The synthetic method that the purpose of this invention is to provide a kind of low viscous polyester-polyurethane acrylate resin.This method is to synthesize an end and have the polyester that vinyl, an end have hydroxyl with telomerizing the polycondensation esterification process, the band aqua is toluene or benzene, add isocyanic ester then and generate polyester-polyurethane, use terminal hydroxy group vinylformic acid (methacrylic acid) ester class end-blocking at last, finally form the polyester-polyurethane acrylate resin of unsymmetrical structure.
In the unsymmetrical structure resin of the present invention, contain polyester, urethane, acrylate.Polyester portion invests material with lower viscosity and bigger snappiness, and the introducing of vinyl in the polyester is to have photosensitivity for an end that makes it.The adding of isocyanic ester, the reaction of an end of hydroxyl generates carbamate in one of them NCO and the polyester.After terminal hydroxy group vinylformic acid (methacrylic acid) ester class adds, another NCO reaction of one end of hydroxyl and isocyanic ester, also generate carbamate, invest the urethane performance of material with excellence, and terminal hydroxy group vinylformic acid (methacrylic acid) ester class, because an end has vinyl, makes the other end of resin also have photosensitivity.Formed like this polyester-polyurethane acrylate resin structure is asymmetric, promptly have polyester low viscosity, can flow, the advantage of high tenacity, have urethane high abrasion, high-intensity characteristics again, two ends also have the height photosensitivity of acrylate simultaneously.
The polyester that the present invention adopts: urethane: the mol ratio of acrylate=1.0: 1.0~1.1: 1.0~1.2.Its general structure is:
In the formula: the segment that the P-polyester diol forms.
The synthetic three-step reaction that divides carries out:
1. an end has polyester synthetic that vinyl, an end have hydroxyl.
With 1.0 moles acrylic or methacrylic acid, the diprotic acid of n mole (n<8) specifically: adipic acid, sebacic acid, nonane diacid, sebacic anhydride, Tetra hydro Phthalic anhydride, m-phthalic acid, terephthalic acid, maleic acid etc.(n+1) Mo Er polyvalent alcohol, specifically: ethylene glycol, glycol ether, dipropylene glycol, 1,2 propylene glycol, 1,4 butyleneglycol, 1,6 hexylene glycol, neopentyl glycol, glycerol, TriMethylolPropane(TMP) etc.And the band aqua-benzene of total charging capacity (weight percent) 40-50% or toluene input reaction flask.Reaction flask is equipped with stirring, water-taker and condenser, ventilation bottom insert canal and thermometer etc.Add the catalyzer of (weight percent) 1.5-3.5% simultaneously, used catalyzer has: tetrabutyl titanate, titanium isopropylate, zinc acetate, ANTIMONY TRIOXIDE SB 203 99.8 PCT, tosic acid, superpower solid acid etc.Drop into the stopper of (weight percent) 0.03-0.05%, used stopper has: Resorcinol, p methoxy phenol etc.Logical N
2Gas, stirring, intensification 80-110 ℃, the reaction times is 4-8 hour.When aquifer yield reach theoretical aquifer yield 97% the time finish.Last vacuum is taken off solvent, and the product that obtains is a polyester.
2. polyester-polyurethane is synthetic
With 1.0 moles polyester, drop into and be equipped with in the reaction flask of stirring, condenser, thermometer and ventpipe, add the catalyzer dibutyl tin laurate of (weight percent) 0.05% simultaneously, the stopper of (weight percent) 0.015-0.03%.Logical N
2Gas, stirring, intensification begin to drip 1.0~1.1 moles isocyanic ester in the time of 60 ℃, used isocyanic ester has: 1,6 hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), tolylene diisocyanate (TDI), 65 ℃ of insulations 2-3 hour.
3. polyester-polyurethane acrylate resin is synthetic
After the reaction of second step is over, adjust temperature to 50~55 ℃, add (weight percent) 0.02-0.04% stopper, begin to drip the terminal hydroxy group acrylate of 1.0-1.2 mole, used terminal hydroxy group acrylate has: Hydroxyethyl acrylate, hydroxyethyl methylacrylate, 60 ℃ are incubated 1.5-2 hour, survey NCO≤0.5% o'clock end.The 40 ℃ of dischargings of lowering the temperature.
The range of viscosities that obtains resin is 8, and 000-3 can flow under the 5000CPS/25 ℃ of room temperature.
This low viscous urethane resin among the present invention, has over-all properties such as intensity preferably, can be in the application of printing ink, coating and tackiness agent, occupy higher ratio, overcoming the past haves no alternative but add the Macrodilution agent in order to reduce resin viscosity, thereby ensure that the said products has excellent specified property, has improved quality product.The urethane resin of this structure can be saved the consumption of 50% isocyanic ester, thereby has reduced the cost and the price of resin.
Embodiment provided by the invention is as follows:
Embodiment 1
1-1 on a 500mL there-necked flask, is equipped with stirring, water-taker and condenser.Drop into 1,2 glycol 93.5g, vinylformic acid 28.8g, benzene 140mL, catalyzer tosic acid (weight percent) 1.5%, stopper p methoxy phenol (weight percent) 0.05%.Heat up, stir.In stirring attitude, add hexanodioic acid 121.2g in the time of 40 ℃.Logical N
2Gas, reaction is carried out under solvent ebullient temperature.Reaction times is 5 hours, water outlet 37mL.Vacuum is taken off solvent, gets product 206.5g, and this product is transparent.
1-2 on a 500mL four-hole bottle, is equipped with stirring, has logical N in condenser, the thermowell
2Tracheae, and logical N
2Gas shiled.Drop into embodiment 1-1 products therefrom 155g, catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03% heats up 60 ℃, drips hexamethylene vulcabond (HDI) 55.4g, and 65 ℃ are incubated 2 hours.
1-3 adjusts temperature to 55 ℃, adds p methoxy phenol (weight percent) 0.04%, drips propylene ester hydroxyl ethyl ester 41.8g, and 60 ℃ of insulations 1.5 hours are surveyed NCO≤0.5% and o'clock stopped.The 40 ℃ of dischargings of lowering the temperature get final product.
Embodiment 2
2-1 with example 1, in the device of 1-1, drops into glycol ether 47.3g, 1,2 propylene glycol 34g, vinylformic acid 18g, benzene 120mL, tosic acid (weight percent) 1.5%, p methoxy phenol (weight percent) 0.05%.Stir and heat up, in stirring, add hexanodioic acid 93.9g, logical N in the time of 40 ℃
2Gas, reaction are to carry out under the solvent boiling temperature.5 hours reaction times, water outlet 27.6mL, vacuum is taken off solvent, can get transparent products 165g after the filtration.
2-2 with example 1, in the device of 1-2, leads to N
2Gas drops into embodiment 2-1 products therefrom 132.4g, catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03%, heat up 60 ℃, drip isophorone diisocyanate (IPDI) 48.8g, 65 ℃ are incubated 2 hours.
2-3 adjusts temperature to 55 ℃, adds p methoxy phenol (weight percent) 0.04%, dropwise addition of acrylic acid hydroxyl ethyl ester 27.8g, and 60 ℃ of insulations 1.5 hours are surveyed NCO≤0.5% and o'clock are stopped.The 40 ℃ of dischargings of lowering the temperature.
Embodiment 3
3-1 with example 1, in the device of 1-1, drops into glycol ether 94.8g, vinylformic acid 14.4g, benzene 120mL, tosic acid (weight percent) 1.5%, and p methoxy phenol (weight percent) 0.05% stirs and heats up.In stirring, add hexanodioic acid 101.4g in the time of 40 ℃.Logical N
2Gas, reaction are to carry out under the solvent boiling temperature.In 4 hours reaction times, the last vacuum of water outlet 28.6mL is taken off solvent, can get transparent products 182g after the filtration.
3-2 with example 1, in the device of 1-2, feeds N
2Gas drops into embodiment 3-1 products therefrom 173g, catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03%, heat up 60 ℃, drip isophorone diisocyanate 46.5g, 65 ℃ are incubated 2 hours.
3-3 adjusts temperature to 55 ℃, adds p methoxy phenol (weight percent) 0.04%, dropwise addition of acrylic acid hydroxyl ethyl ester 28.6g, and 60 ℃ of insulations 1.5% hour are surveyed NCO≤0.5% and o'clock are stopped.Cool to 40 ℃ of dischargings.
Embodiment 4
4-1 with example 1, in the device of 1-1, drops into ethylene glycol 29g, 1,2 propylene glycol 35.6g vinylformic acid 10.8g, toluene 120mL, tosic acid (weight percent) 1.5%, and p methoxy phenol (weight percent) 0.05% stirs and heats up.In stirring, add in the time of 40 ℃ hexanodioic acid 114.9.Logical N
2Gas, reaction are to carry out under the solvent boiling temperature.5 hours reaction times, water outlet 31mL, filtration, vacuum are taken off solvent, get product 159.3g.
4-2 with example 1, in the device of 1-2, feeds N
2Gas drops into embodiment 4-1 products therefrom 148.7g, catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03%, heat up 60 ℃, drip isophorone diisocyanate (IPDI) 34.2g, 65 ℃ are incubated 2 hours.
4-3 adjusts temperature to 55 ℃, adds p methoxy phenol (weight percent) 0.04%, dropwise addition of acrylic acid hydroxyl ethyl ester 21.1g, and 60 ℃ of insulations 1.5 hours are surveyed NCO≤0.5% and o'clock are stopped the 40 ℃ of dischargings of lowering the temperature.
Embodiment 5
5-1 with example 1, in the device of 1-1, drops into 1,4 butyleneglycol 44g, 1,2 propylene glycol 37.1g, vinylformic acid 10.8g, toluene 120mL, tosic acid (weight percent) 1.5%, p methoxy phenol (weight percent) 0.05%.Stir and heat up, in stirring, add Tetra hydro Phthalic anhydride 122.3g, logical N in the time of 40 ℃
2Gas.Reaction is to carry out under the solvent boiling temperature.8 hours reaction times, water outlet 17.5mL, vacuum gets transparent products 196.7g after taking off solvent filter.
5-2 with example 1, in the device of 1-2, leads to N
2Gas drops into embodiment 5-1 products therefrom 183.4g, catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03%, heat up 60 ℃, drip tolylene diisocyanate (TDI) 26.8g, 65 ℃ are incubated 2 hours.
5-3 adjusts temperature to 55 ℃, adds p methoxy phenol (weight percent) 0.04%, dropwise addition of acrylic acid hydroxyl ethyl ester 21.1g, and 60 ℃ of insulations 1.5 hours are surveyed NCO≤0.5% and o'clock are stopped.The 40 ℃ of dischargings of lowering the temperature.
This product can flow, but slightly>3.5 ten thousand CPS/25 ℃ of viscosity, and color is dark during than aliphatic isocyanates.
Embodiment 6
6-1, this step repeats embodiment 3,3-1 fully
Get product 182g.
6-2 with example 1, in the device of 1-2, feeds N
2Gas, step products therefrom 173g on the input, catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03% heats up 60 ℃, drips tolylene diisocyanate (TDI) 36.4g, and 65 ℃ are incubated 2 hours.
6-3 adjusts temperature to 55 ℃, adds p methoxy phenol (weight percent) 0.04%, dropwise addition of acrylic acid hydroxyl ethyl ester 28.6g, and 60 ℃ of insulations 1.5 hours are surveyed NCO≤0.5% and o'clock are stopped.The 40 ℃ of dischargings of lowering the temperature.
Embodiment 7
7-1 in the device of 1-1, drops into neopentyl glycol 72.1g, 1,2 propylene glycol 35.1g, vinylformic acid 14.4g, toluene 120mL, tosic acid (weight percent) 1.5%, p methoxy phenol (weight percent) 0.05% with example 1.Stir and heat up, in stirring, add hexanodioic acid 139.5g, logical N in the time of 40 ℃
2Gas.Reaction is to carry out under the solvent boiling temperature.6 hours reaction times, the last vacuum of water outlet 38mL take off behind the solvent filter can with product 223.1g.
7-2 with example 1, in the device of 1-2, leads to N
2Gas.Drop into embodiment 7-1 products therefrom 167.4g catalyzer dibutyl tin laurate (weight percent) 0.05%, stopper p methoxy phenol (weight percent) 0.03% heats up 60 ℃, drips isophorone diisocyanate 36.6g, and 65 ℃ are incubated 2 hours.
7-3。Adjust temperature to 55 ℃, add p methoxy phenol (weight percent) 0.04%, dropwise addition of acrylic acid hydroxyl ethyl ester 21g, 60 ℃ of insulations 1.5 hours are surveyed NCO≤0.5% and o'clock are stopped.Be cooled to 40 ℃ of dischargings.
Embodiment 8
8-1 with example 1, in the device of 1-1, drops into glycol ether 92.7g, methacrylic acid 17.2g, and toluene 120ml, tosic acid (weight percent) 1.5%, Resorcinol (weight percent) 0.035% stirs and heats up.In the time of 40 ℃, in stirring, add hexanodioic acid 98.4g.Logical N
2Gas, reaction is carried out under the solvent boiling temperature.5 hours reaction times, water outlet 27.8ml.Vacuum is taken off solvent, can get product 180.4g after the filtration.
8-2 with example 1, in the device of 1-2, feeds N
2Gas drops into embodiment 8-1 products therefrom 180.4g, catalyzer dibutyl tin laurate (weight percent) 0.05%, and hydroquinone of polymerization retarder (weight percent) 0.02% heats up 60 ℃, drips hexamethylene vulcabond 37g, and 65 ℃ are incubated 2 hours.
8-3 adjusts temperature to 55 ℃, adds Resorcinol (weight percent) 0.025%, drips hydroxyethyl methylacrylate 31.2g, and 60 ℃ of insulations 2 hours are surveyed NCO≤0.5% and o'clock stopped the 40 ℃ of dischargings of lowering the temperature.