CN1113832A - Catalyst for synthesizing ammonia and its preparing method - Google Patents

Catalyst for synthesizing ammonia and its preparing method Download PDF

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Publication number
CN1113832A
CN1113832A CN 94106785 CN94106785A CN1113832A CN 1113832 A CN1113832 A CN 1113832A CN 94106785 CN94106785 CN 94106785 CN 94106785 A CN94106785 A CN 94106785A CN 1113832 A CN1113832 A CN 1113832A
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catalyst
oxide
iron
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mixed rare
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CN1047099C (en
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徐如玉
蒋祖荣
林伟忠
肖延龄
周望岳
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The present invention relates to a catalyst for synthesizing ammonia and its preparation method. Said catalyst uses oxide of iron as main ingredient, and uses aluminium oxide, potassium oxide, calcium oxide, mixed rare-earth oxide and other metal oxides as assistants, and the iron ratio of said catalyst is 0.4-16, and said catalyst is prepared by using fusion method. Said catalyst has the low-temp. high catalyzing activity and good heat-resisting and poisoning resistance, and its service life is long, production cost is low. It is applicable to various ammonia plants, and can raise yield and save energy.

Description

Catalyst for synthesizing ammonia and its preparing method
The present invention relates to ammonia synthesis catalyst and preparation method, be applicable to the occasion of hydrogen and nitrogen synthetic ammonia.
Before the present invention made, both at home and abroad the industrial ammonia synthesis catalyst that uses was normally mixed by selected magnetic iron ore and auxiliary agent raw material, made through fusion, cooling.The co-catalyst that is adopted has aluminium oxide (Al 2O 3), potassium oxide (K 2O), calcium oxide (CaO), magnesia (MgO), cobalt oxide etc.The iron of the existing industrial ammonia synthesis catalyst in countries in the world is than (Fe 2+/ Fe 3+) value is all in the 0.4-0.8 scope, and the overwhelming majority is controlled between 0.45-0.65.Existing advanced both at home and abroad industrial ammonia synthesis catalyst, as the A110 catalyst series of China, the KM catalyst of rope company of Denmark Top (Topsoe), the S6-10 catalyst of BASF Aktiengesellschaft (BASF), the 35-4 catalyst of Britain's ICI Imperial Chemical Industries (ICI), the AS-4 catalyst of Norsk Hydro A.S (Horsk Hydro), iron cobalt type catalyst both domestic and external (the A201 type of the 74-1 type of ICI, China) etc., they are in 425 ℃ of 30.4MPa, temperature, the air speed 3.0 * 10 of pressure 4The time -1, catalyst grain size 1.0-1.4 millimeter experiment condition under, catalyst activity, reactor outlet concentration are 23-26%.For the auxiliary agent of rare earth oxide, report is arranged also as ammonia synthesis catalyst.Reported interpolation Se as the former Soviet Union 2O 3Or other rare earth oxides can obtain higher specific activity as the structural type auxiliary agent.U.S. patent US 3992328 described a kind of interpolation cerium oxide (CeO in 1976 2) ammonia synthesis catalyst, be by making earlier through the fused iron catalyst vacuum impregnation rare-earth additive of prereduction.GB 2042921(US 4308174) be that the interpolation rare earth cerium oxide of Switzerland card Surrey company invention is made the spherical ammonia synthetic catalyst patent, this catalyst is through batch mixing, fusion, cool off, grind, balling-up and sintering form.Above-mentioned patented technology is the manufacture method complexity not only, and it is also unsatisfactory to get institute's activity of such catalysts.The described catalyst containing rare earth element for synthesis of ammonia that contains of Chinese patent ZL26107630 is to be the main body composition with four iron oxide, and the iron of catalyst is than (Fe 2+/ Fe 3+) the value control range is 0.55 ± 0.22, contained oxygen is to be that raw material adds with cerous nitrate or cerous carbonate or cerium oxalate than cerium, cerium oxide content is 0.4-1.0% (weight %).In pressure 30.4MPa, 425 ℃ of temperature, air speed 3.0 * 10 4The time -1Under the experiment condition, this catalyst activity (outlet ammonia concentration) is 26.0%, compare with industrial existing advanced person's molten iron ammonia synthesis catalyst (activity is 24.3%) and iron cobalt type catalyst (activity is 25.3%), the outlet ammonia concentration of this catalyst has improved 1.7 and 0.7 percentage points respectively.In the prior art, adopt the raw material of single rare earth cerium salt, cost is higher, and catalyst iron ratio all is controlled in traditional classical scope (0.5-0.7), and catalyst activity is difficult to obtain bigger raising.
Task of the present invention is the shortcoming that overcomes prior art, and good, the antitoxin hear resistance of a kind of low temperature active is good, raw material resources abundant, manufacturing cost is lower ammonia synthesis catalyst and preparation method are provided.
Ammonia synthesis catalyst of the present invention is a main component with the ferriferous oxide, with aluminium oxide (Al 2O 3), potassium oxide (K 2O), calcium oxide (CaO) is co-catalyst, this catalyst also comprises mixed rare-earth oxide and other oxide, the chemical composition of this catalyst (weight %) is: iron (II) oxide (in FeO) 23-90, iron (III) oxide is (with Fe 2O 3Meter) 5-71, aluminium oxide (Al 2O 3) 0.8-5.2, potassium oxide (K 2O) 0.2-1.6, calcium oxide (CaO) 0.6-4.3, mixed rare-earth oxide 0.01-2, other metal oxide 0-7.
The oxide of the iron of catalyst, ferrous iron and ferric ratio (Fe 2+/ Fe 3+) be 0.4-16.
The mixed rare-earth oxide of catalyst is meant the several or whole of scandium, yttrium and 17 kinds of element oxides of group of the lanthanides.
Other metal oxide promoters of catalyst is meant a kind of in the oxide of molybdenum, cobalt, zirconium, barium, magnesium, titanium, vanadium, silicon, tungsten, niobium, nickel, chromium, manganese or several.
The preparation method of ammonia synthesis catalyst of the present invention, adopting fusion method is that a certain amount of co-catalyst raw material is mixed with magnetite powder, pure iron, or with a certain amount of co-catalyst raw material, magnetite powder with straight iron powder or/and carbon mix, through fusion, cool off and form.
Embodiment 1:
Press chemical composition (weight %) Al of catalyst 2O 32.4, K 2O0.6, CaO 1.4, mixed rare-earth oxide 0.8, MgO 0.4, and all the other are the oxide of iron, is selected magnetite powder 100 with raw material (by weight), iron powder 28, aluminium oxide 3.25, potassium nitrate 1.74, calcium carbonate 3.40, mixed light rare earth oxide 1.09, the ratio of magnesia 0.54 batching, mix after, with the mixed material fusion in the electric smelter of packing into, 2000 ℃ of melt temperatures, when fusion finishes, melt is put into the cooling bath that has cooling jacket cool off fast,, get varigrained product again with cooled frit fragmentation, screening.The iron of this catalyst is than (Fe 2+/ Fe 3+) be 9.2, all the other iron (II) oxide (in FeO weight %) is 84.2, iron (III) oxide is (with Fe 2O 3Weight % meter) be 10.2, in pressure 30.4MPa, air speed 30 * 10 4The time -1, under the sample granularity 1.0-1.4 millimeter, 425 ℃ of experiment conditions of temperature, this catalyst activity (outlet ammonia concentration) is 29.2%.
Embodiment 2:
Press catalyst chemical and form (weight %) Al 2O 33.2, K 2O 1.4, and CaO 2.0, mixed rare-earth oxide 1.2, V 2O 50.4, all the other are the oxide of iron, are selected magnetite powder 100 with raw material (by weight), iron powder 22, aluminium oxide 4.29, potassium nitrate 3.04, calcium carbonate 4.81, mishmetal oxalates 3.01, after the ratio of ammonium metavanadate 0.81 is prepared burden, is mixed, the interior fusion of the electric smelter of packing into, 1600 ℃ of melt temperatures, surplus with embodiment 1.The iron of this catalyst is than (Fe 2+/ Fe 3+) be 4.5, all the other iron (II) oxide (in FeO weight %) is 73.6, iron (III) oxide is (with Fe 2O 3Weight % meter) be 18.2, under embodiment 1 described condition, its activity (outlet ammonia concentration) is 29.4%.
Embodiment 3:
Press catalyst chemical and form (weight %) Al 2O 31.8, K 2O 0.5, and CaO 1.6, mixed rare-earth oxide 0.3, V 2O 50.4, all the other are the oxide of iron, with raw material (by weight) is selected magnetite powder 100, aluminium oxide 1.91, potassium nitrate 1.13, calcium carbonate 3.05, mishmetal oxalates 0.59, the ratio of vanadic anhydride 0.43 batching, mix after, with the mixture fusion in the electric smelter of packing into, control iron ratio, make or the iron of catalyst than (Fe 2+/ Fe 3+) be 0.5, when fusion finishes, molten material is cooled off fast, surplus with embodiment 1.The iron of this catalyst is than (Fe 2+/ Fe 3+) be 0.5, iron (II) oxide (in FeO weight %) is 29.6, iron (III) oxide is (with Fe 2O 3Weight % meter) be 65.8, under embodiment 1 described condition, its activity (outlet ammonia concentration) is 27.4%.
The outstanding advantage of catalyst of the present invention is that catalyst has very high catalytic activity, in pressure 30.4MPa, air speed 30 * 104The time-1, under 425 ℃ of the sample granularity 1.0-1.4mm, temperature, the reactor outlet gas ammonia content can reach 30.1%, the activity of existing industrial advanced person's ammonia synthesis catalyst improves 4~5 percentage points, and the at low temperatures active amplitude that improves is bigger. This catalyst is used for large, medium and small synthesis ammonia plant, its volume increase, energy-conservation, the consumption reduction effect is remarkable.
Another outstanding advantage of the present invention is that the antitoxin and heat-resisting performance of catalyst is good. In catalyst of the present invention, the mixed rare-earth oxide auxiliary agent high degree of dispersion of adding catalyst body mutually in, have the dual effect of electron type auxiliary agent and Structure promoter concurrently, not only active good, low temperature active height, and antitoxin and fine heat-resisting performance. The employing mixed rare earth compound is raw material, and production cost is lower.
Catalyst of the present invention relatively sees the following form with the existing domestic and international advanced level A110-2 type of industrial tool catalyst performance.
Table, catalyst of the present invention and A110-2 type catalyst performance are relatively
Figure 941067858_IMG1
* pressure 30.4MPa, air speed 30 * 104hr -1, the activity under the sample granularity 1.0-1.4mm condition;
The heat-resisting condition of *: 500 ℃ heat-resisting 20 hours.

Claims (6)

1, a kind of ammonia synthesis catalyst is a main component with the oxide of iron, with aluminium oxide (Al 2O 3), potassium oxide (X 2O), calcium oxide (CaO) is co-catalyst, its characteristic is that this catalyst also includes mixed rare-earth oxide and other oxide, the chemical composition of this catalyst (weight %) is: iron (II) oxide (in FeO) 23-90, iron (III) oxide is (with Fe 2O 3Meter) 5-71, aluminium oxide (Al 2O 3) 0.8-5.2, potassium oxide (X 2O) 0.2-1.6, calcium oxide (CaO) 0.6-4.8, mixed rare-earth oxide 0.01-2, other metal oxide 0-7.
2, catalyst as claimed in claim 1, its characteristic are in the oxide of iron of catalyst, ferrous iron and ferric ratio (Fe 2+/ Fe 3+) be 0.4-16.
3, catalyst as claimed in claim 1, its characteristic are that the mixed rare-earth oxide of catalyst is meant the several or whole of scandium, yttrium and 17 kinds of element oxides of group of the lanthanides.
4, other metal oxide promoters that catalyst as claimed in claim 1, its characteristic are catalyst is meant a kind of in the oxide of molybdenum, cobalt, zirconium, barium, magnesium, titanium, vanadium, silicon, tungsten, niobium, nickel, chromium, manganese or several.
5, as claim 1 or 3 described catalyst, its characteristic be mixed rare-earth oxide can mixed rare-earth oxide or mishmetal oxalates or mishmetal carbonate or mixed rare earth nitrates be raw material.
6, the preparation method of ammonia synthesis catalyst as claimed in claim 1, adopt fusion method, its characteristic is that a certain amount of co-catalyst raw material is mixed with magnetite powder, pure iron, or with a certain amount of co-catalyst raw material, magnetite powder with straight iron powder or/and carbon mix, through fusion, the cooling form.
CN94106785A 1994-06-21 1994-06-21 Catalyst for synthesizing ammonia and its preparing method Expired - Lifetime CN1047099C (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010031247A1 (en) * 2008-09-18 2010-03-25 中国石油天然气股份有限公司 Iron-based ammonia synthesis catalyst and method for preparing the same
CN102909030A (en) * 2012-09-12 2013-02-06 浙江工业大学 Ferrous oxide-based ammonia synthesis catalyst
CN110280268A (en) * 2019-07-03 2019-09-27 北京氦舶科技有限责任公司 A kind of synthetic ammonia catalyst and preparation method thereof
CN113976134A (en) * 2021-11-15 2022-01-28 浙江工业大学 Ferrous oxide-based catalyst and preparation method and application thereof
WO2023108907A1 (en) * 2021-12-14 2023-06-22 上海兖矿能源科技研发有限公司 FUSED IRON CATALYST FOR PREPARING HIGH-CARBON α OLEFIN FROM SYNTHESIS GAS, PREPARATION METHOD THEREFOR AND APPLICATION THEREOF

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1479310A (en) * 1974-10-30 1977-07-13 Lummus Co Process for the preparation of ammonia catalyst
IT1114730B (en) * 1979-02-07 1986-01-27 Ammonia Casale Sa SPHERICAL CATALYST ACTIVATED WITH CERIUM FOR THE SUMMARY OF AMMONIA AND THE PROCEDURE FOR ITS PRODUCTION
CN85101605B (en) * 1985-04-01 1988-05-25 郑州大学 High activity spherule catalyst for lower temp. synthesis of ammonla
CN85101604B (en) * 1985-04-01 1988-05-25 郑州大学 Mechanical dispersing method for manufacturing high strengh ball catalyst in ammonia synthesizing
CN1008439B (en) * 1985-08-13 1990-06-20 国际标准电气公司 Preparation method of slender glass especially prefabricated component used in light guide

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010031247A1 (en) * 2008-09-18 2010-03-25 中国石油天然气股份有限公司 Iron-based ammonia synthesis catalyst and method for preparing the same
CN101676026B (en) * 2008-09-18 2011-12-07 中国石油天然气股份有限公司 Iron-based ammonia synthesis catalyst and preparation method thereof
CN102909030A (en) * 2012-09-12 2013-02-06 浙江工业大学 Ferrous oxide-based ammonia synthesis catalyst
CN102909030B (en) * 2012-09-12 2015-01-28 浙江工业大学 Ferrous oxide-based ammonia synthesis catalyst
CN110280268A (en) * 2019-07-03 2019-09-27 北京氦舶科技有限责任公司 A kind of synthetic ammonia catalyst and preparation method thereof
CN113976134A (en) * 2021-11-15 2022-01-28 浙江工业大学 Ferrous oxide-based catalyst and preparation method and application thereof
CN113976134B (en) * 2021-11-15 2024-04-09 浙江工业大学 Ferrous oxide-based catalyst and preparation method and application thereof
WO2023108907A1 (en) * 2021-12-14 2023-06-22 上海兖矿能源科技研发有限公司 FUSED IRON CATALYST FOR PREPARING HIGH-CARBON α OLEFIN FROM SYNTHESIS GAS, PREPARATION METHOD THEREFOR AND APPLICATION THEREOF

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