CN111385921A

CN111385921A - Heating table for producing LED lamps

Info

Publication number: CN111385921A
Application number: CN202010233015.8A
Authority: CN
Inventors: 沈建飞
Original assignee: Shaoxing Kangsaipu Lighting Electrical Appliances Co ltd
Current assignee: Shaoxing Kangsaipu Lighting Electrical Appliances Co ltd
Priority date: 2020-03-28
Filing date: 2020-03-28
Publication date: 2020-07-07

Abstract

The invention discloses a heating table for producing LED lamps, which comprises an equipment main body, wherein a heating platform for heating an aluminum substrate is fixedly arranged at the upper end of the equipment main body, a switch is arranged on one side of the front surface of the equipment main body, and a heating water tank is fixedly arranged at one end of the equipment main body. According to the heating table for LED lamp production, the structures such as the heating water tank, the heat conduction pipe and the heating sheet are arranged and matched with the rotary rod and the driving mechanism for use, redundant heat energy on the heating platform can be transferred into the water tank and then converted into mechanical energy for driving the heat dissipation structure, electric energy does not need to be consumed additionally, energy is saved, cost is reduced, the transmission mechanism is adopted and matched with the linkage mechanism and the cleaning mechanism for use, an aluminum substrate can be cleaned effectively, the processing effect after the aluminum substrate is heated is ensured, meanwhile, cleaning is carried out again after processing is completed, the process of independent cleaning is reduced, and a large amount of time is saved.

Description

Heating table for producing LED lamps

Technical Field

The invention relates to the field of canning, in particular to a heating table for producing LED lamps.

Background

The LED lamp is an electroluminescent semiconductor material chip, silver glue or white glue is solidified on the support, then the chip and the circuit board are connected through silver wires or gold wires, the periphery of the chip and the circuit board is sealed through epoxy resin, the effect of protecting an internal core wire is achieved, and finally the shell is installed, so that the anti-seismic performance of the LED lamp is good. A light Emitting diode (led), which is a solid semiconductor device capable of converting electrical energy into visible light, can directly convert electricity into light. The heart of the LED is a semiconductor wafer, one end of the wafer is attached to a support, the other end of the wafer is a cathode, and the other end of the wafer is connected with an anode of a power supply, so that the whole wafer is packaged by epoxy resin. The LED is used as the indicating light source of instruments and meters at first, and then the LEDs with various light colors are widely applied to traffic signal lamps and large-area display screens, so that good economic and social benefits are generated. In the processing process of the LED lamp, an aluminum substrate of the LED lamp needs to be heated, and then relevant processing is carried out, so that a heating table needs to be used; when the existing heating table is used, the electric energy is simply converted into heat energy and then heated, the heat dissipation structure needs to be driven by additional electric energy, energy consumption is high, cost is high, the aluminum substrate needs to be cleaned independently without dust when being heated and processed, cleaning is needed after processing is completed, work is complex, the whole processing efficiency is influenced, and certain limitation exists when equipment is used.

Disclosure of Invention

The invention mainly aims to provide a heating table for producing LED lamps, which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that:

a heating platform for LED lamp production comprises an equipment main body, wherein a heating platform for heating an aluminum substrate is fixedly mounted at the upper end of the equipment main body, a switch is arranged on one side of the front surface of the equipment main body, a heating water tank is fixedly mounted at one end of the equipment main body, a water filling port for filling water is fixedly mounted at the upper end of the heating water tank, an end cover is arranged on the water filling port, a driving mechanism for providing power is arranged in the heating water tank, a heating sheet is arranged in the heating water tank, a rotating rod is arranged in the equipment main body and connected with the driving mechanism, fan blades are fixedly mounted at the tail end of the rotating rod, a heat dissipation port is arranged at one end, close to the fan blades, of the equipment main body, a protective screen is fixedly mounted in the heat dissipation port, a transmission mechanism is arranged in the equipment main body, the device is characterized in that a cleaning mechanism is fixedly mounted at a position close to the heating platform on the device body, a linkage mechanism is arranged between the cleaning mechanism and the transmission mechanism, supporting legs are fixedly mounted at corners of the lower surface of the device body, a heat pipe is connected to the heating platform, and the heat pipe is connected with a heating sheet inside the heating water tank.

Preferably, the front surface of the equipment main body is provided with a display, an indicator lamp is arranged at a position between the switch and the display on the equipment main body, a display screen and a function key are arranged on the display, a power line is arranged on the equipment main body, and the power line is connected with an external power supply.

Preferably, fixed mounting has the pillar in the equipment main part, heating platform is fixed in the upper end of pillar, and heating platform passes through fixed connection between pillar and the equipment main part, is provided with the connecting wire in the equipment main part, and the end-to-end connection of connecting wire is on heating platform, heating platform passes through electric connection between connecting wire and the equipment main part.

Preferably, the inside of equipment main part is provided with the support, and the connected mode between support and the equipment main part is the welding, the one end of rotary rod runs through the support.

Preferably, the landing leg includes spliced pole, backup pad and wear pad, and the spliced pole welds in the lower surface of equipment main part, the lower extreme of spliced pole is fixed in to the backup pad, the wear pad is fixed in the lower surface of backup pad, and passes through glue fixed connection between wear pad and the backup pad.

Preferably, actuating mechanism includes rotatory roller, blade, blocks frame, iron sheet and air jet, rotatory roller is fixed in on the rotary rod, the blade sets up on rotatory roller, block in the frame is fixed in heating water tank, the iron sheet is fixed in and blocks on the frame, the air jet sets up on blocking the frame, and the air jet is the slope setting.

Preferably, drive mechanism includes worm, mount, bearing, transfer line and worm wheel, the worm is fixed in on the rotary rod, the mount is fixed in the inside of equipment main part, the bearing is fixed in on the mount, the transfer line passes the bearing, the worm wheel is fixed in the one end of transfer line, and threaded connection between worm wheel and the worm.

Preferably, the cleaning mechanism comprises support frames, a rotating shaft and a brush roller, the support frames are fixed on the device main body, the rotating shaft is arranged between the support frames, the brush roller is arranged on the rotating shaft, and brushes are arranged on the outer surface of the brush roller.

Preferably, the linkage mechanism comprises a first belt pulley, a second belt pulley and a transmission belt, the first belt pulley is connected to the transmission mechanism, the second belt pulley is connected to the cleaning mechanism, and the transmission belt is sleeved on the first belt pulley and the second belt pulley.

Compared with the prior art, the invention has the following beneficial effects: according to the heating table for producing the LED lamp, the structures such as the heating water tank, the heat conduction pipe and the heating sheet are arranged, and the rotating rod and the driving mechanism are matched for use, so that redundant heat energy on the heating platform can be transferred into the water tank and then converted into mechanical energy to drive the heat dissipation structure, the electric energy does not need to be consumed additionally, the energy is saved, and the cost is reduced;

adopt drive mechanism, cooperating link gear and cleaning the use of mechanism, can effectually clean aluminium base board, guarantee to carry out the effect of processing after the aluminium base board heating, clean once more after the processing is accomplished simultaneously, reduced the process of cleaning alone, practiced thrift a large amount of times.

Drawings

FIG. 1 is a schematic view of the overall structure of a heating table for LED lamp production according to the present invention;

FIG. 2 is a schematic diagram of the internal structure of a heating table for LED lamp production according to the present invention;

FIG. 3 is a schematic structural diagram of a heating stage driving mechanism for LED lamp production according to the present invention;

FIG. 4 is an enlarged view of a heating station A for LED lamp production according to the present invention;

FIG. 5 is a schematic structural diagram of a heating table cleaning mechanism for LED lamp production according to the present invention;

fig. 6 is an enlarged view of a heating stage B for LED lamp production according to the present invention.

In the figure: 1. an apparatus main body; 2. a heating platform; 3. a switch; 4. heating the water tank; 5. a water injection port; 6. a drive mechanism; 601. a rotating roller; 602. a blade; 603. a blocking frame; 604. iron sheets; 605. an air jet; 7. rotating the rod; 8. a fan blade; 9. a protective net; 10. a transmission mechanism; 1001. a worm; 1002. a fixed mount; 1003. a bearing; 1004. a transmission rod; 1005. a worm gear; 11. a cleaning mechanism; 1101. a support frame; 1102. a rotating shaft; 1103. a brush roller; 12. a display; 13. an indicator light; 14. a pillar; 15. a connecting wire; 16. a heat conducting pipe; 17. a support leg; 18. a support; 19. a first pulley; 20. a second pulley; 21. a drive belt.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1-6, a heating table for LED lamp production comprises an apparatus main body 1, a heating platform 2 for heating an aluminum substrate is fixedly installed at the upper end of the apparatus main body 1, a switch 3 is disposed at one side of the front surface of the apparatus main body 1, a heating water tank 4 is fixedly installed at one end of the apparatus main body 1, a water filling port 5 for filling water is fixedly installed at the upper end of the heating water tank 4, an end cap is disposed on the water filling port 5, a driving mechanism 6 for providing power is disposed inside the heating water tank 4, a heating sheet is disposed inside the heating water tank 4, a rotating rod 7 is disposed inside the apparatus main body 1, the rotating rod 7 is connected with the driving mechanism 6, a fan blade 8 is fixedly installed at the end of the rotating rod 7, a heat dissipating port is disposed at one end of the apparatus main body 1 close to the fan blade, a transmission mechanism 10 is arranged inside the equipment main body 1, the transmission mechanism 10 is connected with a rotating rod 7, a cleaning mechanism 11 is fixedly arranged at a position, close to the heating platform 2, on the equipment main body 1, a linkage mechanism is arranged between the cleaning mechanism 11 and the transmission mechanism 10, supporting legs 17 are fixedly arranged at corners of the lower surface of the equipment main body 1, a heat conduction pipe 16 is connected on the heating platform 2, and the heat conduction pipe 16 is connected with a heating sheet inside the heating water tank 4;

the front surface of the equipment main body 1 is provided with a display 12, an indicator lamp 13 is arranged on the equipment main body 1 between the switch 3 and the display 12, a display screen and a function key are arranged on the display 12, and a power line is arranged on the equipment main body 1 and connected with an external power supply; the equipment main body 1 is fixedly provided with a support column 14, the heating platform 2 is fixed at the upper end of the support column 14, the heating platform 2 is fixedly connected with the equipment main body 1 through the support column 14, the equipment main body 1 is provided with a connecting wire 15, the tail end of the connecting wire 15 is connected to the heating platform 2, and the heating platform 2 is electrically connected with the equipment main body 1 through the connecting wire 15; a bracket 18 is arranged inside the device main body 1, the bracket 18 and the device main body 1 are connected in a welding mode, and one end of the rotating rod 7 penetrates through the bracket 18; the supporting leg 17 comprises a connecting column, a supporting plate and a wear-resistant pad, the connecting column is welded on the lower surface of the equipment main body 1, the supporting plate is fixed at the lower end of the connecting column, the wear-resistant pad is fixed on the lower surface of the supporting plate, and the wear-resistant pad is fixedly connected with the supporting plate through glue; the driving mechanism 6 comprises a rotating roller 601, blades 602, a blocking frame 603, an iron sheet 604 and an air jet 605, wherein the rotating roller 601 is fixed on a rotating rod 7, the blades 602 are arranged on the rotating roller 601, the blocking frame 603 is fixed in a heating water tank 4, the iron sheet 604 is fixed on the blocking frame 603, the air jet 605 is arranged on the blocking frame 603, and the air jet 605 is obliquely arranged; the transmission mechanism 10 comprises a worm 1001, a fixed frame 1002, a bearing 1003, a transmission rod 1004 and a worm wheel 1005, wherein the worm 1001 is fixed on the rotating rod 7, the fixed frame 1002 is fixed inside the device body 1, the bearing 1003 is fixed on the fixed frame 1002, the transmission rod 1004 penetrates through the bearing 1003, the worm wheel 1005 is fixed at one end of the transmission rod 1004, and the worm wheel 1005 is in threaded connection with the worm 1001; the cleaning mechanism 11 comprises supporting frames 1101, rotating shafts 1102 and brush rollers 1103, wherein the supporting frames 1101 are fixed on the device main body 1, the rotating shafts 1102 are arranged between the supporting frames 1101, the brush rollers 1103 are arranged on the rotating shafts 1102, and the outer surfaces of the brush rollers 1103 are provided with brushes; the linkage mechanism comprises a first belt pulley 19, a second belt pulley 20 and a transmission belt 21, the first belt pulley 19 is connected to the transmission mechanism 10, the second belt pulley 20 is connected to the cleaning mechanism 11, the transmission belt 21 is sleeved on the first belt pulley 19 and the second belt pulley 20, the transmission mechanism 10 is adopted, the linkage mechanism and the cleaning mechanism 11 are matched for use, the aluminum substrate can be effectively cleaned, the processing effect after the aluminum substrate is heated is ensured, the aluminum substrate is cleaned again after being processed simultaneously, the process of independent cleaning is reduced, and a large amount of time is saved.

It should be noted that, the present invention is a heating table for LED lamp production, when in use, a worker places the whole heating table on a platform, so that a wear pad on a leg 17 contacts the surface of the platform, the whole heating table is supported by the leg 17, so as to ensure the stability of the heating table, opens an end cover on a water filling port 5, wants to add a certain amount of water into a water tank 4, covers the end cover, connects a power line on a device body 1 in the heating table to a power supply, so that the device body 1 can be used after being powered on, then starts to heat and process an aluminum substrate such as an LED by using the heating table, the worker starts the device by a switch 3 on the device body 1, lights a display 12 and a corresponding indicator lamp 13 on the device body 1, starts to work related elements inside the device body 1, a connecting wire 15 conducts electric energy to a heating platform 2 fixed at the upper end of a pillar 14, the heating platform 2 receives electric energy, and converts the electric energy into heat energy, and then the temperature of the heating platform 2 rises, the worker knows the temperature of the heating platform 2 through the data displayed on the display 12, after the temperature of the heating platform 2 rises, the aluminum substrate is placed on the heating platform 2 to perform relevant operations, when the heating platform 2 is heated and rises, the heat pipe 16 conducts a part of heat of the heating platform 2 to the heating sheet in the heating water tank 4, the heating sheet transfers the heat to the water in the heating water tank 4, and then the water in the heating water tank 4 rises, when the temperature of the water reaches the boiling point, the water in the heating water tank 4 boils to generate steam, the steam is sprayed out through the air spraying port 605 on the blocking frame 603, and the sprayed steam acts on the blade 602 on the rotating roller 601, thereby driving the blade 602 and the rotating roller 601 to rotate, and then the rotating rod 7 in the main body 1 is driven to rotate, the rotating rod 7 drives the fan blade 8 at the other end of the device to rotate, the fan blade 8 rotates to generate air flow, so that the heat in the main body 1 is taken away and dissipated through the protective net 9, the heat dissipation effect is ensured, and simultaneously, the resources are saved, in the process of heating the water in the water tank 4, the heat insulation board arranged in the main body 1 can effectively prevent the water in the water tank from transmitting the heat to the interior of the device, and the normal operation of each element is ensured, when the heat dissipation structure operates, the rotating rod 7 drives the worm 1001 in the transmission mechanism 10 to rotate, because the worm 1001 is in threaded connection with the worm wheel 1005, when the worm 1001 rotates, the worm wheel 1005 drives the transmission rod 1004 to rotate in the bearing 1003 on the fixing frame 1002, thereby driving the first belt pulley 19 at the tail end of the transmission rod 1004 to rotate, under the driving of the driving belt 21, the second belt pulley 20 rotates along with the rotation of the support 1101 in the cleaning mechanism 11, so as to rotate the brush roller 1103, when workers heat the aluminum substrate, if the workers find that dust is attached to the aluminum substrate, the aluminum substrate can pass through the gap between the brush roller 1103 and the heating platform 2, and the aluminum substrate is cleaned by the brush on the brush roller 1103, so that the processing effect of the aluminum substrate is not affected by the dust when the aluminum substrate is heated, the heating effect of the aluminum substrate such as an LED is ensured, and after the aluminum substrate is heated and processed, the aluminum substrate is pushed by a tool to pass through the gap between the brush roller 1103 and the heating platform 2, and then the processed scraps or fine objects are cleaned, and the related tools are not needed to clean the surface of the aluminum substrate again, whole course of working has been simplified, practicality when having improved the device and using, along with the use of equipment, the inside water of heating water tank 4 can consume, when the inside water of heating water tank 4 is not enough, through water filling port 5 case water tank inside water injection can, after the equipment use is accomplished, the staff passes through switch 3 and stops whole equipment, heating platform 2 does not add and generates heat, actuating mechanism 6 after a period, drive mechanism 10, clean mechanism 11 etc. and successively stop, then accomodate the storage department with equipment can.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a warm table for production of LED lamp which characterized in that: comprises an equipment main body (1), a heating platform (2) used for heating an aluminum substrate is fixedly arranged at the upper end of the equipment main body (1), a switch (3) is arranged on one side of the front surface of the equipment main body (1), a heating water tank (4) is fixedly arranged at one end of the equipment main body (1), a water filling port (5) used for water filling is fixedly arranged at the upper end of the heating water tank (4), an end cover is arranged on the water filling port (5), a driving mechanism (6) used for providing power is arranged in the heating water tank (4), a heating sheet is arranged in the heating water tank (4), a rotating rod (7) is arranged in the equipment main body (1), the rotating rod (7) is connected with the driving mechanism (6), a fan blade (8) is fixedly arranged at the tail end of the rotating rod (7), and a heat dissipation port is arranged at one end, close to the fan blade (8, and fixed mounting has protection network (9) in the radiator on equipment main part (1), the inside of equipment main part (1) is provided with drive mechanism (10), and drive mechanism (10) are connected with rotary rod (7), the position department fixed mounting who is close to heating platform (2) on equipment main part (1) has cleaning mechanism (11), and cleans and is provided with link gear between mechanism (11) and drive mechanism (10), the equal fixed mounting in lower surface corner position department of equipment main part (1) has landing leg (17), be connected with heat pipe (16) on heating platform (2), and heat pipe (16) are connected with the inside heating plate of heating water tank (4).

2. A heating station for the production of LED lamps according to claim 1, characterized in that: the front surface of equipment main part (1) is provided with display (12), and the position department that lies in between switch (3) and display (12) on equipment main part (1) is provided with pilot lamp (13), be provided with display screen and function key on display (12), be provided with the power cord on equipment main part (1), the power cord is connected with external power.

3. A heating station for the production of LED lamps according to claim 1, characterized in that: fixed mounting has pillar (14) on equipment main part (1), heating platform (2) are fixed in the upper end of pillar (14), and heating platform (2) are through fixed connection between pillar (14) and equipment main part (1), are provided with connecting wire (15) on equipment main part (1), and the end of connecting wire (15) is connected on heating platform (2), electric connection between heating platform (2) through connecting wire (15) and equipment main part (1).

4. A heating station for the production of LED lamps according to claim 1, characterized in that: the inside of equipment main part (1) is provided with support (18), and the connected mode between support (18) and the equipment main part (1) is the welding, support (18) are run through to the one end of rotary rod (7).

5. A heating station for the production of LED lamps according to claim 1, characterized in that: landing leg (17) are including spliced pole, backup pad and wear pad, and the spliced pole welds in the lower surface of equipment main part (1), the backup pad is fixed in the lower extreme of spliced pole, the wear pad is fixed in the lower surface of backup pad, and through glue fixed connection between wear pad and the backup pad.

6. A heating station for the production of LED lamps according to claim 1, characterized in that: actuating mechanism (6) are including rotatory roller (601), blade (602), block frame (603), iron sheet (604) and air jet (605), rotatory roller (601) are fixed in on rotary rod (7), blade (602) set up on rotatory roller (601), block in frame (603) are fixed in heating water tank (4), iron sheet (604) are fixed in and block on frame (603), air jet (605) set up on blocking frame (603), and air jet (605) are the slope setting.

7. A heating station for the production of LED lamps according to claim 1, characterized in that: the transmission mechanism (10) comprises a worm (1001), a fixing frame (1002), a bearing (1003), a transmission rod (1004) and a worm wheel (1005), wherein the worm (1001) is fixed on the rotating rod (7), the fixing frame (1002) is fixed inside the equipment main body (1), the bearing (1003) is fixed on the fixing frame (1002), the transmission rod (1004) penetrates through the bearing (1003), the worm wheel (1005) is fixed at one end of the transmission rod (1004), and the worm wheel (1005) is in threaded connection with the worm (1001).

8. A heating station for the production of LED lamps according to claim 1, characterized in that: the cleaning mechanism (11) comprises supporting frames (1101), rotating shafts (1102) and brush rollers (1103), the supporting frames (1101) are fixed on the device main body (1), the rotating shafts (1102) are arranged between the supporting frames (1101), the brush rollers (1103) are arranged on the rotating shafts (1102), and brushes are arranged on the outer surfaces of the brush rollers (1103).

9. A heating station for the production of LED lamps according to claim 1, characterized in that: the linkage mechanism comprises a first belt pulley (19), a second belt pulley (20) and a transmission belt (21), the first belt pulley (19) is connected to the transmission mechanism (10), the second belt pulley (20) is connected to the cleaning mechanism (11), and the transmission belt (21) is sleeved on the first belt pulley (19) and the second belt pulley (20).