CN111375844A - Deburring device and method for gear blank machining - Google Patents

Abstract

The invention discloses a deburring device and a deburring method for gear blank processing, which comprise an outer shell cylinder and a gear groove grinding rod, wherein a touch switch is arranged on the side edge of the bottom of the outer shell cylinder, a quick charging plug is arranged at the end part of the outer shell cylinder, a storage battery block is arranged on the bottom side of the inner part of the outer shell cylinder, the quick charging plug is arranged above the outer shell cylinder, the storage battery block is electrically connected with the quick charging plug, the storage battery block is electrically connected with a motor through a microprocessor, the microprocessor is electrically connected with the touch switch, the motor is connected with a power output shaft through a gearbox, the power output shaft is connected with a transmission coupler, and the transmission coupler is connected with the gear groove grinding rod through a clamping module. The invention has the advantages that 1, the invention has the advantages of flexible use and low cost; 2. the gear grinding machine has the capability of grinding three surfaces of the gear simultaneously, so that the grinding efficiency is improved.

Description

Deburring device and method for gear blank machining

Technical Field

The invention relates to the field of gear production equipment, in particular to a deburring device for machining a gear blank.

Background

The gear is a mechanical element with a rim provided with a gear which is continuously meshed to transmit motion and power, and at the end of the 19 th century, the principle of generating a gear cutting method and the successive appearance of a special machine tool and a cutter for cutting the gear by using the principle have great influence on the application and development of the gear, and the application of the gear is more and more extensive along with the development of science and technology.

In the gear production and processing process, the tooth grooves and the bottoms of the gears occasionally have burrs, and if large machines are used for grinding the gears, the problems of low grinding speed, low efficiency and high cost exist because of small batch size.

Disclosure of Invention

The invention aims to overcome the problems in the prior art and provide a deburring device for machining gear blanks.

In order to achieve the technical purpose, the technical scheme of the invention is realized as follows:

a deburring device for gear blank processing comprises an outer shell cylinder and a gear groove grinding rod, wherein a touch switch is arranged on the side edge of the bottom of the outer shell cylinder, a quick charging plug is arranged at the end part of the outer shell cylinder, a storage battery block is arranged on the bottom side of the inside of the outer shell cylinder, a quick charging plug is arranged above the outer shell cylinder, the storage battery block is electrically connected with the quick charging plug, the storage battery block is electrically connected with a motor through a microprocessor, the microprocessor is electrically connected with the touch switch, the motor is connected with a power output shaft through a gearbox, the power output shaft is connected with a transmission coupling, the transmission coupling is connected with the gear groove grinding rod through a clamping module, a gear edge grinding disc I and a gear edge grinding disc II are respectively arranged on two sides of the gear groove grinding rod, and a fixed mounting block is arranged at the other end of the gear edge grinding disc II, the gear groove polishing rod, the gear edge polishing disc I and the gear edge polishing disc II are all provided with fluff.

Further: the shell cylinder is made of polyvinyl chloride.

By the arrangement, the cost of the invention can be reduced, and meanwhile, the hand feeling of the polyvinyl chloride is better when the polyvinyl chloride is held by hand, and the anti-skid capability is better.

Further: the model of the microprocessor is I57200, and the motor is a servo motor.

By the arrangement, the motor can rotate forwards and backwards according to requirements, and the flexibility of the invention is improved.

Further: the motor is in transmission connection with the gearbox, the gearbox is in key connection with the power output shaft, and the power output shaft is in transmission connection with the transmission coupler.

So set up, can by the motor passes through gearbox output power drives power output shaft with transmission shaft coupling rotates.

Further: the clamping module is clamped with the transmission coupler, and the clamping module is clamped with the gear edge grinding disc.

So set up, be convenient for the user according to actual demand change the gear groove pole of polishing

Further: the gear edge polishing disc I, the gear groove polishing rod and the gear edge polishing disc II are all bonded with the fluff.

The invention further comprises a deburring method,

charging the storage battery through the quick charging plug;

placing a gear groove polishing rod between gear grooves of the gear, and arranging a gear edge polishing disc I and a gear edge polishing disc II on two sides of the gear;

setting the power of a polishing motor so as to polish according to a preset polishing standard by a deburring device;

and pressing the touch switch, and starting the motor through the microprocessor to polish.

So set up, can through the processing of polishing is carried out to the gear to the fluff.

The invention has the beneficial effects that:

1. the invention has the advantages of flexible use and low cost;

2. the gear grinding machine has the capability of grinding three surfaces of the gear simultaneously, so that the grinding efficiency is improved.

Drawings

FIG. 1 is a front view of a deburring apparatus for machining a gear blank according to the present invention;

FIG. 2 is a top plan view of a deburring apparatus for machining a gear blank according to the present invention;

fig. 3 is a circuit flow diagram of a deburring device for gear blank machining according to the present invention.

In the reference symbols:

1. a housing tube; 2. a touch switch; 3. a battery block; 4. a microprocessor; 5. an electric motor; 6. a gearbox; 7. a power take-off shaft; 8. a transmission coupling; 9. clamping the module; 10. a gear groove grinding rod; 11. grinding disc I is arranged at the edge of the gear; 12. grinding disc II is arranged on the edge of the gear; 13. fixing the mounting block; 14. softening the wool; 15. fill the plug fast.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "central", "transverse", "longitudinal" and "longitudinal" are used herein,

The directional or positional relationships "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are indicative of the directional or positional relationships illustrated in the drawings, merely to facilitate the description of the invention and to simplify the description, and are not intended to indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the scope of the invention.

The first embodiment is as follows:

as shown in fig. 1-3, a deburring device for gear blank processing comprises a housing cylinder 1 and a gear groove grinding rod 10, wherein a touch switch 2 is arranged on the side edge of the bottom of the housing cylinder 1, a quick-charging plug 15 is arranged at the end part of the housing cylinder 1, a storage battery block 3 is arranged on the bottom side inside the housing cylinder 1, the quick-charging plug 15 is arranged above the housing cylinder 1, the storage battery block 3 is electrically connected with the quick-charging plug 15, the storage battery block 3 is electrically connected with a motor 5 through a microprocessor 4, the microprocessor 4 is electrically connected with the touch switch 2, the motor 5 is connected with a power output shaft 7 through a gearbox 6, the power output shaft 7 is connected with a transmission coupler 8, the transmission coupler 8 is connected with the gear groove grinding rod 10 through a clamping module 9, a gear edge grinding disk one 11 and a gear edge grinding disk two 12 are respectively arranged on two sides of the gear groove grinding rod 10, the other end of the gear edge grinding disc II 12 is provided with a fixed mounting block 13, and the gear groove grinding rod 10, the gear edge grinding disc I11 and the gear edge grinding disc II 12 are all provided with soft bristles 14.

The working principle is as follows: the storage battery block 3 is charged through the quick charging plug 15, the storage battery block 3 supplies power to the gear grinding machine, the outer shell barrel 1 is held by a hand, the gear groove grinding rod 10 is placed between gear grooves of the gear, the gear side grinding disc I11 and the gear side grinding disc II 12 are arranged on two sides of the gear, then the touch switch 2 is pressed, the motor 5 is started through the microprocessor 4, the motor 5 outputs power through the gearbox 6 and the power output shaft 7, the power output shaft 7 drives the clamping module 9, the gear groove grinding rod 10, the gear side grinding disc I11, the gear side grinding disc II 12 and the fixed mounting block 13 to rotate through the transmission coupling 8, and burrs of the gear are ground and processed through the gear groove grinding rod 10, the gear side grinding disc I11 and the soft bristles 14 on the gear side grinding disc II 12.

Further, in one of the embodiments: the touch switch 2 is a touch screen, which is convenient for a user to operate the invention.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.

Claims (7)

1. The utility model provides a burring device of gear blank processing, includes that a shell section of thick bamboo (1) and gear groove polish pole (10), its characterized in that: the utility model discloses a gear groove grinding machine, including shell drum (1), the bottom side of shell drum (1) is provided with touch switch (2), the tip of shell drum (1) is provided with fill plug (15) soon, the inside bottom side of shell drum (1) is provided with battery piece (3), the top of shell drum (1) is provided with fill plug (15) soon, battery piece (3) with fill plug (15) electricity soon and be connected, battery piece (3) with be connected with motor (5) electricity through microprocessor (4), microprocessor (4) with touch switch (2) electricity is connected, motor (5) are connected with power output shaft (7) through gearbox (6), power output shaft (7) are connected with transmission shaft coupling (8), transmission shaft coupling (8) through joint module (9) with gear groove grinding rod (10) are connected, the both sides of gear groove grinding rod (10) are provided with gear limit grinding dish (11) and gear limit grinding dish (11) respectively The grinding disc II (12), the other end of the gear edge grinding disc II (12) is provided with a fixed mounting block (13), the gear groove grinding rod (10), the gear edge grinding disc I (11) and the gear edge grinding disc II (12) are all provided with fluff (14).

2. The deburring device for gear blank machining according to claim 1, wherein: the material of the shell cylinder (1) is polyvinyl chloride.

3. The deburring device for gear blank machining according to claim 1, wherein: the type of the microprocessor (4) is I57200, and the motor (5) is a servo motor.

4. The deburring device for gear blank machining according to claim 1, wherein: the motor (5) is in transmission connection with the gearbox (6), the gearbox (6) is in key connection with the power output shaft (7), and the power output shaft (7) is in transmission connection with the transmission coupler (8).

5. The deburring device for gear blank machining according to claim 1, wherein: the clamping module (9) is connected with the transmission coupler (8) in a clamping mode, and the clamping module (9) is connected with the gear edge grinding disc I (11) in a clamping mode.

6. The deburring device for gear blank machining according to claim 1, wherein: the gear edge grinding disc I (11), the gear groove grinding rod (10) and the gear edge grinding disc II (12) are all bonded with the fluff (14).

7. A deburring method using the deburring apparatus for gear blank working according to any one of claims 1 to 6, characterized by comprising:

charging the storage battery through the quick charging plug;

placing a gear groove polishing rod between gear grooves of the gear, and arranging a gear edge polishing disc I and a gear edge polishing disc II on two sides of the gear;

setting the power of a polishing motor so as to polish according to a preset polishing standard by a deburring device;

and pressing the touch switch, and starting the motor through the microprocessor to polish.

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