CN111377801B - Method and system for refining low carbon alcohol - Google Patents

Method and system for refining low carbon alcohol Download PDF

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CN111377801B
CN111377801B CN201811627038.6A CN201811627038A CN111377801B CN 111377801 B CN111377801 B CN 111377801B CN 201811627038 A CN201811627038 A CN 201811627038A CN 111377801 B CN111377801 B CN 111377801B
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rectification
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CN111377801A (en
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李晓峰
张翠清
芦海云
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
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    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment

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Abstract

The invention relates to the field of refining of alcohol, in particular to a method and a system for refining low-carbon alcohol. (1) Rectifying the low-carbon alcohol raw material mixture to obtain organic wastewater and a first fraction; (2) Performing first extractive distillation on the first fraction by using a first extracting agent to further remove water and obtain a second fraction; (3) Rectifying the second fraction II to obtain a refined methanol product and a third fraction; (4) Performing second extractive distillation on the third fraction by using a second extractant to obtain a refined ethanol product and a fourth fraction; (5) Carrying out III rectification on the fourth fraction to obtain a second extracting agent and a fifth fraction; (6) Performing IV rectification on the fifth fraction to obtain a crude isopropanol material flow and a sixth fraction; (7) And (3) rectifying the sixth fraction V to obtain a refined n-propanol product and a seventh fraction. The method can obtain refined low-carbon alcohol products with higher purity at low cost and high efficiency.

Description

精制低碳醇的方法和系统Method and system for refining low-carbon alcohols

技术领域technical field

本发明涉及醇的精制领域,具体涉及精制低碳醇的方法和系统。The present invention relates to the refining field of alcohol, in particular to a method and system for refining lower alcohol.

背景技术Background technique

低碳醇是指含有少于6个碳原子的单元醇类,低碳醇是重要的化工基础原料和化学品,在能源、化工、医药等领域应用十分广泛,其中甲醇、乙醇是制取醚、醛和酯类等物质的重要原料;丙醇、异丙醇是常用的工业溶剂;异丁醇和仲丁醇可用作增塑剂、染料分散剂和抗乳化剂等。Low-carbon alcohols refer to unit alcohols containing less than 6 carbon atoms. Low-carbon alcohols are important chemical basic raw materials and chemicals, and are widely used in energy, chemical industry, medicine and other fields. Among them, methanol and ethanol are used to prepare ether. It is an important raw material for substances such as aldehydes and esters; propanol and isopropanol are commonly used industrial solvents; isobutanol and sec-butanol can be used as plasticizers, dye dispersants and anti-emulsifiers.

通过不同路线合成的低碳醇中,甲醇和乙醇含量往往较高,两者之和占低碳醇总量的70%以上,其他低碳醇含量相对较低。甲醇与水不共沸,采用普通精馏方法即可得到产品,而乙醇与水形成低沸点共沸物,分离较为困难,其他低碳醇的分离与乙醇类似。Among the low-carbon alcohols synthesized by different routes, the content of methanol and ethanol is often high, and the sum of the two accounts for more than 70% of the total low-carbon alcohol, and the content of other low-carbon alcohols is relatively low. Methanol and water do not azeotrope, and the product can be obtained by ordinary rectification methods, while ethanol and water form a low-boiling azeotrope, which is difficult to separate. The separation of other low-carbon alcohols is similar to that of ethanol.

CN104788284A公开了一种合成气制低碳醇的连续生产方法,包括以下步骤:a)合成气原料至少分为两股;b)第一股合成气原料进入反应器,与催化剂接触后得到气相产物流;c)所述气相产物流经气气换热器换热后,进入冷凝器,冷凝后得到未凝气和凝液;d)第二股合成气原料进入烃类蒸发器,将所述凝液中的烃类汽提,得到汽提后的凝液和含烃类的气相物流;e)所述汽提后的凝液经减压设备减压后进入精馏塔,在精馏塔上部得到含甲醇的液相物流,侧线得到产品C2、C3醇,塔釜得到含C4+醇的液相物流;所述含甲醇的液相物流和含C4+醇的液相物流返回反应器;f)所述未凝气和所述含烃类的气相物流经压缩设备压缩,与所述气相产物流换热后,循环回反应器。该方法旨在提高C2、C3醇的产率,并未提供醇精制的方法。CN104788284A discloses a continuous production method for producing low-carbon alcohol from synthesis gas, comprising the following steps: a) the synthesis gas raw material is at least divided into two strands; b) the first strand of synthesis gas raw material enters a reactor, and is contacted with a catalyst to obtain a gas-phase product logistics; c) after the gas-phase product flows through the gas-gas heat exchanger for heat exchange, it enters the condenser, and after condensation, uncondensed gas and condensate are obtained; d) the second synthesis gas feedstock enters the hydrocarbon evaporator, and the described The hydrocarbons in the condensed liquid are stripped to obtain the stripped condensed liquid and the gas-phase stream containing hydrocarbons; e) the stripped condensed liquid is decompressed by the decompression equipment and then enters the rectifying tower, and the rectifying tower The upper part obtains the liquid phase stream containing methanol, the side line obtains products C2, C3 alcohol, and the tower still obtains the liquid phase stream containing C4 + alcohol; Described methanol-containing liquid phase stream and the liquid phase stream containing C4 + alcohol are returned to the reactor; f) The uncondensed gas and the hydrocarbon-containing gas phase stream are compressed through a compression device, and after heat exchange with the gas phase product stream, are recycled back to the reactor. The method aims to improve the yield of C2 and C3 alcohols, and does not provide a method for alcohol purification.

CN105130749A公开了一种由合成气联合焦炉煤气制低碳醇的工艺,其特征在于包括如下步骤:(1)将焦炉煤气和合成气通入气柜充分混合,形成满足低碳醇合成氢碳比的粗原料气;(2)粗原料气经压缩进行低温甲醇洗净化,脱除硫化氢和二氧化碳等杂质,制得合成低碳醇的纯净气,脱出的硫化氢去硫回收,脱除的二氧化碳高空排放;(3)净化后的纯净气进行合成低碳醇反应,得到的气液两相产物进行气液分离,分离的气体主要包括CO、H2和CO2一部分送到低温甲醇洗循环,另一部分作为驰放气送去火炬燃烧排放,分离的液相产物为醇水混合物,醇水混合物进行醇水分离,得到水和低碳醇产品;所述焦炉煤气体积百分比组成为H2:50-60%,CH4:20-28%,CO+CO2:10-18%,N2:3-8%,合成气体积百分比组成为CO:45-60%,H2:20-28%,CO2:8-18,CH4:7-15%,H2S:0.15-0.35%;所述的低温甲醇洗的操作温度为-35~-55℃,操作压力为2.0-6.5MPa,经过低温甲醇洗后的合成气中H2S<0.1ppm,CO2<20ppm;所述的醇水分离采用苯共沸精馏技术、离子交换树脂,膜分离技术,分子筛脱水技术的一种,操作条件为:温度80-150℃,压力为常压或减压;所述的低碳醇反应采用一个或多个串联固定床反应器,反应工艺条件为:反应压力3-10MPa,反应温度为240-410℃,氢碳摩尔比为H2/CO=2.0-5.0,空速为5000-50000h-1条件下进行低碳醇的合成;所述的低碳醇合成采用的催化剂为采用美国DOW化学公司的MoS 2-M-K催化剂,德国Lurgi公司的改性Cu-Zn-Al-K系催化剂,法国石油研究院的Cu-Co-Cr-K催化剂,中国科学院山西煤炭化学研究所的Zn-Cr催化剂或日本Cu-Ni-Zr-Na催化剂中的一种或几种;所述的低碳醇产品中质量百分比组成甲醇占20-30%,乙醇40-60%,丙醇12-20%,其它醇8-20%。但是该专利申请未提供具体的醇精制方法。CN105130749A discloses a process for producing low-carbon alcohol from syngas combined with coke oven gas, which is characterized by comprising the following steps: (1) introducing coke oven gas and syngas into a gas cabinet to fully mix, forming a process that meets the requirements of low-carbon alcohol synthesis hydrogen (2) The crude raw material gas is compressed to carry out low-temperature methanol cleaning, and impurities such as hydrogen sulfide and carbon dioxide are removed to obtain pure gas for synthesizing low-carbon alcohols, and the extracted hydrogen sulfide is desulfurized and recovered. The removed carbon dioxide is discharged at high altitude; (3) the purified gas is subjected to the reaction of synthesizing low-carbon alcohols, and the obtained gas-liquid two-phase product is subjected to gas-liquid separation, and the separated gas mainly includes CO , H and CO and part of it is sent to low-temperature methanol Washing cycle, the other part is sent to the torch for combustion discharge as purge gas, the separated liquid phase product is an alcohol-water mixture, and the alcohol-water mixture is separated from alcohol and water to obtain water and low-carbon alcohol products; the volume percentage of the coke oven gas is composed of H 2 : 50-60%, CH 4 : 20-28%, CO+CO 2 : 10-18%, N 2 : 3-8%, the volume percent composition of syngas is CO: 45-60%, H 2 : 20-28%, CO 2 : 8-18, CH 4 : 7-15%, H 2 S: 0.15-0.35%; the operating temperature of the low-temperature methanol washing is -35~-55 ℃, and the operating pressure is 2.0 -6.5MPa, H 2 S <0.1ppm, CO 2 <20ppm in the synthesis gas after low temperature methanol washing; the alcohol-water separation adopts benzene azeotropic distillation technology, ion exchange resin, membrane separation technology, molecular sieve dehydration technology One, the operating conditions are: the temperature is 80-150 ℃, and the pressure is normal pressure or reduced pressure; the low-carbon alcohol reaction adopts one or more series-connected fixed-bed reactors, and the reaction process conditions are: the reaction pressure is 3-10MPa , the reaction temperature is 240-410 ℃, the hydrogen-carbon molar ratio is H 2 /CO=2.0-5.0, and the space velocity is 5000-50000h -1 to carry out the synthesis of low-carbon alcohol; the catalyst used in the synthesis of the low-carbon alcohol In order to use the MoS 2-MK catalyst of DOW Chemical Company of the United States, the modified Cu-Zn-Al-K series catalyst of Lurgi Company of Germany, the Cu-Co-Cr-K catalyst of the French Petroleum Institute, the Shanxi Institute of Coal Chemistry, Chinese Academy of Sciences One or more of the Zn-Cr catalyst or the Japanese Cu-Ni-Zr-Na catalyst; the mass percentage of the low-carbon alcohol product is composed of 20-30% methanol, 40-60% ethanol, and 12% propanol. -20%, other alcohols 8-20%. However, this patent application does not provide a specific alcohol refining method.

硕士论文“低碳醇分离工艺技术的研究”提出了一种低碳醇分离的工艺,其低碳醇来自醋酸酯加氢产物,低碳醇混合物中含有:醋酸甲酯7.97%,甲醇44.88%,醋酸乙酯3.01%,乙醇35.19%,水4.82%,少量其它醇。此原料中易形成多种类型共沸物:低碳醇(除甲醇外)与水、甲/乙醇与醋酸酯均形成二元最低共沸物。另外,乙醇、水和醋酸乙酯也会形成三元低沸点共沸体系。因为此原料中含有一定量的醋酸甲酯和醋酸乙酯,因此其原料组成与合成气反应制得的低碳醇混合物有较大差异,不适合合成气反应所得低碳醇的精制分离。并且此工艺采用DMSO+NMP复合萃取剂,而萃取剂NMP价格较高,接近20000元/吨,萃取精馏过程中的萃取剂在操作过程中均会有损失,这将导致此工艺的投资和操作成本较高。The master's thesis "Research on the separation process technology of low-carbon alcohol" proposed a process for the separation of low-carbon alcohol. The low-carbon alcohol comes from the hydrogenation product of acetate. The low-carbon alcohol mixture contains: methyl acetate 7.97%, methanol 44.88% , ethyl acetate 3.01%, ethanol 35.19%, water 4.82%, a small amount of other alcohols. Various types of azeotropes are easily formed in this raw material: low-carbon alcohols (except methanol) and water, methyl alcohol and acetate all form binary minimum azeotropes. In addition, ethanol, water and ethyl acetate also form a ternary low-boiling azeotrope system. Because this raw material contains a certain amount of methyl acetate and ethyl acetate, the composition of the raw material is quite different from the low-carbon alcohol mixture obtained by the synthesis gas reaction, which is not suitable for the purification and separation of the low-carbon alcohol obtained by the synthesis gas reaction. And this process uses DMSO+NMP composite extractant, and the price of extractant NMP is relatively high, close to 20,000 yuan / ton, the extractant in the extraction and rectification process will be lost during the operation process, which will lead to the investment and cost of this process. Operating costs are high.

CN104529704B公开了一种低碳混合醇合成与分离的联合生产装置,其特征在于,包括:低碳混合醇合成子系统和低碳混合醇分离子系统;其中,所述低碳混合醇合成子系统包括顺次连通的原料气处理模块、低碳醇合成模块和产品处理模块;所述原料气处理模块包括用于对原料气进行增压的原料气压缩机组(11)和用于加热所述原料气的原料气加热单元,所述原料气压缩机组(11)的出气口连通至所述原料气加热单元的进气口;所述低碳醇合成模块包括低碳醇合成器(21),所述低碳醇合成器(21)的进气口与所述原料气加热单元的出气口连通;所述产品处理模块包括低碳醇分离部,所述低碳醇分离部包括低碳醇分离器(311),其中,所述低碳醇分离器(311)包括低碳醇分离器入口,所述低碳醇分离器入口连通至所述低碳醇合成器(21)的出气口,所述低碳醇分离部具有用于引流低碳混合醇产品的低碳混合醇出口;所述低碳混合醇分离子系统包括:甲醇精馏塔(100),具有与所述低碳混合醇出口相连的甲醇塔进料口、甲醇塔顶出料口和甲醇塔底出料口;所述甲醇塔顶出料口与甲醇储罐(110)相连;乙醇精馏塔(200),具有与所述甲醇塔底出料口相连的乙醇塔进料口,以及乙醇塔顶出料口和乙醇塔底出料口;萃取精馏塔(300),具有与所述乙醇塔顶出料口相连的萃取塔进料口,以及萃取剂进料口、萃取塔顶出料口和萃取塔底出料口;其中所述萃取塔进料口位于所述萃取剂进料口的下方;所述萃取塔顶出料口与乙醇储罐(310)相连;正丙醇精馏塔(400),具有与所述乙醇塔底出料口相连的正丙醇塔进料口,以及正丙醇塔顶出料口和正丙醇塔底出料口;所述正丙醇塔顶出料口与正丙醇储罐(410)相连;所述正丙醇塔底出料口与混合丁醇储罐(420)相连,所述低碳醇分离部还包括一级分离器(23),所述一级分离器(23)包括分离器进气口、分离器第一出口和分离器第二出口,所述分离器进气口与所述低碳醇合成器(21)的出气口连通,所述分离器第一出口连通至所述低碳醇分离器(311)的入口,所述分离器第二出口连通至所述联合生产装置的蜡产品装置,所述产品处理模块还包括轻油产品分离部,所述轻油产品分离部连通至所述低碳醇分离部,所述低碳醇分离器(311)还包括低碳醇分离器第一出口和低碳醇分离器第二出口,所述低碳醇分离器(311)的入口连通至所述一级分离器(23)的所述分离器第一出口,所述低碳醇分离器第一出口与所述轻油产品分离部的入口连通,所述低碳醇分离器第二出口用于输出低碳醇产品。但是该系统或方法所得到的醇类产品纯度较低,必须借助其他方法例如与膜分离提纯结合才能得到期望纯度的产品,而膜分离方法在实际生产应用中都受到效率、成本的限制;此外由于水能与除甲醇外的其他低碳醇类(乙醇、丙醇、丁醇、戊醇等)形成共沸物,而该系统或方法未能在醇精制之前将水充分分离出系统,水在后续精制过程中的流转既增加了低碳醇精制分离难度,又增加了能耗。CN104529704B discloses a combined production device for synthesis and separation of low-carbon mixed alcohol, which is characterized by comprising: a low-carbon mixed alcohol synthesis subsystem and a low-carbon mixed alcohol separation subsystem; wherein, the low-carbon mixed alcohol synthesis subsystem It includes a raw material gas processing module, a low-carbon alcohol synthesis module and a product processing module that are connected in sequence; the raw material gas processing module includes a raw material gas compressor group (11) for pressurizing the raw material gas and a raw material gas compressor set (11) for heating the raw material A raw material gas heating unit for gas, the gas outlet of the raw gas compressor unit (11) is connected to the air inlet of the raw gas heating unit; the low-carbon alcohol synthesis module includes a low-carbon alcohol synthesizer (21), so The air inlet of the low-carbon alcohol synthesizer (21) is communicated with the air outlet of the raw material gas heating unit; the product processing module comprises a low-carbon alcohol separation part, and the low-carbon alcohol separation part comprises a low-carbon alcohol separator (311), wherein the low-carbon alcohol separator (311) comprises an inlet of a low-carbon alcohol separator, and the inlet of the low-carbon alcohol separator is connected to the gas outlet of the low-carbon alcohol synthesizer (21), and the The low-carbon alcohol separation part has a low-carbon mixed alcohol outlet for diverting low-carbon mixed alcohol products; the low-carbon mixed alcohol separation subsystem includes: a methanol rectification tower (100), which has a low-carbon mixed alcohol outlet connected to the low-carbon mixed alcohol outlet. The methanol tower feed port, the methanol tower top discharge port and the methanol tower bottom discharge port; the methanol tower top discharge port is connected with the methanol storage tank (110); the ethanol rectification tower (200) has the same An ethanol tower feed port connected to a methanol tower bottom discharge port, and an ethanol tower top discharge port and an ethanol tower bottom discharge port; an extractive distillation column (300), having an extraction rectification tower connected to the ethanol tower top discharge port The inlet of the tower, and the inlet of the extraction agent, the outlet of the top of the extraction tower and the outlet of the bottom of the extraction tower; wherein the inlet of the extraction tower is located below the inlet of the extraction agent; the top of the extraction tower The discharge port is connected with the ethanol storage tank (310); the n-propanol rectification tower (400) has the n-propanol tower feed port connected with the discharge port at the bottom of the ethanol tower, and the n-propanol tower top discharge mouth and n-propanol tower bottom discharge port; described n-propanol tower top discharge port is connected with n-propanol storage tank (410); described n-propanol tower bottom discharge port and mixed butanol storage tank (420) connected, the low-carbon alcohol separation part further includes a first-stage separator (23), the first-stage separator (23) includes a separator inlet, a first outlet of the separator and a second outlet of the separator, the separation The inlet of the separator is communicated with the outlet of the low-carbon alcohol synthesizer (21), the first outlet of the separator is connected to the inlet of the low-carbon alcohol separator (311), and the second outlet of the separator is connected to To the wax product device of the combined production device, the product processing module further includes a light oil product separation part, the light oil product separation part is connected to the low-carbon alcohol separation part, and the low-carbon alcohol separator (311 ) also includes the first outlet of the low-carbon alcohol separator and the second outlet of the low-carbon alcohol separator, and the inlet of the low-carbon alcohol separator (311) is connected to the first separator of the first-stage separator (23). an outlet, the first outlet of the low-carbon alcohol separator and the light oil The inlet of the product separation part is connected, and the second outlet of the low-carbon alcohol separator is used for outputting low-carbon alcohol products. However, the alcohol products obtained by the system or method are of low purity, and products with desired purity must be obtained by combining with other methods such as membrane separation and purification, and membrane separation methods are limited by efficiency and cost in practical production applications; Since water can form azeotropes with other low-carbon alcohols (ethanol, propanol, butanol, amyl alcohol, etc.) except methanol, and the system or method fails to fully separate water from the system before alcohol refining, water The circulation in the subsequent refining process not only increases the difficulty of refining and separation of low-carbon alcohols, but also increases the energy consumption.

因此,亟需一种成本低、效率高、所得产品纯度高的精制低碳醇的方法。Therefore, there is an urgent need for a method for purifying low-carbon alcohols with low cost, high efficiency and high product purity.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了克服现有技术存在的原料适用较窄、所得产品纯度不够、成本较高等问题,提供精制低碳醇的方法和系统。The object of the present invention is to provide a method and system for purifying low-carbon alcohols in order to overcome the problems of the prior art, such as narrow application of raw materials, insufficient product purity, and high cost.

为了实现上述目的,本发明第一方面提供一种精制低碳醇的方法,该方法包括:In order to achieve the above object, a first aspect of the present invention provides a method for refining low-carbon alcohol, the method comprising:

(1)将低碳醇原料混合物进行第Ⅰ精馏,得到有机废水和第一馏分;(1) low-carbon alcohol raw material mixture is carried out the 1st rectification, obtains organic waste water and the first fraction;

(2)将所述第一馏分使用第一萃取剂进行第一萃取精馏以进一步脱除水,并得到第二馏分;(2) the first fraction is subjected to a first extractive distillation using a first extractant to further remove water, and a second fraction is obtained;

(3)将所述第二馏分进行第Ⅱ精馏,得到精制的甲醇产品和第三馏分;(3) carrying out the Ⅱ rectification with the described second fraction to obtain refined methanol product and the third fraction;

(4)将所述第三馏分使用第二萃取剂进行第二萃取精馏,得到精制的乙醇产品和第四馏分;(4) using the second extractant for the third fraction to carry out the second extractive rectification to obtain a refined ethanol product and the fourth fraction;

(5)将所述第四馏分进行第Ⅲ精馏,得到第二萃取剂和第五馏分;(5) carrying out the Ⅲ rectification with the described 4th fraction, obtains the 2nd extractant and the 5th fraction;

(6)将所述第五馏分进行第Ⅳ精馏,得到粗异丙醇物流和第六馏分;(6) the fifth fraction is carried out the IV rectification to obtain the crude isopropanol stream and the sixth fraction;

(7)将所述第六馏分进行第Ⅴ精馏,得到精制的正丙醇产品和第七馏分。(7) The sixth fraction is subjected to the V rectification to obtain the refined n-propanol product and the seventh fraction.

本发明第二方面提供一种精制低碳醇的系统,该系统包括:A second aspect of the present invention provides a system for refining low-carbon alcohols, the system comprising:

第Ⅰ精馏塔,用于脱除有机废水,具有用于接收低碳醇原料混合物的第Ⅰ精馏塔进料口,第Ⅰ精馏塔塔顶出料口以及第Ⅰ精馏塔塔底出料口;The first rectification column is used for removing organic waste water, and has the first rectification column inlet for receiving the mixture of low-carbon alcohol raw materials, the first rectification column top outlet and the first rectification column bottom. outlet;

第一萃取精馏塔,用于进一步脱除水,具有与所述第Ⅰ精馏塔塔顶出料口连通的第一萃取精馏塔进料口,第一萃取剂进料口,第一萃取精馏塔塔顶出料口以及第一萃取精馏塔塔底出料口;The first extractive rectification tower is used for further removing water, and has the first extractive rectification tower feed port, the first extractant feed port, the first A material outlet at the top of the extractive rectification tower and a material outlet at the bottom of the first extractive rectification tower;

第Ⅱ精馏塔,用于精制甲醇,具有与所述第一萃取精馏塔塔顶出料口连通的第Ⅱ精馏塔进料口,甲醇出料口以及第Ⅱ精馏塔塔底出料口;The second rectification tower is used for refining methanol, and has a feed port of the second rectification tower connected with the outlet of the top of the first extractive distillation tower, a methanol outlet and a bottom outlet of the second rectification tower. material mouth;

第二萃取精馏塔,用于精制乙醇,具有与所述第Ⅱ精馏塔塔底出料口连通的第二萃取精馏塔进料口,第二萃取剂进料口,第二萃取精馏塔塔顶出料口以及第二萃取精馏塔塔底出料口,所述第二萃取精馏塔塔顶出料口输出乙醇;The second extractive distillation column is used for refining ethanol, and has a second extractive distillation column feed port, a second extractant feed port, and a second extractive distillation column, which are communicated with the bottom discharge port of the second distillation column A discharge port at the top of the distillation tower and a discharge port at the bottom of the second extractive distillation tower, and the discharge port at the top of the second extractive distillation tower outputs ethanol;

第Ⅲ精馏塔,用于回收第二萃取剂,具有与所述第二萃取精馏塔塔底出料口连通的第Ⅲ精馏塔进料口,第Ⅲ精馏塔塔顶出料口以及第Ⅲ精馏塔塔底出料口,所述第Ⅲ精馏塔塔底出料口输出第二萃取剂;The third rectification column is used for recovering the second extractant, and has a feed port of the third rectification column communicated with the discharge port at the bottom of the second extractive rectification column, and a discharge port at the top of the third rectification column. And the discharge port at the bottom of the third rectification tower, the discharge port at the bottom of the third rectification tower outputs the second extractant;

第Ⅳ精馏塔,具有与所述第Ⅲ精馏塔塔顶出料口连通的第Ⅳ精馏塔进料口,第Ⅳ精馏塔塔顶出料口以及第Ⅳ精馏塔塔底出料口,所述第Ⅳ精馏塔塔顶出料口输出粗异丙醇物流;以及The fourth rectification tower has a feed port of the fourth rectification tower communicated with the discharge port at the top of the third rectification tower, the discharge port at the top of the fourth rectification tower and the discharge port at the bottom of the fourth rectification tower. The feed port, the outlet of the top of the rectifying tower IV outputs the crude isopropanol stream; and

第Ⅴ精馏塔,具有与所述第Ⅳ精馏塔塔底出料口连通的第Ⅴ精馏塔进料口,第Ⅴ精馏塔塔顶出料口以及第Ⅴ精馏塔塔底出料口,所述第Ⅴ精馏塔塔顶出料口输出正丙醇。The fifth rectification tower has a feed port of the fifth rectification tower communicated with the outlet of the bottom of the fourth rectification tower, the discharge port of the top of the fifth rectification tower and the bottom outlet of the fifth rectification tower The feed port, the outlet of the top of the fifth rectifying tower outputs n-propanol.

本发明所述方法在实际生产应用中,容易操作,成本较低,所得产品纯度较高,所得甲醇产品、乙醇产品、正丙醇产品的纯度达到99.9重量%以上,而且本发明还可以得到纯度较高的异丙醇产品,所得异丙醇产品的纯度可以达到99.5重量%以上。In actual production and application, the method of the present invention is easy to operate, has low cost, and the obtained product has high purity. For a higher isopropanol product, the purity of the obtained isopropanol product can reach more than 99.5% by weight.

附图说明Description of drawings

附图1为本发明提供的系统一种实施方式的示意图。FIG. 1 is a schematic diagram of an embodiment of the system provided by the present invention.

附图2为本发明提供的异丙醇回收精制子系统一种实施方式的示意图。2 is a schematic diagram of an embodiment of the isopropanol recovery and purification subsystem provided by the present invention.

附图标记说明Description of reference numerals

1 第Ⅰ精馏塔 2 第一萃取精馏塔1 The first rectification column 2 The first extractive rectification column

3 第一萃取剂回收塔 4 第Ⅱ精馏塔3 The first extraction agent recovery column 4 The second rectification column

5 第二萃取精馏塔 6 第Ⅲ精馏塔5 The second extractive distillation column 6 The third distillation column

7 第Ⅳ精馏塔 8 第Ⅴ精馏塔7 Rectification column IV 8 Rectification column V

21 第三萃取精馏塔 22 第三萃取剂回收塔21 The third extractive distillation column 22 The third extractant recovery column

23 第四萃取精馏塔 24 第Ⅵ精馏塔23 The fourth extractive distillation column 24 The sixth distillation column

101 低碳醇原料混合液 103 第一馏分101 Low-carbon alcohol raw material mixture 103 The first fraction

104 有机废水 109 第一萃取剂104 Organic wastewater 109 The first extractant

111 第二馏分 112 不凝气组分111 Second fraction 112 Non-condensable components

113 精制的甲醇产品 114 第三馏分113 Refined methanol products 114 Third fraction

115 乙醇产品 116 第四馏分115 Ethanol Products 116 Fourth Fraction

117 第二萃取剂 118 第五馏分117 Second extractant 118 Fifth fraction

119 粗异丙醇物流 120 第六馏分119 Crude isopropanol stream 120 Sixth fraction

122 正丙醇产品 123 第七馏分122 n-Propanol products 123 Seventh fraction

203 第三萃取剂 201 第八馏分203 The third extractant 201 The eighth fraction

202 第九馏分 208 第四萃取剂202 Ninth fraction 208 Fourth extractant

205 粗乙醇产品 206 第十馏分205 Crude Ethanol Products 206 Tenth Fraction

207 异丙醇产品207 Isopropyl alcohol products

具体实施方式Detailed ways

在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.

本发明第一方面提供了一种精制低碳醇的方法,该方法包括:A first aspect of the present invention provides a method for purifying low-carbon alcohol, the method comprising:

(1)将低碳醇原料混合物进行第Ⅰ精馏,得到有机废水和第一馏分;(1) low-carbon alcohol raw material mixture is carried out the 1st rectification, obtains organic waste water and the first fraction;

(2)将所述第一馏分使用第一萃取剂进行第一萃取精馏以进一步脱除水,并得到第二馏分;(2) the first fraction is subjected to a first extractive distillation using a first extractant to further remove water, and a second fraction is obtained;

(3)将所述第二馏分进行第Ⅱ精馏,得到精制的甲醇产品和第三馏分;(3) carrying out the Ⅱ rectification with the described second fraction to obtain refined methanol product and the third fraction;

(4)将所述第三馏分使用第二萃取剂进行第二萃取精馏,得到精制的乙醇产品和第四馏分;(4) using the second extractant for the third fraction to carry out the second extractive rectification to obtain a refined ethanol product and the fourth fraction;

(5)将所述第四馏分进行第Ⅲ精馏,得到第二萃取剂和第五馏分;(5) carrying out the Ⅲ rectification with the described 4th fraction, obtains the 2nd extractant and the 5th fraction;

(6)将所述第五馏分进行第Ⅳ精馏,得到粗异丙醇物流和第六馏分;(6) the fifth fraction is carried out the IV rectification to obtain the crude isopropanol stream and the sixth fraction;

(7)将所述第六馏分进行第Ⅴ精馏,得到精制的正丙醇产品和第七馏分。(7) The sixth fraction is subjected to the V rectification to obtain the refined n-propanol product and the seventh fraction.

在本发明中所述“第一萃取剂”、“第二萃取剂”、“第三萃取剂”、“第四萃取剂”仅用于区别各步骤中所用的萃取剂,并没有先后、主次之分。The “first extractant”, “second extractant”, “third extractant” and “fourth extractant” in the present invention are only used to distinguish the extractant used in each step, and there is no order, main second.

在本发明中所述“第一馏分”、“第二馏分”……“第七馏分”……“第十馏分”仅用于区别各步骤中所产生的馏分,并没有先后、主次之分。In the present invention, the "first fraction", "second fraction"..."seventh fraction"..."tenth fraction" are only used to distinguish the fractions produced in each step, and there is no priority or priority. point.

在本发明中,低碳醇是指含有少于6个碳原子的单元醇类。In the present invention, lower alcohols refer to unit alcohols containing less than 6 carbon atoms.

在本发明中,所述低碳醇是指含有少于6个碳原子的单元醇类。所述低碳醇混合物可以为通过各种工艺合成的产物,例如通过合成气制低碳醇或通过醋酸酯加氢等其他工艺制备低碳醇所得产物的混合物。所述低碳醇原料混合物含有水、甲醇、乙醇、正丙醇、异丙醇、丁醇等,其中水的含量为30-80重量%,低碳醇的含量为20-70重量%,甲醇和乙醇两者之和占低碳醇总量的70%以上。In the present invention, the lower alcohols refer to unit alcohols containing less than 6 carbon atoms. The low-carbon alcohol mixture may be a product synthesized by various processes, for example, a mixture of products obtained by producing low-carbon alcohol from synthesis gas or by other processes such as acetate hydrogenation. The low-carbon alcohol raw material mixture contains water, methanol, ethanol, n-propanol, isopropanol, butanol, etc., wherein the content of water is 30-80% by weight, the content of low-carbon alcohol is 20-70% by weight, and the content of methanol is 30-80% by weight. The sum of ethanol and ethanol accounts for more than 70% of the total amount of low-carbon alcohols.

根据本发明所述方法,在步骤(1)中,将低碳醇原料混合物进行第Ⅰ精馏,得到有机废水和第一馏分,所述第Ⅰ精馏的条件包括:塔顶温度为60-80℃,塔顶压力为0-10kPa,回流比为0.5-1;优选地,塔顶温度为65-75℃,塔顶压力为4-6kPa,回流比为0.7-0.9;更优选地,塔顶温度为70℃,塔顶压力为5kPa,回流比为0.8。在一种实施方式中,所述有机废水从塔底排出,第一馏分从塔顶排出。所述有机废水包含大部分水、酸、重醇(碳原子数大于6的醇)等。在一种优选的实施方式中,所述有机废水在排出之前与低碳醇原料混合液进行换热以回收热量。在本发明中,如无特别说明,压力均为表压。According to the method of the present invention, in step (1), the low-carbon alcohol raw material mixture is subjected to the first rectification to obtain organic waste water and the first fraction, and the conditions of the first rectification include: the temperature at the top of the tower is 60- 80°C, the column top pressure is 0-10kPa, and the reflux ratio is 0.5-1; preferably, the column top temperature is 65-75°C, the column top pressure is 4-6kPa, and the reflux ratio is 0.7-0.9; The top temperature was 70°C, the top pressure was 5kPa, and the reflux ratio was 0.8. In one embodiment, the organic waste water is discharged from the bottom of the column, and the first fraction is discharged from the top of the column. The organic wastewater contains most of water, acids, heavy alcohols (alcohols with a carbon number greater than 6), and the like. In a preferred embodiment, the organic waste water is heat-exchanged with the low-carbon alcohol raw material mixture before being discharged to recover heat. In the present invention, unless otherwise specified, all pressures are gauge pressures.

根据本发明所述方法,在步骤(2)中,将所述第一馏分使用第一萃取剂进行第一萃取精馏以进一步脱除水,并得到第二馏分,其中所述第一萃取剂选自乙二醇、糠醛、二甲基甲酰胺、二甲基亚砜中的至少一种,优选地,所述第一萃取剂为乙二醇和二甲基亚砜组成的复合溶剂。所述第一萃取精馏的条件包括:塔顶温度为50-70℃,塔顶压力为0-10kPa,回流比为0.35-0.65;优选地,塔顶温度为55-65℃,塔顶压力为4.5-5.5kPa,回流比为0.4-0.6;更优选地,塔顶温度为62℃,塔顶压力为5kPa,回流比为0.5。在一种实施方式中,所述第一萃取剂从塔上部加入,第一萃取剂为乙二醇与二甲基亚砜的复合溶剂,两者的体积比(乙二醇/二甲基亚砜)为(0.5-2):1,优选为(1-2):1,更优选为1.5:1;第一萃取剂与第一馏分的进料比为2-4,优选为2.5-3.5,更优选为3.0。在一种实施方式中,经第一萃取精馏,所述第一萃取剂和水的混合物从塔底排出,第二馏分从塔顶排出。在一种优选的实施方式中,所述第二馏分含有20-60重量%的甲醇,10-40重量%的乙醇,0.1-1重量%的水,10-30重量%的正丙醇,1-10重量%的异丙醇,0.1-5重量%的丁醇。在一种实施例中,所述第二馏分还含有0.1-3%重量的甲醚。优选地,所述第二馏分含有40-50重量%的甲醇,20-30重量%的乙醇,0.1-0.5重量%的水,10-20重量%的正丙醇,1-7重量%的异丙醇,0.1-3重量%的丁醇和0.1-2.5%重量的甲醚。According to the method of the present invention, in step (2), the first fraction is subjected to a first extractive rectification using a first extractant to further remove water, and a second fraction is obtained, wherein the first extractant is At least one selected from ethylene glycol, furfural, dimethylformamide, and dimethyl sulfoxide, preferably, the first extractant is a composite solvent composed of ethylene glycol and dimethyl sulfoxide. The conditions of the first extractive rectification include: the column top temperature is 50-70°C, the column top pressure is 0-10kPa, and the reflux ratio is 0.35-0.65; preferably, the column top temperature is 55-65°C, and the column top pressure is 55-65°C. is 4.5-5.5kPa, and the reflux ratio is 0.4-0.6; more preferably, the column top temperature is 62° C., the column top pressure is 5kPa, and the reflux ratio is 0.5. In one embodiment, the first extractant is added from the top of the tower, and the first extractant is a composite solvent of ethylene glycol and dimethyl sulfoxide, and the volume ratio of the two (ethylene glycol/dimethyl sulfoxide) sulfone) is (0.5-2):1, preferably (1-2):1, more preferably 1.5:1; the feed ratio of the first extractant to the first fraction is 2-4, preferably 2.5-3.5 , more preferably 3.0. In one embodiment, after the first extractive rectification, the mixture of the first extractant and water is discharged from the bottom of the column, and the second fraction is discharged from the top of the column. In a preferred embodiment, the second fraction contains 20-60 wt% methanol, 10-40 wt% ethanol, 0.1-1 wt% water, 10-30 wt% n-propanol, 1 -10% by weight of isopropanol, 0.1-5% by weight of butanol. In one embodiment, the second fraction also contains 0.1-3% by weight of methyl ether. Preferably, the second fraction contains 40-50 wt% methanol, 20-30 wt% ethanol, 0.1-0.5 wt% water, 10-20 wt% n-propanol, 1-7 wt% isopropyl alcohol Propanol, 0.1-3 wt% butanol and 0.1-2.5 wt% methyl ether.

在本发明所述方法的一种实施方式中,所述方法还包括第一萃取剂回收步骤,所述步骤包括将第一萃取精馏步骤塔底得到的第一萃取剂和水的混合物进行精馏分离,在塔顶得到废水并排除,在塔底得到第一萃取剂。用于回收第一萃取剂的精馏的条件包括:塔顶温度为40-50℃,塔顶压力为5-15kPaA(此处压力为绝对压力),回流比为1-3;优选地,塔顶温度为45℃,塔顶压力为10kPaA(此处压力为绝对压力),回流比为2。在一种优选的实施方式中,将塔底得到的第一萃取剂在换热装置9中进行热量回收后循环至第一萃取精馏步骤。In an embodiment of the method of the present invention, the method further comprises a first extractant recovery step, which comprises rectifying the mixture of the first extractant and water obtained at the bottom of the column in the first extractive rectification step. Distillation separation, waste water is obtained at the top of the column and removed, and the first extractant is obtained at the bottom of the column. The conditions for the rectification for recovering the first extractant include: the column top temperature is 40-50° C., the column top pressure is 5-15kPaA (here the pressure is absolute pressure), and the reflux ratio is 1-3; The top temperature was 45°C, the top pressure was 10 kPaA (here the pressure was absolute pressure), and the reflux ratio was 2. In a preferred embodiment, the first extractant obtained at the bottom of the column is recycled to the first extractive distillation step after heat recovery in the heat exchange device 9.

根据本发明所述方法,在步骤(3)中,将所述第二馏分进行第Ⅱ精馏,得到精制的甲醇产品和第三馏分,第Ⅱ精馏的条件包括:塔顶温度为35-50℃,塔顶压力为0-10kPa,回流比为3-7;优选地,塔顶温度为38-48℃,塔顶压力为4-6kPa,回流比为5-6;更优选地,塔顶温度为44℃,塔顶压力为5kPa,回流比为5.6。所述精制的甲醇产品的纯度可以达到99.5重量%以上,甚至达到99.9重量%。甲醇的回收率达到95%以上,甚至达到98.5%以上。所述第Ⅱ精馏步骤还会产生不凝气组分如二甲醚,所述不凝气组分从塔顶排出以进一步处理。According to the method of the present invention, in step (3), the second fraction is subjected to the second rectification to obtain a refined methanol product and the third fraction, and the conditions for the second rectification include: the temperature at the top of the column is 35- 50°C, the column top pressure is 0-10kPa, and the reflux ratio is 3-7; preferably, the column top temperature is 38-48°C, the column top pressure is 4-6kPa, and the reflux ratio is 5-6; The top temperature was 44°C, the top pressure was 5kPa, and the reflux ratio was 5.6. The purity of the refined methanol product can reach more than 99.5% by weight, and even reach 99.9% by weight. The recovery rate of methanol reaches more than 95%, even more than 98.5%. The second rectification step also produces non-condensable components such as dimethyl ether, which are withdrawn overhead for further processing.

根据本发明所述方法,在步骤(4)中,将所述第三馏分使用第二萃取剂进行第二萃取精馏,得到精制的乙醇产品和第四馏分;所述第二萃取精馏的条件包括:塔顶温度为70-90℃,塔顶压力为0-10kPa,回流比为1-3;优选地,塔顶温度为75-85℃,塔顶压力为4-6kPa,回流比为1.5-2.5;更优选地,塔顶温度为80℃,塔顶压力为5kPa,回流比为2。在一种实施方式中,所述第二萃取剂从塔上部加入,第二萃取剂与第一馏分的进料比为2-4,优选为3.3。所述第二萃取剂选自乙二醇、糠醛、二甲基甲酰胺、二甲基亚砜中的至少一种,优选地,所述第二萃取剂为乙二醇和二甲基亚砜组成的复合溶剂,两者的体积比(乙二醇/二甲基亚砜)为(0.5-2):1,优选为(1-2):1,更优选为1.5:1。所述精制的乙醇产品的纯度可以达到99.5重量%以上,甚至达到99.9重量%。乙醇的回收率达到95%以上,甚至达到97.5%。在一种实施方式中,经第二萃取精馏,包含第二萃取剂和低碳醇的第四馏分从塔底排出,精制的乙醇产品从塔顶排出。According to the method of the present invention, in step (4), the third fraction is subjected to a second extractive rectification using a second extractant to obtain a refined ethanol product and a fourth fraction; The conditions include: the top temperature is 70-90°C, the top pressure is 0-10kPa, and the reflux ratio is 1-3; preferably, the top temperature is 75-85°C, the top pressure is 4-6kPa, and the reflux ratio is 1.5-2.5; more preferably, the column top temperature is 80°C, the column top pressure is 5kPa, and the reflux ratio is 2. In one embodiment, the second extractant is added from the upper part of the column, and the feed ratio of the second extractant to the first fraction is 2-4, preferably 3.3. The second extraction agent is selected from at least one of ethylene glycol, furfural, dimethylformamide and dimethyl sulfoxide, preferably, the second extraction agent is composed of ethylene glycol and dimethyl sulfoxide The volume ratio of the two (ethylene glycol/dimethyl sulfoxide) is (0.5-2): 1, preferably (1-2): 1, more preferably 1.5: 1. The purity of the purified ethanol product can reach more than 99.5% by weight, and even reach 99.9% by weight. The recovery rate of ethanol reaches more than 95%, even 97.5%. In one embodiment, after the second extractive rectification, the fourth fraction comprising the second extractant and the lower alcohol is discharged from the bottom of the column, and the refined ethanol product is discharged from the top of the column.

根据本发明所述方法,在步骤(5)中,将所述第四馏分进行第Ⅲ精馏,得到第二萃取剂和第五馏分;所述第Ⅲ精馏的条件包括:塔顶温度为35-55℃,塔顶压力为5-15kPaA(此处压力为绝对压力),回流比为0.5-1.5;优选地,塔顶温度为41℃,塔顶压力为10kPaA(此处压力为绝对压力),回流比为1。在一种实施方式中,经第Ⅲ精馏,所述第二萃取剂从塔底排出,第五馏分从塔顶排出。优选地,将塔底排除的第二萃取剂进行换热后循环至第二萃取精馏步骤。According to the method of the present invention, in step (5), the fourth fraction is subjected to the third rectification to obtain the second extractant and the fifth fraction; the conditions of the third rectification include: the top temperature is 35-55 ℃, the top pressure is 5-15kPaA (here the pressure is absolute pressure), the reflux ratio is 0.5-1.5; preferably, the top temperature is 41 ℃, the top pressure is 10kPaA (here the pressure is absolute pressure) ), the reflux ratio is 1. In one embodiment, after the third rectification, the second extractant is discharged from the bottom of the column, and the fifth fraction is discharged from the top of the column. Preferably, the second extractant removed at the bottom of the column is subjected to heat exchange and then recycled to the second extractive and rectification step.

根据本发明所述方法,在步骤(6)中,将所述第五馏分进行第Ⅳ精馏,得到粗异丙醇物流和第六馏分;所述第Ⅳ精馏的条件包括:塔顶温度为75-90℃,塔顶压力为3-7kPa,回流比为3-7;优选地,塔顶温度为82℃,塔顶压力为5kPa,回流比为5。在一种实施方式中,经第Ⅳ精馏,所述粗异丙醇物流从塔顶排出,所述第六馏分从塔底排出。所述粗异丙醇物流主要含有异丙醇,还含有少量的乙醇和水,优选地,所述粗异丙醇物流中异丙醇的含量为75重量%-95重量%,优选为85重量%。According to the method of the present invention, in step (6), the fifth fraction is subjected to the IV rectification to obtain a crude isopropanol stream and the sixth fraction; the conditions of the IV rectification include: column top temperature is 75-90°C, the column top pressure is 3-7kPa, and the reflux ratio is 3-7; preferably, the column top temperature is 82°C, the column top pressure is 5kPa, and the reflux ratio is 5. In one embodiment, after the IV rectification, the crude isopropanol stream is withdrawn from the top of the column and the sixth fraction is withdrawn from the bottom of the column. The crude isopropyl alcohol stream mainly contains isopropyl alcohol, and also contains a small amount of ethanol and water, preferably, the content of isopropyl alcohol in the crude isopropyl alcohol stream is 75% by weight to 95% by weight, preferably 85% by weight %.

根据本发明所述方法,在步骤(7)中,将所述第六馏分进行第Ⅴ精馏,得到精制的正丙醇产品和第七馏分;所述第Ⅴ精馏的条件包括:塔顶温度为90-105℃,塔顶压力为0-10kPa,回流比为1-3;优选地,塔顶温度为95-100℃,塔顶压力为4-6kPa,回流比为1.5-2.5;更优选地,塔顶温度为98℃,塔顶压力为5kPa,回流比为2。在一种实施方式中,经第Ⅴ精馏,所述精制的正丙醇产品从塔顶排出,所述第七馏分从塔底排出。在一种优选的实施方式中,所述正丙醇产品的纯度达到99.5重量%以上,更优选地达到99.9重量%,正丙醇的回收率达到90%以上,优选地95.5%以上。在一种实施方式中,所得正丙醇产品可通过换热给上游步骤例如为第Ⅱ精馏步骤的再沸器11提供热量。所述第七馏分为粗丁醇物流。在一种实施方式中,所述粗丁醇物流中丁醇的含量为80-95重量%,优选为89.3重量%。According to the method of the present invention, in step (7), the sixth fraction is subjected to the Ⅴ rectification to obtain a refined n-propanol product and the seventh fraction; the conditions of the Ⅴ rectification include: tower top The temperature is 90-105°C, the column top pressure is 0-10kPa, and the reflux ratio is 1-3; preferably, the column top temperature is 95-100°C, the column top pressure is 4-6kPa, and the reflux ratio is 1.5-2.5; more Preferably, the column top temperature is 98° C., the column top pressure is 5 kPa, and the reflux ratio is 2. In one embodiment, after the fifth rectification, the refined n-propanol product is discharged from the top of the column, and the seventh fraction is discharged from the bottom of the column. In a preferred embodiment, the purity of the n-propanol product reaches more than 99.5% by weight, more preferably 99.9% by weight, and the recovery rate of n-propanol reaches more than 90%, preferably more than 95.5%. In one embodiment, the resulting n-propanol product can provide heat to an upstream step such as the reboiler 11 of the second rectification step by heat exchange. The seventh fraction is a crude butanol stream. In one embodiment, the content of butanol in the crude butanol stream is 80-95% by weight, preferably 89.3% by weight.

在本发明所述方法的一种实施方式中,所述方法还包括将步骤(6)中得到的所述粗异丙醇物流使用第三萃取剂进行第三萃取精馏,得到第八馏分;将所述第八馏分使用第四萃取剂进行第四萃取精馏,得到粗乙醇产品和第十馏分;将所述第十馏分进行第Ⅵ精馏,得到精制的异丙醇产品。In an embodiment of the method of the present invention, the method further comprises performing the third extractive rectification on the crude isopropanol stream obtained in step (6) using a third extractant to obtain the eighth fraction; The eighth fraction is subjected to the fourth extractive rectification using the fourth extractant to obtain crude ethanol product and the tenth fraction; the sixth fraction is subjected to the sixth rectification to obtain the refined isopropanol product.

在本发明所述方法的一种优选的实施方式中,所述第三萃取精馏的条件包括:塔顶温度为75-90℃,塔顶压力为0-10kPa,回流比为2-4;优选地,塔顶温度为80-85℃,塔顶压力为4-6kPa,回流比为3-4;更优选地,塔顶温度为83℃,塔顶压力为5kPa,回流比为3.2。在一种优选的实施方式中,所述粗异丙醇物流与所述第三萃取剂的进料比为2-6,优选为4。所述第三萃取剂选自乙二醇、糠醛、二甲基甲酰胺、二甲基亚砜中的至少一种,优选地,所述第三萃取剂为乙二醇和二甲基亚砜组成的复合溶剂,两者的体积比(乙二醇/二甲基亚砜)为(0.5-2):1,优选为(1-2):1,更优选为1.5:1。在一种实施方式中,经第三萃取精馏,所述第八馏分从塔顶排出,第九馏分从塔底排出,所述第九馏分为第三萃取剂和水的混合物。In a preferred embodiment of the method of the present invention, the conditions of the third extractive rectification include: a column top temperature of 75-90° C., a column top pressure of 0-10 kPa, and a reflux ratio of 2-4; Preferably, the top temperature is 80-85°C, the top pressure is 4-6kPa, and the reflux ratio is 3-4; more preferably, the top temperature is 83°C, the top pressure is 5kPa, and the reflux ratio is 3.2. In a preferred embodiment, the feed ratio of the crude isopropanol stream to the third extractant is 2-6, preferably 4. The third extraction agent is selected from at least one of ethylene glycol, furfural, dimethylformamide, and dimethyl sulfoxide. Preferably, the third extraction agent is composed of ethylene glycol and dimethyl sulfoxide. The volume ratio of the two (ethylene glycol/dimethyl sulfoxide) is (0.5-2): 1, preferably (1-2): 1, more preferably 1.5: 1. In one embodiment, after the third extractive rectification, the eighth fraction is discharged from the top of the column, and the ninth fraction is discharged from the bottom of the column, and the ninth fraction is a mixture of the third extractant and water.

在本发明所述方法的一种优选的实施方式中,所述第四萃取精馏的条件包括:塔顶温度为70-90℃,塔顶压力为0-10kPa,回流比为3-7;优选地,塔顶温度为75-85℃,塔顶压力为4-6kPa,回流比为4-6;更优选地,塔顶温度为80℃,塔顶压力为5kPa,回流比为5。在一种优选的实施方式中,所述第八馏分与所述第四萃取剂的进料比为2-10,优选为6。所述第四萃取剂选自乙二醇、糠醛、二甲基甲酰胺、二甲基亚砜中的至少一种,优选地,所述第四萃取剂为乙二醇和二甲基亚砜组成的复合溶剂,两者的体积比(乙二醇/二甲基亚砜)为(0.5-2):1,优选为(1-2):1,更优选为1.5:1。在一种实施方式中,经第四萃取精馏,所述粗乙醇产品从塔顶排出,所述第十馏分从塔底排出。在一种优选的实施方式中,所述粗乙醇产品中乙醇的纯度为95重量%以上,优选地达到97.5重量%。In a preferred embodiment of the method of the present invention, the conditions of the fourth extractive rectification include: the temperature at the top of the column is 70-90° C., the pressure at the top of the column is 0-10kPa, and the reflux ratio is 3-7; Preferably, the top temperature is 75-85°C, the top pressure is 4-6kPa, and the reflux ratio is 4-6; more preferably, the top temperature is 80°C, the top pressure is 5kPa, and the reflux ratio is 5. In a preferred embodiment, the feed ratio of the eighth fraction to the fourth extractant is 2-10, preferably 6. The fourth extractant is selected from at least one of ethylene glycol, furfural, dimethylformamide, and dimethyl sulfoxide. Preferably, the fourth extractant is composed of ethylene glycol and dimethyl sulfoxide. The volume ratio of the two (ethylene glycol/dimethyl sulfoxide) is (0.5-2): 1, preferably (1-2): 1, more preferably 1.5: 1. In one embodiment, after the fourth extractive rectification, the crude ethanol product is discharged from the top of the column, and the tenth fraction is discharged from the bottom of the column. In a preferred embodiment, the purity of ethanol in the crude ethanol product is above 95% by weight, preferably 97.5% by weight.

在本发明所述方法的一种优选的实施方式中,所述第Ⅵ精馏的条件包括:塔顶温度为30-50℃,塔顶压力为12-18kPaA(此处压力为绝对压力),回流比为0.2-1.5;优选地,塔顶温度为41℃,塔顶压力为15kPaA(此处压力为绝对压力),回流比为1。在一种实施方式中,经第Ⅵ精馏,所述精制的异丙醇产品从塔顶排出,所述第四萃取剂从塔底排出。优选地,将塔底排除的第四萃取剂循环至第四萃取精馏步骤。In a preferred embodiment of the method of the present invention, the conditions of the sixth rectification include: the top temperature is 30-50°C, the top pressure is 12-18kPaA (here the pressure is absolute pressure), The reflux ratio is 0.2-1.5; preferably, the column top temperature is 41° C., the column top pressure is 15 kPaA (the pressure here is absolute pressure), and the reflux ratio is 1. In one embodiment, after the VI rectification, the refined isopropanol product is discharged from the top of the column, and the fourth extractant is discharged from the bottom of the column. Preferably, the fourth extractant removed from the column bottom is recycled to the fourth extractive distillation step.

在本发明所述方法的一种优选的实施方式中,所述方法还包括第三萃取剂回收步骤,所述第三萃取剂回收步骤包括将第三萃取精馏步骤得到的第九馏分进行第Ⅶ精馏,所述第Ⅶ精馏的条件包括:塔顶温度为40-55℃,塔顶压力为12-18kPaA(此处为绝对压力),回流比为1-5;优选地,塔顶温度为46℃,塔顶压力为15kPaA(此处为绝对压力),回流比为3。在一种实施方式中,经第Ⅶ精馏,废水从塔顶排出,第三萃取剂从塔底排出。优选地,将塔底排除的第三萃取剂循环至第三萃取精馏步骤。In a preferred embodiment of the method of the present invention, the method further comprises a third extractant recovery step, the third extractant recovery step comprises subjecting the ninth fraction obtained by the third extractive distillation step to VII rectification, the conditions of the VII rectification include: the column top temperature is 40-55°C, the column top pressure is 12-18kPaA (absolute pressure here), and the reflux ratio is 1-5; preferably, the column top The temperature was 46° C., the pressure at the top of the column was 15 kPaA (absolute pressure here), and the reflux ratio was 3. In one embodiment, after the VII rectification, the waste water is discharged from the top of the column, and the third extractant is discharged from the bottom of the column. Preferably, the third extractant removed at the bottom of the column is recycled to the third extractive rectification step.

本发明所述方法通过第I精馏和第一萃取精馏步骤脱除了低碳醇原料混合物中几乎全部的水,减少了后续分离步骤的分离难度,更易得到纯度更高的醇产品;通过萃取精馏和精馏的特定组合,并通过分步萃取精馏以及萃取剂的设置,例如选择乙二醇和二甲基亚砜组成的复合溶剂作为第一、二、三、四萃取剂。相较于使用单一溶剂(如乙二醇),使用复合溶剂分离多组分低碳醇物系,具有产品回收率高、产品纯度高、溶剂比低,能耗低等优点,实现了低碳醇物系的低成本高效分离。The method of the invention removes almost all of the water in the low-carbon alcohol raw material mixture through the first rectification and the first extractive rectification step, reduces the separation difficulty of the subsequent separation steps, and makes it easier to obtain an alcohol product with higher purity; The specific combination of rectification and rectification, and through the step-by-step extractive rectification and the setting of the extractant, for example, the composite solvent composed of ethylene glycol and dimethyl sulfoxide is selected as the first, second, third, and fourth extractant. Compared with the use of a single solvent (such as ethylene glycol), the use of composite solvents to separate multi-component low-carbon alcohol systems has the advantages of high product recovery, high product purity, low solvent ratio, and low energy consumption. Cost-effective separation of alcohol species.

本发明所述方法可以简便地得到纯度较高的甲醇、乙醇、正丙醇产品(纯度可以达到99.9重量%),并且可以得到纯度较高的异丙醇产品(纯度达到99.7重量%)。本发明通过特定的精馏、萃取精馏的工艺组合降低了精馏的塔板数,实现在较低塔板数的情况下得到纯度更高的产品。The method of the invention can easily obtain methanol, ethanol and n-propanol products with higher purity (purity can reach 99.9% by weight), and can obtain isopropanol products with higher purity (purity can reach 99.7% by weight). The invention reduces the number of column plates for rectification through a specific process combination of rectification and extractive rectification, so that a product with higher purity can be obtained under the condition of a lower number of column plates.

本发明第二方面提供了一种精制低碳醇的系统,如附图1所示为所述系统一种实施方式的示意图,该系统包括:A second aspect of the present invention provides a system for refining low-carbon alcohols, as shown in FIG. 1 is a schematic diagram of an embodiment of the system, the system includes:

第Ⅰ精馏塔1,用于脱除有机废水,具有用于接收低碳醇原料混合物的第Ⅰ精馏塔进料口、第Ⅰ精馏塔塔顶出料口以及第Ⅰ精馏塔塔底出料口,其中,所述第Ⅰ精馏塔塔顶出料口输出第一馏分,第Ⅰ精馏塔塔底出料口输出有机废水;The first rectification tower 1 is used for removing organic waste water, and has the first rectification tower feed port, the first rectification tower top discharge port and the first rectification tower tower for receiving the low-carbon alcohol raw material mixture The bottom discharge port, wherein, the first fraction is output from the top discharge port of the first rectification tower, and the organic waste water is output from the bottom discharge port of the first rectification tower;

第一萃取精馏塔2,用于进一步脱除水,具有与所述第Ⅰ精馏塔塔顶出料口连通的第一萃取精馏塔进料口,第一萃取剂进料口,第一萃取精馏塔塔顶出料口以及第一萃取精馏塔塔底出料口,其中,所述第一萃取精馏塔进料口接收来自第Ⅰ精馏塔塔顶出料口的第一馏分,所述第一萃取精馏塔塔底出料口输出废水,所述第一萃取精馏塔塔顶出料口输出第二馏分;The first extractive distillation column 2 is used to further remove water, and has the first extractive distillation column feed port, the first extractant feed port, the An extractive distillation column top discharge port and a first extractive distillation column bottom discharge port, wherein the first extractive distillation column feed port receives the first extractive distillation column from the top discharge port of the first distillation column. One fraction, the discharge port at the bottom of the first extractive rectification tower outputs waste water, and the discharge port at the top of the first extractive rectification tower outputs the second fraction;

第Ⅱ精馏塔4,用于精制甲醇,具有与所述第一萃取精馏塔塔顶出料口连通的第Ⅱ精馏塔进料口,甲醇出料口以及第Ⅱ精馏塔塔底出料口,其中,所述第Ⅱ精馏塔进料口用于接收来自第一萃取精馏塔塔顶出料口的第二馏分,所述第Ⅱ精馏塔塔底出料口输出第三馏分,甲醇出料口输出精制的甲醇;The second rectification column 4 is used for refining methanol, and has the second rectification column feed port, the methanol outlet and the bottom of the second rectification column communicated with the outlet of the first extractive rectification column. A discharge port, wherein the feed port of the second rectification tower is used to receive the second fraction from the discharge port at the top of the first extractive distillation tower, and the discharge port at the bottom of the second rectification tower outputs the first fraction. Three fractions, the methanol outlet outputs refined methanol;

第二萃取精馏塔5,用于精制乙醇,具有与所述第Ⅱ精馏塔塔底出料口连通的第二萃取精馏塔进料口,第二萃取剂进料口,第二萃取精馏塔塔顶出料口以及第二萃取精馏塔塔底出料口,其中,所述第二萃取精馏塔进料口用于接收来自第Ⅱ精馏塔塔底出料口的第三馏分,所述第二萃取精馏塔塔顶出料口输出精制的乙醇,所述第二萃取精馏塔塔底出料口输出第四馏分;The second extractive distillation column 5, used for refining ethanol, has a second extractive distillation column feed port, a second extractant feed port, a second extraction agent feed port, and a second extractive distillation column feed port communicated with the bottom discharge port of the second distillation column. The rectification tower top discharge port and the second extractive rectification tower bottom discharge port, wherein the second extractive rectification tower feed port is used to receive the second extractive distillation tower bottom discharge port from the second rectification tower. Three fractions, the outlet at the top of the second extractive rectification tower outputs refined ethanol, and the outlet at the bottom of the second extractive rectification tower outputs the fourth fraction;

第Ⅲ精馏塔6,用于回收第二萃取剂,具有与所述第二萃取精馏塔塔底出料口连通的第Ⅲ精馏塔进料口,第Ⅲ精馏塔塔顶出料口以及第Ⅲ精馏塔塔底出料口,其中,所述第Ⅲ精馏塔进料口用于接收来自第二萃取精馏塔塔底出料口的第四馏分,所述第Ⅲ精馏塔塔底出料口输出第二萃取剂,所述第Ⅲ精馏塔塔顶出料口输出第五馏分;The third rectifying column 6 is used for recovering the second extractant, and has a third rectifying column feed port connected with the bottom discharge port of the second extractive rectifying column, and the third rectifying column top discharges material and the outlet of the bottom of the third rectification tower, wherein the inlet of the third rectification tower is used to receive the fourth fraction from the outlet of the bottom of the second extractive distillation tower, and the inlet of the third rectification tower is used to receive the fourth fraction. The discharge port at the bottom of the distillation column outputs the second extractant, and the discharge port at the top of the third rectifying tower outputs the fifth fraction;

第Ⅳ精馏塔7,具有与所述第Ⅲ精馏塔塔顶出料口连通的第Ⅳ精馏塔进料口,第Ⅳ精馏塔塔顶出料口以及第Ⅳ精馏塔塔底出料口,其中,第Ⅳ精馏塔进料口用于接收来自第Ⅲ精馏塔塔顶出料口的第五馏分,所述第Ⅳ精馏塔塔顶出料口输出粗异丙醇物流,所述第Ⅳ精馏塔塔底出料口输出第六馏分;The fourth rectifying tower 7 has the fourth rectifying tower feed port, the fourth rectifying tower top outlet and the fourth fourth rectifying tower bottom A material outlet, wherein the inlet of the fourth rectification tower is used to receive the fifth fraction from the outlet of the top of the third rectification tower, and the outlet of the top of the fourth rectification tower outputs crude isopropanol Logistics, the sixth fraction is output from the outlet at the bottom of the fourth rectifying tower;

第Ⅴ精馏塔8,具有与所述第Ⅳ精馏塔塔底出料口连通的第Ⅴ精馏塔进料口,第Ⅴ精馏塔塔顶出料口和第Ⅴ精馏塔塔底出料口,其中,所述第Ⅴ精馏塔进料口用于接收来自第Ⅳ精馏塔塔底出料口的第六馏分,所述第Ⅴ精馏塔塔顶出料口输出精制的正丙醇,所述第Ⅴ精馏塔塔底出料口输出第七馏分。The 5th rectifying tower 8 has a feed port of the 5th rectification tower communicated with the outlet of the bottom of the said 4th rectification tower, the outlet of the top of the 5th rectification tower and the bottom of the 5th rectification tower The outlet, wherein the inlet of the fifth rectification tower is used to receive the sixth fraction from the outlet of the bottom of the fourth rectification tower, and the outlet of the top of the fifth rectification tower outputs the refined fraction. n-propanol, the seventh fraction is output from the bottom outlet of the V rectifying tower.

在本发明所述系统的一种优选的实施方式中,所述系统还包括异丙醇回收精制子系统,如附图2所示,为本发明所述异丙醇回收精制子系统一种实施方式的示意图。所述异丙醇回收精制子系统包括:In a preferred embodiment of the system of the present invention, the system further includes an isopropanol recovery and refining subsystem, as shown in FIG. 2 , which is an implementation of the isopropanol recovery and refining subsystem of the present invention Schematic diagram of the way. The isopropanol recovery and purification subsystem includes:

第三萃取精馏塔21,具有与所述第Ⅳ精馏塔塔顶出料口连通的第三萃取精馏塔进料口,第三萃取剂进料口,第三萃取精馏塔塔顶出料口以及第三萃取精馏塔塔底出料口,其中,第三萃取精馏塔进料口用于接收来自第Ⅳ精馏塔塔顶出料口的粗异丙醇物流,第三萃取精馏塔塔顶出料口输出第八馏分,第三萃取精馏塔塔底出料口输出第九馏分;The third extractive distillation column 21 has the third extractive distillation column feed port, the third extractant feed port, and the third extractive distillation column top that are communicated with the discharge port at the top of the fourth distillation column. The discharge port and the bottom discharge port of the third extractive distillation column, wherein the third extractive distillation column feed port is used to receive the crude isopropanol stream from the top discharge port of the IV distillation column, and the third The outlet at the top of the extractive distillation tower outputs the eighth fraction, and the outlet at the bottom of the third extractive distillation tower outputs the ninth fraction;

第四萃取精馏塔23,具有与所述第三萃取精馏塔塔顶出料口连通的第四萃取精馏塔进料口,第四萃取剂进料口,第四萃取精馏塔塔顶出料口以及第四萃取精馏塔塔底出料口,其中,所述第四萃取精馏塔进料口用于接收来自第三萃取精馏塔塔顶出料口的第八馏分,所述第四萃取精馏塔塔顶出料口输出乙醇,第四萃取精馏塔塔底出料口输出第十馏分;The fourth extractive rectification tower 23 has the fourth extractive rectification tower feed port, the fourth extractive rectification tower feed port, and the fourth extractive rectification tower The top discharge port and the fourth extractive distillation column bottom discharge port, wherein, the fourth extractive distillation column feed port is used to receive the eighth fraction from the third extractive distillation column top discharge port, The fourth extractive rectification tower top discharge port outputs ethanol, and the fourth extractive rectification tower tower bottom discharge port outputs the tenth fraction;

第Ⅵ精馏塔24,具有与所述第四萃取精馏塔塔底出料口连通的第Ⅵ精馏塔进料口,第Ⅵ精馏塔塔顶出料口以及第Ⅵ精馏塔塔底出料口,其中,第Ⅵ精馏塔进料口用于接收来自第四萃取精馏塔塔底出料口的第十馏分,所述第Ⅵ精馏塔塔顶出料口输出异丙醇,第Ⅵ精馏塔塔底出料口输出第四萃取剂。The sixth rectifying column 24 has the sixth rectifying column feed port communicating with the fourth extractive distillation column bottom outlet, the sixth rectifying column top outlet and the sixth rectifying column tower Bottom discharge port, wherein, the feed port of the sixth rectification tower is used to receive the tenth fraction from the bottom discharge port of the fourth extractive distillation tower, and the top discharge port of the sixth rectification tower outputs isopropyl Alcohol, the fourth extraction agent is output from the bottom outlet of the sixth rectifying tower.

在本发明所述系统的一种实施方式中,所述系统还包括第一萃取剂回收塔3,其具有与第一萃取精馏塔塔底出料口连通的第一萃取剂回收塔进料口,第一萃取剂回收塔塔顶出料口和第一萃取剂回收塔塔底出料口。在一种实施方式中,所述第一萃取剂从第一萃取剂回收塔塔底出料口排出,废水从第一萃取剂回收塔塔顶出料口排出。在本发明所述系统的一种实施方式中,所述系统还包括第三萃取剂回收塔22,其具有与第三萃取精馏塔塔底出料口连通的第三萃取剂回收塔进料口,第三萃取剂回收塔塔顶出料口和第三萃取剂回收塔塔底出料口,第三萃取剂回收塔进料口接收来自第三萃取精馏塔塔底出料口输出的第九馏分。在一种实施方式中,所述第三萃取剂从第三萃取剂回收塔塔底出料口排出,废水从第三萃取剂回收塔塔顶出料口排出。In an embodiment of the system of the present invention, the system further comprises a first extractant recovery column 3, which has a first extractant recovery column feed in communication with the first extractive distillation column bottom outlet The first extraction agent recovery tower tower top outlet and the first extraction agent recovery tower tower bottom outlet. In one embodiment, the first extractant is discharged from the bottom discharge port of the first extractant recovery tower, and the waste water is discharged from the top discharge port of the first extractant recovery tower. In an embodiment of the system of the present invention, the system further comprises a third extractant recovery column 22, which has a third extractant recovery column feed in communication with the bottom outlet of the third extractive distillation column port, the third extractant recovery tower top discharge port and the third extractant recovery tower bottom discharge port, the third extractant recovery tower feed port receives the output from the third extractive distillation tower bottom discharge port ninth fraction. In one embodiment, the third extractant is discharged from the bottom discharge port of the third extractant recovery tower, and the waste water is discharged from the top discharge port of the third extractant recovery tower.

在本发明所述系统的一种优选的实施方式中,所述系统还包括换热装置9,用于回收热量。在一种优选的实施方式中,从第Ⅰ精馏塔排出的有机废水经换热装置进行热量交换以加热低碳醇原料混合物。在一种优选的实施方式中,从将第一萃取剂回收塔塔底得到的第一萃取剂在换热装置9中进行热量回收后循环至第一萃取精馏步骤。In a preferred embodiment of the system of the present invention, the system further comprises a heat exchange device 9 for recovering heat. In a preferred embodiment, the organic waste water discharged from the first rectification tower undergoes heat exchange through a heat exchange device to heat the low-carbon alcohol raw material mixture. In a preferred embodiment, the first extractant obtained from the bottom of the first extractant recovery tower is recycled to the first extractive distillation step after heat recovery in the heat exchange device 9.

以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by means of examples.

实施例1Example 1

该实施例中所用的低碳醇原料混合物来自于合成装置,所述低碳醇原料混合物组成如下表1所示。The low-carbon alcohol raw material mixture used in this example comes from a synthesis device, and the composition of the low-carbon alcohol raw material mixture is shown in Table 1 below.

表1低碳醇原料混合物组成Table 1 composition of low-carbon alcohol raw material mixture

组分component 含量(wt%)Content (wt%) 二甲醚dimethyl ether 0.7%0.7% 甲醇methanol 22.8%22.8% 乙醇Ethanol 13.7%13.7% 正丙醇n-Propanol 7.3%7.3% 异丙醇isopropyl alcohol 2.7%2.7% 正丁醇n-butanol 3.2%3.2% 戊醇amyl alcohol 1.7%1.7% 乙酸Acetic acid 0.5%0.5% water 47.4%47.4%

实施例中涉及的各塔的设置参数如表2所示。The setting parameters of each tower involved in the examples are shown in Table 2.

表2Table 2

Figure BDA0001928198880000171
Figure BDA0001928198880000171

表2中,*表示压力为绝对压力,其余为表压。In Table 2, * indicates that the pressure is absolute pressure, and the rest are gauge pressure.

在此,所述塔顶温度定义为塔顶冷凝器的饱和冷凝温度,所述塔釜温度定义为塔釜再沸器的温度;Here, the column top temperature is defined as the saturated condensation temperature of the column top condenser, and the column bottom temperature is defined as the temperature of the column bottom reboiler;

所述塔顶压力定义为塔顶冷凝器的压力,所述塔釜压力定义为塔釜再沸器的压力。The overhead pressure is defined as the pressure of the overhead condenser, and the bottom pressure is defined as the pressure of the bottom reboiler.

将低碳醇原料混合物通过以下方法进行分离提纯。The low-carbon alcohol raw material mixture is separated and purified by the following method.

(1)将低碳醇原料混合液101(组成如表1所示)经加热后输入第Ⅰ精馏塔1,控制第Ⅰ精馏塔塔顶压力为5kPa,塔顶温度70℃,回流比0.8,经精馏分离过程有机废水104(包含大部分水、酸、重醇等)等从塔底排出(并脱除),有机废水104在排出之前与低碳醇原料混合液101在换热器9中进行换热以回收热量,低碳醇原料混合液101被加热至51℃;第一馏分103从塔顶排出并进入第一萃取精馏塔2中。(1) low-carbon alcohol raw material mixed solution 101 (composition as shown in Table 1) is input into the first rectifying tower 1 after heating, and the control tower top pressure of the first rectifying tower is 5kPa, the tower top temperature is 70 ° C, and the reflux ratio 0.8, the organic waste water 104 (including most of water, acid, heavy alcohol, etc.), etc. is discharged (and removed) from the bottom of the tower through the rectification separation process, and the organic waste water 104 is exchanged with the low-carbon alcohol raw material mixed solution 101 before being discharged. Heat exchange is performed in the vessel 9 to recover heat, and the mixed liquid 101 of the low-carbon alcohol raw material is heated to 51° C.; the first fraction 103 is discharged from the top of the column and enters the first extractive distillation column 2 .

(2)在第一萃取精馏塔2中,第一萃取剂109(乙二醇与二甲基亚砜的复合溶剂,两者体积比为1.5:1)从塔上部加入,第一萃取剂109与第一馏分103进料比为2.9,控制第一萃取精馏塔2中第一萃取精馏的条件包括:塔顶压力为5kPa,塔顶温度62℃,回流比0.5。所述第一萃取精馏过程以进一步脱除剩余水分,在第一萃取精馏塔2塔顶得到第二馏分111进入第Ⅱ精馏塔4,塔底得到第一萃取剂和水的混合物107进入第一萃取剂回收塔3中;(2) in the first extractive distillation column 2, the first extraction agent 109 (the composite solvent of ethylene glycol and dimethyl sulfoxide, the volume ratio of the two is 1.5:1) is added from the top of the tower, and the first extraction agent The feed ratio of 109 to the first fraction 103 is 2.9, and the conditions for controlling the first extractive distillation in the first extractive distillation column 2 include: the column top pressure is 5kPa, the column top temperature is 62°C, and the reflux ratio is 0.5. In the first extractive distillation process, to further remove the remaining water, the second fraction 111 is obtained at the top of the first extractive distillation column 2 and enters the second distillation column 4, and the mixture 107 of the first extractant and water is obtained at the bottom of the column. Enter the first extractant recovery tower 3;

(3)在第一萃取剂回收塔3中,控制第一萃取剂回收塔3塔顶压力为10kPaA(此处为绝对压力),塔顶温度45℃,回流比2,第一萃取剂和水的混合物107经精馏分离过程塔顶得到废水108排出系统去下游装置进行处理,塔底得到第一萃取剂109进入换热装置9中进行热量回收后循环进入第一萃取精馏塔2上部,第一萃取精馏塔2进料(第一馏分103)被加热至134℃;(3) in the first extraction agent recovery tower 3, control the first extraction agent recovery tower 3 tower top pressure to be 10kPaA (absolute pressure here), tower top temperature 45 ℃, reflux ratio 2, the first extraction agent and water The mixture 107 is obtained through the rectification separation process column top to obtain waste water 108 and is discharged from the system to the downstream device for processing, and the column bottom obtains the first extractant 109 and enters the heat exchange device 9 for heat recovery and then circulates into the upper part of the first extractive distillation column 2, The first extractive distillation column 2 feed (first fraction 103) is heated to 134°C;

(4)所述第二馏分111进入第Ⅱ精馏塔4进行第Ⅱ精馏,控制第Ⅱ精馏塔4塔顶压力为5kPa,塔顶温度44℃,回流比为5.6,经第Ⅱ精馏过程,塔顶得到纯度99.9重量%的精制的甲醇产品113,甲醇的回收率为98.5%,塔顶的二甲醚等不凝气组分112排出系统进入下游装置以进一步处理,塔底得到第三馏分114进入第二萃取精馏塔5;(4) the second fraction 111 enters the second rectifying tower 4 to carry out the second rectification, and the pressure at the top of the second rectifying tower 4 is controlled to be 5 kPa, the temperature at the top of the tower is 44°C, and the reflux ratio is 5.6. In the distillation process, the purified methanol product 113 with a purity of 99.9% by weight is obtained at the top of the column, and the recovery rate of methanol is 98.5%. The third fraction 114 enters the second extractive distillation column 5;

(5)第二萃取精馏塔5为乙醇精制塔,第二萃取剂117(乙二醇与二甲基亚砜的复合溶剂,两者体积比为1.5:1)从塔上部加入,第二萃取剂117与第二萃取精馏塔5的进料(第三馏分114)的进料比为3.3,控制第二萃取精馏塔5塔顶压力为5kPa,塔顶温度80℃,回流比2,经第二萃取精馏过程,在塔顶得到纯度为99.9重量%的乙醇产品115,乙醇的回收率为97.5%,塔底得到第四馏分116,所述第四馏分包含第二萃取剂和低碳醇,所述第四馏分116进入第Ⅲ精馏塔6;(5) the second extractive distillation tower 5 is an ethanol purification tower, and the second extractant 117 (the composite solvent of ethylene glycol and dimethyl sulfoxide, the volume ratio of the two is 1.5:1) adds from the top of the tower, and the second The feed ratio of extractant 117 and the feed of the second extractive distillation column 5 (the third fraction 114) is 3.3, and the control second extractive distillation column 5 column top pressure is 5kPa, and the column top temperature is 80 ° C, and the reflux ratio is 2 , through the second extractive distillation process, an ethanol product 115 with a purity of 99.9% by weight is obtained at the top of the tower, the recovery rate of ethanol is 97.5%, and a fourth fraction 116 is obtained at the bottom of the tower. The fourth fraction contains the second extractant and Low carbon alcohol, the fourth fraction 116 enters the third rectifying tower 6;

(6)在第Ⅲ精馏塔6中,控制第Ⅲ精馏塔6中第Ⅲ精馏的条件为塔顶压力为10kPaA(此处为绝对压力),塔顶温度41℃,回流比1。经第Ⅲ精馏过程,塔顶得到第五馏分118进入第Ⅳ精馏塔7;塔底得到第二萃取剂117循环进入第二萃取精馏塔5上部;(6) In the third rectifying tower 6, the conditions for controlling the third rectification in the third rectifying tower 6 are that the top pressure is 10kPaA (here is absolute pressure), the top temperature is 41°C, and the reflux ratio is 1. Through the third rectification process, the fifth fraction 118 is obtained at the top of the column and enters the fourth rectification column 7; the second extractant 117 is obtained at the bottom of the column and circulates into the upper part of the second extraction and rectification column 5;

(7)在第Ⅳ精馏塔7中,控制第Ⅳ精馏塔7中第Ⅳ精馏条件为塔顶压力为5kPaG,塔顶温度82℃,回流比5,第五馏分118经第Ⅳ精馏过程在塔顶得到粗异丙醇物流119(以异丙醇为主,含有少量乙醇和水)进入下游装置以进一步处理,所述粗异丙醇物流119中异丙醇含量为85重量%;塔底得到第六馏分120进入第Ⅴ精馏塔8;(7) in the Ⅳ rectifying tower 7, control the Ⅳ rectifying condition in the Ⅳ rectifying tower 7 that the column top pressure is 5kPaG, the column top temperature is 82 ℃, the reflux ratio is 5, and the fifth fraction 118 is passed through the Ⅳ rectification The distillation process obtains the crude isopropanol stream 119 (mainly with isopropanol, containing a small amount of ethanol and water) at the top of the tower and enters the downstream device for further processing, and the isopropanol content in the crude isopropanol stream 119 is 85% by weight ; Obtain the sixth fraction 120 at the bottom of the tower and enter the Ⅴ rectifying tower 8;

(8)在第Ⅴ精馏塔8中,控制第Ⅴ精馏塔8中第Ⅴ精馏的条件包括塔顶压力为5kPa,塔顶温度98℃,回流比2。经第Ⅴ精馏过程,塔顶得到纯度为99.9重量%的正丙醇产品122,正丙醇回收率为95.5%,塔底得到第七馏分123进入下游装置以进一步处理,在所述第七馏分123中丁醇含量为89.3%,第Ⅴ精馏塔8的塔顶气相121冷凝可为第Ⅱ精馏塔4中的再沸器11提供热量,冷凝液121部分回流,部分作为丁醇产品122排出系统。(8) In the fifth rectifying column 8, the conditions for controlling the fifth rectification in the fifth rectifying column 8 include a column top pressure of 5kPa, a column top temperature of 98°C, and a reflux ratio of 2. Through the 5th rectification process, the n-propanol product 122 with a purity of 99.9% by weight is obtained at the top of the column, the n-propanol recovery rate is 95.5%, and the seventh fraction 123 is obtained at the bottom of the column to enter the downstream device for further processing. The butanol content in the fraction 123 is 89.3%, the condensation of the vapor phase 121 at the top of the fifth rectifying tower 8 can provide heat for the reboiler 11 in the second rectifying tower 4, and the condensate 121 is partially refluxed and partially used as a butanol product 122 discharge system.

(9)所述粗异丙醇物流119进入第三萃取精馏塔21,第三萃取剂203(乙二醇与二甲基亚砜的复合溶剂,两者体积比为1.5:1)从塔上部加入,第三萃取剂203与第三萃取精馏塔21的原料(粗异丙醇物流119)的进料比为4,控制脱水萃取精馏塔21中第三萃取精馏的条件为塔顶压力为5kPa,塔顶温度83℃,回流比3.2,经第三萃取精馏过程,在第三萃取精馏塔21塔顶得到第八馏分,所述第八馏分201进入第四萃取精馏塔23;塔底得到第九馏分202,所述第九馏分202为第三萃取剂和水的混合物,进入第三萃取剂回收塔22。(9) described thick isopropanol stream 119 enters the 3rd extractive distillation column 21, and the 3rd extractant 203 (the composite solvent of ethylene glycol and dimethyl sulfoxide, the volume ratio of the two is 1.5:1) from the column The top adds, and the feed ratio of the raw material (thick isopropanol stream 119) of the third extractant 203 and the third extractive distillation column 21 is 4, and the condition of the third extractive distillation in the control dehydration extractive distillation column 21 is a column The top pressure is 5kPa, the top temperature is 83°C, and the reflux ratio is 3.2. After the third extractive distillation process, the eighth fraction is obtained at the top of the third extractive distillation column 21, and the eighth fraction 201 enters the fourth extractive distillation. Tower 23; the ninth fraction 202 is obtained at the bottom of the tower, and the ninth fraction 202 is a mixture of the third extractant and water, and enters the third extractant recovery tower 22.

(10)在第三萃取剂回收塔22中,控制第三萃取剂回收塔22塔顶压力为15kPaA(此处为绝对压力),塔顶温度46℃,回流比3,第九馏分(第三萃取剂和水的混合物)202经精馏分离过程塔顶得到废水204与废水108合并后排出系统去下游装置进行处理,塔底得到第三萃取剂203循环进入第三萃取精馏塔21上部;(10) in the 3rd extraction agent recovery tower 22, control the 3rd extraction agent recovery tower 22 tower top pressure to be 15kPaA (being absolute pressure here), tower top temperature 46 ℃, reflux ratio 3, the ninth cut (the third The mixture of extraction agent and water) 202 obtains waste water 204 and the waste water 108 is merged at the top of the rectification separation process and is discharged from the system to go to the downstream device for processing, and the third extraction agent 203 is obtained at the bottom of the tower and circulates into the upper part of the third extraction and rectification tower 21;

(11)在第四萃取精馏塔23中,第四萃取剂208(乙二醇与二甲基亚砜的复合溶剂,两者体积比为1.5:1)从塔上部加入,第四萃取剂208与第四萃取精馏塔23进料(第八馏分)的进料比为6,控制第四萃取精馏塔塔中第四萃取精馏的条件为塔顶压力为5kPa,塔顶温度80℃,回流比5。经第四萃取精馏过程,在塔顶得到纯度为97.5重量%的粗乙醇产品205,在塔底得到第十馏分进入,所述第十馏分(包含第四萃取剂和异丙醇)206进入第Ⅵ精馏塔24;(11) in the fourth extractive distillation column 23, the fourth extractant 208 (the composite solvent of ethylene glycol and dimethyl sulfoxide, the volume ratio of the two is 1.5:1) is added from the top of the column, and the fourth extractant The feed ratio of 208 and the fourth extractive distillation column 23 feed (the eighth cut) is 6, and the condition of the fourth extractive distillation in the control the fourth extractive distillation column tower is that the tower top pressure is 5kPa, and the tower top temperature is 80 ℃. ℃, reflux ratio 5. Through the fourth extractive distillation process, a crude ethanol product 205 with a purity of 97.5% by weight is obtained at the top of the tower, and the tenth fraction is obtained at the bottom of the tower to enter, and the tenth fraction (comprising the fourth extractant and isopropanol) 206 enters The VI distillation column 24;

(12)在第Ⅵ精馏塔24中,控制第Ⅵ精馏塔24中第Ⅵ精馏条件为塔顶压力为15kPaA(此处为绝对压力),塔顶温度41℃,回流比1。所述第十馏分206经第Ⅵ精馏过程,在塔顶得到纯度为99.7重量%的异丙醇产品207,塔底得到第四萃取剂208循环进入第四萃取精馏塔23中上部。(12) In the sixth rectifying tower 24, the sixth rectifying condition in the control sixth rectifying tower 24 is that the tower top pressure is 15kPaA (absolute pressure here), the tower top temperature is 41°C, and the reflux ratio is 1. The tenth fraction 206 is subjected to the VI rectification process to obtain an isopropanol product 207 with a purity of 99.7% by weight at the top of the column, and a fourth extractant 208 obtained at the bottom of the column is recycled into the middle and upper part of the fourth extractive distillation column 23.

实施例1中涉及各物料的组成如下表3所示。The composition of each material involved in Example 1 is shown in Table 3 below.

表3table 3

Figure BDA0001928198880000201
Figure BDA0001928198880000201

本发明所述方法可以分离纯度较高的低碳醇,所得甲醇产品、乙醇产品、正丙醇产品的纯度都达到99.9重量%,而且本发明还可以得到纯度较高的异丙醇,所得异丙醇产品的纯度可以达到99.5重量%以上。The method of the invention can separate low-carbon alcohols with higher purity, and the obtained methanol products, ethanol products, and n-propanol products all have a purity of 99.9% by weight, and the invention can also obtain higher-purity isopropanol. The purity of the propanol product can reach more than 99.5% by weight.

实施例2Example 2

参照实施例1所述方法分离提纯实施例1所述低碳醇原料混合物,不同的是使用的萃取剂(第一萃取剂、第二萃取剂、第三萃取剂和第四萃取剂)为乙二醇与二甲基亚砜的复合溶剂,两者体积比为0.8:1。所得产品如下所示:Refer to the method described in Example 1 to separate and purify the raw material mixture of low-carbon alcohols described in Example 1, except that the used extraction agent (the first extraction agent, the second extraction agent, the third extraction agent and the fourth extraction agent) is ethyl alcohol. The composite solvent of diol and dimethyl sulfoxide, the volume ratio of the two is 0.8:1. The resulting product looks like this:

甲醇产品的纯度为99.9%;乙醇产品的纯度为99.8%;正丙醇产品的纯度为99.5%;异丙醇产品的纯度为99.2%。The purity of methanol product is 99.9%; the purity of ethanol product is 99.8%; the purity of n-propanol product is 99.5%; the purity of isopropanol product is 99.2%.

实施例3Example 3

参照实施例1所述方法分离提纯实施例1所述低碳醇原料混合物,不同的是使用的萃取剂(第一萃取剂、第二萃取剂、第三萃取剂和第四萃取剂)为乙二醇。所得产品如下所示:Refer to the method described in Example 1 to separate and purify the raw material mixture of low-carbon alcohols described in Example 1, except that the used extraction agent (the first extraction agent, the second extraction agent, the third extraction agent and the fourth extraction agent) is ethyl alcohol. diol. The resulting product looks like this:

甲醇产品的纯度为99.4%;乙醇产品的纯度为99.8%;正丙醇产品的纯度为90%;异丙醇产品的纯度为85%。The purity of methanol product is 99.4%; the purity of ethanol product is 99.8%; the purity of n-propanol product is 90%; the purity of isopropanol product is 85%.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including combining various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.

Claims (12)

1. A method of refining a lower alcohol, the method comprising:
(1) Rectifying the low-carbon alcohol raw material mixture to obtain organic wastewater and a first fraction;
(2) Performing first extractive distillation on the first fraction by using a first extracting agent to further remove water and obtain a second fraction;
(3) Performing second rectification on the second fraction to obtain a refined methanol product and a third fraction;
(4) Performing second extractive distillation on the third fraction by using a second extractant to obtain a refined ethanol product and a fourth fraction;
(5) Carrying out III rectification on the fourth fraction to obtain a second extracting agent and a fifth fraction;
(6) Performing IV rectification on the fifth fraction to obtain a crude isopropanol material flow and a sixth fraction;
(7) Rectifying the sixth fraction V to obtain a refined n-propanol product and a seventh fraction;
the method further comprises the following steps: performing third extractive distillation on the crude isopropanol stream obtained in the step (6) by using a third extractant to obtain an eighth fraction; carrying out fourth extractive distillation on the eighth fraction by using a fourth extractant to obtain a crude ethanol product and a tenth fraction; performing VI rectification on the tenth fraction to obtain a refined isopropanol product;
the first extracting agent, the second extracting agent, the third extracting agent and the fourth extracting agent are composite solvents of ethylene glycol and dimethyl sulfoxide, and the volume ratio of the ethylene glycol to the dimethyl sulfoxide is (0.8-1.5): 1.
2. The method as claimed in claim 1, wherein, in step (1), the conditions of the I rectification comprise: the temperature at the top of the tower is 60-80 ℃, the pressure at the top of the tower is 0-10kPa, and the reflux ratio is 0.5-1.
3. The method as claimed in claim 2, wherein, in the step (1), the conditions of the I rectification comprise: the temperature at the top of the tower is 65-75 ℃, the pressure at the top of the tower is 4-6kPa, and the reflux ratio is 0.7-0.9.
4. The method of any one of claims 1-3, wherein in step (2), the conditions of the first extractive distillation comprise: the temperature at the top of the tower is 50-70 ℃, the pressure at the top of the tower is 0-10kPa, and the reflux ratio is 0.35-0.65.
5. The method according to any one of claims 1 to 3, wherein in step (2), the conditions of the first extractive distillation comprise: the temperature at the top of the tower is 55-65 ℃, the pressure at the top of the tower is 4.5-5.5kPa, and the reflux ratio is 0.4-0.6.
6. A process according to any one of claims 1 to 3, wherein the second fraction comprises 20 to 60% by weight of methanol, 10 to 40% by weight of ethanol, 0.1 to 1% by weight of water, 10 to 30% by weight of n-propanol, 1 to 10% by weight of isopropanol, 0.1 to 5% by weight of butanol.
7. The method according to any one of claims 1 to 3, wherein in step (3), the conditions for the II-th rectification comprise: the temperature at the top of the tower is 35-50 ℃, the pressure at the top of the tower is 0-10kPa, and the reflux ratio is 3-7.
8. The method according to any one of claims 1 to 3, wherein in step (3), the conditions for the II-th rectification comprise: the temperature at the top of the tower is 38-48 ℃, the pressure at the top of the tower is 4-6kPa, and the reflux ratio is 5-6.
9. The method according to any one of claims 1 to 3, wherein in step (4), the conditions of the second extractive distillation comprise: the temperature at the top of the tower is 70-90 ℃, the pressure at the top of the tower is 0-10kPa, and the reflux ratio is 1-3.
10. The method of any one of claims 1 to 3, wherein in step (4), the conditions of the second extractive distillation comprise: the temperature at the top of the tower is 75-85 ℃, the pressure at the top of the tower is 4-6kPa, and the reflux ratio is 1.5-2.5.
11. The method according to any one of claims 1 to 3, wherein in step (7), the rectification conditions of V comprise: the temperature at the top of the tower is 90-105 ℃, the pressure at the top of the tower is 0-10kPa, and the reflux ratio is 1-3.
12. The method according to any one of claims 1 to 3, wherein in step (7), the rectification conditions of V comprise: the temperature at the top of the tower is 95-100 ℃, the pressure at the top of the tower is 4-6kPa, and the reflux ratio is 1.5-2.5.
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EP0129459A1 (en) * 1983-06-09 1984-12-27 Rhone-Poulenc Chimie Process for the purification of a water-C1-C2-alcohol mixture, produced by the industrial manufacture of ethanol, by means of an extraction agent
CN104529703A (en) * 2015-01-22 2015-04-22 神华集团有限责任公司 Separation system and separation method of low-carbon mixed alcohol
CN105418370A (en) * 2014-09-20 2016-03-23 海安华达石油仪器有限公司 Method for separating mixed alcohol-water by continuous extractive rectification

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EP0129459A1 (en) * 1983-06-09 1984-12-27 Rhone-Poulenc Chimie Process for the purification of a water-C1-C2-alcohol mixture, produced by the industrial manufacture of ethanol, by means of an extraction agent
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