CN111377539A - Biological rotating disk capable of improving film hanging quantity - Google Patents
Biological rotating disk capable of improving film hanging quantity Download PDFInfo
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- CN111377539A CN111377539A CN202010327880.9A CN202010327880A CN111377539A CN 111377539 A CN111377539 A CN 111377539A CN 202010327880 A CN202010327880 A CN 202010327880A CN 111377539 A CN111377539 A CN 111377539A
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/30—Aerobic and anaerobic processes
- C02F3/301—Aerobic and anaerobic treatment in the same reactor
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Abstract
The invention discloses a biological rotating disc capable of improving the film hanging amount, which comprises a disc-shaped framework with a hollow structure and a net disc surface arranged on the disc-shaped framework; the net-shaped tray surface is fully distributed with three-dimensional elastic filler, and the tray-shaped framework is filled with polyurethane sponge filler. The biological rotating disk disc increases the film-hanging rate of the disc, and effectively overcomes the defects of low film-hanging quantity of an anoxic layer, difficult implantation, easy agglomeration, difficult film release and the like of biological films. The invention uses different fillers to create a suitable environment for aerobic bacteria and anaerobic bacteria on the same disc, is beneficial to the growth of biological films of an aerobic layer and an anoxic layer, greatly improves the film hanging rate and enables biochemical organic pollutants in water to be efficiently treated.
Description
Technical Field
The invention relates to the technical field of sewage treatment, in particular to a biological rotating disk capable of improving the biofilm formation amount.
Background
The biological rotating disc technology is a sewage treatment technology by a biomembrane method, and the biological rotating disc is a device for treating sewage by the biomembrane method. The 20 th century and the 60 th era are pioneered by the original Federal Germany and are developed on the basis of a biological filter, and the process has the advantages of flexible system design, convenient installation, simple operation, reliable system and low operation and running cost; aeration and sludge backflow are not needed, energy is saved, and a high purification effect can be obtained within a short contact time.
The disc is a main component of the biological rotating disc and is also a key factor influencing the processing efficiency of the rotating disc. The disc material has great significance for the biological rotating disc, is the key of a biological membrane carrier, and has great positive correlation between the performance of the disc material and the decontamination capability of the biological rotating disc. The price and weight of the disk material directly affect the investment and operation cost of the whole system. Therefore, in order to achieve high processing efficiency of the bio-disc, the disc is required to have a sufficiently large specific surface area and a high surface roughness to satisfy the requirement of biofilm formation.
The traditional biological disc is mainly made of two materials, namely a corrugated plastic plate and a glass steel plate, and the disc surface produced by the two materials has the defects of single shape, small surface area, low treatment efficiency, short service life and the like. Therefore, the disc material with large surface area, high biomass, corrosion resistance, light weight and stable structure has quite wide application prospect in the technical field of the biological rotating disc. In addition, the current biological discs (including but not limited to biological rotating discs for sewage biological treatment with patent number ZL:200820118393.6, biological rotating disc components and discs thereof with patent number ZL:201621222337.8, discs and biological rotating discs thereof with patent number ZL: 201821018217.5) mostly adopt single biological fillers for biofilm formation, the biofilm formation efficiency is low, and the biofilm formation amount of an anoxic layer is less, so that the decontamination effect of the biological rotating discs is influenced.
Reference documents: zqian, Weiweili, Wangjunan, high galangal and allergy biological rotating disc technical research progress [ J ]. China Water sports (Next half moon), 2014,14(02): 182-.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a biological rotating disk plate consisting of a three-dimensional elastic filler and a polyurethane sponge filler, so as to increase the film hanging rate of the plate and effectively improve the defects of low film hanging amount of an anoxic layer, difficult implantation, easy agglomeration, difficult demoulding and the like of a biological film.
The invention aims to create a suitable environment for aerobic bacteria and anaerobic bacteria on the same disc by using different fillers, is beneficial to the growth of biological films of an aerobic layer and an anoxic layer, greatly improves the film hanging rate and enables biochemical organic pollutants in water to be efficiently treated.
This novel disc has used the biofilm carrier of two kinds of differences, three-dimensional elastic filler and polyurethane sponge filler promptly, consider that the structural feature of filler lays the outside (quotation) and the inside (intermediate layer) of disc respectively, the quick membrane forming of outside three-dimensional filler easily good oxygen fungus and the deciduate, multilayer structure makes inside polyurethane filler do benefit to the anaerobe and become the membrane and be difficult for droing, compared with prior art, greatly improved biological biofilm carrier volume, the space utilization of disc has also been improved simultaneously, but make the aquatic biochemical organic pollutant obtain high-efficient processing.
The whole framework of the novel disc capable of improving the film hanging amount is of a hollow structure, the whole used materials are aluminum alloy and light biological filler, the texture is light, the novel disc is corrosion-resistant, the manufacturing cost is low, the structure is stable, and meanwhile, the novel disc is easy to assemble and maintain in a later period.
In order to achieve the above purpose, the invention provides the following technical scheme:
a biological rotating disk capable of improving the film hanging amount comprises a disk-shaped framework with a hollow structure and a net disk surface arranged on the disk-shaped framework; the net-shaped tray surface is fully distributed with three-dimensional elastic filler, and the tray-shaped framework is filled with polyurethane sponge filler.
Preferably, the disc-shaped framework comprises at least two concentric ring supports with different diameters and a plurality of radial plates which are arranged along the circumferential direction of the concentric ring supports at intervals of 360 degrees, and one ends of all the radial plates are gathered at the circle center of the concentric ring supports.
Preferably, the concentric ring brackets are fixedly connected to the radial webs at the intersections.
Preferably, the non-converging end of each radial web is provided with a water-raising plate.
Preferably, the water pumping plate is a PVC plastic plate or an aluminum alloy plate.
Preferably, the concentric ring-shaped bracket is provided with a small hole; the metal wires penetrate through the small holes and are orthogonally woven and fixed on the disc-shaped framework to form the net-shaped disc surface.
Preferably, the three-dimensional elastic filler is wound around orthogonal nodes of the net-shaped disc surface, and two ends of the three-dimensional elastic filler penetrate through the small holes in the concentric annular support to be fixed.
Preferably, the disc-shaped framework is made of aluminum alloy.
Preferably, the stereo-elastic filler is made of polyolefin and polyamide materials.
Preferably, the polyurethane sponge filler is provided with dense micropores on the inner side, the outer side and the surface, and the diameter of an inner hole is 2-2.5 mm.
Compared with the prior art, the biological rotating disc provided by the invention has the following beneficial effects:
1. the novel disk capable of improving the film hanging amount has the advantages that the overall framework is of a hollow structure, the disk surface is formed by metal nets which are orthogonally woven by metal wires, different biological fillers are arranged inside and outside the disk, and the space utilization rate of the disk is greatly improved; considering the structural characteristic of filler, laying the filler respectively in the outside (quotation) and the inside (intermediate layer) of disc, the quick membrane of the easy aerobic bacteria of outside elasticity filler and demoulding, multilayer structure makes inside polyurethane filler do benefit to the anaerobe and form the membrane and be difficult for droing, compares with prior art and has greatly highly the biological biofilm formation volume, makes the scrubbing effect of biological rotating disc promote greatly.
2. In the aspect of materials, the integrally used materials are aluminum alloy and light biological fillers, and compared with the prior art, the material has the advantages of light weight, corrosion resistance, long service life, low manufacturing cost and stable structure.
3. The three-dimensional elastic filler is uniformly spread in the effective area in a three-dimensional and all-around manner, so that water, gas and a biological membrane are fully mixed, infiltrated, contacted and exchanged, the biological membrane can be uniformly implanted on each strand, good activity, void property and void variability are kept, and larger specific surface area can be obtained in the operation process to perform good metabolism. The stereo elastic filler has the advantages of large practical specific surface area, full contact of water and gas, good mass transfer condition, high oxygen utilization rate, no blockage, no agglomeration, long service life and the like.
The polyurethane sponge filler is used as an inner layer biological filler, influences the growth, reproduction, shedding and shape of microorganisms, is beneficial to anaerobic bacteria film formation, and increases the film hanging thickness; and the carrier plays a role in adsorbing and intercepting suspended matters in the sewage, and has the advantages of high porosity, good wear resistance, good hydrophilicity, high microorganism attachment rate and the like.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a front view of a bio-disc according to an embodiment of the present invention;
FIG. 2 is a perspective view of a bio-disc according to an embodiment of the present invention;
FIG. 3 is a partial view of a three-dimensional elastic filler in a bio-disc according to an embodiment of the present invention;
FIG. 4 is a structural diagram of polyurethane sponge fillers in a bio-disc according to an embodiment of the present invention;
FIG. 5 is a structural diagram of a three-dimensional elastic packing in a bio-disc according to an embodiment of the present invention.
Description of reference numerals:
1. a disk-shaped framework; 2. a concentric ring support; 3. a radial web; 4. a net-shaped disk surface; 5. a protective net; 6. a water-raising plate; 7. a three-dimensional elastic filler; 8. polyurethane sponge filler.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the number.
As shown in figures 1 and 2, the biological rotating disc capable of improving the biofilm amount comprises a disc-shaped framework 1 with a hollow structure and a net disc surface 4 arranged on the disc-shaped framework 1. The net-shaped disc surface 4 is fully distributed with a three-dimensional elastic filler 7.
A circle of protective net 5 is preferably arranged between the net-shaped disc surfaces 4 along the outer edge, and the net-shaped disc surfaces 4 and the protective net 5 are fully distributed with three-dimensional elastic fillers 7. The disc-shaped framework 1 is filled with polyurethane sponge filler 8.
In this embodiment, preferably, the disc-shaped skeleton 1 includes at least two concentric ring supports 2 of different diameters, along the many radial radials 3 of 360 degrees equidistant settings of concentric ring support 2 circumference, all radial radials 3 one end are assembled in the centre of a circle of concentric ring support 2. Further preferably, the concentric ring carriers 2 are fixedly connected to the radial webs 3 at the intersection. The disc-shaped framework 1 and the protective net 5 are made of aluminum alloy materials. The concentric ring brackets 2 are preferably welded at the intersections with the radial webs 3.
In the improvement, a water pumping plate 6 is arranged at the non-convergence end of each radial spoke plate 3. The water pumping plate 6 is preferably a PVC plastic plate or an aluminum alloy plate.
In this embodiment, the concentric ring-shaped stent 2 is provided with small holes; the metal wires penetrate through the small holes and are orthogonally woven and fixed on the framework to form the reticular disk surface 4. The three-dimensional elastic packing 7 is wound around the orthogonal nodes of the net-shaped disc surface 4, and two ends of the three-dimensional elastic packing penetrate through the small holes in the concentric annular support 2 to be fixed.
The three-dimensional elastic filler 7 is made of polyolefin and polyamide materials. The polyurethane sponge filler 8 is provided with dense micropores in vivo, in vitro and on the surface, and the diameter of an inner hole is 2-2.5 mm.
In this embodiment, the bio-disc plate includes a hollow disc-shaped framework 1, different bio-fillers are respectively disposed inside and outside the plate, that is, a three-dimensional elastic filler 7 is fixed on the surface (outside) of the aluminum alloy mesh-woven plate, and an interlayer inside the plate is filled with a polyurethane sponge filler 8.
As shown in figure 2, the biological rotating disk plate comprises a hollow-out structure disk-shaped framework 1, wherein a concentric ring-shaped support 2 in the disk-shaped framework 1 is provided with small holes, and metal wires can penetrate through the small holes to be orthogonally woven and fixed on the disk-shaped framework to form a net-shaped disk surface 4. The three-dimensional elastic filler 7 is wound around the orthogonal nodes of the net-shaped disc surface 4, two ends of the three-dimensional elastic filler can penetrate through the small holes on the concentric annular support 2 to be fixed, and the distribution density of the three-dimensional elastic filler 7 can be adjusted according to actual process requirements. The inner interlayer of the disc is filled with polyurethane sponge filler 8. The outer edges of the two netted disk surfaces 4 are fixed by a metal protective net 5, and similarly, a three-dimensional elastic filler 7 is wound on the metal protective net 5.
The specific structure of the bio-disc is as follows:
disc-shaped skeleton 1: including concentric ring support 2 and radial radials 3, the material is the aluminum alloy, and whole skeleton is welded together.
Concentric ring stent 2: is a part of the disc-shaped framework 1 and is made of aluminum alloy.
Radial web 3: also a part of the disc-shaped framework 1, and the material is aluminum alloy.
Metal mesh: the material of the net-shaped disk surface 4 of the disk is aluminum alloy. The structure is shown in figure 2, a metal wire penetrates through small holes of a concentric annular bracket 2 and is orthogonally woven and fixed on a disc-shaped framework 1 to form a net-shaped disc surface 4, and the net-shaped disc surface 4 is a carrier of a three-dimensional elastic filler 7.
Protection net 5: the material is aluminum alloy, the structure is shown in figure 3, the component is used for fixing the outer edge between two reticular disk surfaces 4, prevents reticular fillers in the interlayer of the disk from falling and exposing, and is used as a carrier of the three-dimensional elastic filler 7.
The water raising plate 6: the material is PVC plastic or aluminum alloy plate.
Three-dimensional elastic filler 7: as shown in figure 5, the packing is generally made of polyolefin and polyamide materials, and a special drawing and filament yarn wool making process is adopted, and the filament yarns are inserted and fixed on a corrosion-resistant and high-strength fiber rope to be in a three-dimensional uniformly-arranged radiation state, so that the rigidity and the flexibility are moderate, and the single body of the suspended three-dimensional elastic packing is prepared. The three-dimensional elastic filler has the following advantages: the filler is uniformly spread in the effective area in a three-dimensional and all-dimensional manner, so that water, gas and a biological membrane are fully mixed, infiltrated, contacted and exchanged, the biological membrane can be uniformly implanted on each strand, good activity, void property and void variability are kept, and larger specific surface area can be obtained in the operation process to perform good metabolism. The three-dimensional elastic filler has the advantages of large practical specific surface area, full contact of water and air, good mass transfer condition, high oxygen utilization rate, long service life, good oxygenation performance, low power consumption, quick film-hanging starting, easy film-removing and updating, high load impact resistance, obvious treatment effect, simple and convenient operation management, no blockage, good film-hanging performance without agglomeration, high oxygen transfer efficiency and the like.
Polyurethane sponge filler 8: as shown in figure 4, the filler is a cube, the length, the width and the height of the filler are 50mm, the filler is formed by modifying polyurethane sponge, dense micropores are formed inside and outside the filler body and on the surface of the filler body, the diameter of an inner hole is 2-2.5 mm, the porosity is high, and the growth of a biological membrane is facilitated. The polyurethane filler is used as an inner layer biological filler, influences the growth, reproduction, shedding and shape of microorganisms, is beneficial to anaerobic bacteria film formation, and increases the film hanging thickness. Secondly, the polyurethane sponge filler 8 carrier plays a role in adsorbing and intercepting suspended matters in sewage, and has the advantages of high porosity, good wear resistance, good hydrophilicity, high microorganism attachment rate and the like.
The biological rotating disc that this embodiment provided, whole disc skeleton 1 is hollow out construction, netted quotation 4 comprises the metal mesh that the wire quadrature was woven, the inside and outside different biofilm carrier that all is equipped with of disc, fixed three-dimensional elastic filler 7 on quotation 4 (outside) that the aluminum alloy net was woven promptly, the inside intermediate layer of disc uses polyurethane sponge filler 8 to fill, the space utilization of disc has greatly been improved, make practical specific surface area increase, biological loading volume improves by a wide margin, and then promotes biological rotating disc's scrubbing effect. In addition, the whole used material is aluminum alloy and light biological filler, and the texture is light, and is corrosion-resistant, and the cost is low and stable in structure, easily assembles and later maintenance simultaneously.
The biological rotating disk plate uses two different biological fillers, namely the three-dimensional elastic filler 7 and the polyurethane sponge filler 8, the structural characteristics of the fillers are considered to be respectively distributed outside (disk surface 4) and inside (interlayer) of the plate, the three-dimensional elastic filler 7 outside is easy for aerobic bacteria to quickly form a film and be demoulded, the multilayer structure enables the polyurethane filler 8 inside to be beneficial to anaerobic bacteria film formation and not to easily fall off, and the biological film hanging amount is greatly increased.
After the structure of the bio-disc is described in detail, it can be known that the bio-disc has the following beneficial effects:
1. the integral framework of the novel disk is of a hollow structure, the disk surface is formed by a metal net which is orthogonally woven by metal wires, different biological fillers are arranged inside and outside the disk, and the space utilization rate of the disk is greatly improved; considering the structural characteristic of filler, laying the filler respectively in the outside (quotation) and the inside (intermediate layer) of disc, the quick membrane of the easy aerobic bacteria of outside elasticity filler and demoulding, multilayer structure makes inside polyurethane filler do benefit to the anaerobe and form the membrane and be difficult for droing, compares with prior art and has greatly highly the biological biofilm formation volume, makes the scrubbing effect of biological rotating disc promote greatly.
2. In the aspect of materials, the integrally used materials are aluminum alloy and light biological fillers, and compared with the prior art, the material has the advantages of light weight, corrosion resistance, long service life, low manufacturing cost and stable structure.
3. The three-dimensional elastic filler is uniformly spread in the effective area in a three-dimensional and all-around manner, so that water, gas and a biological membrane are fully mixed, infiltrated, contacted and exchanged, the biological membrane can be uniformly implanted on each strand, good activity, void property and void variability are kept, and larger specific surface area can be obtained in the operation process to perform good metabolism. The stereo elastic filler has the advantages of large practical specific surface area, full contact of water and gas, good mass transfer condition, high oxygen utilization rate, no blockage, no agglomeration, long service life and the like.
The polyurethane sponge filler is used as an inner layer biological filler, influences the growth, reproduction, shedding and shape of microorganisms, is beneficial to anaerobic bacteria film formation, and increases the film hanging thickness; and the carrier plays a role in adsorbing and intercepting suspended matters in the sewage, and has the advantages of high porosity, good wear resistance, good hydrophilicity, high microorganism attachment rate and the like.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. A biological rotating disk capable of improving the film hanging amount comprises a disk-shaped framework with a hollow structure and a net disk surface arranged on the disk-shaped framework; the novel dish is characterized in that the net-shaped dish surface is fully distributed with three-dimensional elastic filler, and the dish-shaped framework is filled with polyurethane sponge filler.
2. The rotating biological disk plate capable of improving the biofilm formation amount according to claim 1, wherein the disk-shaped framework comprises at least two concentric ring supports with different diameters, and a plurality of radial plates which are arranged at equal intervals of 360 degrees along the circumferential direction of the concentric ring supports, and one ends of all the radial plates are gathered at the center of the concentric ring supports.
3. The bio-disc according to claim 2 wherein the concentric ring holders are fixedly attached to the radial webs at the intersection.
4. The bio-disc according to claim 2 wherein each radial web has a water-pumping plate at the non-converging end.
5. The bio-disc according to claim 4, wherein the water pumping plate is a PVC plastic plate or an aluminum alloy plate.
6. The bio-disc according to claim 2, wherein the concentric ring-shaped support has small holes; the metal wires penetrate through the small holes and are orthogonally woven and fixed on the disc-shaped framework to form the net-shaped disc surface.
7. The rotating biological disk plate capable of improving the biofilm formation amount according to claim 6, wherein the three-dimensional elastic filler is wound around orthogonal nodes of the reticular disk surface, and two ends of the three-dimensional elastic filler are fixed by penetrating through the small holes on the concentric annular bracket.
8. The biological rotating disk plate capable of improving the biofilm formation amount according to claim 1, wherein the disk-shaped framework is made of an aluminum alloy material.
9. The bio-disc according to claim 1, wherein the three-dimensional elastic filler is made of polyolefin and polyamide materials.
10. The rotating biological disk plate capable of improving the biofilm formation amount according to claim 1, wherein dense micropores are formed inside and outside and on the surface of the polyurethane sponge filler, and the diameter of an inner hole is 2-2.5 mm.
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| CN202010327880.9A CN111377539A (en) | 2020-04-23 | 2020-04-23 | Biological rotating disk capable of improving film hanging quantity |
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| CN202010327880.9A CN111377539A (en) | 2020-04-23 | 2020-04-23 | Biological rotating disk capable of improving film hanging quantity |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113582447A (en) * | 2021-07-28 | 2021-11-02 | 江苏泷涛环境技术有限公司 | High-concentration degradation-resistant organic wastewater treatment system |
| CN114162962A (en) * | 2021-11-04 | 2022-03-11 | 凌志环保股份有限公司 | Biological bed with spring steel wire net frame combined packing |
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| CN209411871U (en) * | 2018-09-06 | 2019-09-20 | 浙江利欧环保科技有限公司 | A kind of polyurethane disc biological rotating disk and biological rotating disk sewage-treatment plant |
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| JPH0956372A (en) * | 1995-08-22 | 1997-03-04 | Kyoto Suiken Kk | Stirred vessel type bioreactor |
| CN2761597Y (en) * | 2005-01-24 | 2006-03-01 | 东南大学 | Biological rotating disc for sewage treatment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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