CN111380030B - Lamp unit - Google Patents

Lamp unit Download PDF

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Publication number
CN111380030B
CN111380030B CN201910553666.2A CN201910553666A CN111380030B CN 111380030 B CN111380030 B CN 111380030B CN 201910553666 A CN201910553666 A CN 201910553666A CN 111380030 B CN111380030 B CN 111380030B
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China
Prior art keywords
heat
bracket
light source
unit
spatial light
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Application number
CN201910553666.2A
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Chinese (zh)
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CN111380030A (en
Inventor
佐藤隆芳
大桥阳介
伊藤高志
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Koito Manufacturing Co Ltd
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Koito Manufacturing Co Ltd
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Publication of CN111380030A publication Critical patent/CN111380030A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/42Forced cooling
    • F21S45/43Forced cooling using gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • F21S45/48Passive cooling, e.g. using fins, thermal conductive elements or openings with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/49Attachment of the cooling means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Abstract

In a lamp unit having a reflective spatial light modulator, even when a light source support member is disposed at a position lower than the spatial light modulator, a heat radiation function can be ensured without increasing the vertical dimension. A heat sink (80) for dissipating heat generated by the lighting of the light source is disposed at a position closer to the unit front side than a substrate member (60) supporting the light source via a substrate (56) and closer to the lower side than a projection lens (72). The heat-conducting plate (84) fixed to the heat sink (80) and the heat-conducting plate (62) fixed to the substrate member (60) are connected to each other via a heat pipe (86). Thus, the heat dissipation function can be ensured without increasing the vertical dimension of the lamp unit (10).

Description

Lamp unit
Technical Field
The present invention relates to a lamp unit having a reflective spatial light modulator.
Background
Conventionally, as a lamp unit for vehicle mounting, a configuration is known in which light from a light source reflected by a spatial light modulator is irradiated to the front of the unit via an optical member such as a projection lens.
In patent document 1, as a configuration of the lamp unit described above, it is described that the light emitted from the light source is reflected toward the spatial light modulator by the reflector. In this case, in the lamp unit described in "patent document 1", the light source supporting member that supports the light source is disposed below the spatial light modulator together with the reflector.
Patent document 1: japanese unexamined patent publication No. 2016-91976
As in the lamp unit described in the above-mentioned "patent document 1", by disposing the light source support member at a position lower than the spatial light modulator, the optical member can be easily disposed at a position close to the vehicle body surface, and thus, the degree of freedom in vehicle design can be improved.
On the other hand, in the lamp unit described in the above-mentioned "patent document 1", the heat radiating member for radiating heat generated by the lighting of the light source is disposed at a position lower than the light source supporting member, and therefore the vertical dimension of the lamp unit is increased, and it is not easy to secure a space for disposing the lamp unit.
Disclosure of Invention
In view of the above, it is an object of the present invention to provide a lamp unit including a reflective spatial light modulator, which can secure a heat radiation function without increasing a vertical dimension even when a light source support member is disposed below the spatial light modulator.
Means for solving the problems
The present invention aims to achieve the above object by devising the arrangement of heat radiating members.
That is, the lamp unit of the present invention includes a light source, a spatial light modulator for reflecting light from the light source, and an optical member for irradiating the light reflected by the spatial light modulator toward the front of the unit, and the lamp unit includes a light source supporting member for supporting the light source, and a heat radiating member for radiating heat generated by lighting the light source,
the light source support member is disposed at a position lower than the spatial light modulator,
the heat dissipation member is disposed on the unit front side of the light source support member and on the lower side of the optical member,
the heat dissipation member and the light source support member are connected via a heat conductive member.
The "spatial light modulator" is not particularly limited as long as the spatial distribution of the reflected light can be controlled when the light from the light source is reflected, and a specific structure thereof is, for example, a structure using a digital micromirror or a structure using a reflective liquid crystal can be employed.
The "optical member" is not particularly limited as long as it irradiates the light from the light source reflected by the spatial light modulator toward the front of the cell, and a specific configuration thereof is possible, for example, a projection lens, a reflector, a mirror, or the like.
The "heat dissipation member" is not particularly limited in specific arrangement and structure as long as it is disposed on the unit front side of the light source support member and on the lower side of the optical member.
The "heat-conducting member" is not particularly limited in specific arrangement and structure as long as it is configured to connect the heat-dissipating member and the light source supporting member.
ADVANTAGEOUS EFFECTS OF INVENTION
The lamp unit according to the present invention is configured such that light from the light source reflected by the spatial light modulator is irradiated to the front of the unit via the optical member, and therefore, by controlling the spatial distribution of the reflected light in the spatial light modulator, various light distribution patterns can be formed with high accuracy.
In this case, in the lamp unit, the light source support member for supporting the light source is disposed below the spatial light modulator, and therefore, the optical member can be easily disposed at a position close to the vehicle body surface, and thus, the degree of freedom in vehicle design can be improved.
In addition, in the lamp unit, the heat radiating member for radiating heat generated by the lighting of the light source is disposed at a position on the unit front side of the light source supporting member and on the lower side of the optical member, and the heat radiating member and the light source supporting member are coupled via the heat conductive member, so that the heat radiating function can be ensured without increasing the vertical dimension of the lamp unit.
According to the present invention as described above, in the lamp unit including the reflective spatial light modulator, even when the light source support member is disposed on the lower side than the spatial light modulator, the heat radiation function can be ensured without increasing the vertical dimension. In addition, this configuration can easily ensure the arrangement space of the lamp unit while improving the degree of freedom in vehicle design.
The lamp unit according to the present invention is applicable to a lamp unit for vehicle use, and can also be applied to applications other than vehicle use.
In the above configuration, the heat conducting member may be a heat transport member having a lower thermal resistance than the heat radiating member, and the heat conduction efficiency from the light source supporting member to the heat radiating member may be improved.
In the above configuration, in addition to the configuration having the bracket for supporting the spatial light modulator and the holder for supporting the optical member, the bracket has a horizontal plane portion extending along the space between the holder and the heat radiating member toward the front of the unit, and therefore, heat radiated from the heat radiating member is received by the bracket, and therefore, the heat can be prevented from being directly transmitted to the holder. In addition, the change of the optical characteristics of the optical member due to the influence of heat can be effectively suppressed.
In this case, as the structure of the heat radiating member, the heat radiating member is attached to the bracket in a state where a gap is formed between the heat radiating member and the horizontal surface portion of the bracket, so that heat radiated from the heat radiating member is less likely to be transmitted to the bracket, and thus the thermal influence on the optical member can be further reduced.
In place of or in addition to the above-described configuration, the bracket for supporting the optical member is configured to be attached to the bracket in a state where a gap is formed between the bracket and the horizontal surface portion of the bracket, so that heat emitted from the bracket is less likely to be transmitted to the bracket, thereby further reducing the thermal influence on the optical member.
In the above configuration, in addition to the configuration in which the heat dissipation fan is disposed below the heat dissipation member, the through hole for guiding the wind generated by the heat dissipation fan to the optical member is formed in the heat dissipation member, whereby the optical member can be actively cooled, and thus the thermal influence on the optical member can be further reduced.
Drawings
FIG. 1 is a perspective view showing a lamp unit according to an embodiment of the present invention
FIG. 2 is a view from direction II of FIG. 1
FIG. 3 is a sectional view taken along line III-III of FIG. 2
FIG. 4 is a view in the direction IV of FIG. 2
FIG. 5 is a view in the direction of V of FIG. 4
FIG. 6 is a view in the direction VI of FIG. 4
FIG. 7 is a view in the direction VII of FIG. 4
Fig. 8 is a perspective view showing a state in which a part of the components of the lamp unit is disassembled
FIG. 9 is a perspective view showing a state where the components of the lamp unit are removed
FIG. 10 is a plan view showing a state where the components of the lamp unit are removed
FIG. 11 is a detailed view of section XI of FIG. 3
FIG. 12 is a sectional view taken along line XII-XII of FIG. 11
FIG. 13 is a detailed view of the main portion of FIG. 11
FIG. 14 is a sectional side view showing a vehicle lamp having the lamp unit
Fig. 15 shows a lamp unit according to a first modification of the above embodiment, and is the same as fig. 3
Fig. 16 shows a lamp unit according to a second modification of the above embodiment, and is the same as fig. 3
Detailed Description
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Fig. 1 is a perspective view showing a lamp unit 10 according to an embodiment of the present invention, and fig. 2 is a view in the direction II of fig. 1. Fig. 3 is a sectional view taken along line III-III of fig. 2, and fig. 4 is a view taken along direction IV of fig. 2. Fig. 5 is a view in the direction V of fig. 4, fig. 6 is a view in the direction VI of fig. 4, and fig. 7 is a view in the direction VII of fig. 4.
In these drawings, the direction indicated by X is the "cell front", the direction indicated by Y is the "left direction" (the "right direction" in the front view of the cell) orthogonal to the "cell front", and the direction indicated by Z is the "upper direction". The same applies to the other figures.
The lamp unit 10 of the present embodiment is used in a state incorporated in a vehicle lamp 100 shown in a side sectional view in fig. 14.
Specifically, the vehicle lamp 100 is a headlamp provided at the front end portion of the vehicle, and the lamp unit 10 is used in a state of being housed in a lamp chamber formed by the lamp body 102 and the translucent cover 104, and in a state of being adjusted in the optical axis so that the front-rear direction of the lamp unit 10 (i.e., the unit front-rear direction) coincides with the vehicle front-rear direction.
The lamp unit 10 has a spatial light modulation unit 20, a light source side sub-assembly 50, a lens side sub-assembly 70. The lamp unit 10 is supported by the lamp body 102 via a mounting structure, not shown, in a bracket 40 that constitutes a part of the spatial light modulation unit 20.
As shown in fig. 3, the spatial light modulation unit 20 has: the spatial light modulator 30, the support substrate 22 disposed on the cell rear side of the spatial light modulator 30, the heat sink 24 disposed on the cell rear side of the support substrate 22, and the bracket 40 disposed on the cell front side of the spatial light modulator 30.
The bracket 40 is a metal (e.g., aluminum die-cast) member, and includes: a vertical surface portion 40A extending along a vertical plane orthogonal to the unit front-rear direction, and a horizontal surface portion 40B extending from a lower end edge of the vertical surface portion 40A toward the unit front along a substantially horizontal plane.
Fig. 8 is a perspective view showing a state where the lamp unit 10 is disassembled into a light shield 90, an upper cover 92, and a lower cover 94 (which will be described later), which are constituent elements thereof, fig. 9 is a perspective view showing a state where they are detached, and fig. 10 is a plan view showing a state where they are detached.
As shown in fig. 3 and 10, the light source side sub-assembly 50 has: a pair of right and left light sources 52, a reflector 54 for reflecting the light emitted from these light sources 52 toward the spatial light modulation unit 20, and a substrate member 60 for supporting these.
The lens side subassembly 70 includes: a projection lens 72 having an optical axis Ax extending in the unit front-rear direction, and a lens holder 74 for supporting the projection lens 72.
Further, the lamp unit 10 of the present embodiment can accurately form various light distribution patterns (for example, a light distribution pattern for low beam, a light distribution pattern for high beam, a light distribution pattern that changes according to the vehicle running condition, a light distribution pattern that draws characters, symbol numbers, and the like on a road surface in front of the vehicle, and the like) by irradiating the light from each light source 52 reflected by the reflector 54 to the front of the unit through the spatial light modulator 30 and the projection lens 72.
In order to achieve the above-described effects, in the assembly process of the lamp unit 10, the positional relationship between the spatial light modulator 30 and the projection lens 72 is finely adjusted in a state where the light sources 52 are turned on to form a light distribution pattern, thereby improving the positional relationship accuracy.
Next, specific structures of the spatial light modulation unit 20, the light source side sub-assembly 50, and the lens side sub-assembly 70 will be described.
First, before the structure of the spatial light modulation unit 20 is described, the structure of the light source side subassembly 50 will be described.
As shown in fig. 10, the pair of right and left light sources 52 are white light emitting diodes, and are disposed in a left-right symmetrical positional relationship with respect to a vertical plane including the optical axis Ax. Each light source 52 is mounted on the front surface of the substrate 56 with its light-emitting surface 52a directed obliquely upward and forward. The substrate 56 is fixed to the substrate member 60 by screw fastening in a state where the rear surface thereof is in surface contact with the substrate member 60. As shown in fig. 3 and 6, a connector 58 for supplying power to the left and right 1 light sources 52 is mounted on a lower end portion of the front surface of the substrate 56.
As shown in fig. 3, the base member 60 is a metal (e.g., aluminum die-cast) plate-like member, and has an inclined surface portion 60A extending obliquely upward and rearward from a lower end position thereof to an upper end position, and a horizontal surface portion 60B extending rearward of the unit from an upper end position of the inclined surface portion 60A, and is fixed to the horizontal surface portion 40B of the bracket 40 by screw fastening at the horizontal surface portion 60B.
As shown in fig. 10, the reflector 54 is disposed so as to cover the left and right 1 pair of light sources 52 from the unit front side, and is fixed to the substrate member 60 by screw fastening at the peripheral edge portions thereof. The reflector 54 has a pair of left and right reflecting surfaces 54a formed in a bilaterally symmetric positional relationship with respect to a vertical plane including the optical axis Ax. The surface shape of each reflecting surface 54a is set so that the light emitted from each light source 52 is converged in the vicinity of the rear focal point F (see fig. 3) of the projection lens 72. The lower end of the reflector 54 is formed so as to surround the connector 58.
As shown in fig. 3, the bracket 40 is formed such that the horizontal surface portion 40B extends to the unit front side of the reflector 54, and an opening 40Ba for inserting the reflector 54 is formed in the horizontal surface portion 40B.
A heat transfer plate 62 made of metal (for example, die-cast aluminum) is disposed on the rear surface side of the inclined surface portion 60A of the base member 60. The heat transfer plate 62 is fixed to the inclined surface portion 60A of the base member 60 by screw fastening in a state of being in surface contact with the rear surface of the inclined surface portion 60A.
As shown in fig. 3, a heat sink 80 is disposed on the unit front side of the light source side sub-assembly 50 and on the lower side of the lens side sub-assembly 70 as a heat dissipating member for dissipating heat generated by lighting of each light source 52.
The heat sink 80 is a metal (e.g., aluminum die-cast) member, and is disposed to extend along a horizontal plane, and a plurality of heat radiating fins 80a are formed in a stripe shape (i.e., extend in the left-right direction) on the lower surface thereof. The heat sink 80 is fixed to the horizontal surface portion 40B of the bracket 40 by screw fastening. The screws are fastened to the downward-projecting protrusions 40Bb at a plurality of positions (specifically, 3 positions) of the horizontal surface portion 40B of the bracket 40, whereby a certain space is formed between the upper surface of the heat sink 80 and the horizontal surface portion 40B of the bracket 40.
A heat radiation fan 82 for promoting heat radiation of the heat sink 80 is disposed below the heat sink 80.
The heat radiation fan 82 includes: the fan body 82A and the support portion 82B that supports the fan body 82A so as to be rotatable about the vertical axis line cause wind generated by rotation of the fan body 82A to blow the heat radiation fins 80a of the heat sink 80. The radiator fan 82 is fixed to the radiator 80 by screw fastening at its support portion 82B (see fig. 6).
As shown in fig. 3, a heat conduction plate 84 made of metal (e.g., made of aluminum die casting) is disposed on the upper surface side of the heat sink 80. The heat conductive plate 84 is disposed to extend along a horizontal plane, and is fixed to the heat sink 80 by screw fastening while being in surface contact with the upper surface of the heat sink 80.
The heat conductive plate 84 is connected to the heat conductive plate 62 of the light source side sub-assembly 50 via a pair of right and left heat pipes 86. That is, each heat pipe 86 is a heat-conductive member that connects the heat- conductive plates 62, 84, and is configured as a heat-transporting member having a lower thermal impedance than a case where the heat sink 80 and the heat- conductive plates 62, 84 are connected by the same material and the same size.
Each heat pipe 86 extends in the unit front-rear direction on both left and right sides of the light source side sub-assembly 50, and a front end portion and a rear end portion thereof are formed to extend in the horizontal direction toward the direction close to the optical axis Ax. The front end of each heat pipe 86 is fixed to the heat transfer plate 84 in a state of being fitted into a support recess 84a formed in the upper surface of the rear portion of the heat transfer plate 84, and the rear end of each heat pipe 86 is fixed to the heat transfer plate 62 in a state of being fitted into a support recess 62a formed in the upper rear surface of the heat transfer plate 62.
The length of each protrusion 40Bb of the bracket 40 formed on the horizontal surface portion 40B is set so that a gap S1 is formed between the lower surface of the horizontal surface portion 40B and the upper surface of the heat transfer plate 84. In this case, the vertical width of the gap S1 is set to a value of 1mm or more (e.g., about 2 to 10 mm).
Next, the structure of the spatial light modulation unit 20 will be described.
Fig. 11 is a detailed view of section XI of fig. 3, and fig. 12 is a sectional view taken along line XII-XII of fig. 11.
As shown in these figures, the spatial light modulator 30 is a reflective spatial light modulator, and includes: a reflection control section 30A in which a plurality of reflection elements 30As are arranged, the plurality of reflection elements 30As reflecting the reflected light from the reflector 54; a housing 30B for housing the reflection control section 30A; a transparent plate 30C disposed on the front side of the cell with respect to the reflection control unit 30A; the transparent plate 30C is sealed to the sealing portion 30D of the frame portion 30B at the peripheral edge portion of the transparent plate 30C.
Specifically, the spatial light modulator 30 is a Digital Micromirror Device (DMD), and the reflection control unit 30A is configured to arrange hundreds of thousands of minute mirrors in a matrix As the plurality of reflection elements 30 As. In this case, the reflection control section 30A has a horizontally long rectangular outer shape centered on the optical axis Ax when the unit is viewed from the front, and the size thereof is set to be, for example, about 6mm in the vertical direction × 12mm in the horizontal direction.
The spatial light modulator 30 can selectively switch the reflection direction of light from the pair of left and right light sources 52 that reach the respective reflection elements 30As by controlling the angles of the respective reflection surfaces of the plurality of reflection elements 30As that constitute the reflection control unit 30A. Specifically, selection is made between a first mode in which light from the pair of left and right light sources 52 is reflected in a direction toward the optical path R1 of the projection lens 72, and a second mode in which light from the pair of left and right light sources 52 is reflected in a direction toward the optical path R2 in a direction away from the projection lens 72 (i.e., in a direction that does not adversely affect formation of the light distribution pattern).
Fig. 13 is a detailed view of a main portion of fig. 11.
As shown in the drawing, each of the reflecting elements 30As is configured to be rotatable about a horizontal axis extending in the left-right direction, and in the first mode, to be rotated downward by a predetermined angle (for example, about 12 °) with respect to a vertical plane orthogonal to the optical axis Ax, to reflect the reflected light from the reflector 54 (see fig. 3) to the front of the cell As slightly upward light (light of the optical path R1), while in the second mode, to be rotated upward by a predetermined angle (for example, about 12 °) with respect to a vertical plane orthogonal to the optical axis Ax, to reflect the reflected light from the reflector 54 to the front of the cell As greatly upward light (light of the optical path R2).
The switching between the first mode and the second mode is performed by controlling the current supply to electrodes (not shown) disposed in the vicinity of a member (not shown) that rotatably supports the respective reflective elements 30 As. In a neutral state where the current is not applied, the reflection elements 30As are configured such that their reflection surfaces are coplanar with each other along a vertical plane perpendicular to the optical axis Ax.
The rear focal point F of the projection lens 72 (see fig. 3) is set at a position of an intersection between a vertical plane formed by the reflection surfaces of the plurality of reflection elements 30As in the neutral state and the optical axis Ax.
Fig. 13 shows a state in which the reflective element 30As located on the optical axis Ax and the reflective element 30As located above the reflective element are at the angular position of the first mode, and the reflective element 30As located below the optical axis Ax is at the angular position of the second mode.
As shown in fig. 11 and 12, the transparent plate 30C of the spatial light modulator 30 is formed of a flat plate-like glass plate having an outer shape of a horizontally long rectangular shape, and the plate thickness thereof is set to a value of about 1 to 1.5 mm.
An annular step portion 30Bb is formed on the inner peripheral edge portion of the front surface of the frame portion 30B of the spatial light modulator 30. The sealing portion 30D of the spatial light modulator 30 is formed by filling a sealing material containing an organic material between the outer peripheral surface of the light-transmitting plate 30C and the annular step portion 30Bb of the frame portion 30B, thereby completely sealing the gap therebetween.
The front surface of the spatial light modulator 30 is displaced toward the cell rear side at the position of the sealing portion 30D, whereby the front surface of the frame portion 30B is moved downward toward the cell rear side with respect to the front surface of the light panel 30C.
The spatial light modulator 30 is supported on the support substrate 22 via the socket 26 at the rear surface of the housing portion 30B.
The insertion opening 26 is a horizontally long rectangular frame member along the peripheral edge of the rear surface of the frame portion 30B. On the other hand, the support substrate 22 is disposed to extend along a vertical plane orthogonal to the optical axis Ax at a position closer to the unit rear side than the socket 26. An opening 22a having substantially the same shape as the inner peripheral surface of the socket 26 is formed in the support substrate 22, and a conductive pattern (not shown) is formed on the front surface thereof. The socket 26 is fixed to the support substrate 22 in a state of being electrically connected to the conductive pattern formed on the support substrate 22.
A plurality of terminal pins 30Ba projecting toward the rear of the unit are formed on the peripheral edge portion of the rear surface of the frame portion 30B of the spatial light modulator 30. On the other hand, in the socket 26, a plurality of terminal pins 26a protruding rearward of the unit from the rear surface thereof are formed at positions corresponding to the plurality of terminal pins 30Ba.
The base end portions of the terminal pins 26a of the socket 26 (i.e., the distal end portions of the portions embedded in the socket 26) are formed in a substantially cylindrical shape, and the distal end portions of the terminal pins 30Ba of the spatial light modulator 30 are fitted into the base end portions, whereby the spatial light modulator 30 and the socket 26 are electrically connected.
Each terminal pin 26a of the socket 26 is soldered at its front end (i.e., rear end) to a conductive pattern (not shown) of the support substrate 22. Therefore, the socket 26 is disposed in a state where its rear surface is slightly raised from the front surface of the support substrate 22.
The spatial light modulator unit 20 is configured such that the spatial light modulator 30 is supported from both sides in the unit front-rear direction by the vertical surface portion 40A of the bracket 40 and the heat sink 24.
An opening 40Aa having a horizontally long rectangular shape is formed in the vertical surface portion 40A of the bracket 40. The opening 40Aa is formed so as to surround the optical axis Ax around a position displaced from the optical axis Ax in the positive downward direction. At this time, the inner peripheral surface shape of the opening 40Aa is set to a value larger than the outer peripheral surface shape of the transparent plate 30C of the spatial light modulator 30 but smaller than the outer peripheral surface shape of the sealing portion 30D at the upper end surface and both left and right end surfaces, and is set to a value larger than the outer peripheral surface shape of the sealing portion 30D at the lower end surface. The front end edge of the inner peripheral surface of the opening 40Aa is chamfered over the entire periphery thereof.
As shown in fig. 12, on the rear surface of the vertical surface portion 40A of the bracket 40, columnar protrusions 40Ab protruding toward the unit rear are formed at three positions around the opening 40Aa. The vertical surface portion 40A of the bracket 40 abuts against the front end surface (i.e., the rear end surface) of the protrusion 40Ab at the three positions with respect to the frame body portion 30B from the unit front side. At this time, the three positions of the projection 40Ab are formed to abut against the center position in the vertical direction of the right end of the frame portion 30B and abut against the upper position and the lower position of the left end of the frame portion 30B.
The plate-like member 32 and the spacer 34 are disposed between the vertical surface portion 40A of the bracket 40 and the spatial light modulator 30.
The plate-like member 32 is made of an aluminum plate having a larger outer peripheral surface shape than the frame portion 30B of the spatial light modulator 30, and the surface thereof is subjected to black alumite treatment.
The plate-like member 32 is formed with a horizontally long rectangular opening 32a centered on the optical axis Ax so as to surround the reflection control unit 34 of the spatial light modulator 30. At this time, the opening 32a has an opening shape smaller than the outer peripheral surface shape of the light-transmissive plate 30C, and thus the plate-like member 32 covers the sealing portion 30D of the spatial light modulator 30 from the cell front side.
The plate-like member 32 has a plate thickness (for example, a plate thickness of about 0.3 to 0.6 mm) smaller than the light-transmitting plate 30C of the spatial light modulator 30, and is disposed in surface contact with the rear surface of the vertical surface portion 40A of the bracket 40. The plate-like member 32 is disposed at a position separated from the transparent plate 30C of the spatial light modulator 30 toward the cell front side, and in this case, the gap between the two is set to a value smaller than the plate thickness of the transparent plate 30C (for example, a value of about 0.5 mm).
In the plate-like member 32, insertion holes 32b for inserting the three protrusions 40Ab formed on the rear surface of the vertical surface portion 40A of the bracket 40 are formed at positions corresponding to the protrusions 40Ab. Two insertion holes 32b of the three insertion holes 32b have a circular shape slightly larger than the outer diameter of the protrusion 40Ab, and thus the plate-like member 32 is positioned in the direction orthogonal to the optical axis Ax by engaging with the vertical surface portion 40A of the bracket 40.
On the other hand, the spacer 34 is made of silicone rubber, and is interposed between the plate-like member 32 and the frame portion 30B of the spatial light modulator 30.
The front surface of the spacer 34 is formed in a planar shape and is in surface contact with the plate member 32.
The spacer 34 has an outer peripheral surface shape slightly smaller than the outer peripheral surface shape of the plate-like member 32, and an inner peripheral surface shape slightly smaller than the outer peripheral surface shape of the sealing portion 30D of the spatial light modulator 30.
In the spacer 34, a portion located on the unit front side with respect to the frame portion 30B is formed as a thin portion 34A, and a portion surrounding the frame portion 30B is formed as a thick portion 34B. At this time, the thickness of the thin portion 34A is set to a value slightly smaller than the difference between the length of the protruding portion 40Ab of the bracket 40 and the plate thickness of the plate-like member 32. Further, on the rear surface of the thin portion 34A, dome-shaped protruding portions 34Aa protruding toward the unit rear are formed at four positions in the circumferential direction thereof (specifically, the left-right direction center position on both the upper and lower sides, the left-upper direction center position, and the right-lower end position). The projecting height of each projecting portion 34Aa is set to a value larger than the distance between the thin portion 34A and the frame body portion 30B.
Accordingly, when the respective projecting portions 40Ab of the bracket 40 abut against the frame portion 30B, the apex portions of the respective projecting portions 34Aa of the packing 34 abut against the frame portion 30B and are elastically deformed, so that the frame portion 30B is not excessively pressed. Further, insertion holes 34Ab for inserting the protrusions 40Ab of the bracket 40 are formed in the thin portion 34A of the spacer 34 at positions corresponding to the three insertion holes 32b of the spacer 34.
As shown in fig. 11 and 12, a light-transmitting cover 36 is supported on a vertical surface portion 40A of the bracket 40, and the light-transmitting cover 36 is disposed so as to cover the opening portion 40A of the bracket 40 from the unit front side.
The light-transmitting cover 36 is made of a transparent resin (for example, acrylic resin). The light-transmitting cover 36 includes: a front surface upper region 36A extending in a planar manner along a vertical plane orthogonal to the optical axis Ax, a front surface lower region 36B extending in a planar manner obliquely downward and rearward from a lower end edge of the front surface upper region 36A, and an outer peripheral flange portion 36C surrounding the front surface upper region 36A and the front surface lower region 36B.
The boundary position between the front surface upper region 36A and the front surface lower region 36B is located on the lower side than the optical axis Ax. The light-transmitting cover 36 transmits the reflected light from the reflector 54 in the front surface lower region 36B thereof, and transmits the reflected light from the reflective element 30As in the first mode in the front surface upper region 36A thereof. The light-transmitting cover 36 transmits the reflected light from the reflective element 30As in the second mode in the upper region of the outer peripheral flange portion 36C thereof.
The light-transmitting cover 36 is fixed to the vertical surface portion 40A of the bracket 40 by screw fastening at a pair of left and right protrusions 36Ca formed on both left and right sides of the outer peripheral flange portion 36C thereof.
An annular groove 40Ac extending so as to surround the opening 40Aa is formed in the front surface of the vertical surface portion 40A of the bracket 40. On the other hand, the light-transmitting cover 36 is formed with an annular rib 36Cb projecting from the rear end surface of the outer peripheral flange portion 36C toward the unit rear. The translucent cover 36 is fixed to the vertical surface portion 40A of the bracket 40 in a state where the annular rib 36Cb is engaged with the annular groove portion 40Ac of the vertical surface portion 40A.
The distance between the front surface upper region 36A and the front surface lower region 36B of the light-transmitting cover 36 and the cell front-rear direction of the light-transmitting plate 30C of the spatial light modulator 30 is set to a value (for example, a value 5 times or more) larger than the distance between the light-transmitting plate 30C and the cell front-rear direction of the reflection control unit 30A.
The space between the light-transmitting cover 36 and the spatial light modulator 30 is sealed by the vertical surface portion 40A of the bracket 40, the plate-like member 32, and the gasket 34 interposed therebetween, so that foreign substances such as dust do not adhere to the surface of the light-transmitting plate 30C of the spatial light modulator 30.
The heat sink 24 is a metal (e.g., aluminum die-cast) member, and is disposed so as to extend along a vertical plane perpendicular to the optical axis Ax, and has a plurality of heat dissipating fins 24b formed in a longitudinal stripe shape on a rear surface thereof.
A corner-column-shaped protrusion 24a protruding toward the front of the unit is formed at the center of the front surface of the heat sink 24. The projection 24a has a horizontally long rectangular cross-sectional shape centered on the optical axis Ax, and its size is set to a value smaller than the inner peripheral surface shape of the socket 26. The projection 24a is inserted through the opening 22a of the support substrate 22, and abuts against the frame 30B of the spatial light modulator 30 from the cell rear side at the front end surface thereof.
The heat sink 24 is fixed to the vertical surface portion 40A of the bracket 40 by the pair of right and left stepped bolts 42 in a state where the distal end surface of the protrusion portion 24a is in contact with the frame portion 30B of the spatial light modulator 30 (see fig. 9 and 10). The spatial light modulator 30 fixed in contact with the projection 24a of the heat sink 24 is elastically pressed toward the front of the cell by the compression coil spring 44 attached to the large diameter portion of each stepped bolt 42.
As shown in fig. 9, a pair of left and right shafts 24c protruding toward the unit front are formed on the front surface of the heat sink 24. Each shaft 24c is disposed at the center of the pair of upper and lower stepped bolts 42 and is formed in a cylindrical shape.
On the other hand, a pair of left and right shaft positioning holes 40Ad are formed in the vertical surface portion 40A of the bracket 40, and the pair of left and right shaft positioning holes 40Ad are used to position the heat sink 24 in a direction orthogonal to the optical axis Ax with respect to the bracket 40 in a state where the distal end portions of the pair of left and right shafts 24c are inserted.
Further, since the shaft positioning holes 40Ad of the vertical surface portion 40A are slidably engaged with the shafts 24 over a predetermined length, the tip end surfaces of the projecting portions 24a of the heat sink 24 are prevented from being inclined with respect to a vertical surface perpendicular to the optical axis Ax.
A pair of left and right shaft insertion holes (not shown) for inserting the pair of left and right shafts 24c are formed in the support substrate 22.
As shown in fig. 9 and 10, holding members 46 for holding the support substrate 22 from both sides in the unit front-rear direction are attached to both upper and lower positions on both left and right end surfaces of the support substrate 22. In each of the clamping members 46, two metal plates formed in an L-shape in plan view are welded to each other in a state of being arranged at an interval in the unit front-rear direction. Each clamping member 46 is fixed to the vertical surface portion 40A of the bracket 40 by screw fastening at a portion where the two metal plates overlap.
At this time, each of the clamp members 46 is formed with an elongated hole (not shown) extending in the unit front-rear direction, and the position of the support board 22 in the unit front-rear direction with respect to the vertical surface portion 40A of the bracket 40 can be finely adjusted by fastening the elongated hole with a screw.
As a result, as shown in fig. 11 and 12, the plurality of terminal pins 30Ba formed on the rear surface of the frame portion 30B of the spatial light modulator 30 are maintained in a state of being properly fitted into the plurality of fitting holes formed in the socket 26 (i.e., the base end portions of the terminal pins 26a formed in a substantially cylindrical shape) (i.e., in a state in which the spatial light modulator 30 and the socket 26 can be reliably electrically connected).
Next, the structure of the lens-side subassembly 70 will be described.
As shown in fig. 3, the projection lens 72 is composed of first, second, and third resin lenses 72A, 72B, and 72C disposed at a predetermined interval in the unit front-rear direction on the optical axis Ax.
The first lens 72A located closest to the front side of the unit is configured as a plano-convex lens bulging toward the front of the unit, the second lens 72B located at the center is configured as a biconcave lens, and the third lens 72C located closest to the rear side of the unit is configured as a biconvex lens. In this case, the first to third lenses 72A to 72C are configured such that the upper end portions thereof are slightly cut off along the horizontal plane and the lower portions thereof are relatively large cut off along the horizontal plane.
The first to third lenses 72A to 72C are supported by a common lens holder 74 at their outer peripheral edge portions.
As shown in fig. 2, the lens holder 74 is a metal (e.g., aluminum die-cast) member, and includes a holder main body 74A formed to surround the projection lens 72 in a cylindrical shape, and a pair of left and right flange portions 74B formed to bulge out to the left and right from the lower end portion of the outer peripheral surface of the holder main body 74A.
The bracket main body 74A is attached with a first metal fitting 76A from the unit front side, and with a second metal fitting 76B from the unit rear side. The first to third lenses 72A to 72C are supported by the first and second metal fittings 76A and 76B and a support structure, not shown, in a predetermined positional relationship with respect to the holder main body 74A.
The pair of left and right flange portions 74B are formed to slightly bulge downward from the lower end portions of the outer peripheral surface of the bracket main body 74A toward the left and right sides, and the front end portions thereof extend along a horizontal plane.
As shown in fig. 1, the lens holder 74 is fixed to the horizontal surface portion 40B of the bracket 40 by screw fastening at two positions, i.e., front and rear, of the distal end portion of each flange portion 74B.
At this time, each flange portion 74B is formed with an elongated hole (not shown) extending in the unit front-rear direction, and the position of the lens holder 74 in the unit front-rear direction with respect to the horizontal surface portion 40B of the bracket 40 can be finely adjusted by fastening the elongated hole with a screw. Thus, the position of the rear focal point F of the projection lens 72 can be set in addition to the deviation of the optical path due to refraction that occurs when the light reflected from each of the reflecting elements 30As passes through the transparent plate 30C and the transparent cover 36.
The lens holder 74 has a pair of left and right flange portions 74B slightly bulging downward toward the left and right sides, and a gap S2 is formed between the holder main body 74A and the horizontal surface portion 40B of the bracket 40. In this case, the vertical width of the gap S2 is set to a value of 1mm or more (e.g., about 1 to 5 mm).
As shown in fig. 1, 3, and 8, a light shield 90 is disposed between the spatial light modulation unit 20 and the lens side subassembly 70, and the light shield 90 shields the reflected light from each of the plurality of reflective elements 30As when in the second angular position.
The light shield 90 is formed of a plate-like member subjected to surface treatment for suppressing light reflection, and is formed to cover a space between the lens holder 74 and the vertical surface portion 40A of the bracket 40 from the upper side. The light shield 90 is fixed to the horizontal surface portion 40B of the bracket 40 by screw fastening at a pair of front and rear flange portions 90a formed on both left and right sides thereof.
The light shield 90 is configured as a conductive member electrically grounded to a conductive member (not shown) on the vehicle body side via the bracket 40.
Specifically, the light shield 90 is made of an aluminum plate (specifically, an aluminum die-cast product formed in a substantially semi-cylindrical shape) subjected to black alumite treatment. When the light shield 90 is screwed to the horizontal surface portion 40B of the bracket 40, the black alumite-treated portion is cut to establish electrical connection with the bracket 40.
When the light shield 90 is fixed to the horizontal surface portion 40B of the bracket 40, the black alumite treatment applied to the portions in surface contact with the horizontal surface portion 40B (i.e., the lower surfaces of the left and right pairs of flange portions 90 a) is peeled off in advance, whereby the conduction with the bracket 40 can be performed more reliably.
The light shield 90 is shaped such that, in a state of being fixed to the horizontal surface portion 40B of the bracket 40, a front end portion thereof covers a rear end portion of the lens holder 74 and a rear end edge thereof is positioned in the vicinity of the unit front of the vertical surface portion 40A of the bracket 40.
On the other hand, as shown in fig. 1, 3 and 8, an upper cover 92 and a lower cover 94 are disposed around the substrate 22.
The upper cover 92 and the lower cover 94 are formed by bending a metal plate (e.g., an aluminum plate). The upper cover 92 is disposed so as to surround an upper region of the substrate 22, and the lower cover 94 is disposed so as to surround a lower region of the substrate 22.
In this case, the upper cover 92 is disposed to cover the space between the vertical surface portion 40A of the bracket 40 and the heat sink 24 from the upper side and the left and right sides, and the lower cover 94 is disposed to cover the substrate 22 from the front, rear, left, and right sides at a position lower than the vertical surface portion 40A of the bracket 40 and the heat sink 24.
The upper cover 92 and the lower cover 94 are disposed so as to abut on the bracket 40 and the radiator 24 from both the upper and lower sides, and the left and right side portions 92a and 94a are integrated by screw fastening in a state of partially overlapping each other.
The upper cover 92 is formed with: a pair of right and left locking pieces 92b that lock to the vertical surface portion 40A at both right and left end portions of the vertical surface portion 40A of the bracket 40, and a plurality of locking pieces 92c that lock to the heat sink 24 at a plurality of positions in the right and left direction.
On the other hand, a pair of right and left locking pieces 94b that lock with the vertical surface portion 40A at both right and left end portions of the vertical surface portion 40A of the bracket 40 are formed in the lower cover 94. The lower cover 94 has an inclined surface portion 94c extending obliquely downward and forward from the upper end edge of the front surface portion thereof, and the inclined surface portion 94c is fixed to the base member 60 by screw fastening.
In this way, the upper cover 92 and the lower cover 94 are constituted as the second conductive member electrically grounded, similarly to the light shield 90.
Thus, these light shield 90, upper cover 92 and lower cover 94 function as electromagnetic shields to protect the spatial light modulator 30 from noise generated by repeated turning on and off of the light source 52, while effectively suppressing adverse effects on the control of the spatial light modulator 30.
Next, the operation of the present embodiment will be explained.
Since the lamp unit 10 of the present embodiment is configured such that the light from the light source 52 reflected by the spatial light modulator 30 is irradiated to the front of the unit via the projection lens 72 (optical member) as the in-vehicle lamp unit, various light distribution patterns can be formed with high accuracy by controlling the spatial distribution of the reflected light in the spatial light modulator 30.
In this case, since the lamp unit 10 is disposed at the position on the lower side than the spatial light modulator 30 with the substrate member 60 (light source supporting member) supporting the light source 52 via the substrate 56, the projection lens 72 can be easily disposed at the position close to the vehicle body surface, and thus the degree of freedom in vehicle design can be improved.
In addition, in the lamp unit 10, the heat sink 80 (heat dissipation member) for dissipating heat generated by the lighting of the light source 52 is disposed at a position on the unit front side of the base member 60 and on the lower side of the projection lens 72, and the heat conduction plate 84 fixed to the heat sink 80 and the heat conduction plate 62 fixed to the base member 60 are coupled via the heat pipe 86 (heat conduction member), so that the heat dissipation function can be ensured without increasing the vertical dimension of the lamp unit 10.
According to the present embodiment as described above, in the lamp unit 10 including the reflective spatial light modulator 30, even when the substrate member 60 is disposed on the lower side than the spatial light modulator 30, the heat radiation function can be ensured without increasing the vertical dimension. This can increase the degree of freedom in vehicle design and easily ensure the space for disposing the lamp unit 10.
In this case, the heat pipe 86 used as the heat-conducting member of the present embodiment is a heat-transporting member having a lower thermal resistance than the heat sink 80 (specifically, the heat conductivity is about 100W/mK when the heat sink 80 is made of aluminum die casting, and the heat conductivity of the heat pipe 86 is about several thousands to several tens of thousands W/mK), and therefore, the heat-conducting efficiency from the substrate member 60 to the heat sink 80 can be improved.
In the present embodiment, the heat transfer plate 62 in surface contact with the substrate member 60 and the heat transfer plate 84 in surface contact with the heat sink 80 are coupled by the pair of right and left heat pipes 86, and therefore, heat generated by lighting the light source 52 can be efficiently transferred to the heat sink 80.
Further, since the lamp unit 10 of the present embodiment includes the bracket 40 for supporting the spatial light modulator 30 and the lens holder 74 (holder) for supporting the projection lens 72, and the bracket 40 is coupled to the horizontal surface portion 40A extending to the front of the unit along the space between the lens holder 74 and the heat sink 80, the heat radiated from the heat sink 80 is received by the horizontal surface portion 40A of the bracket 40, and the heat can be prevented from being directly transmitted to the lens holder 74. This effectively suppresses the change in the optical characteristics of the projection lens 72 due to the influence of heat.
In the present embodiment, the heat sink 80 is attached to the horizontal surface portion 40A of the bracket 40 in a state where the gap S1 is formed between the heat sink 80 and the horizontal surface portion 40A of the bracket 40, so that the heat radiated from the heat sink 80 can be made less likely to be transmitted to the bracket 40, and thus the thermal influence on the projection lens 72 can be further reduced.
In the present embodiment, since the lens holder 74 is attached to the horizontal surface portion 40A of the bracket 40 in a state where the gap S2 is formed between the lens holder 74 and the horizontal surface portion 40A of the bracket 40, it is possible to make it difficult for heat emitted from the horizontal surface portion 40A of the bracket 40 to be transmitted to the lens holder 74, and thus it is possible to further reduce the thermal influence on the projection lens 72.
Further, in the present embodiment, since the heat radiation fan 82 is disposed below the heat sink 80, the heat radiation function of the heat sink 80 can be promoted by the wind generated by the heat radiation fan 82.
In the above-described embodiment, the configuration in which the cell front-rear direction (i.e., the direction in which the optical axis Ax extends) is orthogonal to the direction in which the reflection control section 30A of the spatial light modulator 30 extends in a planar shape has been described, but the reflection control section 30A may extend in a direction inclined with respect to the plane orthogonal to the cell front-rear direction.
In the above embodiment, the light emitted from the light source 52 reflected by the reflector 54 is reflected by the spatial light modulator 30, and a configuration may be adopted in which the light emitted from the light source 52 whose deflection is controlled by a lens or the like is reflected by the spatial light modulator 30, or a configuration in which the light emitted from the light source 52 is directly reflected by the spatial light modulator 30.
In the above embodiment, the lamp unit 10 is described as a lamp unit for vehicle mounting, but may be used for applications other than vehicle mounting.
Next, a modified example of the above embodiment will be described.
First, a first modification of the above embodiment will be described.
Fig. 15 shows a lamp unit 110 according to the present modification, and is similar to fig. 3.
As shown in the drawing, the basic configuration of the present modification is the same as that of the above embodiment, and the configurations of the heat sink 180 and the heat transfer plate 184 are partially different from those of the above embodiment.
That is, in the lamp unit 110 of the present modification, the heat transfer plate 62 in surface contact with the substrate member 60 and the heat transfer plate 184 in surface contact with the heat sink 180 are connected by the heat pipe 86, and the radiator fan 82 is disposed below the heat sink 180, but the lamp unit is different from the above-described embodiment in that the heat sink 180 and the heat transfer plate 184 are formed with the through holes 180b and 184b for guiding the wind generated by the radiator fan 82 to the projection lens 72.
The through-holes 180b of the heat sink 180 are formed to extend in the left-right direction between the plurality of heat radiating fins 180a located below the first lens 72 of the projection lens 72. The through hole 184b of the heat transfer plate 184 is formed at a position directly above the through hole 180b of the heat sink 180.
By adopting the configuration of the present modification, the projection lens 72 can be cooled actively, and thus the thermal influence on the projection lens 72 can be further reduced.
Next, a second modification of the above embodiment will be described.
Fig. 16 shows a lamp unit 210 according to this modification, and is similar to fig. 3.
As shown in the drawing, the basic structure of this modification is the same as that of the above embodiment, but the structure of the light source side subassembly 250 is partially different from that of the above embodiment.
That is, the light source side subassembly 250 of the present modification is configured such that the light emitted from the light source 252 is incident on the spatial light modulation unit 20 via the condenser lens 254.
The light source 252 is a white light emitting diode, and a light emitting surface thereof is mounted on the rear surface of the substrate 256 at a position directly below the optical axis Ax in a state of being directed toward the rear focal point F of the projection lens 72 (i.e., in a state of being directed obliquely upward and rearward). The substrate 256 is fixed to the substrate member 260 by screw fastening in a state where the front surface thereof is in surface contact with the substrate member 260.
The base member 260 is a metal (e.g., aluminum die-cast) plate-like member, and has a first inclined surface portion 260A supporting the base plate 256, a second inclined surface portion 260B extending obliquely upward and rearward from a lower end position of the first inclined surface portion 260A, and a horizontal surface portion 260C extending toward the unit rear from an upper end position of the second inclined surface portion 260B, and is fixed to the horizontal surface portion 40B of the bracket 40 at the horizontal surface portion 260C by screw fastening.
The condenser lens 254 is supported by a lens holder 258, and the lens holder 258 is supported in a state of being positioned on the second inclined surface portion 260B of the substrate member 260.
A heat transfer plate 262 made of metal (e.g., die-cast aluminum) is disposed on the front surface side of the first inclined surface portion 260A of the base member 260. The heat transfer plate 262 is fixed to the first inclined surface portion 260A of the base member 260 by screw fastening in a state of being in surface contact with the front surface of the first inclined surface portion 260A.
The heat transfer plate 262 is coupled to the heat transfer plate 82 supported by the radiator 80 via the pair of left and right heat pipes 286. Each heat pipe 286 extends in the unit front-rear direction on both the left and right sides of the light source side sub-assembly 250, and a front end portion and a rear end portion thereof are formed to extend in the horizontal direction toward the direction close to the optical axis Ax. The front end portion of each heat pipe 286 is fixed to the heat transfer plate 84 in a state of being fitted into the support concave portion 84a of the heat transfer plate 84, and the rear end portion of each heat pipe 286 is fixed to the heat transfer plate 262 in a state of being fitted into the support concave portion 262a formed on the upper front surface of the heat transfer plate 262.
In the case of the configuration of the present modification, since the heat conducting plate 262 in surface contact with the substrate member 260 and the heat conducting plate 84 in surface contact with the heat sink 80 are coupled by the heat pipe 286, the heat generated by the lighting of the light source 252 can be efficiently transferred to the heat sink 80. This can provide the same effects as in the case of the above embodiment.
Note that the numerical values indicated as specifications in the above embodiment and the modifications thereof are merely examples, and it is needless to say that the numerical values can be set to different values.
The present invention is not limited to the configurations described in the above embodiments and modifications thereof, and various modifications other than the above may be made.
Description of the reference numerals
10. 110, 210 luminaire unit
20. Spatial light modulation unit
22. Supporting substrate
Openings 22a, 32a, 40Aa, 40Ba
24. Heat radiator
24a, 34Aa protrusions
24b radiating fin
24c axis
26. Socket
26a terminal pin
30. Spatial light modulator
30A reflection control unit
30As reflective element
30B frame body part
30Ba terminal pin
30Bb annular step part
30C light-transmitting plate
30D seal part
32. Plate-like member
32b, 34Ab insert through holes
34. Liner pad
34A thin wall part
34B thick wall part
36. Light-transmitting cover
36A front surface upper region
36B front surface lower region
36C outer peripheral flange portion
36Ca, 40Bb protrusions
36Cb annular rib
40. Bracket
40A plumb face portion
40Ab protrusions
40Ac circular groove
40Ad axle locating hole
40B horizontal plane part
42. Stepped bolt
44. Compression coil spring
46. Clamping component
50. 250 light source side subassembly
52. 252 light source
52a light emitting surface
54. Reflector
54a reflecting surface
56. 256 base plate
58. Connector with a locking member
60. 260 base plate component (light source supporting component)
60A inclined plane part
60B, 260C horizontal plane part
62. 84, 184, 262 heat-conducting plate
62a, 84a, 262a support recess
70. Lens side subassembly
72. Projection lens (optical component)
72A first lens
72B second lens
72C third lens
74. 258 lens support (support)
74A bracket main body
74B, 90a flange
76A first Metal piece
76B second metal piece
80. 180 radiator (Heat radiating parts)
80a, 180a radiating fin
82. Heat radiation fan
82A fan body
82B support part
86. 286 Heat pipes (heat-conducting component) (heat-transporting component)
90. Light shield
92. Upper cover
92a, 94a on the left and right sides
92b, 92c, 94b locking piece
94. Lower cover
94c inclined surface part
100. Vehicle lamp
102. Lamp body
104. Light-transmitting cover
180b, 184b through hole
254. Light collecting lens
260A first inclined surface portion
260B second inclined surface portion
Ax optical axis
F back side focus
R1, R2 optical path
S1, S2 gap

Claims (4)

1. A lamp unit having a light source, a reflector, a spatial light modulator for reflecting light from the reflector, and an optical member for irradiating the light reflected by the spatial light modulator toward the front of the unit,
comprises a light source supporting member for supporting the light source, and a heat dissipating member for dissipating heat generated by the light source,
the light source support member is disposed at a position lower than the spatial light modulator,
the heat dissipation member is disposed at a position closer to the unit front side than the light source support member and closer to the lower side than the optical member,
the heat dissipation member and the light source support member are connected via a heat conductive member,
comprises a bracket for supporting the spatial light modulator, a support for supporting the optical component,
the bracket has a horizontal surface portion extending toward the front of the unit along the space between the bracket and the heat radiating member,
the heat radiating member is attached to the bracket in a state where a gap is formed between the heat radiating member and the horizontal surface portion of the bracket.
2. The luminaire unit of claim 1,
the heat-conducting member is composed of a heat-transporting member having a lower thermal resistance than the heat-radiating member.
3. The luminaire unit of claim 1,
the bracket is attached to the bracket in a state where a gap is formed between the bracket and a horizontal surface portion of the bracket.
4. Lamp unit according to any one of claims 1 to 3,
a heat radiation fan is arranged below the heat radiation component,
the heat radiating member is formed with a through hole for guiding the wind generated by the heat radiating fan to the optical member.
CN201910553666.2A 2018-12-27 2019-06-25 Lamp unit Active CN111380030B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018-245149 2018-12-27
JP2018245149A JP7169189B2 (en) 2018-12-27 2018-12-27 lighting unit

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Publication Number Publication Date
CN111380030A CN111380030A (en) 2020-07-07
CN111380030B true CN111380030B (en) 2023-03-28

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Publication number Priority date Publication date Assignee Title
JP5806053B2 (en) * 2011-09-01 2015-11-10 株式会社小糸製作所 Vehicle headlamp
FR3022974B1 (en) 2014-06-30 2018-11-09 Valeo Vision LIGHTING MODULE FOR AUTOMOTIVE PROJECTOR WITH POSITIONING BETWEEN REFLECTOR AND LENS
JP6472983B2 (en) 2014-11-11 2019-02-20 株式会社小糸製作所 Vehicle lighting
JP6639163B2 (en) 2015-09-07 2020-02-05 トヨタ自動車株式会社 Vehicle lighting
EP3358245B1 (en) * 2015-09-29 2023-03-01 Panasonic Intellectual Property Management Co., Ltd. Light source device and projection device
JP6741467B2 (en) * 2016-05-12 2020-08-19 株式会社小糸製作所 Vehicle lighting
FR3061541B1 (en) * 2017-01-04 2020-11-13 Valeo Vision IMPROVED LIGHT EMISSION MODULE FOR MOTOR VEHICLES
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CN111380030A (en) 2020-07-07
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JP7169189B2 (en) 2022-11-10

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