CN111382499A - Joint estimation method for system fault and disturbance of chemical circulation reactor - Google Patents
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Abstract
A joint estimation method for system fault and disturbance of a chemical circulation reactor belongs to the field of networked systems; firstly, establishing a chemical circulation reactor system model under the conditions of random packet loss, sensor saturation, disturbance and fault, and then designing an intermediate observer to realize the estimation of state variables, faults and disturbance signals by introducing intermediate variables; then, a Lyapunov stability theory and a linear matrix inequality analysis method are applied to obtain a consistent bounded condition of a state estimation error system and a sufficient condition that an intermediate observer has a solution; and finally, solving parameters of the intermediate observer by using a Matlab YALMIP toolbox, thereby realizing the joint estimation of the disturbance and the fault. The method considers random packet loss, sensor saturation, external disturbance and system faults which may occur under the actual condition, can effectively estimate the accurate value of the fault in time, is suitable for fault estimation of a general chemical circulation reactor system, and has better universality.
Description
Technical Field
The invention belongs to the field of networked systems, and relates to a chemical loop reactor system fault and disturbance joint estimation method based on an intermediate observer
Background
In recent years, with rapid development and cross-integration of network communication and automatic control technologies, networked systems are gradually applied to various fields of industrial automation. The networked system is a spatially distributed system in which sensors, actuators, controllers, and estimators are connected via a shared communications network. Compared with the traditional point-to-point system connection, the network-based control scheme can reduce the wiring of the system, increase the reliability of the system and facilitate the installation and maintenance of the system. However, due to the limited bandwidth and channel interference, delay, loss and timing disorder may occur during the transmission of the data packet through the network channel, and these adverse factors may deteriorate the system performance and may induce system instability.
For many reaction processes, such as ammonia synthesis and methanol synthesis, the conversion per pass is not high due to the limitation of chemical equilibrium, and in order to improve the utilization rate of raw materials, the outlet materials containing a large amount of reactants are recycled technically. Chemical circulation reactors are reaction equipment widely used in such chemical production. The number of sensors and controllers connected to the network in the cyclic reaction process is increased, the sensors and controllers are more easily influenced by the non-ideal network environment, meanwhile, due to physical or technical reasons and the like, the sensors cannot provide signals with overlarge amplitudes generally, and sensor saturation is a very common phenomenon in engineering application. Therefore, under the conditions of random packet loss and sensor saturation constraint, the method has important significance in accurately and effectively estimating the faults occurring in the system.
Disclosure of Invention
In view of the problems in the prior art, the present invention provides a method for joint estimation of faults and disturbances of a chemical loop reactor system based on an intermediate observer. The external disturbance, the process fault and the sensor saturation suffered by the chemical circulation reactor system are considered, and the intermediate observer is designed to accurately and effectively estimate the fault of the system by introducing the intermediate variable.
The technical scheme of the invention is as follows:
a joint estimation method for fault and disturbance of a chemical loop reactor system comprises the following steps:
1) establishing a controlled object model of the chemical loop reactor networked system with sensor saturation constraint and fault:
wherein:is the state vector of the system and,is the output vector of the system and is,is the input disturbance of the system and,is a fault signal to be estimated and,is the initial value of the state vector, τ (k) represents the discrete time delay and satisfies τm≤τ(k)≤τM,τmAnd τMRespectively representing the upper limit and the lower limit of the time delay; f (k) satisfies | | f (k +1) -f (k) | | ≦ θ1And | | f (k) | | is less than or equal to theta3D (k) satisfies | | d (k +1) -d (k) | | | ≦ θ2And | | | d (k) | | is less than or equal to theta4(ii) a System parameter matrix Andis a known constant matrix; theta1,θ2,θ3,θ4Is a known constant, the saturation function σ (·):is defined as
Saturation function σ for each sensori(vi)=sign(vi)·min{vi,max,|vi|},k=1,2,...,i,...,m,vi,maxIs the maximum value of the ith element of the saturation vector, σi(. h) is the i-th component of the saturation function σ (-), viIs an unknown scalar quantity, representing the saturation function σi(. g), m represents the number of elements, sign is a sign function. For a given diagonal matrix M2>M1Not less than 0, sigma (·) satisfies the following inequality:
[σ(y(k))-M1y(k)]T[σ(y(k))-M2y(k)]≤0 (2)
divides σ (cx (k)) into a linear part and a non-linear part,
whereinIs a non-linear function of the vector,is a known symmetric positive definite matrix and,considering random packet loss possibly occurring in a network channel between the sensor and the fault estimator, a measurement signal finally received by the estimator end can be expressed as
Wherein βkSatisfies Bernoulli random sequence for describing the packet loss in the system, when βkWhen 1, no packet is lost in the system, when βkWhen the value is 0, the data packet in the system is completely lost; the probability of occurrence of packet loss is
2) Designing an intermediate observer:
introducing intermediate variables
ξ(k)=f(k)-Kx(k) (4)
φ(k)=d(k)-Rx(k) (5)
According to formulae (1), (4) and (5) then
ξ(k+1)=f(k+1)-K(Ax(k)+Bx(k-τ(k))+Fξ(k)+FKx(k)+D1φ(k)+D1Rx(k))
φ(k+1)=d(k+1)-R(Ax(k)+Bx(k-τ(k))+Fξ(k)+FKx(k)+D1φ(k)+D1Rx(k))
The intermediate observer was designed as follows:
where ξ (k), φ (k) is an intermediate state variable,x (K), ξ (K), phi (K), y (K), f (K), d (K), K, where K is wFT,w, μ are variables to be designed; l is the gain of the observer.
ef(k)=eξ(k)+wFTex(k) (7)
ed(k)=eφ(k)+μD1 Tex(k) (8)
E1=[0 0 I 0]T,E2=[0 0 0 I]T,∏=A+wFFT+μD1D1 T,∏1=-wFT∏,∏2=-μD1 T∏;
3) The state estimation error system is consistently bounded and the intermediate observer has sufficient conditions as follows:
in formula (9) according to symmetrySymmetric terms with omitted matrix properties, 0 is a zero matrix; is a symmetrical positive definite matrix and is characterized in that,is an unknown non-singular matrix, δ1,δ2,δ3,δ4Is an unknown positive scalar quantity, gamma > 0, mu > 0, w > 0 is a given known scalar quantity, I is a unit matrix; i isn×nIs an n × n-dimensional identity matrix.Ξ11=-P+(τM-τm+1)Q,T=[0 I n×n0 0]。
Given constantAnd gamma, mu, w, solving the formula (9) by using a YALMIP tool box in MATLAB, and if positive definite matrixes P, Q and a matrix H exist to ensure that the formula (9) is established, the state estimation error system is uniformly bounded, and the parameter of an intermediate observer is L-TP-1H, i.e. step 4) can be performed; when the unknown variables have no feasible solution, the system is not consistently bounded, the intermediate observer parameters cannot be obtained, and the step 4) cannot be carried out;
4) fault estimation for chemical looping reactor networked systems
According to the actuator fault occurring in the actual operation of the networked system of the chemical loop reactor, the intermediate observer parameter L is obtained by the formula (10), and then the intermediate observer parameter L is obtained by calculationThereby yielding an estimate of the fault.
The invention has the beneficial effects that: the invention simultaneously considers the random packet loss, system fault and sensor saturation external disturbance condition which may occur in the networked system, realizes the joint estimation of the system state, fault and disturbance by designing the intermediate observer, and estimates the fault of the system under the conditions of the random packet loss and the sensor saturation.
Drawings
FIG. 1 is a flow chart of a method for joint estimation of faults and disturbances in a networked system of a chemical loop reactor.
FIG. 2 is a schematic diagram of a chemical looping reactor.
FIG. 3 isA state estimation diagram of a time system, wherein (a) is a system state component x1(ii) a change in (b) a state component x and an estimated map thereof2And its estimated map.
Detailed Description
The following further describes the embodiments of the present invention with reference to the drawings.
Referring to fig. 1, a method for joint estimation of chemical loop reactor system faults and disturbances based on an intermediate observer includes the steps of:
step 1: establishing a controlled object model of the chemical loop reactor system with sensor saturation constraints and faults:
the state space equation of the chemical circulation reactor system with time delay is shown as the formula (10):
wherein:is the state vector of the system and,is the output vector of the system and is,is the input disturbance of the system and,is a fault signal to be estimated and,is the initial value of the state vector, τ (k) represents the discrete time delay and satisfies τm≤τ(k)≤τM,τmAnd τMRespectively representing the upper limit and the lower limit of the time delay; f (k) satisfies | | f (k +1) -f (k) | | ≦ θ1And | | f (k) | | is less than or equal to theta3D (k) satisfies | | d (k +1) -d (k) | | | ≦ θ2And | | | d (k) | | is less than or equal to theta4(ii) a System parameter matrix Andis a known constant matrix; theta1,θ2,θ3,θ4Is a known constant, E {. cndot } represents a mathematical expectation; saturation function σ (·):is defined as
Saturation function σ for each sensori(vi)=sign(vi)·min{vi,max,|vi|},k=1,2,...,i,...,m,vi,maxIs the maximum value of the ith element of the saturation vector, σi(. h) is the i-th component of the saturation function σ (-), viIs an unknown scalar quantity, representing a function sigmai(. g), m represents the number of elements, sign is a sign function. For a given diagonal matrix M2>M1Not less than 0, sigma (·) satisfies the following inequality:
[σ(y(k))-M1y(k)]T[σ(y(k))-M2y(k)]≤0 (11)
divides σ (cx (k)) into a linear part and a non-linear part,
whereinIs a non-linear function of the vector,is a known symmetric positive definite matrix and,considering random packet loss possibly occurring in a network channel between the sensor and the fault estimator, a measurement signal finally received by the estimator end can be expressed as
Wherein βkSatisfies Bernoulli random sequence for describing the packet loss in the system, when βkWhen 1, no packet is lost in the system, when βkWhen the value is 0, the data packet in the system is completely lost; the probability of occurrence of packet loss is
Step 2: designing an intermediate observer:
by introducing intermediate variables
ξ(k)=f(k)-Kx(k) (12)
φ(k)=d(k)-Rx(k) (13)
According to formulae (10), (12) and (13) there are
ξ(k+1)=f(k+1)-K(Ax(k)+Bx(k-τ(k))+Fξ(k)+FKx(k)+D1φ(k)+D1Rx(k))
φ(k+1)=d(k+1)-R(Ax(k)+Bx(k-τ(k))+Fξ(k)+FKx(k)+D1φ(k)+D1Rx(k))
The intermediate observer was designed as follows:
where ξ (k), φ (k) is an intermediate state variable,x (K), ξ (K), phi (K), y (K), f (K), d (K), K, where K is wFT,w, μ are variables to be designed; l is the gain of the observer.
ef(k)=eξ(k)+wFTex(k) (15)
ed(k)=eφ(k)+μD1 Tex(k) (16)
E1=[0 0 I 0]T,E2=[0 0 0 I]T,∏=A+wFFT+μD1D1 T,∏1=-wFT∏,∏2=-μD1 T∏;
And step 3: the state estimation error system is consistently bounded and sufficient conditions exist in the intermediate observer
Step 3.1: sufficient condition that state estimation error system is consistently bounded
Constructing a Lyapunov function:
V(k)=V1(k)+V2(k)+V3(k)
note that | | f (k +1) -f (k) | | ≦ θ1,||d(k+1)-d(k)||≤θ2,||f(k)||≤θ3,||d(k)||≤θ4,
To V1(k) Difference is obtained
E {. represents a mathematical expectation;
like
By adding the formulae (10), (11) and (12) and substituting the formula (13)
E{ΔV(k)}=E{ΔV1(k)}+E{ΔV2(k)}+E{ΔV3(k)}=ζT(k)Λζ(k)+θ
according to the theory of the stability of Lyapunov,for a given constantIf there is a positive definite matrix P > 0, Q > 0, and matrix H such that Λ < 0 in equation (17), then equation (18) holds, and the state error system is consistently bounded.
E{ΔV(k)}≤-λmin(-Λ)E{||η(k)||2}+θ2(18)
When the state error system obtained in the step 3.1 is consistent and bounded, executing the step 3.2; if the state error system obtained at step 3.1 is not consistently bounded, then the state estimation error system is not consistently bounded and step 3.2 cannot be performed.
Step 3.2: sufficient condition for the existence of the intermediate observer
Writing formula (17) to
Wherein,applying Schur complementary theory to formula (19), and multiplying right-hand times diag { I, I, I, I, I, I, P, P }, and makingA linear matrix inequality (9) can be obtained. Given constantAnd γ, μ, w, solving equation (9) using the yalmipip toolbox in MATLAB, where if positive definite matrices P, Q and H exist such that equation (17) holds true, the state estimation error system is consistently bounded, and the intermediate observer parameter is L ═ TP-1H, i.e. step 4) can be performed; when the unknown variables have no feasible solution, the system is not consistently bounded, the intermediate observer parameters cannot be obtained, and the step 4) cannot be carried out;
and 4, step 4: fault estimation for chemical looping reactor networked systems
And (3) calculating to obtain an estimated value of the fault according to the parameters of the intermediate observer obtained in the step (3.2), thereby realizing the estimation of the fault of the chemical circulation reactor system.
Example (b):
by adopting the method for jointly estimating the faults and the disturbances of the chemical circulating reactor system based on the intermediate observer, the state estimation error system is consistently bounded under the condition of considering the saturation constraint and the faults of the sensor. The specific implementation method comprises the following steps:
the material balance equation of the chemical circulation reactor system is
Wherein, C1And C2Is the reactor discharge. C2fIs the feed composition to reactor 2, R1And R2Is the circulation flow rate, F2Is the feed flow rate, α1And α2Is the reaction time constant, V1And V2Is the reactor volume, omega1And ω2Is the residence time of the reactants in the reactor, Fp1Is the discharge flow rate of the reactor.
Order toC1=x1,C2=x2Considering faults and disturbances in the reaction, equation (20) is written as follows
The equation of state space is
let omega1=ω2=4,α1=α2=0.15,R1=R2=0.4,V1=V2=1,F2=0.5,Fp1=1,τM=3,τm=2,
Obtain a system parameter matrix of
The disturbance matrix, the output matrix and the fault matrix are
The sensor saturation nonlinear function is
Input disturbance is
The actuator is out of order
Assume an initial state x (0) [ -10) of the system]TObserver initial stateSelecting gamma is 1, w is 0.5, mu is 0.1, network channel parameterUsing the YALMIP toolbox to solve for equation (9) with observer gain of
FIG. 3 isThe state of the time system and the state estimation diagram, FIG. 4 isFIG. 5 is a diagram of actuator failure estimationTemporal input and output disturbances and disturbance estimation maps.
In a word, from the simulation result, the designed intermediate observer is effective, can estimate the fault of the reactor and the external disturbance signal thereof in real time, and can successfully realize the fault on-line estimation of the reactor system under the saturation constraint of the sensor.
Claims (1)
1. A joint estimation method for fault and disturbance of a chemical circulation reactor system is characterized by comprising the following steps:
1) establishing a controlled object model of the chemical loop reactor system with sensor saturation constraints and faults:
wherein:is the state vector of the system and,is the output vector of the system and is,is the input disturbance of the system and,is a fault signal to be estimated and,is the initial value of the state vector, τ (k) represents the discrete time delay and satisfies τm≤τ(k)≤τM,τmAnd τMRespectively representing the upper limit and the lower limit of the time delay; f (k) satisfies | | f (k +1) -f (k) | | ≦ θ1And | | f (k) | | is less than or equal to theta3D (k) satisfies | | d (k +1) -d (k) | | | ≦ θ2And | | | d (k) | | is less than or equal to theta4(ii) a System parameter matrix Andis a known constant matrix; theta1,θ2,θ3,θ4Is a known constant, a saturation functionIs defined as
Saturation function σ for each sensori(vi)=sign(vi)·min{vi,max,|vi|},k=1,2,...,i,...,m,vi,maxIs the maximum value of the ith element of the saturation vector, σi(. h) is the i-th component of the saturation function σ (-), viIs an unknown scalar quantity, representing a function sigmai(v), m represents the number of elements, sign is a sign function; for a given diagonal matrix M2>M1Not less than 0, sigma (·) satisfies the following inequality:
[σ(y(k))-M1y(k)]T[σ(y(k))-M2y(k)]≤0 (2)
divides σ (cx (k)) into a linear part and a non-linear part,
considering the random packet loss possibly occurring in the network channel between the sensor and the fault estimator, the measurement signal finally received by the estimator end is expressed as
Wherein βkSatisfies Bernoulli random sequence for describing the packet loss in the system, when βkWhen 1, no packet is lost in the system, when βkWhen the value is 0, the data packet in the system is completely lost; the probability of occurrence of packet loss is
2) designing an intermediate observer:
introducing intermediate variables
ξ(k)=f(k)-Kx(k) (4)
φ(k)=d(k)-Rx(k) (5)
According to formulae (1), (4) and (5) then
ξ(k+1)=f(k+1)-K(Ax(k)+Bx(k-τ(k))+Fξ(k)+FKx(k)+D1φ(k)+D1Rx(k))
φ(k+1)=d(k+1)-R(Ax(k)+Bx(k-τ(k))+Fξ(k)+FKx(k)+D1φ(k)+D1Rx(k))
The intermediate observer was designed as follows:
where ξ (k), φ (k) is an intermediate state variable,x (K), ξ (K), phi (K), y (K), f (K), d (K), K, where K is wFT,w, μ are variables to be designed; l is the gain of the observer;
ef(k)=eξ(k)+wFTex(k) (7)
ed(k)=eφ(k)+μD1 Tex(k) (8)
E1=[0 0 I 0]T,E2=[0 0 0 I]T,∏=A+wFFT+μD1D1 T,∏1=-wFT∏,∏2=-μD1 T∏;
3) The state estimation error system is consistently bounded and the solvable sufficient conditions of the intermediate observer parameters are:
in formula (9), denotes a symmetric term omitted according to the properties of the symmetric matrix, and 0 is a zero matrix; is a symmetrical positive definite matrix and is characterized in that,is an unknown non-singular matrix, δ1,δ2,δ3,δ4Is an unknown positive scalar quantity, gamma > 0, mu > 0, w > 0 is a given known scalar quantity, I is a unit matrix; i isn×nIs an n × n-dimensional identity matrix;Ξ11=-P+(τM-τm+1)Q,T=[0 In×n0 0];
given constantAnd gamma, mu, w, solving the formula (9) by using a YALMIP tool box in MATLAB, and if positive definite matrixes P, Q and a matrix H exist to ensure that the formula (9) is established, the state estimation error system is uniformly bounded, and the parameter of an intermediate observer is L-TP-1H, i.e. step 4) can be performed; when the unknown variables have no feasible solution, the system is not consistently bounded, the intermediate observer parameters cannot be obtained, and the step 4) cannot be carried out;
4) fault estimation for chemical looping reactor networked systems
According to the actuator fault occurring in the actual operation of the chemical circulation reactor networked system, the intermediate observer parameter L is obtained by the formula (9), and then the intermediate observer parameter L is obtained by calculationThereby obtaining an estimate of the fault signal.
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CN113156812A (en) * | 2021-01-28 | 2021-07-23 | 淮阴工学院 | Fault detection method for secondary chemical reactor based on unknown input observer |
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CN110209148A (en) * | 2019-06-18 | 2019-09-06 | 江南大学 | A kind of Fault Estimation method of the networked system based on description systematic observation device |
CN110580035A (en) * | 2019-09-02 | 2019-12-17 | 浙江工业大学 | motion control system fault identification method under sensor saturation constraint |
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CN110209148A (en) * | 2019-06-18 | 2019-09-06 | 江南大学 | A kind of Fault Estimation method of the networked system based on description systematic observation device |
CN110580035A (en) * | 2019-09-02 | 2019-12-17 | 浙江工业大学 | motion control system fault identification method under sensor saturation constraint |
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CN113189973A (en) * | 2020-12-09 | 2021-07-30 | 淮阴工学院 | Function observer-based two-stage chemical reactor actuator fault detection method |
CN113050447A (en) * | 2021-01-14 | 2021-06-29 | 湖州师范学院 | H-infinity control method of networked Markov hopping system with data packet loss |
CN113156812A (en) * | 2021-01-28 | 2021-07-23 | 淮阴工学院 | Fault detection method for secondary chemical reactor based on unknown input observer |
CN117270483A (en) * | 2023-11-22 | 2023-12-22 | 中控技术股份有限公司 | Full-flow dynamic optimization control method and device for chemical production device and electronic equipment |
CN117270483B (en) * | 2023-11-22 | 2024-04-12 | 中控技术股份有限公司 | Full-flow dynamic optimization control method and device for chemical production device and electronic equipment |
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