CN111366827A - Full-automatic silk screen printing production line of condenser - Google Patents
Full-automatic silk screen printing production line of condenser Download PDFInfo
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- CN111366827A CN111366827A CN202010314672.5A CN202010314672A CN111366827A CN 111366827 A CN111366827 A CN 111366827A CN 202010314672 A CN202010314672 A CN 202010314672A CN 111366827 A CN111366827 A CN 111366827A
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- 238000007650 screen-printing Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 239000003990 capacitor Substances 0.000 claims abstract description 45
- 238000012360 testing method Methods 0.000 claims abstract description 34
- 230000002950 deficient Effects 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 11
- 238000007599 discharging Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/26—Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
- G01R27/2688—Measuring quality factor or dielectric loss, e.g. loss angle, or power factor
- G01R27/2694—Measuring dielectric loss, e.g. loss angle, loss factor or power factor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/18—Subjecting similar articles in turn to test, e.g. go/no-go tests in mass production
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/845—Objects on a conveyor
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- Health & Medical Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Screen Printers (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a full-automatic silk-screen production line of a capacitor, which comprises a rack, wherein a conveying chain plate is installed at the top of the rack, a detection frame is arranged at the top of one end of the conveying chain plate, a capacity loss testing device and an electrode shell pressure resistance testing device are installed on one side of the detection frame, a silk-screen printing mechanism is arranged on one side of the detection frame, the silk-screen printing mechanism is arranged on one side, away from the detection frame, of the silk-screen printing mechanism, an observation mechanism, a defective product feeding mechanical arm and a UV device are further installed on the top side of the rack, the observation mechanism and the UV device are respectively located on two sides of the defective product feeding mechanical arm, the observation mechanism is located on one side, away from the detection frame, of the silk-screen printing mechanism, the feeding mechanical. The invention can remove the damaged and failed capacitors in silk-screen printing, thereby ensuring the silk-screen printing effect, having rich functions, improving the production efficiency and meeting the use requirements of people in production and life.
Description
Technical Field
The invention relates to the technical field of capacitor processing, in particular to a full-automatic silk-screen production line for capacitors.
Background
Two conductors which are close to each other, with a non-conductive insulating medium in between, constitute a capacitor. When a voltage is applied across the two plates of the capacitor, the capacitor stores charge. The capacitance of the capacitor is numerically equal to the ratio of the amount of charge on one conductive plate to the voltage between the two plates. The basic unit of capacitance of a capacitor is farad (F). The capacitor element is generally denoted by letter C in the circuit diagram. Capacitors play an important role in circuits such as tuning, bypassing, coupling, filtering, etc. The tuning circuit of the transistor radio is used, and the coupling circuit, the bypass circuit and the like of the color television are also used. With the increasing change of electronic information technology, the update speed of digital electronic products is faster and faster, the production and sales volume of consumer electronic products such as flat panel televisions (LCDs and PDPs), notebook computers, digital cameras and the like is continuously increased, the capacitor industry is driven to increase,
screen printing is a short for "screen printing". The silk screen printing is that silk fabric, synthetic fiber fabric or metal screen is stretched on a screen frame, and a screen printing plate is manufactured by adopting a manual paint film engraving or photochemical plate making method. The modern screen printing technology is to use photosensitive material to make screen printing plate by means of photoengraving (the meshes of the image-text part on the screen printing plate are through holes, but the meshes of the non-image-text part are blocked).
The existing full-automatic silk-screen production line for the capacitors only can be used for silk-screen printing on the capacitors on the transmission chain, the function is single, and after silk-screen printing is completed, the capacitors with poor silk-screen printing effect can also be collected in finished products, so that the use requirements of people in production and life cannot be met.
Disclosure of Invention
The invention aims to solve the problems of labor consumption and low efficiency in the prior art, and provides a full-automatic silk-screen production line for capacitors.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a full-automatic silk screen printing production line of condenser, includes the frame, the conveying link joint is installed at the top of frame, the one end top of conveying link joint is provided with the test rack, and capacity loss testing arrangement and the withstand voltage test device of utmost point shell are installed to one side of test rack, one side of test rack is provided with silk screen printing mechanism, observation mechanism, defective products unloading manipulator and UV device are still installed to the top side of frame, and observation mechanism and UV device are located the both sides of defective products unloading manipulator respectively, and observation mechanism is located one side that silk screen printing mechanism kept away from the test rack, the unloading manipulator that the one end top of frame was provided with, the unloading conveyer belt has been erect to one side of frame, control mechanism is installed at the top of frame.
Preferably, one side of frame is provided with defective products unloading conveyer belt, and defective products unloading conveyer belt is located one side of defective products unloading manipulator.
Preferably, the capacity loss testing device comprises a capacity meter with the model ZX6518 BT.
Preferably, the equipment model of the pole shell pressure resistance testing device is RK2670 AM.
Preferably, observation mechanism is including erectting the U type frame in the conveying link joint outside, the inboard fixed mounting in top of U type frame has camera and lamp plate, and the outside cover of lamp plate is equipped with dull polish lamp shade.
Preferably, the control mechanism comprises a controller with the model number XD3-60T-E, and the capacity loss testing device, the pole shell pressure resistance testing device, the screen printing mechanism, the observation mechanism, the defective product discharging mechanical arm, the UV device, the discharging mechanical arm and the discharging conveyor belt are all connected with the controller.
Compared with the prior art, the invention provides a full-automatic silk-screen production line of a capacitor, which has the following beneficial effects:
1. according to the invention, the capacity loss testing device and the polar shell voltage withstanding testing device are additionally arranged on one side of the screen printing device, so that the device can detect the capacitor on the conveying chain plate, stop screen printing on the damaged capacitor, and eliminate the damaged capacitor through the defective product discharging manipulator, and the screen printing device is rich in functions and practical.
2. According to the invention, the detection of the silk-screen effect is carried out through the camera after the capacitor finishes silk-screen printing, and the capacitor with poor silk-screen effect can be removed through a defective product blanking manipulator.
The invention can remove the damaged and failed capacitors in silk-screen printing, thereby ensuring the silk-screen printing effect, having rich functions, improving the production efficiency and meeting the use requirements of people in production and life.
Drawings
FIG. 1 is a schematic structural diagram of a full-automatic silk-screen production line for capacitors according to the present invention;
fig. 2 is a schematic side-view cross-sectional structure diagram of a part of the full-automatic silk-screen production line for capacitors provided by the invention.
In the figure: the device comprises a rack 1, a conveying chain plate 2, a detection frame 3, a capacity loss testing device 4, an electrode shell pressure resistance testing device 5, a silk screen printing mechanism 6, an observation mechanism 7, a defective product discharging mechanical arm 8, a UV device 9, a discharging mechanical arm 10, a discharging conveying belt 11, a defective product discharging conveying belt 12, a control mechanism 13, a U-shaped frame 701, a camera 702, a lamp panel 703 and a frosted lampshade 704.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example one
Referring to fig. 1-2, a full-automatic silk-screen production line of a capacitor comprises a frame 1, a conveying chain plate 2 is installed at the top of the frame 1, a detection frame 3 is arranged at the top of one end of the conveying chain plate 2, a capacity loss testing device 4 and an electrode shell pressure resistance testing device 5 are installed at one side of the detection frame 3, a silk-screen printing mechanism 6 is arranged at one side of the detection frame 3, an observation mechanism 7, a defective product blanking manipulator 8 and a UV device 9 are further installed at the top side of the frame 1, the observation mechanism 7 and the UV device 9 are respectively located at two sides of the defective product blanking manipulator 8, the observation mechanism 7 is located at one side of the silk-screen printing mechanism 6 far away from the detection frame 3, a blanking manipulator 10 is arranged at the top of one end of the frame 1, a blanking conveyor belt 11 is erected at one side of the frame 1, a control, and the defective blanking conveyer belt 12 is positioned at one side of the defective blanking manipulator 8.
In the embodiment, a capacitor to be processed is conveyed from one end of a conveying chain plate 2 to the other end, in the process, the capacitor to be processed firstly passes through a capacity loss testing device 4 and an electrode shell voltage resistance testing device 5 on one side of a detection frame 3 for detection, a detection structure is transmitted to a control mechanism 13, the control mechanism 13 controls a silk-screen printing mechanism 6 to skip silk-screen printing on the damaged capacitor, the damaged capacitor is moved to the top of a defective product blanking conveying belt 12 through a defective product blanking manipulator 8, the capacitor reaching the standard is then subjected to silk-screen printing through the silk-screen printing mechanism 6, the capacitor after the silk-screen printing is finished enters an observation mechanism 7 for observation, the observation mechanism 7 conveys the top image of the capacitor to the control mechanism 13 and judges the silk-screen printing effect of the capacitor, after the judgment, the capacitor with the unqualified silk-screen printing effect is moved to the defective product blanking conveying belt 12 through the defective product blanking manipulator 8, and drying the capacitor after silk-screen printing by the UV device 9, and feeding the capacitor with qualified final quality and silk-screen printing effect onto a discharging conveyor belt 11 by a discharging manipulator 10.
Example two
As shown in fig. 1-2, this embodiment is substantially the same as embodiment 1, and preferably, the capacity loss testing device 4 comprises a capacity meter with model number ZX6518BT, and the pole casing withstand voltage testing device 5 has equipment model number RK2670 AM.
In the embodiment, the capacitor is subjected to performance detection through a ZX6518BT type capacitance meter and an RK2670AM type pole shell voltage withstanding tester, so that the application of the device is enriched.
EXAMPLE III
As shown in fig. 1-2, this embodiment is substantially the same as embodiment 1, and preferably, the observation mechanism 7 includes a U-shaped frame 701 erected outside the conveying chain plate 2, a camera 702 and a lamp panel 703 are fixedly installed on the inside of the top of the U-shaped frame 701, and a frosted lampshade 704 is covered on the outside of the lamp panel 703.
In this embodiment, gather the silk screen printing pattern of condenser through camera 702 to gather the pattern and convey to control mechanism 13, lamp plate 703 throws light on, and frosted lamp shade 704 in the lamp plate 703 outside makes light comparatively soft, has guaranteed the collection effect of image.
Example four
As shown in fig. 1-2, this embodiment is substantially the same as embodiment 1, and preferably, the control mechanism 13 includes a controller of model number XD3-60T-E, and the capacity loss testing device 4, the pole shell withstand voltage testing device 5, the silk-screen printing mechanism 6, the observation mechanism 7, the defective product feeding manipulator 8, the UV device 9, the feeding manipulator 10 and the feeding conveyor belt 11 are all connected with the controller.
In the embodiment, the XD3-60T-E controller judges the quality and the silk-screen printing effect of the capacitor, and the defective blanking manipulator 8 and the blanking manipulator 10 are used for finishing the classification of the capacitor.
The invention can remove the damaged and failed capacitors in silk-screen printing, thereby ensuring the silk-screen printing effect, having rich functions, improving the production efficiency and meeting the use requirements of people in production and life.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides a full-automatic silk screen printing production line of condenser, includes frame (1), its characterized in that, conveying link joint (2) are installed at the top of frame (1), the one end top of conveying link joint (2) is provided with test rack (3), and capacity loss testing arrangement (4) and utmost point shell withstand voltage testing arrangement (5) are installed to one side of test rack (3), one side of test rack (3) is provided with silk screen printing mechanism (6), observation mechanism (7), defective products unloading manipulator (8) and UV device (9) are still installed to the top side of frame (1), and observation mechanism (7) and UV device (9) are located the both sides of defective products unloading manipulator (8) respectively, and observation mechanism (7) are located silk screen printing mechanism (6) and keep away from one side of test rack (3), the unloading manipulator (10) that the one end top of frame (1) was provided with, one side of frame (1) is erect and is equipped with unloading conveyer belt (11), control mechanism (13) are installed at the top of frame (1).
2. The full-automatic silk-screen production line of capacitors as claimed in claim 1, wherein one side of the rack (1) is provided with a defective product blanking conveyor belt (12), and the defective product blanking conveyor belt (12) is located at one side of the defective product blanking manipulator (8).
3. The full-automatic silk-screen production line of capacitors as claimed in claim 1, characterized in that the capacitance loss test device (4) comprises a capacitance meter of type ZX6518 BT.
4. The full-automatic silk-screen production line of capacitors as claimed in claim 1, wherein the equipment model of the polar shell withstand voltage testing device (5) is RK2670 AM.
5. The full-automatic silk screen printing production line of condenser of claim 1, characterized in that, observation mechanism (7) is including erectting U type frame (701) in conveying link joint (2) outside, the inboard fixed mounting in top of U type frame (701) has camera (702) and lamp plate (703), and the outside cover of lamp plate (703) is equipped with dull polish lamp shade (704).
6. The full-automatic silk-screen production line of the capacitors as claimed in claim 1, wherein the control mechanism (13) comprises a controller with model number XD3-60T-E, and the capacity loss testing device (4), the pole shell withstand voltage testing device (5), the silk-screen mechanism (6), the observation mechanism (7), the defective product blanking manipulator (8), the UV device (9), the blanking manipulator (10) and the blanking conveyor belt (11) are all connected with the controller.
Priority Applications (1)
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CN202010314672.5A CN111366827A (en) | 2020-04-21 | 2020-04-21 | Full-automatic silk screen printing production line of condenser |
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CN202010314672.5A CN111366827A (en) | 2020-04-21 | 2020-04-21 | Full-automatic silk screen printing production line of condenser |
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CN202010314672.5A Pending CN111366827A (en) | 2020-04-21 | 2020-04-21 | Full-automatic silk screen printing production line of condenser |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112208202A (en) * | 2020-09-23 | 2021-01-12 | 陈寿春 | Printing equipment for printing two-dimensional code on eggs |
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CN204936437U (en) * | 2015-09-14 | 2016-01-06 | 深圳市世纪方舟自动化设备有限公司 | The automatic screen printer of energy vision location |
CN108263077A (en) * | 2017-12-29 | 2018-07-10 | 广州泰行智能科技有限公司 | Method for printing screen, device, terminal device and the storage medium of mobile phone screen |
CN207823427U (en) * | 2017-12-22 | 2018-09-07 | 深圳市金大精密制造有限公司 | Automatic screening screen printing device |
CN208879104U (en) * | 2018-08-31 | 2019-05-21 | 江苏创源电子有限公司 | A kind of fuse test equipment |
CN209037168U (en) * | 2018-05-02 | 2019-06-28 | 肇庆学院 | A kind of chip capacitor screen process press |
CN209521387U (en) * | 2018-12-20 | 2019-10-22 | 厦门玖田自动化设备有限公司 | A kind of silk-screen printing visual mechanisms |
CN209872791U (en) * | 2019-03-15 | 2019-12-31 | 深圳市汉东电子玻璃清洗设备有限公司 | Automatic laminating machine for vehicle-mounted glass |
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2020
- 2020-04-21 CN CN202010314672.5A patent/CN111366827A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN204936437U (en) * | 2015-09-14 | 2016-01-06 | 深圳市世纪方舟自动化设备有限公司 | The automatic screen printer of energy vision location |
CN207823427U (en) * | 2017-12-22 | 2018-09-07 | 深圳市金大精密制造有限公司 | Automatic screening screen printing device |
CN108263077A (en) * | 2017-12-29 | 2018-07-10 | 广州泰行智能科技有限公司 | Method for printing screen, device, terminal device and the storage medium of mobile phone screen |
CN209037168U (en) * | 2018-05-02 | 2019-06-28 | 肇庆学院 | A kind of chip capacitor screen process press |
CN208879104U (en) * | 2018-08-31 | 2019-05-21 | 江苏创源电子有限公司 | A kind of fuse test equipment |
CN209521387U (en) * | 2018-12-20 | 2019-10-22 | 厦门玖田自动化设备有限公司 | A kind of silk-screen printing visual mechanisms |
CN209872791U (en) * | 2019-03-15 | 2019-12-31 | 深圳市汉东电子玻璃清洗设备有限公司 | Automatic laminating machine for vehicle-mounted glass |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112208202A (en) * | 2020-09-23 | 2021-01-12 | 陈寿春 | Printing equipment for printing two-dimensional code on eggs |
CN112208202B (en) * | 2020-09-23 | 2022-10-25 | 傅万乐 | Printing equipment for printing two-dimensional code on egg |
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