CN111382932B - Inner hole quality control method and system - Google Patents

Inner hole quality control method and system Download PDF

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CN111382932B
CN111382932B CN202010141309.8A CN202010141309A CN111382932B CN 111382932 B CN111382932 B CN 111382932B CN 202010141309 A CN202010141309 A CN 202010141309A CN 111382932 B CN111382932 B CN 111382932B
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inner hole
side bus
spiral line
bore
data
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CN111382932A (en
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蹤雪梅
闫乃晴
毕梦雪
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Jiangsu XCMG Construction Machinery Institute Co Ltd
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Jiangsu XCMG Construction Machinery Institute Co Ltd
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    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06316Sequencing of tasks or work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/20Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The present disclosure relates to a method and system for controlling quality of an inner hole. The method comprises the following steps: driving a spiral line detection device (2) to step in the inner hole along the axis (11) of the inner hole in a preset step length so as to sample data at a plurality of sampling positions in the inner hole; receiving sampling data of the spiral line detection device (2) at each sampling position, and determining the position of an inner hole side bus in an inner hole coordinate system according to the sampling data; fitting an inner hole side bus equation according to the position of the inner hole side bus in an inner hole coordinate system; judging whether the spiral line height value of the inner hole is abnormal or not according to the inner hole side bus equation, and if so, sending an alarm prompt so that an operator can optimize the processing technology of the inner hole. The method and the device can realize good quality control on the inner hole spiral threads on the workpiece.

Description

Inner hole quality control method and system
Technical Field
The disclosure relates to the field of quality control, and in particular relates to a method and a system for controlling inner hole quality.
Background
The inner hole is one of the most widely used forming surfaces in the mechanical industry, such as the inner hole of a hydraulic cylinder barrel in engineering machinery, the bearing seat hole system of a vibration wheel of a road roller, the big arm hole system of an excavator and the like. The quality of these facets directly affects the performance of the machine product. The hot-rolled seamless steel tube of the Archer unit is one of the most widely used raw materials in the mechanical industry, and the process principle of the unit leads to spiral lines in the inner hole of the steel tube.
Disclosure of Invention
It has been found that while some related techniques are capable of achieving detection of the helical thread of the bore, there is a lack of a more complete bore helical thread quality control scheme.
In view of the above, the embodiments of the present disclosure provide a method and a system for controlling quality of an inner hole, which can achieve good quality control on spiral threads of the inner hole on a workpiece.
In one aspect of the present disclosure, there is provided a method of bore quality control comprising:
driving a spiral line detection device to step in the inner hole along the axis of the inner hole in a preset step length so as to sample data at a plurality of sampling positions in the inner hole;
receiving sampling data of the spiral line detection device at each sampling position, and determining the position of an inner hole side bus in an inner hole coordinate system according to the sampling data;
fitting an inner hole side bus equation according to the position of the inner hole side bus in an inner hole coordinate system;
judging whether the spiral line height value of the inner hole is abnormal or not according to the inner hole side bus equation, and if so, sending an alarm prompt so that an operator can optimize the processing technology of the inner hole.
In some embodiments, the step of fitting the bore side bus equation comprises:
and fitting each position of the inner hole side bus in an inner hole coordinate system according to a least square fitting method to obtain the inner hole side bus equation.
In some embodiments, the step of calculating the helical burr height value of the inner bore comprises:
determining the maximum offset and the minimum offset of opposite side buses of each position of the inner hole side bus in an inner hole coordinate system according to the inner hole side bus equation;
and determining the spiral line height value of the inner hole according to the difference value of the maximum offset and the minimum offset.
In some embodiments, the bore quality control method further comprises:
and drawing a spiral outline curve of the inner surface of the inner hole according to the inner hole side bus equation.
In some embodiments, the bore quality control method further comprises:
creating a new failure mode record in a failure mode library according to the abnormal data of the inner hole spiral lines, or updating the established failure mode record in the failure mode library so as to inquire and analyze the failure mode of the inner hole spiral lines, wherein the abnormal data comprises inner hole product information of the abnormal inner hole, processing technological parameters, spiral line detection data and corresponding failure modes.
In some embodiments, the bore quality control method further comprises:
and storing the related information of the inner hole into a database so as to inquire and analyze the related information of the inner hole, wherein the related information of the inner hole comprises product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole.
In some embodiments, the bore quality control method further comprises:
receiving a database query instruction sent by an intelligent mobile terminal remotely;
and obtaining the related information of the inner hole according to the database query instruction and returning the related information to the intelligent mobile terminal.
In some embodiments, the bore quality control method further comprises:
and carrying out statistical analysis on spiral line detection data of the inner hole, which accords with at least one of specified detection time, product information and processing parameters, according to the related information of the inner hole, which is inquired from the database, and establishing a statistical process control diagram.
In one aspect of the present disclosure, there is provided a bore quality control system comprising:
a spiral pattern detection device configured to step in a preset step along an axis of an inner hole within the inner hole so as to sample data at a plurality of sampling positions within the inner hole;
the industrial personal computer is in signal connection with the spiral line detection device and is configured to receive sampling data of the spiral line detection device at each sampling position, determine the position of the inner hole side bus in an inner hole coordinate system according to the sampling data, fit an inner hole side bus equation according to the position of the inner hole side bus in the inner hole coordinate system, judge whether the spiral line height value of the inner hole is abnormal according to the inner hole side bus equation, and send an alarm prompt if the spiral line height value of the inner hole is abnormal, so that an operator can optimize the processing technology of the inner hole.
In some embodiments, the industrial personal computer is configured to draw an inner bore inner surface spiral profile curve according to the inner bore side bus bar equation.
In some embodiments, the bore quality control system further comprises:
the failure mode library is configured to create a new failure mode record or update an established failure mode record according to the abnormal data of the inner hole spiral line, and provides an interface for inquiring and analyzing the failure mode of the inner hole spiral line, wherein the abnormal data comprises inner hole product information of the abnormal inner hole, processing technology parameters, spiral line detection data and corresponding failure modes.
In some embodiments, the bore quality control system further comprises:
the database is configured to store the related information of the inner hole and provide an interface for inquiring and analyzing the related information of the inner hole, and the related information of the inner hole comprises product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole.
Therefore, according to the embodiment of the disclosure, the spiral line detection device performs data sampling on a plurality of sampling positions of the inner hole in a stepping mode in the inner hole, the position of the inner hole side bus in the inner hole coordinate system is determined according to the sampling data, an inner hole side bus equation is fitted, then abnormality judgment of the spiral line height value is performed based on the inner hole side bus equation, and an alarm prompt is sent when abnormality is judged. Through fitting establishment and abnormality judgment of the inner hole side bus equation, operators can timely and effectively control the quality of the inner hole machining process, and adverse effects of the inner hole with poor machining on subsequent machining procedures are avoided as much as possible.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure.
The disclosure may be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic block diagram of some embodiments of a bore quality control system according to the present disclosure;
fig. 2 is a flow diagram of some embodiments of a bore quality control method according to the present disclosure.
It should be understood that the dimensions of the various elements shown in the figures are not drawn to actual scale. Further, the same or similar reference numerals denote the same or similar members.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative, and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be construed as exemplary only and not limiting unless otherwise specifically stated.
The terms "first," "second," and the like, as used in this disclosure, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises" and the like means that elements preceding the word encompass the elements recited after the word, and not exclude the possibility of also encompassing other elements. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In this disclosure, when a particular device is described as being located between a first device and a second device, there may or may not be an intervening device between the particular device and either the first device or the second device. When it is described that a particular device is connected to other devices, the particular device may be directly connected to the other devices without intervening devices, or may be directly connected to the other devices without intervening devices.
All terms (including technical or scientific terms) used in this disclosure have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs, unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
According to research, the hot-rolled seamless steel pipe spiral line of the Archer unit presents periodic characteristics, and inner hole spiral line information can be represented by inner hole side bus bars within 1m from the end part for an inner hole with a middle length.
As shown in fig. 1, a schematic diagram of some embodiments of a bore quality control system according to the present disclosure is provided. Referring to fig. 1, in some embodiments, the bore quality control system includes: the spiral line detection device 2 and the industrial personal computer 4. In fig. 1, the workpiece 1 has a machined inner bore with a helical thread and an axis 11. In some embodiments, the workpiece 1 is an asell hot rolled seamless steel tube.
The spiral thread detecting means 2 may be initially disposed in the inner bore or aperture of the workpiece 1 and driven by a motor 3 or other driving means. When the detection of the helical thread of the inner hole is started, the motor 3 may drive the helical thread detection device 2 to step in the inner hole along the axis 11 of the inner hole with a preset step size. So that data samples are taken at a plurality of sampling locations within the bore. For example, taking the orifice as an initial point, one datum is acquired, traveling a preset step (e.g., 10 mm) into the bore every second along axis 11. In this way a set of data for a plurality of sampling locations within the bore corresponding to different bore depths may be acquired.
The industrial personal computer 4 is in signal connection with the spiral line detection device 2, for example, the industrial personal computer 4 is in wireless signal connection with the spiral line detection device 2 through a ZigBee wireless transmission mode. The industrial personal computer 4 can receive the sampling data of the spiral line detection device 2 at each sampling position, and can determine the position of the bus on the inner hole side in the inner hole coordinate system according to the sampling data. When the industrial personal computer 4 judges that the data received for the first time is not 0, a control instruction is sent to the motor, so that the motor control detection device starts to move, the follow-up detection position can be guaranteed to correspond to the detection data in real time, the detection precision is improved, and the data packet loss rate is reduced.
After the detection is finished, the industrial personal computer 4 can further fit an inner hole side bus equation according to the position of the inner hole side bus in the inner hole coordinate system. The industrial personal computer can fit each position of the inner hole side bus in an inner hole coordinate system according to a least square fitting method so as to obtain an inner hole side bus equation.
According to the inner hole side bus equation, the industrial personal computer 4 can judge whether the spiral line height value of the inner hole is abnormal, and if so, an alarm prompt is sent out so that an operator can optimize the processing technology of the inner hole. The alarm prompt function of the industrial personal computer 4 can prevent the inner hole with abnormal spiral line height from entering the next processing procedure without further processing, thereby improving the processing efficiency. Operators can confirm the alarming result and further process the detected inner hole so as to improve the inner hole processing quality.
When calculating the spiral line height value of the inner hole, the industrial personal computer 4 can determine the maximum offset and the minimum offset of the opposite side buses of the inner hole side buses at each position in the inner hole coordinate system according to the inner hole side bus equation, and then determine the spiral line height value of the inner hole according to the difference value of the maximum offset and the minimum offset.
In addition to the abnormality warning of the height value of the spiral line of the inner hole according to the inner hole side bus bar equation, the industrial personal computer 4 can also draw the contour curve of the spiral line of the inner surface of the inner hole according to the inner hole side bus bar equation. Through presenting the spiral line profile curve of the inner surface of the inner hole on the industrial personal computer, the change rule of the spiral line of the inner hole can be more intuitively observed by technicians.
Referring to fig. 1, in some embodiments, the bore quality control system further comprises a failure mode library 7. The failure mode library 7 may be disposed in the industrial personal computer 4, or disposed outside the industrial personal computer 4, and is in signal connection with the industrial personal computer 4 through wired or wireless means. The failure mode library 7 is capable of creating new failure mode records or updating established failure mode records from the abnormal data of the female screw threads and provides an interface for querying and analyzing the failure modes of the female screw threads. The abnormal data comprise inner hole product information of an abnormal inner hole, processing technological parameters, spiral line detection data and corresponding failure modes.
The failure mode library 7 stores the inner hole of the spiral pattern abnormality and the processing working condition thereof correspondingly, so that the subsequent analysis of the processing working condition is facilitated, thereby guiding the formulation of the spiral pattern result abnormality processing scheme, improving the result abnormality processing efficiency and accuracy and achieving the purpose of accumulating the spiral pattern result abnormality mode.
Part of failure modes are derived from abnormal spiral lines in the detection process, the other part of failure modes are fed back by a maintenance market, common failure modes include shaking, abnormal sound, eccentric wear and the like, when the problems are fed back by the market, the failure modes are recorded and searched through a failure mode library, inner hole raw material information, processing technological parameters and the like which are the problems are found, failure reasons are analyzed, and optimized processing parameters are formed through the raw material information, the processing technological parameters and spiral line values to guide the subsequent processing of the inner hole.
Referring to fig. 1, in some embodiments, the bore quality control system further comprises a database 6. The database 6 may be disposed in the industrial personal computer 4 or disposed outside the industrial personal computer 4, and is in signal connection with the industrial personal computer 4 through wired or wireless means. The database 6 is capable of storing information about the bore and providing an interface for querying and analyzing information about the bore. The related information of the inner hole comprises product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole.
The database 6 can uniformly store the product information, the processing technological parameters, the detection process parameters, the spiral line detection data and other information corresponding to the inner hole, or store the information in a classified manner. And the data query interface can be set to realize the query of the detection result, and different query modes can be adopted during the query, such as detection time query, product information query and spiral line height query. The user can inquire the data of the same raw material source manufacturer, the same raw material warehouse-in time, the same inner hole model, the same detection time period or a certain spiral line height range according to the needs, and the inquired data can be displayed in the system or can be stored independently so as to facilitate the subsequent independent calling analysis.
In addition to the above information, the database 6 may store raw material information of the inner bore, processing equipment information, inspection device parameters, and the like. The raw material information comprises at least one of inner hole raw material source manufacturer, raw material processing technological process, raw material warehouse-in inspection information and inner hole product information. The processing equipment information comprises at least one of processing procedure of the inner hole, basic parameter information of the machine tool, processing parameter information and operator information. The detecting device parameters include setting at least one of detecting device operating speed, device dwell times. By storing the raw material information, the inner hole processing information and the detection device information, the follow-up data tracking can be facilitated.
In addition, the industrial personal computer 4 can also realize a data statistics analysis function, namely, analyze the queried data or independently call the required data for analysis. Analysis may include inspection time analysis, product information analysis, process parameter analysis, and the like. The user can carry out spiral pattern height analysis on the inner holes with the same detection time period, the same inner hole model or the same processing parameter according to the needs, and a statistical process control chart is established for more intuitively excavating and analyzing inner hole spiral pattern information, grasping inner hole spiral pattern rules, optimizing the processing technology and improving the product quality.
In order to facilitate the use and maintenance of the system and improve the safety and usability of the system, the industrial personal computer 4 may further include a system management module to implement the functions of system usage instruction, system maintenance and personnel authorization, etc. The system using instructions comprise the detecting device and the quality information system. The instructions are used to train and guide the line operator personnel and a training record may be generated. The system maintenance is used for making a maintenance plan of the equipment, including month, quarter and year plans, reminding staff to execute the maintenance plan on schedule, providing a maintenance operation instruction book, registering maintenance results and generating a maintenance record. When the operators are replaced, personnel training is needed in advance, and the use permission is authorized after the training and the examination are qualified, so that the detection device and the detection system are protected. The system management module can also set emergency contact information so that technicians can be contacted when they encounter sudden problems.
Referring to fig. 1, in the inner hole quality control system, an operator can communicate with the industrial personal computer 4 through an APP or a browser installed on the intelligent mobile terminal 5 to realize remote system login and data query, so that the operator can conveniently realize remote use of the inner hole quality control system by using the intelligent mobile terminal when the operator is far away from the industrial personal computer 4.
As shown in fig. 2, a flow diagram is shown, according to some embodiments of the bore quality control method of the present disclosure. Referring to fig. 2 and the foregoing embodiments of bore quality control, in some embodiments, a bore quality control method comprises:
step 100, driving a spiral line detection device 2 to step in the inner hole along the axis 11 of the inner hole by a preset step length so as to sample data at a plurality of sampling positions in the inner hole;
step 200, receiving sampling data of the spiral line detection device 2 at each sampling position, and determining the position of an inner hole side bus in an inner hole coordinate system according to the sampling data;
step 300, fitting an inner hole side bus equation according to the position of the inner hole side bus in an inner hole coordinate system;
step 400, judging whether the spiral line height value of the inner hole is abnormal or not according to the inner hole side bus equation, if so, executing step 500, otherwise, ending the operation;
and 500, sending an alarm prompt so that an operator can optimize the processing technology of the inner hole. The steps 100 to 500 may be repeated as needed after the sample is replaced.
Prior to step 100, the operator may place the spiral thread inspection device 2 into the internal bore of the workpiece under inspection. And then testing whether the wireless signal transmission between the spiral line detection device 2 and the industrial personal computer 4 is successful, and setting information in the industrial personal computer after the communication is successful. The set information may include raw material information of the inner bore, processing equipment information, inspection device parameters, and the like. After the relevant setup and check operations are completed, step 100 is performed.
In step 100, an instruction may be sent to the motor 3 by the industrial personal computer 4, so that the motor 3 drives the spiral thread detecting device 2 to move in the inner hole. The spiral line detection device 2 can automatically collect side bus data h1 and h2 … … hi at different positions along the axis direction of the inner hole according to the number of the set collection points.
In step 200, the industrial personal computer 4 may receive the sampled data of the spiral line detection device 2 at each sampling position, and the industrial personal computer 4 may process the data received from the spiral line detection device 2 in real time, so as to determine the position of the bus bar on the inner hole side in the inner hole coordinate system according to the sampled data.
In step 300, the industrial personal computer may fit each position of the inner hole side busbar in the inner hole coordinate system according to a least squares fitting method, so as to obtain the inner hole side busbar equation.
In step 400, the industrial personal computer may determine a maximum offset and a minimum offset of the bus bar on the opposite side of each position of the bus bar on the inner hole side in the inner hole coordinate system according to the inner hole side bus bar equation, and then determine a spiral height value of the inner hole according to a difference value of the maximum offset and the minimum offset. In step 400, if it is determined that there is no abnormality in the spiral height value of the inner hole, the detection process may be ended, and the workpiece to be detected may be entered into a subsequent process.
In step 500, when it is determined that the spiral line height value of the inner hole is abnormal, the industrial personal computer can send an alarm prompt through own sound, light and electricity functions, so that an operator can notice that the inner hole is abnormal as early as possible, and therefore the processing technology of the inner hole is optimized in time, and the subsequent inner hole processing quality is improved.
After the inner hole side bus bar equation is obtained in step 300, the inner hole inner surface spiral profile curve may also be drawn according to the inner hole side bus bar equation. The industrial control computer can visualize the spiral outline curve of the inner surface of the inner hole, so that an operator can conveniently and intuitively know the shape of the inner hole, and analysis or research is performed.
In some embodiments, the bore quality control method further comprises: creating a new failure mode record in the failure mode library 7 according to the abnormal data of the inner hole spiral lines, or updating the established failure mode record in the failure mode library 7 so as to inquire and analyze the failure mode of the inner hole spiral lines, wherein the abnormal data comprises inner hole product information of the abnormal inner hole, processing technological parameters, spiral line detection data and corresponding failure modes.
In some embodiments, the bore quality control method further comprises: and storing the related information of the inner hole into a database 6 so as to inquire and analyze the related information of the inner hole, wherein the related information of the inner hole comprises product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole. And in the inner hole detection process or after the inner hole detection process is finished, product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole can be stored.
In some embodiments, the bore quality control method further comprises: receiving a database query instruction sent by the intelligent mobile terminal 5 remotely; and obtaining the related information of the inner hole according to the database query instruction, and returning the related information to the intelligent mobile terminal 5. An operator can perform data query on the same raw material source manufacturer, the same raw material warehouse-in time, the same inner hole model, the same detection time period or a certain spiral line height range locally or through the intelligent mobile terminal, and the queried data can be displayed in the industrial personal computer or the intelligent mobile terminal.
In some embodiments, the bore quality control method further comprises: and carrying out statistical analysis on spiral line detection data of the inner hole which accords with at least one of specified detection time, product information and processing parameters according to the related information of the inner hole which is inquired from the database 6, and establishing a statistical process control diagram. After data query, the data can be subjected to statistical analysis through the industrial personal computer, and the required data can be independently called for analysis, such as detection time analysis, product information analysis and processing parameter analysis, so that the influence of the processing technology on the spiral lines of the inner hole is excavated, and the processing technology is optimized later.
Through the embodiment of the inner hole quality control system and the inner hole quality control method, the processing beat of a production site can be adapted, the efficiency is improved, the automation, standardization and intelligent management of spiral line detection are further realized, the inner hole processing quality can be effectively improved, and the inner hole processing technology is improved.
Thus, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concepts of the present disclosure, some details known in the art are not described. How to implement the solutions disclosed herein will be fully apparent to those skilled in the art from the above description.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that the foregoing embodiments may be modified and equivalents substituted for elements thereof without departing from the scope and spirit of the disclosure. The scope of the present disclosure is defined by the appended claims.

Claims (10)

1. A method of controlling quality of an internal bore, comprising:
driving a spiral line detection device (2) to step in the inner hole along the axis (11) of the inner hole in a preset step length so as to sample data at a plurality of sampling positions in the inner hole;
receiving sampling data of the spiral line detection device (2) at each sampling position, and determining the position of an inner hole side bus in an inner hole coordinate system according to the sampling data;
fitting an inner hole side bus equation according to the position of the inner hole side bus in an inner hole coordinate system;
judging whether the spiral line height value of the inner hole is abnormal or not according to the inner hole side bus equation, and if so, sending an alarm prompt so as to optimize the processing technology of the inner hole by an operator;
the inner hole quality control method further comprises the following steps:
creating a new failure mode record in the failure mode library (7) according to the abnormal data of the inner hole spiral lines, or updating the established failure mode record in the failure mode library (7) so as to inquire and analyze the failure mode of the inner hole spiral lines, wherein the abnormal data comprises inner hole product information of the abnormal inner hole, processing technological parameters, spiral line detection data and corresponding failure modes.
2. The bore quality control method of claim 1, wherein the step of fitting the bore side bus equation comprises:
and fitting each position of the inner hole side bus in an inner hole coordinate system according to a least square fitting method to obtain the inner hole side bus equation.
3. The method of claim 1, wherein the step of calculating the helical thread height value of the bore comprises:
determining the maximum offset and the minimum offset of opposite side buses of each position of the inner hole side bus in an inner hole coordinate system according to the inner hole side bus equation;
and determining the spiral line height value of the inner hole according to the difference value of the maximum offset and the minimum offset.
4. The method of bore quality control of claim 1, further comprising:
and drawing a spiral outline curve of the inner surface of the inner hole according to the inner hole side bus equation.
5. The method for controlling the quality of an inner hole according to any one of claims 1 to 4, further comprising:
and storing the related information of the inner hole into a database (6) so as to inquire and analyze the related information of the inner hole, wherein the related information of the inner hole comprises product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole.
6. The method of bore quality control of claim 5, further comprising:
receiving a database query instruction sent by an intelligent mobile terminal (5) remotely;
and obtaining the related information of the inner hole according to the database query instruction, and returning the related information to the intelligent mobile terminal (5).
7. The method of bore quality control of claim 5, further comprising:
and according to the related information of the inner hole queried from the database (6), carrying out statistical analysis on spiral line detection data of the inner hole conforming to at least one of specified detection time, product information and processing parameters, and establishing a statistical process control diagram.
8. A bore quality control system, comprising:
a spiral pattern detection device (2) configured to step in a preset step along an axis (11) of the bore within the bore for data sampling at a plurality of sampling locations within the bore;
the industrial personal computer (4) is in signal connection with the spiral line detection device (2) and is configured to receive sampling data of the spiral line detection device (2) at each sampling position, determine the position of an inner hole side bus in an inner hole coordinate system according to the sampling data, fit an inner hole side bus equation according to the position of the inner hole side bus in the inner hole coordinate system, judge whether the spiral line height value of the inner hole is abnormal according to the inner hole side bus equation, and send an alarm prompt if the spiral line height value is abnormal so that an operator can optimize the processing technology of the inner hole;
wherein, the hole quality control system still includes:
and the failure mode library (7) is configured to create a new failure mode record or update the established failure mode record according to the abnormal data of the inner hole spiral line, and provides an interface for inquiring and analyzing the failure mode of the inner hole spiral line, wherein the abnormal data comprises inner hole product information of an abnormal inner hole, processing technological parameters, spiral line detection data and corresponding failure modes.
9. The bore quality control system of claim 8, wherein the industrial personal computer (4) is configured to draw a bore inner surface spiral profile curve according to the bore side bus equation.
10. The bore quality control system of any one of claims 8-9, further comprising:
and the database (6) is configured to store the related information of the inner hole and provide an interface for inquiring and analyzing the related information of the inner hole, and the related information of the inner hole comprises product information, processing technological parameters, detection process parameters and spiral line detection data corresponding to the inner hole.
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