CN111375391A - Method for reducing oil content of waste argil - Google Patents

Method for reducing oil content of waste argil Download PDF

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Publication number
CN111375391A
CN111375391A CN201811618740.6A CN201811618740A CN111375391A CN 111375391 A CN111375391 A CN 111375391A CN 201811618740 A CN201811618740 A CN 201811618740A CN 111375391 A CN111375391 A CN 111375391A
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waste
clay
argil
water
mixing
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CN111375391B (en
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孙浩程
回军
刘春阳
李宝忠
王宜迪
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3433Regenerating or reactivating of sorbents or filter aids other than those covered by B01J20/3408 - B01J20/3425
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/12Naturally occurring clays or bleaching earth
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0008Working-up used lubricants to recover useful products ; Cleaning with the use of adsorbentia
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0083Lubricating greases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/74Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Inorganic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a method for reducing the oil content of waste argil, which comprises the steps of mixing the waste argil, a pretreating agent and water, then dividing the obtained materials into three layers of a solid phase, a water phase and an oil phase through standing, mixing the obtained solid phase with the treating agent, standing, removing the uppermost layer of materials, further carrying out solid-liquid separation to obtain filtrate and the waste argil, and washing and drying the waste argil to obtain regenerated argil. The method for reducing the oil content of the waste argil can separate the grease, the colloid and the asphaltene in the waste argil, does not damage the structure of the argil, facilitates the subsequent regeneration and the reutilization of the argil, does not generate other pollution in the treatment process, and has higher activity of the regenerated argil.

Description

Method for reducing oil content of waste argil
Technical Field
The invention belongs to the field of petroleum processing, and particularly relates to a method for treating waste argil generated in the production process of refined lubricating oil.
Background
In the production of lubricating oil, the refining process of removing undesirable components or the hydrogenation treatment of chemical conversion of the undesirable components is required to improve the viscosity index of the base oil and meet the requirement of viscosity-temperature performance, and the dewaxing process or the hydrodewaxing process of cracking and isomerizing the wax hydrocarbon is required to reduce the condensation point of the base oil and meet the requirement of low-temperature fluidity. The lubricating oil white clay replenishing and refining device as the last process is to mix lubricating oil stock with certain amount of white clay at certain temperature and time, treat various solvent refining and solvent dewaxing lubricating oil stocks, and remove a small amount of polar substances such as colloid, asphaltene, naphthenic acid, sulfonic acid, oxygen-nitrogen-sulfur compounds and the like and non-ideal components such as mechanical impurities and the like in raw materials in a physical adsorption mode. Then the white clay and the oil are filtered and separated to obtain high-quality lubricating oil base oil, and the white clay is supplemented and refined to better improve the color, the oxidation stability, the emulsification resistance, the insulativity and the carbon residue value of the oil product.
Under the condition of clay refining, the clay has good adsorption effect on the colloid and the asphalt, and the colloid and the asphalt are more easily adsorbed when the molecular weight of the colloid and the asphalt is larger; oxides and sulfates are also easily adsorbed; in hydrocarbons, the order of adsorption is aromatic > naphthenic > paraffinic.
Although clay has good adsorption performance on polar substances, the adsorption of clay has a certain limit. When the adsorption polar substance is saturated, the adsorption capacity is lost. The amount of the waste clay discharged by standing the lubricating oil every year is huge, for example, the waste clay generated by a supplement refining device for the middle petrifaction of Yanshan mountain is more than 10000t per year, the waste clay is mostly brown to gray black solid slag, and some waste clays are also bonded into blocks, and at the moment, the fresh clay needs to be replaced in time. In recent years, the yield of oil product refining spent bleaching clay is continuously increased, the traditional treatment methods such as burying, blending combustion and the like are not compliant, how to treat hazardous waste regularly and realize harmlessness and recycling are becoming the focus of attention of environmental protection departments increasingly. Therefore, finding out the efficient recovery of oil in the waste clay and the comprehensive utilization of the deoiled clay becomes a hot point of research in the aspect.
Patent CN1709595A is used to perform regeneration process treatment on the deoiled waste clay, i.e. drying, dewatering, calcining, pickling and activating after calcining, drying and sieving to obtain regenerated clay. Similarly, patent CN102266759A discloses a method, which comprises mixing waste clay with 40-60% sulfuric acid by mass, kneading the obtained mud into a certain shape, firing at 600-700 ℃, cooling and pulverizing to obtain regenerated clay. The clay begins to lose crystal water when being heated to above 300 ℃, the structure of the clay is changed, and in addition, the introduction of concentrated sulfuric acid can also cause the collapse of the porous structure of the clay, and the two points can influence the regeneration effect; more importantly, the oil absorbed by the clay is burnt, and the recovery of resources is not realized.
Patent CN107286973A discloses a method for recovering oil from waste clay: under the first contact condition, the waste clay to be treated is contacted with an organic solvent to desorb the lubricating oil base oil in the waste clay, under the second contact condition, the waste clay subjected to primary treatment is contacted with the organic solvent to dissolve non-ideal components in the waste clay, and under the third contact condition, the waste clay subjected to secondary treatment is contacted with water to dissolve the extraction solvent in the clay. According to different proportions of the extraction solvent, batch extraction of ideal components and non-ideal components of the lubricating oil is realized. In fact, the lubricating oil recovered in this way ideally still contains heavy components such as gums, asphaltenes and the like.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a method for reducing the oil content of the waste argil, which can separate the grease, colloid and asphaltene in the waste argil, does not damage the structure of the argil, facilitates the subsequent regeneration and reutilization of the argil, does not generate other pollution in the treatment process, and has higher activity of the regenerated argil.
The invention provides a method for reducing the oil content of waste argil, which comprises the following steps:
(1) mixing waste argil, a pretreating agent and water at 60-100 ℃, preferably 70-90 ℃, standing the uniformly mixed materials to separate the materials into a solid phase layer, a water phase layer and an oil phase layer;
(2) mixing the solid phase obtained after separation in the step (1) with a treating agent at 70-95 ℃, preferably 80-90 ℃, and then standing for layering;
(3) removing the colloid asphaltene on the uppermost layer of the material obtained in the step (2), further performing solid-liquid separation to obtain filtrate and waste clay, and washing and drying the waste clay to obtain the regenerated clay.
In the method, the waste clay in the step (1) is the waste clay generated by a clay refining unit of a lubricating oil production device, such as the waste clay generated in the process of preparing lubricating oil by clay refining by taking normal four-line, reduced two-line, reduced three-line and reduced four-line furfural refined oil (normal and reduced pressure distillation-ketobenzene dewaxing-furfural refining) as a raw material.
In the method of the present invention, the mass ratio of the waste clay to the water in the step (1) is 1:3 to 1:7, preferably 1:4 to 1:6, and more preferably 1: 5.
In the method, the mixing treatment time in the step (1) is 2-10 h, preferably 4-6 h.
In the method, the pretreatment agent in the step (1) comprises rhamnolipid and petroleum sulfonate, and the concentration of the rhamnolipid is controlled to be 300-600 mg/L, preferably 400-500 mg/L and the concentration of the petroleum sulfonate is controlled to be 2000-4000 mg/L, preferably 2500-3000 mg/L on the basis of the addition amount of water in the step (1).
In the method, the treating agent in the step (2) comprises hydrogen peroxide solution and alkane with 5-15 carbon atoms, wherein the alkane can be one or more of n-pentane, n-hexane, n-heptane, n-octane, n-nonane, n-decanone, n-undecane, n-dodecane, n-tridecane, n-tetradecane and n-pentadecane; n-heptane is preferred. The concentration of the hydrogen peroxide solution is 20-40 wt%, preferably 25-35 wt%, and more preferably 30 wt%. In the treating agent, the mass ratio of the added hydrogen peroxide solution to the alkane is 1:1 to 1:6, preferably 1:2 to 1: 3.
In the method, the liquid-solid ratio of the treating agent to the solid phase in the step (2) is 1: 1-1: 8 (mL/g) is preferably 1: 2-1: 4 (mL/g), more preferably 1: 2.
in the method, when the solid phase and the treating agent in the step (2) are mixed for treatment, mixed gas of nitrogen dioxide and sulfur dioxide can be introduced into the solid phase, wherein the volume ratio of the nitrogen dioxide to the sulfur dioxide in the mixed gas is 1: 1-1: 6, and preferably 1: 2-1: 3.
In the method, the drying temperature in the step (3) is 80-115 ℃, and preferably 90-105 ℃; the drying time is 4-9 h, preferably 5-6 h.
In the method of the present invention, the solid phase obtained after the separation in step (1) is preferably further mixed with water and a pretreating agent, the treatment is repeated according to the operating conditions described in step (1), and the solid phase obtained after the treatment twice or more is further mixed with a treating agent. The aqueous phase obtained in step (2) can be recycled.
Compared with the prior art, the method for reducing the oil content of the waste argil has the following characteristics:
1. the method realizes the purpose of recovering the grease and the colloid asphaltene in the waste argil under the composite action of the mixed gas of the water, the pretreating agent, the treating agent, the nitrogen dioxide and the sulfur dioxide, does not destroy the structure of the argil, has higher activity of the argil after recovery treatment, and can be directly recycled.
2. The method realizes the separation of most of grease in the waste clay under proper operation conditions, and the oil content of the clay treated by the method is lower than 5 percent; the used solvent water can be recycled, and the lubricating oil can be recovered; the pretreatment agent is added, so that the recycling frequency of the solvent water is increased, the BOD/COD of the cut water component is more than 0.38 through measurement, the biochemical performance is better, and the pressure of effluent treatment is reduced.
3. The treatment method ensures that the structure of the argil is not damaged, and is beneficial to the further regeneration of the argil; the method has mild process conditions, does not use toxic solvents in the whole process, greatly reduces the production cost, does not use high-temperature and high-pressure treatment means, greatly reduces the potential safety hazard, has simple operation and good replacement effect, is suitable for large-scale industrial application, and has good economic benefit.
4. In the method, in the process of treating the treating agent and the solid phase, the mixed gas of nitrogen dioxide and sulfur dioxide is introduced simultaneously, so that the mixed gas and the treating agent can play a role in compounding, the action effect of the treating agent can be improved, and the activity of the regenerated carclazyte is further improved; and the colloid and the asphaltene can be promoted to realize the quick separation from the argil and be brought to the surface of the solution, the oil content of the argil can be further reduced through the synergistic effect of the treating agent and the gas, and the activity of the argil is improved.
Detailed Description
The method for recycling and treating spent bleaching earth according to the present invention will be described in detail with reference to examples, but the present invention is not limited thereto.
The clay used in the experiment is waste clay generated by a lubricating oil clay refining device of a certain refining company, the appearance is dark brown, the organic solvent has pungent taste, and the oil content is determined to be 28%.
Example 1
(1) Mixing 500g of waste argil, 1400g of water and a pretreating agent at 75 ℃, wherein the pretreating agent consists of rhamnolipid and petroleum sulfonate, the adding amount is 0.85g and 5.25g respectively, and after uniform mixing, the obtained material is divided into three layers of a solid phase, a water phase and an oil phase after standing; wherein, the COD/BOD of the water is 0.42 by determination;
(2) mixing the solid phase obtained after separation in the step (1) with 160mL of treating agent (the treating agent is 25wt% of hydrogen peroxide and n-tridecane, and the ratio of the hydrogen peroxide to the n-tridecane is 1: 2) at 80 ℃, and then standing for layering;
(3) removing the colloidal asphaltene on the uppermost layer of the material obtained in the step (2), further filtering and separating to obtain filtrate and waste clay, washing the waste clay with water, and drying at 80 ℃ to obtain regenerated clay with the oil content of 2.75%.
Example 2
(1) Mixing 500g of spent bleaching earth and 2800g of water at 65 ℃, wherein the pretreating agent consists of rhamnolipid and petroleum sulfonate, the adding amount is 1.20g and 7.5g respectively, and after the materials are uniformly mixed, the obtained materials are divided into three layers of a solid phase, a water phase and an oil phase after standing, wherein the COD/BOD of the water is 0.48 by determination;
(2) mixing the solid phase obtained in the step (1) with water at 70 ℃, standing the uniformly mixed material, and dividing the material into a solid phase layer, a water phase layer and an oil phase layer;
(3) mixing the solid phase obtained after separation in the step (2) with 200mL of treating agent (the treating agent is 35wt% of hydrogen peroxide, and the ratio of the hydrogen peroxide to the n-heptane is 1:6, and treating at 80 ℃;
(4) removing the colloidal asphaltene on the uppermost layer of the material obtained in the step (3), further filtering and separating to obtain filtrate and waste clay, washing the waste clay with water, and drying at 90 ℃ to obtain regenerated clay with the oil content of 1.98%.
Example 3
(1) Mixing 500g of spent bleaching earth with 2100g of water at 100 ℃, wherein the pretreating agent consists of rhamnolipid and petroleum sulfonate, the adding amount is 0.68g and 9.0g respectively, and the materials obtained after uniform mixing are divided into three layers of a solid phase, a water phase and an oil phase after standing; wherein, the COD/BOD of the water is 0.38 by determination;
(2) mixing the solid phase obtained after separation in the step (1) with 225mL of treating agent (the treating agent is 30wt% of hydrogen peroxide and n-decane, and the ratio of the hydrogen peroxide to the n-decane is 1: 5) at 75 ℃, and then standing for layering;
(3) removing the colloidal asphaltene on the uppermost layer of the material obtained in the step (2), further filtering and separating to obtain filtrate and waste clay, washing the waste clay with water, and drying at 95 ℃ to obtain regenerated clay with the oil content of 4.38%.
Example 4
(1) Mixing 500g of spent bleaching earth with 3300g of water at 80 ℃, wherein the pretreating agent consists of rhamnolipid and petroleum sulfonate in the addition amount of 2.10g and 7.0g respectively, and after uniformly mixing, the obtained material is divided into three layers of a solid phase, a water phase and an oil phase after standing; wherein, the COD/BOD of the water is 0.43 by determination;
(2) mixing the solid phase obtained after separation in the step (1) with 310mL of treating agent (the treating agent is 25wt% of hydrogen peroxide and n-octane, the ratio of the hydrogen peroxide to the n-octane is 1:3, mixing at 95 ℃, introducing mixed gas of sulfur dioxide and nitrogen dioxide into the mixed gas, wherein the volume ratio of the nitrogen dioxide to the sulfur dioxide is 1:2, standing for layering, and then standing for layering;
(3) removing the colloidal asphaltene on the uppermost layer of the material obtained in the step (2), further filtering and separating to obtain filtrate and waste clay, washing the waste clay with water, and drying at 100 ℃ to obtain regenerated clay with the oil content of 2.39%.
Example 5
(1) Mixing 500g of waste argil with 2450g of water at 90 ℃, wherein the pretreating agent consists of rhamnolipid and petroleum sulfonate in the addition amount of 1.25g and 7.50g respectively, and standing the uniformly mixed materials to separate the materials into a solid phase layer, a water phase layer and an oil phase layer; wherein, the COD/BOD of the water is 0.52 by determination;
(2) mixing the solid phase obtained after separation in the step (1) with 250mL of treating agent (the treating agent is 30wt% of hydrogen peroxide and n-heptane, the ratio of the hydrogen peroxide to the n-heptane is 1:2, mixing at 90 ℃, simultaneously introducing mixed gas of sulfur dioxide and nitrogen dioxide, wherein the volume ratio of the nitrogen dioxide to the sulfur dioxide in the mixed gas is 1:3, and then standing for layering;
(3) removing the colloidal asphaltene on the uppermost layer of the material obtained in the step (2), further filtering and separating to obtain filtrate and waste clay, washing the waste clay with water, and drying at 105 ℃ to obtain regenerated clay with the oil content of 0.98%.
Comparative example 1
The same as example 1, except that no pretreating agent was used, the oil content of the obtained regenerated clay was 5.21%, and the cut water was found to have a COD/BOD < 0.2 and poor biodegradability.
Comparative example 2
The same as example 1 except that only 20wt% hydrogen peroxide solution was used as the treating agent, the oil content of the obtained regenerated clay was 10.61%.
Comparative example 3
The same as example 2 except that only n-heptane was used as the treating agent, the regenerated clay had an oil content of 9.64%.

Claims (14)

1. A method for reducing the oil content of spent bleaching earth, comprising the following steps:
(1) mixing waste argil, a pretreating agent and water, standing the mixture uniformly to obtain a material, and dividing the material into a solid phase layer, a water phase layer and an oil phase layer, wherein the pretreating agent comprises rhamnolipid and petroleum sulfonate;
(2) mixing the solid phase obtained after separation in the step (1) with a treating agent at 70-95 ℃, preferably 80-90 ℃, and then standing for layering; the treating agent comprises hydrogen peroxide solution and alkane with 5-15 carbon atoms.
(3) Removing the colloid asphaltene on the uppermost layer of the material obtained in the step (2), further performing solid-liquid separation to obtain filtrate and waste clay, and washing and drying the waste clay to obtain the regenerated clay.
2. The method of claim 1, wherein: based on the addition amount of water in the step (1), the concentration of rhamnolipid is 300-600 mg/L, preferably 400-500 mg/L, and the concentration of petroleum sulfonate is 2000-4000 mg/L, preferably 2500-3000 mg/L.
3. The method of claim 1, wherein: the alkane is one or more of n-pentane, n-hexane, n-heptane, n-octane, n-nonane, n-decanone, n-undecane, n-dodecane, n-tridecane, n-tetradecane and n-pentadecane; n-heptane is preferred.
4. The method of claim 1, wherein: the concentration of the hydrogen peroxide solution is 20 to 40wt%, preferably 25 to 35wt%, and more preferably 30 wt%.
5. The method of claim 1, wherein: the mass ratio of the hydrogen peroxide solution to the alkane is 1:1 to 1:6, preferably 1:2 to 1: 3.
6. The method of claim 1, wherein: the mass ratio of the waste argil to the water in the step (1) is 1: 3-1: 7, preferably 1: 4-1: 6, and more preferably 1: 5.
7. The method of claim 1, wherein: the liquid-solid ratio of the treating agent to the solid phase in the step (2) is 1: 1-1: 8, preferably 1: 2-1: 4, more preferably 1: 2.
8. the method of claim 1, wherein: and (3) when the solid phase and the treating agent are mixed for treatment in the step (2), introducing mixed gas of nitrogen dioxide and sulfur dioxide into the mixture.
9. The method of claim 8, wherein: the volume ratio of the nitrogen dioxide to the sulfur dioxide in the mixed gas is 1: 1-1: 6, preferably 1: 2-1: 3.
10. The method of claim 1, wherein: the drying temperature in the step (3) is 80-115 ℃, and preferably 90-105 ℃; the drying time is 4-9 h, preferably 5-6 h.
11. The method of claim 1, wherein: the mixing in the step (1) is carried out at 60-100 ℃, preferably 70-90 ℃.
12. The method of claim 1, wherein: the mixing treatment time in the step (1) is 2-10 h, preferably 4-6 h.
13. The method of claim 1, wherein: and (2) continuously mixing the solid phase obtained after separation in the step (1) with water, repeatedly treating according to the operation conditions in the step (1), and further mixing the solid phase obtained after more than two times of treatment with a treating agent.
14. The method of claim 1, wherein: the waste clay in the step (1) is from the waste clay generated by the clay refining unit of the lubricating oil production device.
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Publication number Priority date Publication date Assignee Title
CN115178303B (en) * 2021-04-02 2024-05-24 绍兴绿奕化工有限公司 Method for recovering waste porous catalyst

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