker and uniformly dispersed at a high speed to prepare the non-flowing underfill with the welding-assistant function. Finally, the glass transition temperature of the underfill was measured to be 116 ℃ and the coefficient of thermal expansion was measured to be 22 ppm/DEG C.
Example 6
The embodiment provides a non-flowing underfill with a soldering assistant function and a preparation method thereof.
(1) 24.1g of 1,3,5, 7-tetramethylcyclotetrasiloxane, 44.7g of 4-vinyl cyclohexene oxide, 20.2g of 1-dodecene and 3ppm of platinum catalyst are taken as raw materials, heated and stirred at 120 ℃ for 4 hours to prepare the epoxy modified silicon resin.
(2) 48g of the epoxidized modified silicone resin prepared in the step (1), 14g of methylhexahydrophthalic anhydride, 8g of adipic acid, 7g of dodecanedioic acid, 12.4g of isopropanol, 8.1g of diethylene glycol, 0.6g of OP-10, 0.5g of gamma-methacryloxypropyltrimethoxysilane and 1.4g of 2-phenyl-4-methylimidazole are taken to be put into a beaker and uniformly dispersed at a high speed to prepare the non-flowing underfill with the welding-assistant function. Finally, the glass transition temperature of the underfill was measured to be 122 ℃ and the coefficient of thermal expansion was measured to be 31 ppm/DEG C.
Comparative example 1
The glass transition temperature of the underfill was measured to be 70 ℃ and the coefficient of thermal expansion 65 ppm/deg.C compared to commercially available HS707 underfill in Hansi chemistry.
Compared with the common underfill material, the non-flowing underfill with the soldering-assistant function has the advantages of higher glass transition temperature, lower thermal expansion coefficient and the like, and can be widely applied to the flip chip packaging process.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
Claims (10)
1. A preparation method of non-flowing underfill with a welding-assistant function is characterized by comprising the following steps:
(1) preparation of epoxidized modified Silicone resins
Heating and stirring 1,3,5, 7-tetramethylcyclotetrasiloxane, 4-vinyl cyclohexene oxide, 1-dodecene and a platinum catalyst serving as raw materials at 90-130 ℃ for 2-4 h to perform hydrosilylation reaction to prepare the epoxidized modified silicone resin;
in the raw materials, the molar ratio of a silicon-hydrogen bond to vinyl is 1:1.2, the molar ratio of 4-vinyl epoxy cyclohexane to 1-dodecene is 1: 1-3: 1, and the dosage of a platinum catalyst is 3-8 ppm;
(2) preparation of the Filler gels
Uniformly mixing the epoxidized modified silicone resin prepared in the step (1), a curing agent, an activating agent, a solvent and other auxiliaries to obtain the non-flowing underfill with the soldering-assisting function;
the curing agent is acid anhydride;
The activating agent is organic carboxylic acid with more than two functions;
the solvent is alcohol;
the other auxiliary agents comprise one or more than two of a surfactant, a coupling agent and a latent curing agent;
the dosage of the epoxidized modified silicone resin accounts for 40-60% of the filled adhesive system;
the amount of the curing agent accounts for 10-20% of the filled adhesive system;
the dosage of the activating agent accounts for 10-20% of the filled adhesive system;
the dosage of the solvent accounts for 20-40% of the filled adhesive system;
the dosage of the other auxiliary agents accounts for 1-5% of the filled adhesive system;
the amounts of the epoxidized modified silicone resin, curing agent, activator, solvent and other auxiliaries are 100% in total.
2. The method for preparing a no-flow underfill with a fluxing function according to claim 1, wherein:
the dosage of the epoxidized modified silicone resin accounts for 40-52% of the filled adhesive system;
the amount of the curing agent accounts for 10-16% of the filled adhesive system;
the dosage of the activating agent accounts for 12-17% of the filled adhesive system;
the dosage of the solvent accounts for 20-30% of the filled adhesive system;
the dosage of the other auxiliary agents accounts for 2-3.8% of the filled adhesive system.
3. The method for preparing a no-flow underfill with a fluxing function according to claim 1, wherein: the hydrosilylation reaction in the step (1) is carried out for 3-4 hours at the temperature of 100-120 ℃.
4. The method for preparing the no-flow underfill with the solder assist function according to any one of claims 1 to 3, characterized in that:
the acid anhydride in the step (2) comprises one or more than two of alicyclic acid anhydride, aliphatic acid anhydride and aromatic acid anhydride;
the organic carboxylic acid with two or more than two functions in the step (2) comprises one or more than two of saturated aliphatic dicarboxylic acid, unsaturated aliphatic dicarboxylic acid, cyclic aliphatic carboxylic acid and hydroxyl-containing carboxylic acid;
the alcohols in the step (2) comprise monohydric alcohols and/or polyhydric alcohols.
5. The method for preparing a no-flow underfill with a fluxing function according to claim 4, wherein:
the alicyclic anhydride in the step (2) comprises methyl hexahydrophthalic anhydride and/or methyl tetrahydrophthalic anhydride; the aliphatic acid anhydride comprises dodecenyl succinic anhydride; the aromatic acid anhydride comprises phthalic anhydride and/or trimellitic anhydride;
The saturated aliphatic dicarboxylic acid in the step (2) comprises one or more than two of oxalic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, dodecanedioic acid, dimethyl glutaric acid and methyl adipic acid; the unsaturated aliphatic dicarboxylic acid is itaconic acid and/or mesaconic acid; the cyclic aliphatic carboxylic acid comprises one or more than two of cyclic succinic acid, cyclohexanedicarboxylic acid and cyclopentanetetracarboxylic acid; the hydroxyl-containing carboxylic acid is one or more than two of citric acid, malic acid and tartaric acid;
the alcohol in the step (2) comprises one or more than two of methanol, ethanol, isopropanol, ethylene glycol, diethylene glycol, propylene glycol and glycerol.
6. The method for preparing a no-flow underfill with a fluxing function according to claim 5, wherein:
the surfactant in the step (2) comprises one or more than two of span series, Tween series, OP series and dibromobutenediol;
the coupling agent in the step (2) is one or more than two of gamma-glycidoxypropyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane and N- (beta-aminoethyl) -gamma-aminopropyltrimethoxysilane;
The latent curing agent in the step (2) is metal chelate and/or imidazole.
7. The method for preparing a no-flow underfill with a fluxing function according to claim 6, wherein:
the surfactant in the step (2) accounts for 0.5-2% of the filled adhesive system;
the coupling agent in the step (2) accounts for 0.2-1.1% of the filled adhesive system;
the latent curing agent in the step (2) accounts for 1-3% of the filled adhesive system.
8. The method for preparing a no-flow underfill with a fluxing function according to claim 7, wherein:
the surfactant in the step (2) accounts for 0.7-1% of the filled adhesive system;
the coupling agent in the step (2) accounts for 0.5-1.1% of the filled adhesive system;
the latent curing agent in the step (2) accounts for 1.4-2% of the filled adhesive system.
9. The utility model provides a take and help non-flowing underfill of welding function which characterized in that: the preparation method of any one of claims 1 to 8.
10. The no-flow underfill with fluxing functionality according to claim 9, wherein: the glass transition temperature of the filling adhesive is 99-132 ℃, and the thermal expansion coefficient is 22-33 ppm/DEG C.
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