Catalyst for preparing high-carbon alcohol by CO hydrogenation and preparation method thereof
Technical Field
The invention belongs to the field of petrochemical catalysis, and particularly relates to a catalyst for preparing high-carbon alcohol by CO hydrogenation and a preparation method thereof.
Background
The higher alcohol generally refers to monohydric alcohol containing more than 6 carbon atoms, which is an important raw material in modern fine chemical engineering and can be used for preparing detergents, surfactants, plasticizers and the like, and the derivatives thereof have the advantages of high unit yield value, large additional value and the like, and are widely applied in the fields of synthesis of three materials, industrial and agricultural production, manufacture of living goods, national defense and military and the like. Therefore, the production of higher alcohols plays an important role in national economy.
The current industrial production methods of high-carbon alcohol are divided into two types: firstly, a conversion method using natural oil as a raw material is used for synthesizing high-carbon alcohol, which mainly comprises an oil hydrogenation method and a fatty acid hydrogenation method, but China does not have industrial oil source scale and cannot realize large-scale production. Secondly, the chemical synthesis method which takes petroleum derivative products as raw materials to produce the high-carbon alcohol comprises a Ziegler method and a oxo-synthesis method, but the two methods have the problems of long process flow, complex technology and high production cost. Therefore, there is a need to develop a production process with low raw material cost, simple synthetic route and environmental friendliness.
CO and hydrogen are one of the cheapest products in coal chemical industry and biomass chemical industry, and high-carbon alcohol is synthesized in one step by a catalytic method, so that the cost can be greatly saved, and good economic and social benefits are brought. The preparation of high-carbon alcohol by CO hydrogenation is developed on the basis of the modified FT synthesis catalyst, the reaction conditions of the preparation are basically the same as those of the FT synthesis, and the selectivity of a byproduct, namely a high-carbon mixed alcohol oxygenated organic matter in the traditional FT synthesis catalyst can be improved by modulating the auxiliary agent component of the catalyst, changing the type of a carrier or modifying the property of the carrier, introducing a new catalyst preparation method and the like.
CN103586060A discloses a high-selectivity catalyst for synthesizing high-carbon alcohol by CO hydrogenation, wherein a carrier of the catalyst is activated carbon, an active component is Co, an auxiliary agent is one or more of Al, B or Ga, the catalyst is prepared by an impregnation method, and the catalyst can improve the selectivity of high-carbon primary alcohol in the mixed primary alcohol synthesized by CO hydrogenation.
CN105618051A discloses a catalyst for CO-production of naphtha and diesel oil by high-carbon alcohol synthesized by CO hydrogenation, and a preparation method and application thereof, wherein the catalyst is a cobalt-based catalyst loaded by active carbon modulated by a Si auxiliary agent, so that the activity of the catalyst is improved, the selectivity of C1-C4 gaseous hydrocarbons is reduced, the selectivity of synthesized alcohol, naphtha and diesel oil is increased, and particularly the selectivity of C6-C18 high-carbon alcohol with high added value is obviously improved. The catalyst is prepared by an impregnation method, and the active carbon carrier can be loaded with active components only after being boiled and washed by hydrochloric acid solution and boiled by deionized water.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a catalyst for preparing high carbon alcohol by CO hydrogenation and a preparation method thereof, wherein the catalyst takes silicon modified petroleum coke-based active carbon as a carrier, active components and auxiliaries are directly introduced in the petroleum coke activation process, so that the active components are highly dispersed in the carrier, and meanwhile, the existence of silicon element can promote the generation of the pore wall of a graphite microcrystal structure, improve the connectivity of the pore channel of the carrier and be beneficial to improving the selectivity of the product. The catalyst prepared by the method has the advantages of large specific surface area, good dispersion of active components, high reaction activity, high selectivity of high-carbon alcohol and the like, and the preparation method is simple.
The invention provides a catalyst for preparing high-carbon alcohol by CO hydrogenation, which comprises an active component, an auxiliary agent and a carrier; the catalyst comprises an active component and a carrier, wherein the active component is Co, the auxiliary agent is selected from one or more of rare earth elements, alkaline earth metals, Ti, Mn, Zr, Cu, Al or B, preferably one or more of La, Zr, Al or B, the carrier is silicon-modified petroleum coke-based activated carbon, the content of the active component is 1-20%, preferably 5-15%, the content of the auxiliary agent elements is 1-10%, preferably 1-5%, and the content of the carrier is 71-97%, preferably 81-93%, based on the weight of the catalyst.
The catalyst for preparing the high-carbon alcohol by CO hydrogenation has the following properties: the specific surface area is 800-2800 m2Preferably 1000 to 2500 m/g2(ii)/g; the pore size distribution of the catalyst is such that the micropores smaller than 2nm are greater than 60%, preferably greater than 80%.
In the catalyst for preparing high-carbon alcohol by CO hydrogenation, active components are embedded into petroleum coke-based activated carbon amorphous defects and an activated carbon graphite microchip layer, and the size of active component metal crystal grains is 0.5-4 nm, preferably 1-3 nm.
The second aspect of the present invention provides a preparation method of a catalyst for preparing higher alcohols by CO hydrogenation, which comprises the following steps:
(1) preparing silicon-containing petroleum coke;
(2) preparing a composite oxide containing an active component Co and an auxiliary agent element;
(3) mixing the silicon-containing petroleum coke obtained in the step (1), the composite oxide obtained in the step (2) and an activating agent, and activating after uniformly mixing;
(4) and (4) washing and drying the sample obtained in the step (3) to obtain the catalyst for preparing the high-carbon alcohol by CO hydrogenation.
In the preparation method of the catalyst for preparing higher alcohol by CO hydrogenation, the preparation process of the silicon-containing petroleum coke in the step (1) is as follows: uniformly mixing petroleum coke, a silicon-containing compound, water and a solvent, heating to 120-400 ℃ in a nitrogen atmosphere or an inert atmosphere, and keeping the temperature for 0.5-4 h to obtain silicon-containing petroleum coke; preferably, the petroleum coke, the silicon-containing compound, the water and the solvent are uniformly mixed, then the mixture is heated to 120-180 ℃ in a nitrogen atmosphere or an inert atmosphere, the temperature is kept constant for 0.5-1.5 h, then the mixture is continuously heated to 300-400 ℃, and the temperature is kept constant for 0.5-1.5 h, so that the silicon-containing petroleum coke is obtained.
In the above method, the inert atmosphere may be one or more of a helium atmosphere, a neon atmosphere, an argon atmosphere, a krypton atmosphere, and a xenon atmosphere.
In the above method, the silicon-containing compound may be one or two of silica sol, water glass and tetraethoxysilane, preferably tetraethoxysilane;
in the above method, the solvent is one or more of methanol, ethanol, dioxane, ethylene glycol, glycerol, N-Dimethylformamide (DMF), acetone or tetrahydrofuran, preferably ethanol or acetone.
In the method, the weight ratio of the petroleum coke, the silicon-containing compound, the water and the solvent in the step (1) is 1: 0.01-0.05: 1-3: 0.5 to 1.
In the preparation method of the catalyst for preparing higher alcohol by CO hydrogenation, the petroleum coke is preferably pretreated before the silicon-containing petroleum coke is prepared in the step (1), and the pretreatment comprises the following steps:
(1.1) introducing ammonium phosphate salt into petroleum coke, and then drying;
(1.2) pretreating the sample obtained in the step (1.1) with water vapor-containing gas.
In the method, the ammonium phosphate salt in the step (1.1) is one or more of ammonium phosphate, ammonium hydrogen phosphate and ammonium dihydrogen phosphate, and is preferably ammonium phosphate.
In the above method, the method for introducing ammonium phosphate into petroleum coke in step (1.1) is performed according to a method known in the art, and comprises one or more of an equal volume impregnation method, a supersaturated impregnation method and a kneading method, and is preferably a supersaturated impregnation method.
In the method, in the step (1.1), the drying temperature is 60-120 ℃, the preferable drying temperature is 80-100 ℃, the drying time is 2-8 hours, and the preferable drying time is 4-6 hours; the drying is further preferably carried out under vacuum conditions.
In the method, the weight ratio of the ammonium phosphate salt to the petroleum coke in the step (1.1) is 0.1-1: 1, preferably 0.3-0.8: 1.
In the method, the vapor-containing gas in the step (1.2) is vapor or a mixed gas of vapor and a carrier gas, and the volume ratio of the vapor to the carrier gas in the mixed gas is 1: 20-1: 1, preferably 1: 10-1: 2; the carrier gas is nitrogen or inert gas, and the inert gas is one or more of helium, neon, argon, krypton and xenon.
In the method, the pretreatment process in the step (1.2) comprises a first-stage pretreatment, a second-stage pretreatment and cooling, wherein the temperature of the first-stage pretreatment is 150-250 ℃, preferably 180-220 ℃, and the pretreatment time is 1-6 hours, preferably 2-4 hours; the second-stage pretreatment temperature is 300-500 ℃, preferably 350-450 ℃, the pretreatment time is 1-6 hours, preferably 2-4 hours, and the second-stage pretreatment is followed by cooling to 20-100 ℃, preferably 40-80 ℃; the cooling process is preferably carried out under nitrogen protection.
In the method, the volume space velocity of the vapor-containing gas in the step (1.2) is 500-2000 h-1。
In the preparation method of the catalyst for preparing higher alcohols by CO hydrogenation, the auxiliary agent in the step (2) is selected from one or more of rare earth elements, alkaline earth metals, Ti, Mn, Zr, Cu, Al or B, and preferably one or more of La, Zr, Al or B.
In the preparation method of the catalyst for preparing the higher alcohol by CO hydrogenation, the composite oxide containing the active component Co and the auxiliary element in the step (2) is prepared by the following method:
(2.1) weighing a certain amount of soluble salt containing Co and soluble salt containing an auxiliary agent, dissolving in deionized water, and uniformly mixing to obtain a solution A;
(2.2) adding an organic acid solution into the solution A at 50-90 ℃, preferably 70-90 ℃, mixing until the solution is viscous, and then drying and roasting to obtain the composite oxide.
In the above method, the soluble salt of Co in step (2.1) may be one or more of cobalt nitrate, cobalt sulfate and cobalt chloride, and is preferably cobalt nitrate.
In the above method, the soluble salt containing an auxiliary agent in step (2.1) may be one or more of nitrate, sulfate, hydrochloride and borate, and is preferably nitrate and/or borate containing an auxiliary agent metal.
In the above method, the organic acid in step (2.2) is a carboxyl group-containing organic acid, and the carboxyl group-containing organic acid is a hydroxycarboxylic acid composed of element C, H, O, preferably one or more of maleic acid, citric acid, and fumaric acid.
In the method, the mass ratio of the Co-containing soluble salt (calculated by Co element), the assistant-containing soluble salt (calculated by assistant element) and the organic acid is 1: 0.03 to 16: 1-5, preferably 1: 0.05-1.25: 1 to 3.
In the method, in the step (2.2), the drying temperature is 80-200 ℃, the drying time is 2-16 h, the preferred drying temperature is 120-180 ℃, and the drying time is 4-8 h.
In the method, in the step (2.2), the roasting temperature is 500-900 ℃, the roasting time is 2-12 hours, the preferred roasting temperature is 600-800 ℃, and the roasting time is 4-8 hours.
In the above method, the calcined sample in step (2.2) may be further ground into powder to obtain a powdered composite oxide.
In the preparation method of the catalyst for preparing higher alcohols by CO hydrogenation, the activating agent in the step (3) is one or more of potassium hydroxide, sodium hydroxide, potassium bicarbonate and sodium bicarbonate, and potassium hydroxide is preferred.
In the preparation method of the catalyst for preparing the higher alcohol by CO hydrogenation, the mass ratio of the composite oxide (calculated by the mass of Co element), the activating agent and the silicon-containing petroleum coke in the step (3) is 0.004-0.2: 1-5: 1, preferably 0.025 to 0.1: 2-4: 1.
in the preparation method of the catalyst for preparing the high-carbon alcohol by CO hydrogenation, the activation process in the step (3) is as follows: uniformly mixing silicon-containing petroleum coke, composite oxide and an activating agent, heating to an activation temperature in a nitrogen or inert atmosphere, and cooling to 20-100 ℃ after activation for subsequent treatment, wherein the inert atmosphere is one or more of helium or argon; the activation temperature is 400-1000 ℃, preferably 700-900 ℃, and the activation time is 5-240 min, preferably 10-120 min. The activation process is further preferably carried out under microwave irradiation conditions, the microwave frequency being 2450MHz or 915 MHz; the microwave power is 1-10 kw per kg of petroleum coke, and preferably 2-4 kw. When the activation is carried out under the microwave radiation condition, the activation is further preferably carried out in two sections, the first section is activated for 10-60 min at 400-600 ℃ under the vacuum condition, inert gas or nitrogen is introduced to the atmosphere under the constant temperature condition, and the temperature is continuously increased to 700-900 ℃ under the microwave radiation condition for activation for 10-30 min.
In the preparation method of the catalyst for preparing the higher alcohol by CO hydrogenation, the washing in the step (4) is water washing, and the sample obtained in the step (3) is mixed with deionized water, and after uniform mixing, solid-liquid separation is carried out until the pH value of the filtrate is neutral. The mass ratio of the sample obtained in the step (3) to the deionized water is 1: 5-1: 30, and preferably 1: 10-1: 20.
In the preparation method of the catalyst for preparing the high-carbon alcohol by CO hydrogenation, the drying temperature in the step (4) is 100-200 ℃, the preferred drying temperature is 120-180 ℃, the drying time is 2-10 hours, and the preferred drying time is 4-8 hours; the drying is preferably carried out under vacuum.
The third aspect of the invention provides a catalyst for preparing higher alcohols by CO hydrogenation obtained by the preparation method.
In the catalyst for preparing the high-carbon alcohol by CO hydrogenation, the catalyst comprises an active component, an auxiliary agent and a carrier; the catalyst comprises an active component and a carrier, wherein the active component is Co, the auxiliary agent is selected from one or more of rare earth elements, alkaline earth metals, Ti, Mn, Zr, Cu, Al or B, preferably one or more of La, Zr, Al or B, the carrier is silicon-modified petroleum coke-based activated carbon, the content of the active component is 1-20%, preferably 5-15%, the content of the auxiliary agent elements is 1-10%, preferably 1-5%, and the content of the carrier is 71-97%, preferably 81-93%, based on the weight of the catalyst.
The catalyst for preparing the high-carbon alcohol by CO hydrogenation has the following properties: the specific surface area is 800-2800 m2Preferably 1000 to 2500 m/g2(ii)/g; the pore size distribution of the catalyst is such that the micropores smaller than 2nm are greater than 60%, preferably greater than 80%.
In the catalyst for preparing the high-carbon alcohol by CO hydrogenation, active components are embedded into the amorphous defects of the petroleum coke-based activated carbon and the activated carbon graphite microchip layer, and the size of the metal crystal grains of the active components is 0.5-4 nm, preferably 1-3 nm.
The fourth aspect of the present invention provides an application of the above catalyst in the preparation of higher alcohols by CO hydrogenation, wherein the hydrogenation reaction conditions are as follows: the pressure is 1-5 MPa, preferably 2-4 MPa; the temperature is 150-350 ℃, and preferably 200-300 ℃; the feeding volume space velocity of hydrogen and CO is 500-3000 h-1;H2The molar ratio of/CO is 0.5 to 3.
Compared with the prior art, the catalyst for preparing high-carbon alcohol by CO hydrogenation and the preparation method thereof have the following advantages:
1. the catalyst for preparing the higher alcohol by CO hydrogenation uses silicon modified petroleum coke-based activated carbon as a carrier, and active components and auxiliaries are directly introduced in the activation process of petroleum coke, so that the active components are highly dispersed in the carrier, and meanwhile, the existence of silicon element can promote the generation of the pore wall of a graphite microcrystal structure, the connectivity of the pore channel of the carrier is improved, and the selectivity of the product is favorably improved. The catalyst prepared by the method has the advantages of large specific surface area, good dispersion of active components, high reaction activity, high selectivity of high-carbon alcohol and the like, and the preparation method is simple.
2. In the preparation method of the catalyst for preparing the high-carbon alcohol by CO hydrogenation, the composite oxide of the active metal and the auxiliary agent is introduced in the petroleum coke activation process, and the composite oxide enters a diffusion path generated by the petroleum coke phase through the activating agent and is combined with amorphous carbon defects or graphite carbon sheet layers under the action of microwave catalysis to form a high-dispersion and stable-state structure.
3. According to the preparation method of the catalyst for preparing the high carbon alcohol by CO hydrogenation, ammonium phosphate is introduced into petroleum coke firstly, and then the petroleum coke is treated by adopting steam-containing gas, so that the ammonium phosphate is promoted to be decomposed in the petroleum coke to generate ammonia gas and phosphoric acid, the generated ammonia gas provides more primary pores for further activation of the petroleum coke, and meanwhile, the generated phosphoric acid can also be used as an activating agent to carry out primary activation on the petroleum coke to form a developed pore structure. Solves the problems of serious equipment corrosion and higher production cost caused by that petroleum coke has compact structure, high crystallinity, lacks of primary pores required by activation and needs to adopt strong base with large base-coke ratio to activate pore-forming in inert atmosphere.
4. In the preparation method of the catalyst for preparing the high-carbon alcohol by CO hydrogenation, phosphoric acid generated by decomposing ammonium phosphate salt plays a primary activation role on petroleum coke, and then the subsequent activation of the activating agent is carried out, and the two types of activation are combined, so that the activation effect is improved, the consumption of the alkali activating agent can be further reduced, the production cost of the catalyst is greatly reduced, and the environmental pollution is small.
Detailed Description
The following examples are provided to further illustrate the technical solutions of the present invention, but the present invention is not limited to the following examples.
The specific surface and pore size distribution of the catalyst in the following examples and comparative examples are shown by using low temperature N2Measuring by an adsorption method; the grain size of the active component of the catalyst is measured by an X-ray broadening method.
Example 1
Grinding 100g of petroleum coke into powder, then uniformly mixing with 7.42g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 260 ℃ in a nitrogen atmosphere, and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 49.08g of cobalt nitrate and 20.67g of lanthanum nitrate, and dissolving in 100mL of deionized water to obtain a solution A; weighing 30g of citric acid, and dissolving in 100mL of deionized water to obtain a solution B; and (2) placing the solution A in a water bath at 80 ℃, dropwise adding the solution B into the solution A under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 21.76g of composite oxide and 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 500 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 40min, introducing nitrogen to the normal pressure, and continuously heating to 800 ℃ under the condition that the microwave power is 0.3kw for activation for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises 15 percent of Co, 10 percent of La and 2 percent of Si in terms of element mass, and marking as C-1.
Example 2
Grinding 100g of petroleum coke into powder, then uniformly mixing with 7.42g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 300 ℃ in a nitrogen atmosphere, and keeping the temperature for 0.5h to obtain the silicon-containing petroleum coke.
Weighing 12.44g of cobalt nitrate and 3.14g of lanthanum nitrate, and dissolving in 100mL of deionized water to obtain a solution A; weighing 10g of citric acid, and dissolving in 100mL of deionized water to obtain a solution B; and (2) placing the solution A in a water bath at 80 ℃, dropwise adding the solution B into the solution A under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 4.73g of composite oxide and 200g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 600 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 10min, introducing nitrogen to the normal pressure, and continuously heating to 900 ℃ under the condition that the microwave power is 0.3kw for activation for 10 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises 5 percent of Co, 2 percent of La and 2 percent of Si in terms of element mass, and marking as C-2.
Example 3
Grinding 100g of petroleum coke into powder, then uniformly mixing with 14.83g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 300 ℃ in a nitrogen atmosphere, and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 27.86g of cobalt nitrate and 9.06g of lanthanum nitrate, and dissolving in 100mL of deionized water to obtain a solution A; weighing 20g of citric acid, and dissolving in 100mL of deionized water to obtain a solution B; and (2) placing the solution A in a water bath at 80 ℃, dropwise adding the solution B into the solution A under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 11.59g of composite oxide and 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 400 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 60min, introducing nitrogen to the normal pressure, and continuously heating to 700 ℃ under the condition that the microwave power is 0.3kw for activation for 30 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises, by mass, 10% of Co, 5% of La and 4% of Si in terms of elements, and is marked as C-3.
Example 4
Grinding 100g of petroleum coke into powder, then uniformly mixing with 7.42g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 300 ℃ in a nitrogen atmosphere, and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 43.79g of cobalt nitrate and 8.41g of zirconium nitrate, and dissolving in 100mL of deionized water to obtain a solution A; weighing 30g of citric acid, and dissolving in 100mL of deionized water to obtain a solution B; and (2) placing the solution A in a water bath at 80 ℃, dropwise adding the solution B into the solution A under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
The silicon-containing petroleum coke, 14.98g of composite oxide and 300g of sodium hydroxide are uniformly mixed, placed in a tube furnace, heated to 800 ℃ in a nitrogen atmosphere and activated for 40 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises 15 percent of Co, 3 percent of Zr and 2 percent of Si in terms of element by mass, and marking as C-4.
Example 5
Grinding 100g of petroleum coke into powder, then uniformly mixing with 7.42g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 150 ℃ in a nitrogen atmosphere, keeping the temperature for 1h, then continuously heating to 350 ℃ and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 13.52g of cobalt nitrate and 38.06g of aluminum nitrate, and dissolving in 100mL of deionized water to obtain a solution A; weighing 10g of citric acid, and dissolving in 100mL of deionized water to obtain a solution B; and (2) placing the solution A in a water bath at 80 ℃, dropwise adding the solution B into the solution A under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
The silicon-containing petroleum coke, 9.02g of composite oxide, 100g of potassium bicarbonate and 200g of potassium hydroxide are uniformly mixed, placed in a microwave heating furnace with the microwave frequency of 2450MHz, and heated to 900 ℃ under the condition of the microwave power of 0.3kw for activation for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises, by mass, 5% of Co, 5% of Al and 2% of Si in terms of elements, and is marked as C-5.
Example 6
Weighing 50g of ammonium phosphate, and dissolving the ammonium phosphate in 200mL of deionized water to obtain a solution A; 100g of petroleum coke was ground to a powder, then added to solution A, left to stand for 1.5h, then filtered, and the resulting solid sample was dried in an oven at 110 ℃ for 5 h. Pretreating the dried solid sample with water vapor at 200 deg.C for 3h (volume space velocity of water vapor gas is 1500 h)-1) And then raising the temperature to 400 ℃, continuing to pretreat for 3h, and then cooling to 60 ℃ under the protection of nitrogen to obtain the pretreated petroleum coke.
Grinding the petroleum coke into powder, then uniformly mixing with 14.83g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 300 ℃ in a nitrogen atmosphere, and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 27.86g of cobalt nitrate and 9.06g of lanthanum nitrate, and dissolving in 100mL of deionized water to obtain a solution B; weighing 20g of citric acid, and dissolving in 100mL of deionized water to obtain a solution C; and (3) placing the solution B in a water bath at 80 ℃, dropwise adding the solution C into the solution B under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 11.59g of composite oxide and 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 500 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 40min, introducing nitrogen to the normal pressure, and continuously heating to 800 ℃ under the condition that the microwave power is 0.3kw for activation for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises, by mass, 10% of Co, 5% of La and 4% of Si in terms of elements, and is marked as C-6.
Example 7
Weighing 50g of ammonium dihydrogen phosphate, and dissolving in 200mL of deionized water to obtain a solution A; 100g of petroleum coke was ground to a powder, then added to solution A, left to stand for 1.5h, then filtered, and the resulting solid sample was dried in an oven at 110 ℃ for 5 h. Pretreating the dried solid sample with water vapor at 200 deg.C for 3h (the volume space velocity of water vapor gas is 1200 h)-1) And then raising the temperature to 400 ℃, continuing to pretreat for 3h, and then cooling to 60 ℃ under the protection of nitrogen to obtain the pretreated petroleum coke.
Grinding the petroleum coke into powder, then uniformly mixing with 14.83g of tetraethyl orthosilicate, 200g of deionized water and 100g of absolute ethyl alcohol, heating to 150 ℃ in a nitrogen atmosphere, keeping the temperature for 1h, then continuously heating to 350 ℃ and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 28.81g of cobalt nitrate and 9.04g of cerium nitrate, and dissolving in 100mL of deionized water to obtain a solution B; weighing 30g of citric acid, and dissolving in 100mL of deionized water to obtain a solution C; and (3) placing the solution B in a water bath at 90 ℃, dropwise adding the solution C into the solution B under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into a drying oven to dry for 8 hours at 120 ℃, and roasting the obtained sample for 6 hours at 600 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 11.79g of composite oxide and 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 500 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 40min, introducing nitrogen to the normal pressure, and continuously heating to 800 ℃ under the condition that the microwave power is 0.3kw for activation for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises 10 percent of Co, 5 percent of Ce and 4 percent of Si in terms of the mass of the elements, and marking as C-7.
Example 8
Weighing 50g of ammonium hydrogen phosphate, and dissolving in 200mL of deionized water to obtain a solution A; 100g of petroleum coke was ground to a powder, then added to solution A, left to stand for 1.5h, then filtered, and the resulting solid sample was dried in an oven at 90 ℃ for 8 h. Pretreating the dried solid sample with water vapor at 200 deg.C for 3h (volume space velocity of water vapor gas is 800 h)-1) And then raising the temperature to 400 ℃, continuing to pretreat for 3 hours, and then cooling to 40 ℃ under the protection of nitrogen to obtain the pretreated petroleum coke.
Grinding the petroleum coke into powder, then uniformly mixing with 14.83g of tetraethyl orthosilicate, 200g of deionized water and 80g of absolute ethyl alcohol, heating to 150 ℃ in a nitrogen atmosphere, keeping the temperature for 1h, then continuously heating to 350 ℃ and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 31.96g of cobalt nitrate and 24.18g of potassium tetraborate, and dissolving in 100mL of deionized water to obtain a solution B; weighing 30g of citric acid, and dissolving in 100mL of deionized water to obtain a solution C; and (3) placing the solution B in a water bath at 80 ℃, dropwise adding the solution C into the solution B under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 19.53g of composite oxide and 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 500 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 40min, introducing nitrogen to the normal pressure, and continuously heating to 800 ℃ under the condition that the microwave power is 0.3kw for activation for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises 10 percent of Co, 5 percent of B and 2 percent of Si in terms of element by mass, and marking as C-8.
Example 9
50g of ammonium hydrogen phosphate is weighed and dissolved in 200mL of ammonium hydrogen phosphate for separationAdding water to obtain solution A; 100g of petroleum coke was ground to a powder, then added to solution A, left to stand for 1.5h, then filtered, and the resulting solid sample was dried in an oven at 90 ℃ for 8 h. Pre-treating the dried solid sample for 3h at 200 ℃ by using mixed gas with the volume ratio of water vapor to nitrogen being 1:2 (the volume space velocity of the mixed gas is 800 h)-1) And then raising the temperature to 400 ℃, continuing to pretreat for 3 hours, and then cooling to 40 ℃ under the protection of nitrogen to obtain the pretreated petroleum coke.
Grinding the petroleum coke into powder, then uniformly mixing with 14.83g of tetraethyl orthosilicate, 200g of deionized water and 80g of absolute ethyl alcohol, heating to 150 ℃ in a nitrogen atmosphere, keeping the temperature for 1h, then continuously heating to 350 ℃ and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Weighing 31.96g of cobalt nitrate and 24.18g of potassium tetraborate, and dissolving in 100mL of deionized water to obtain a solution B; weighing 30g of citric acid, and dissolving in 100mL of deionized water to obtain a solution C; and (3) placing the solution B in a water bath at 80 ℃, dropwise adding the solution C into the solution B under the stirring condition, continuously stirring until the solution is viscous after dropwise adding, then placing the solution into an oven to dry for 6 hours at 150 ℃, and roasting the obtained sample for 6 hours at 700 ℃ to obtain the composite oxide.
Uniformly mixing the silicon-containing petroleum coke, 19.53g of composite oxide and 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 500 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 40min, introducing nitrogen to the normal pressure, and continuously heating to 800 ℃ under the condition that the microwave power is 0.3kw for activation for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying at 150 ℃ for 6 hours under a vacuum condition to obtain the catalyst which comprises 10 percent of Co, 5 percent of B and 2 percent of Si in terms of element by mass, and marking as C-9.
Comparative example 1
Grinding 100g of petroleum coke into powder, then uniformly mixing with 14.83g of tetraethyl orthosilicate, 200g of deionized water and 50g of absolute ethyl alcohol, heating to 300 ℃ in a nitrogen atmosphere, and keeping the temperature for 1h to obtain the silicon-containing petroleum coke.
Grinding the petroleum coke into powder, then uniformly mixing the powder with 300g of potassium hydroxide, placing the mixture in a microwave heating furnace with microwave frequency of 2450MHz, vacuumizing, heating to 500 ℃ under the condition that the microwave power is 0.3kw, keeping the temperature constant for 40min, then introducing nitrogen to the normal pressure, and continuously heating to 800 ℃ under the condition that the microwave power is 0.3kw to activate for 20 min.
Grinding the activated sample into powder, weighing, and mixing the powder according to a mass ratio of 1: 15 and deionized water, fully stirring, then carrying out solid-liquid separation until the pH value of the filtrate is neutral, placing the obtained solid sample in a vacuum drying oven, and drying for 6 hours at 150 ℃ under the vacuum condition.
Weighing 27.86g of cobalt nitrate and 9.06g of lanthanum nitrate, dissolving in 100mL of deionized water, adding into the sample obtained after vacuum drying in the step, uniformly stirring, aging for 2h, then placing in a vacuum drying oven, drying at 150 ℃ for 6h under a vacuum condition, and roasting the dried sample at 700 ℃ for 6h under a nitrogen atmosphere to obtain the catalyst which comprises 10% of Co, 5% of La and 4% of Si in terms of element mass and is marked as D-1.
Evaluation conditions were as follows: the catalyst of the invention is reduced with hydrogen at 400 ℃ for 4 hours before reaction. Reacting in a quartz reactor of a continuous sample injection fixed bed at 250 ℃ and 3MPa, wherein the raw material gas consists of H2/CO = 2, space velocity 2000h-1The tail gas is analyzed on line by gas chromatography, the liquid phase product is sampled once every 20h, the oil phase and the water phase are analyzed off line by an FID detector, and the evaluation result is shown in table 1.
TABLE 1 catalyst Properties and reaction Performance