CN111366311A - Air pressure detection device of recovery pressure reducing valve - Google Patents
Air pressure detection device of recovery pressure reducing valve Download PDFInfo
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- G01M3/00—Investigating fluid-tightness of structures
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- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2876—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for valves
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Abstract
一种回收减压阀气压检测装置,属于结构件密封性能检测设施技术领域。包括检测台,设在减压阀检测场所的地坪上;减压阀介质进入口动密封挟持机构设在检测台的左端朝向上的一侧,减压阀介质引出口静密封挟持机构设在检测台的右端朝向上的一侧;活动密封压板滑动导向机构,其连接在减压阀介质进入口动密封挟持机构与减压阀介质引出口静密封挟持机构之间;压力保持显示机构在对应于减压阀介质引出口静密封挟持机构的右侧的位置设置在所述检测台上并且与减压阀介质引出口静密封挟持机构管路连接,压力发生机构设置在检测台的下方并且与压力保持机构管路连接。满足对外泄漏以及内泄漏进行检测的要求;结构简练且操作方便。
An air pressure detection device for a recovery pressure reducing valve belongs to the technical field of sealing performance detection facilities for structural parts. It includes a testing table, which is set on the floor of the pressure reducing valve testing site; the pressure reducing valve medium inlet port dynamic seal clamping mechanism is located on the upper side of the left end of the testing table, and the pressure reducing valve medium outlet static seal clamping mechanism is located in The right end of the testing table faces the upper side; the sliding guide mechanism of the movable seal pressing plate is connected between the dynamic seal clamping mechanism of the medium inlet of the pressure reducing valve and the static seal clamping mechanism of the medium outlet of the pressure reducing valve; the pressure maintenance display mechanism is in the corresponding The position on the right side of the static seal clamping mechanism of the medium outlet of the pressure reducing valve is arranged on the test table and is connected with the pipeline of the static seal clamping mechanism of the medium outlet of the pressure reducing valve, and the pressure generating mechanism is arranged below the test table and is connected with Pressure holding mechanism line connections. It meets the requirements of external leakage and internal leakage detection; the structure is concise and the operation is convenient.
Description
技术领域technical field
本发明属于结构件密封性能检测设施技术领域,具体涉及一种回收减压阀气压检测装置。The invention belongs to the technical field of testing facilities for sealing performance of structural parts, and in particular relates to an air pressure detection device for a recovery pressure reducing valve.
背景技术Background technique
如业界所知,前述减压阀是一种通过调节将进口压力减至某一需要出口压力并依靠介质本身的能量使出口压力自动保持稳定的阀门。从液体力学的角度考量,减压阀是一个可改变局部阻力的节流单元(即元件),通过改变节流面积,使流速及流体的动能改变,造成不同的压力损失,从而达到减压的目的。也就是说,减压阀是采用控制阀体内的启闭件的开度来调节介质的流量,将介质的压力降低,同时借助阀后压力的作用调节启闭件的开度,使阀后压力保持在一定范围。减压阀按其结构形式可分为:薄膜式、弹簧薄膜式、活塞式、杠杆式和波纹管式,等等。As known in the industry, the aforementioned pressure reducing valve is a valve that reduces the inlet pressure to a certain required outlet pressure through adjustment and automatically keeps the outlet pressure stable by relying on the energy of the medium itself. From the point of view of fluid mechanics, the pressure reducing valve is a throttling unit (ie, element) that can change the local resistance. By changing the throttling area, the flow rate and the kinetic energy of the fluid are changed, resulting in different pressure losses, so as to achieve a reduction in pressure. Purpose. That is to say, the pressure reducing valve adjusts the flow rate of the medium by controlling the opening degree of the opening and closing parts in the valve body, reduces the pressure of the medium, and at the same time adjusts the opening degree of the opening and closing parts with the help of the pressure behind the valve, so that the pressure behind the valve can be adjusted. stay within a certain range. The pressure reducing valve can be divided into: film type, spring film type, piston type, lever type and bellows type according to its structure, and so on.
仍如业界所知,各种带有减压阀的设备以及用于输送各类介质的管线经过一定年限的使用即在达到报废年限后需要报废,在成套设备或管线报废时,减压阀完好的几率是相对较高的,因而如果不加利用地将其废弃,那么毫无疑问会造成资源浪费,因为减压阀的价格低则数百元,高则成千上万元。但如果盲目地将废弃设备或管线上的减压阀再利用,那么又会出现频繁故障,造成得不偿失的结果。As is known in the industry, all kinds of equipment with pressure reducing valves and pipelines for conveying various media need to be scrapped after a certain period of use. When the complete set of equipment or pipeline is scrapped, the pressure reducing valve is in good condition. The probability is relatively high, so if it is discarded without utilization, it will undoubtedly cause waste of resources, because the price of the pressure reducing valve is hundreds of yuan at low prices and tens of thousands of yuan at high prices. However, if the waste equipment or the pressure reducing valve on the pipeline are reused blindly, frequent failures will occur, resulting in the result that the gain outweighs the loss.
进而如业界所知,对减压阀进行检测主要检测其是否存在外泄漏和/或内泄漏,并且在公开的中国专利文献中可见诸对减压阀进行密封性检测的技术信息,典型的如CN103674450A推荐的“减压阀检测装置”具有结构相对简单的长处,但是未给出如何将被测的减压阀在自动状态下快速挟持与释放尤其是在挟持过程中如何同时对减压阀的介质进入口以及介质引出口实施可靠密封的技术启示,下面将要介绍的技术方案便是在这种背景下产生的。Furthermore, as is known in the industry, the detection of the pressure reducing valve mainly detects whether there is external leakage and/or internal leakage, and in the published Chinese patent documents, technical information on the tightness detection of the pressure reducing valve can be seen, typically such as The "relief valve detection device" recommended by CN103674450A has the advantage of a relatively simple structure, but does not give how to quickly hold and release the pressure relief valve under test in an automatic state, especially how to simultaneously check the pressure relief valve during the holding process. The technical enlightenment of implementing reliable sealing for the medium inlet and the medium outlet, and the technical solutions to be introduced below are generated under this background.
发明内容SUMMARY OF THE INVENTION
本发明的任务在于提供一种有助于对从报废设备和各类管线上卸下的被检测的减压阀自动地快速挟持与释放并且在挟持状态下能同时对其介质进入口以及介质引出口实施可靠密封而得以满足对外泄漏以及内泄漏进行检测的要求、有利于将有失密封性的减压阀检出并择取密封性完好的具有再利用价值的减压阀而得以既可避免盲目性又能体现资源的节约性的回收减压阀气压检测装置。The task of the present invention is to provide a pressure reducing valve that is helpful to automatically and quickly hold and release the detected pressure reducing valve unloaded from the scrapped equipment and various pipelines, and can simultaneously guide the medium inlet and the medium in the holding state. The outlet is reliably sealed to meet the requirements of external leakage and internal leakage detection, which is conducive to the detection of the pressure reducing valve with loss of sealing and the selection of the pressure reducing valve with good sealing performance and the value of reuse, which can be avoided. The air pressure detection device of the recovery pressure reducing valve is blind and can reflect the saving of resources.
本发明的任务是这样来完成的,一种回收减压阀气压检测装置,包括一检测台,该检测台在使用状态下设置在减压阀检测场所的地坪上;一减压阀介质进入口动密封挟持机构和一减压阀介质引出口静密封挟持机构,减压阀介质进入口动密封挟持机构设置在所述检测台的左端朝向上的一侧,而减压阀介质引出口静密封挟持机构设置在检测台的右端朝向上的一侧并且与减压阀介质进入口动密封挟持机构相对应;一活动密封压板滑动导向机构,该活动密封压板滑动导向机构连接在所述减压阀介质进入口动密封挟持机构与所述减压阀介质引出口静密封挟持机构之间;一压力保持显示机构和一压力发生机构,压力保持显示机构在对应于减压阀介质引出口静密封挟持机构的右侧的位置设置在所述检测台上并且与减压阀介质引出口静密封挟持机构管路连接,压力发生机构设置在检测台的下方并且与压力保持机构管路连接。The task of the present invention is accomplished in this way, a recovery pressure relief valve air pressure detection device, comprising a detection table, the detection table is set on the floor of the pressure relief valve detection place in the use state; a pressure relief valve medium enters The port dynamic seal holding mechanism and a pressure reducing valve medium lead-out port static seal holding mechanism, the pressure reducing valve medium entering the port dynamic seal holding mechanism is arranged on the upper side of the left end of the testing platform, and the pressure reducing valve medium lead port static seal holding mechanism. The sealing clamping mechanism is arranged on the right side of the test table facing upward and corresponds to the dynamic sealing clamping mechanism of the pressure reducing valve medium inlet port; a movable sealing pressure plate sliding guide mechanism, the movable sealing pressure plate sliding guide mechanism is connected to the pressure reducing valve. The valve medium enters between the dynamic seal holding mechanism and the pressure reducing valve medium outlet static seal holding mechanism; a pressure maintaining display mechanism and a pressure generating mechanism, the pressure maintaining display mechanism is statically sealed corresponding to the pressure reducing valve medium leading port The position of the right side of the clamping mechanism is set on the test table and connected to the pipeline of the static seal clamping mechanism of the medium outlet of the pressure reducing valve, and the pressure generating mechanism is arranged below the test table and connected to the pipeline of the pressure maintaining mechanism.
在本发明的一个具体的实施例中,所述减压阀介质进入口动密封挟持机构包括一作用缸固定座、一作用缸、一活动密封压板和一减压阀介质进入口动密封垫,作用缸固定座固定在所述检测台的左端朝向上的一侧,作用缸以卧置状态与作用缸固定座的左侧固定,并且该作用缸的作用缸柱伸展到作用缸固定座的右侧,活动密封压板的左侧中部与作用缸柱的末端连接,而活动密封压板的上部和下部与所述的活动密封压板滑动导向机构滑动配合,在活动密封压板的上部配设有一减压阀内泄漏检测启闭阀,并且在活动密封压板上开设有一活动密封压板通气道,该活动密封压板通气道的一端与减压阀内泄漏检测启闭阀相通,另一端与开设在减压阀介质进入口动密封垫的中央位置的密封垫孔相通,而减压阀介质进入口动密封垫与活动密封板的右侧嵌固,并且在使用状态下该减压阀介质进入口动密封垫的右侧面与减压阀的减压阀介质进入口的减压阀介质进入口左侧面密封配合,同时所述的密封垫孔与减压阀介质进入口 相通;所述减压阀介质引出口静密封挟持机构与所述活动密封压板相对应;所述压力发生机构在伴随于所述的压力保持显示机构的状态下设置在所述检测台右端下部。In a specific embodiment of the present invention, the pressure reducing valve medium entry port dynamic seal clamping mechanism includes a working cylinder fixing seat, an acting cylinder, a movable sealing pressure plate and a pressure reducing valve medium entry port dynamic sealing gasket, The action cylinder fixing seat is fixed on the upper side of the left end of the detection table, the action cylinder is fixed with the left side of the action cylinder fixing seat in a lying state, and the action cylinder column of the action cylinder extends to the right side of the action cylinder fixing seat. On the left side, the middle part of the left side of the movable sealing platen is connected with the end of the action cylinder, and the upper and lower parts of the movable sealing platen are slidingly matched with the sliding guide mechanism of the movable sealing platen, and a pressure reducing valve is arranged on the upper part of the movable sealing platen. The internal leakage detection opening and closing valve, and a movable sealing pressure plate ventilation channel is provided on the movable sealing pressure plate. The gasket hole at the central position of the port-acting gasket is communicated, and the pressure-reducing valve medium enters the port-acting gasket and is embedded with the right side of the movable sealing plate, and in the state of use, the pressure-reducing valve medium enters the port-acting gasket. The right side is sealed and matched with the left side of the pressure reducing valve medium inlet of the pressure reducing valve medium inlet, and the sealing gasket hole is communicated with the pressure reducing valve medium inlet; the pressure reducing valve medium leads The outlet static seal holding mechanism is corresponding to the movable seal pressing plate; the pressure generating mechanism is arranged at the lower part of the right end of the testing platform in the state accompanied by the pressure maintaining and displaying mechanism.
在本发明的另一个具体的实施例中,所述的减压阀介质引出口静密封挟持机构包括一密封盘固定座和一密封盘,密封盘固定座与所述检测台的右端朝向上的一侧固定并且与所述活动压板的右侧相对应,在该密封盘固定座的右侧构成有一密封盘固定座通气管座,密封盘与密封盘固定座的左侧嵌固,并且在使用状态下该密封盘的左侧面与减压阀的减压阀介质引出口的减压阀介质引出口右侧面密封配合,在所述密封盘固定座通气管座的中央位置开设有一通气管座通孔,该通气管座通孔与开设在密封盘固定座上的密封盘固定座通孔相对应并且相通,而该密封盘固定座通孔与开设在密封盘的中央位置的密封盘通孔相对应并且相通,而该密封盘通孔与所述减压阀介质引出口相通;所述活动密封压板滑动导向机构连接在所述作用缸固定座与密封盘固定座之间;在对所述减压阀检测状态下,所述的压力保持显示机构由管路依次经所述通气管座通孔、密封盘固定座通孔和密封盘通孔与所述减压阀介质引出口相通;在所述检测台的右端前侧上部设置有一电气控制器,所述的作用缸以及所述的压力发生机构与该电气控制器电气控制连接。In another specific embodiment of the present invention, the static seal clamping mechanism of the medium outlet of the pressure reducing valve includes a sealing disc fixing seat and a sealing disc, and the sealing disc fixing seat and the right end of the testing platform are facing upward. One side is fixed and corresponds to the right side of the movable pressure plate, a sealing disk fixing seat ventilation tube seat is formed on the right side of the sealing disk fixing seat, the sealing disk is embedded with the left side of the sealing disk fixing seat, and is in use In the state, the left side of the sealing disc is in sealing fit with the right side of the pressure reducing valve medium outlet of the pressure reducing valve medium outlet, and a ventilation pipe is provided at the central position of the ventilation pipe seat of the sealing disc fixing seat. The through hole of the vent tube seat corresponds to and communicates with the through hole of the sealing disk fixing seat opened on the sealing disk fixing seat, and the through hole of the sealing disk fixing seat communicates with the sealing disk opened at the central position of the sealing disk. The holes correspond to and communicate with each other, and the through hole of the sealing disc is communicated with the medium outlet of the pressure reducing valve; the sliding guide mechanism of the movable sealing pressure plate is connected between the fixing seat of the action cylinder and the fixing seat of the sealing disc; In the detection state of the pressure reducing valve, the pressure maintaining display mechanism is communicated with the medium outlet of the pressure reducing valve through the pipeline through the through hole of the vent pipe seat, the through hole of the sealing disc fixing seat and the through hole of the sealing disc in sequence; An electric controller is arranged on the upper part of the front side of the right end of the detection table, and the action cylinder and the pressure generating mechanism are electrically connected to the electric controller.
在本发明的又一个具体的实施例中,在所述活动密封压板的左侧并且在对应于所述作用缸的作用缸柱的末端的位置构成有一作用缸柱连接销轴座,在作用缸柱的末端连接有作用缸柱末端连接座,该作用缸柱末端连接座通过连接座销轴与所述作用缸柱连接销轴座连接。In yet another specific embodiment of the present invention, an action cylinder column connecting pin seat is formed on the left side of the movable sealing pressure plate and at a position corresponding to the end of the action cylinder column of the action cylinder, and the action cylinder The end of the column is connected with a connecting seat at the end of the working cylinder, and the connecting seat at the end of the working cylinder is connected with the connecting pin seat of the working cylinder through the connecting seat pin.
在本发明的再一个具体的实施例中,所述的减压阀内泄漏检测启闭阀为截止阀;在所述活动密封压板的右侧构成有一减压阀介质进入口动密封垫嵌置座,所述减压阀介质进入口动密封垫与该减压阀介质进入口动密封垫嵌置座嵌固并且该减压阀介质进入口动密封垫为橡胶垫。In yet another specific embodiment of the present invention, the leak detection opening and closing valve in the pressure reducing valve is a shut-off valve; a pressure reducing valve is formed on the right side of the movable sealing platen, and the medium inlet port dynamic sealing gasket is embedded The pressure reducing valve medium entry port dynamic seal is embedded with the pressure reducing valve medium entry port dynamic seal insert seat, and the pressure reducing valve medium entry port dynamic seal is a rubber gasket.
在本发明的还有一个具体的实施例中,在所述密封盘固定座的左侧构成有一密封盘嵌置座,所述密封盘与该密封盘嵌置座嵌固,并且该密封盘为橡胶密封盘。In still another specific embodiment of the present invention, a sealing disk embedding seat is formed on the left side of the sealing disk fixing seat, the sealing disk is embedded with the sealing disk embedding seat, and the sealing disk is Rubber sealing disc.
在本发明的更而一个具体的实施例中,所述的活动密封压板滑动导向机构包括一对上导杆和一对下导杆,一对上导杆彼此前后平行并且该对上导杆的左端与所述作用缸固定座的上部固定连接,而右端与所述密封盘固定座的上端固定连接,一对下导杆相互前后平行并且对应于一对上导杆的下方,该对下导杆的左端与所述作用缸固定座的下部固定连接,而右端与所述密封盘固定座的下部固定连接;在所述活动密封压板的上部以及下部并且在分别对应于一对上导杆以及一对下导杆的位置各设置有一对活动密封压板滑动套,位于活动密封压板上部的一对活动密封压板滑动套与一对上导杆滑动配合,而位于活动密封压板下部的一对活动密封压板滑动套与一对下导杆滑动配合。In a more specific embodiment of the present invention, the sliding guide mechanism of the movable sealing platen includes a pair of upper guide rods and a pair of lower guide rods, the pair of upper guide rods are parallel to each other front and rear, and the pair of upper guide rods are parallel to each other. The left end is fixedly connected with the upper part of the action cylinder fixing seat, and the right end is fixedly connected with the upper end of the sealing disc fixing seat. The left end of the rod is fixedly connected with the lower part of the action cylinder fixing seat, and the right end is fixedly connected with the lower part of the sealing disc fixing seat; the upper part and the lower part of the movable sealing platen and corresponding to a pair of upper guide rods and A pair of movable seal pressing plate sliding sleeves are arranged at the positions of the pair of lower guide rods respectively. The pressing plate sliding sleeve is slidingly matched with a pair of lower guide rods.
在本发明的进而一个具体的实施例中,所述的压力保持显示机构包括一压力保持筒座、一压力保持筒、一压力指示器、一第一通气管Ⅰ和一第二通气管Ⅱ,压力保持筒座在对应于所述密封盘固定座的右侧的位置与所述检测台固定,并且在该压力保持筒座的上端构成有一压力保持筒连接腔,在压力保持筒座的右侧开设有一第一通气管配接孔Ⅰ,而在压力保持筒座的左侧开设有一第二通气管配接孔Ⅱ,第一通气管配接孔Ⅰ与开设在压力保持筒座上的筒座第一通气孔Ⅰ相通,第二通气管配接孔Ⅱ与开设在压力保持筒座上的筒座第二通气孔Ⅱ相通,压力保持筒的下端在对应于压力保持筒连接腔的位置与压力保持筒座固定,而压力保持筒的上端朝着远离压力保持筒座的方向向上伸展并且固定有一筒盖,压力保持筒的压力保持筒腔与所述筒座第一通气孔Ⅰ以及筒座第二通气孔Ⅱ相通,压力指示器固定在所述筒盖上并且与压力保持筒腔相通,第一通气管Ⅰ的一端在对应于第一通气管配接孔Ⅰ的位置与压力保持筒座配接并且与所述的筒座第一通气孔Ⅰ相通,另一端与所述的压力发生机构连接,并且在该第一通气管Ⅰ的管路上设置有一进气阀,第二通气管Ⅱ的一端在对应于第二通气管配接孔Ⅱ的位置与压力保持筒座配接并且与所述的筒座第二通气孔Ⅱ相通,另一端依次穿过通气管座通孔、密封盘固定座通孔和密封盘通孔并且在使用状态下探入所述减压阀的减压阀介质引出口。In a further specific embodiment of the present invention, the pressure maintaining display mechanism includes a pressure maintaining cylinder seat, a pressure maintaining cylinder, a pressure indicator, a first vent pipe I and a second vent pipe II, The pressure maintaining cylinder seat is fixed to the test table at a position corresponding to the right side of the sealing disc fixing seat, and a pressure maintaining cylinder connecting cavity is formed at the upper end of the pressure maintaining cylinder seat, on the right side of the pressure maintaining cylinder seat A first vent pipe fitting hole I is provided, and a second vent pipe fitting hole II is provided on the left side of the pressure maintaining cylinder base, the first vent pipe fitting hole I and the cylinder seat opened on the pressure maintaining cylinder base The first vent hole I communicates with the second vent pipe fitting hole II and the second vent hole II of the cylinder seat opened on the pressure maintaining cylinder base. The holding cylinder seat is fixed, and the upper end of the pressure maintaining cylinder extends upwards in the direction away from the pressure maintaining cylinder base and a cylinder cover is fixed. The two vent holes II communicate with each other, the pressure indicator is fixed on the cylinder cover and communicates with the pressure maintaining cylinder cavity, and one end of the first vent pipe I is matched with the pressure maintaining cylinder seat at a position corresponding to the first vent pipe fitting hole I It is connected and communicated with the first vent hole I of the cylinder seat, the other end is connected with the pressure generating mechanism, and an intake valve is provided on the pipeline of the first vent pipe I, and one end of the second vent pipe II At the position corresponding to the second vent tube fitting hole II, it is matched with the pressure maintaining cylinder seat and communicated with the second vent hole II of the cylinder seat, and the other end passes through the vent tube seat through hole and the sealing disc fixing seat in turn. The hole and the sealing disc pass through the hole and protrude into the pressure reducing valve medium outlet of the pressure reducing valve in the use state.
在本发明的又更而一个具体的实施例中,在所述压力保持筒连接腔的腔壁上设置有压力保持筒连接腔壁内螺纹,而在所述压力保持筒的下端的外壁上设置有压力保持筒外壁螺纹,该压力保持筒外壁螺纹与压力保持筒连接腔壁内螺纹螺纹配接;所述的压力指示器为压力表;所述的压力发生机构为空气压缩机。In yet another specific embodiment of the present invention, an inner thread of the connecting cavity wall of the pressure maintaining cylinder is provided on the cavity wall of the connecting cavity of the pressure maintaining cylinder, and an outer wall of the lower end of the pressure maintaining cylinder is provided with an inner thread of the connecting cavity wall of the pressure maintaining cylinder There are threads on the outer wall of the pressure maintaining cylinder, and the threads on the outer wall of the pressure maintaining cylinder are matched with the threads on the inner thread of the connecting cavity wall of the pressure maintaining cylinder; the pressure indicator is a pressure gauge; the pressure generating mechanism is an air compressor.
在本发明的又进而一个具体的实施例中,在所述压力保持筒的压力保持筒腔内设置有一活塞。In a further specific embodiment of the present invention, a piston is provided in the pressure maintaining cylinder cavity of the pressure maintaining cylinder.
本发明提供的技术方案的技术效果在于:由于可由减压阀介质进入口动密封挟持机构在减压阀介质引出口静密封挟持机构的配合下能将从报废设备和管线上卸下的被检测的减压阀自动地快速挟持与释放,并且在挟持状态下能同时对减压阀介质进入口以及减压阀介质引出口实施可靠密封,因而得以满足对外泄漏以及内泄漏进行检测的要求;由于在压力保持机构的作用下以及在压力发生机构的支持下能帮助检测人员将有失密封性的减压阀检出并且择取密封性完好的具有再利用价值的减压阀,既可避免盲目性,又能体现资源的节约意义;由于结构简练且操作方便,因而既可方便制作并且体现廉价性,又能满足普通检测人员的操作要求。The technical effect of the technical solution provided by the present invention is that: because the pressure reducing valve medium can enter the port dynamic seal clamping mechanism and the pressure reducing valve medium outlet static seal clamping mechanism can cooperate with the pressure reducing valve medium outlet. The pressure reducing valve is automatically and quickly clamped and released, and in the clamped state, the medium inlet of the pressure reducing valve and the medium outlet of the pressure reducing valve can be reliably sealed at the same time, so it can meet the requirements of external leakage and internal leakage detection; Under the action of the pressure holding mechanism and the support of the pressure generating mechanism, it can help the inspectors to detect the pressure reducing valve with loss of sealing and select the pressure reducing valve with good sealing performance and value for reuse, which can avoid blindness. Because of its concise structure and convenient operation, it can be produced conveniently and reflect the low cost, and can also meet the operation requirements of ordinary inspectors.
附图说明Description of drawings
图1为本发明的第一实施例示意图。FIG. 1 is a schematic diagram of a first embodiment of the present invention.
图2为本发明的第二实施例示意图。FIG. 2 is a schematic diagram of a second embodiment of the present invention.
具体实施方式Detailed ways
为了能够更加清楚地理解本发明的技术实质和有益效果,申请人在下面以实施例的方式作详细说明,但是对实施例的描述均不是对本发明方案的限制,任何依据本发明构思所作出的仅仅为形式上的而非实质性的等效变换都应视为本发明的技术方案范畴。In order to be able to understand the technical essence and beneficial effects of the present invention more clearly, the applicant will describe in detail below by way of examples, but the description of the examples is not intended to limit the solution of the present invention. Equivalent transformations that are only formal but not substantial should be regarded as the scope of the technical solutions of the present invention.
在下面的描述中凡是涉及上、下、左、右、前和后的方向性或称方位性的概念均是针对附图所处的位置状态而言的,因而不能将其理解为对本发明提供的技术方案的特别限定。In the following description, all concepts related to the directionality or orientation of up, down, left, right, front and back are for the position of the drawings, and therefore should not be construed as providing the present invention. The special limitation of the technical solution.
实施例1:Example 1:
请参见图1,示出了一检测台1,该检测台1在使用状态下通过检测台支承脚或以类似方式设置在减压阀检测场所的地坪上;示出了一减压阀介质进入口动密封挟持机构2和一减压阀介质引出口静密封挟持机构3,减压阀介质进入口动密封挟持机构2设置在前述检测台1的左端朝向上的一侧,而减压阀介质引出口静密封挟持机构3设置在检测台1的右端朝向上的一侧并且与减压阀介质进入口动密封挟持机构2相对应;示出了一活动密封压板滑动导向机构4,该活动密封压板滑动导向机构4连接在前述减压阀介质进入口动密封挟持机构2与前述减压阀介质引出口静密封挟持机构3之间;示出了一压力保持显示机构5和一压力发生机构6,压力保持显示机构5在对应于减压阀介质引出口静密封挟持机构3的右侧的位置设置在前述检测台1上并且与减压阀介质引出口静密封挟持机构3管路连接,压力发生机构6设置在检测台1的下方并且与压力保持机构5管路连接。Please refer to FIG. 1, which shows a test table 1, which is set on the floor of the pressure reducing valve testing place through the test table supporting feet or in a similar manner in the use state; a pressure reducing valve medium is shown. The inlet port dynamic
继续见图1,前述减压阀介质进入口动密封挟持机构2包括一作用缸固定座21、一作用缸22、一活动密封压板23和一减压阀介质进入口动密封垫24,作用缸固定座21通过作用缸固定座螺钉211固定在前述检测台1的左端朝向上的一侧,作用缸22以卧置状态更具体地讲呈水平悬臂状态与作用缸固定座21的左侧固定(通过紧固件如螺栓),并且该作用缸22的作用缸柱221伸展到作用缸固定座21的右侧,活动密封压板23的左侧中部与作用缸柱221的末端连接,而活动密封压板23的上部和下部与前述的活动密封压板滑动导向机构4滑动配合,在活动密封压板23的上部配设有一减压阀内泄漏检测启闭阀231,并且在活动密封压板23上开设有一活动密封压板通气道232,该活动密封压板通气道232的一端与减压阀内泄漏检测启闭阀231相通,另一端与开设在减压阀介质进入口动密封垫24的中央位置的密封垫孔241相通,而减压阀介质进入口动密封垫24与活动密封板23的右侧嵌固,并且在使用状态下该减压阀介质进入口动密封垫24的右侧面与减压阀7的减压阀介质进入口71的减压阀介质进入口左侧面密封配合,同时前述的密封垫孔241与减压阀介质进入口 71相通;前述减压阀介质引出口静密封挟持机构3与前述活动密封压板23相对应;前述压力发生机构6在伴随于前述的压力保持显示机构5的状态下设置在前述检测台1右端下部。Continuing with Fig. 1, the aforementioned pressure reducing valve medium entry port dynamic
继续见图1,前述的减压阀介质引出口静密封挟持机构3包括一密封盘固定座31和一密封盘32,密封盘固定座31通过密封盘固定座螺钉314与前述检测台1的右端朝向上的一侧固定并且与前述活动压板23的右侧相对应,在该密封盘固定座31的右侧构成有一密封盘固定座通气管座311,密封盘32与密封盘固定座31的左侧嵌固,并且在使用状态下该密封盘32的左侧面与减压阀7的减压阀介质引出口72的减压阀介质引出口右侧面密封配合,在前述密封盘固定座通气管座311的中央位置开设有一通气管座通孔3111,该通气管座通孔3111与开设在密封盘固定座31上的密封盘固定座通孔312相对应并且相通,而该密封盘固定座通孔312与开设在密封盘32的中央位置的密封盘通孔321相对应并且相通,而该密封盘通孔321与前述减压阀介质引出口72相通。Continuing with Fig. 1, the aforementioned pressure reducing valve medium outlet static seal clamping mechanism 3 includes a sealing
由图1所示,前述活动密封压板滑动导向机构4连接在前述作用缸固定座21与密封盘固定座31之间;在对前述减压阀7检测状态下,前述的压力保持显示机构5由管路依次经前述通气管座通孔3111、密封盘固定座通孔312和密封盘通孔321与前述减压阀介质引出口72相通;在前述检测台1的右端前侧上部设置有一电气控制器11,前述的作用缸22以及前述的压力发生机构6与该电气控制器11电气控制连接。As shown in FIG. 1 , the aforementioned movable sealing platen sliding
继续见图1,在前述活动密封压板23的左侧并且在对应于前述作用缸22的作用缸柱221的末端的位置构成有一作用缸柱连接销轴座233,在作用缸柱221的末端连接有作用缸柱末端连接座2211,该作用缸柱末端连接座2211通过连接座销轴22111与前述作用缸柱连接销轴座233连接。Continuing with FIG. 1 , on the left side of the aforementioned
在本实施例中,前述的作用缸22为气缸,但是如果使用油缸取代气缸,那么应当视为等效的技术手段而依然属于本发明公开的技术内涵范畴。In this embodiment, the
在本实施例中,前述的减压阀内泄漏检测启闭阀231为截止阀;在前述活动密封压板23的右侧构成有一减压阀介质进入口动密封垫嵌置座234,前述减压阀介质进入口动密封垫24与该减压阀介质进入口动密封垫嵌置座234嵌固并且该减压阀介质进入口动密封垫24为橡胶垫。In this embodiment, the aforementioned on-off
在前述密封盘固定座31的左侧构成有一密封盘嵌置座313,前述密封盘32与该密封盘嵌置座313嵌固,并且该密封盘32为橡胶密封盘。A sealing
继续见图1,前述的活动密封压板滑动导向机构4包括一对上导杆41和一对下导杆42,一对上导杆41彼此前后平行并且该对上导杆41的左端与前述作用缸固定座22的上部固定连接,并且由上导杆左限定螺母411限定,而右端与前述密封盘固定座31的上端固定连接并且由上导杆右限定螺母412限定,一对下导杆42相互前后平行并且对应于一对上导杆41的下方,该对下导杆42的左端与前述作用缸固定座22的下部固定连接并且由下导杆左限定螺母421限定,而右端与前述密封盘固定座31的下部固定连接并且由下导杆右限定螺母422限定;在前述活动密封压板23的上部以及下部并且在分别对应于一对上导杆41以及一对下导杆42的设置有一对活动密封压板滑动套235,位于活动密封压板23上部的一对活动密封压板滑动套235与一对上导杆41滑动配合,而位于活动密封压板23下部的一对活动密封压板滑动套235与一对下导杆42滑动配合。Continuing with FIG. 1 , the aforementioned movable sealing platen sliding
继续见图1,前述的压力保持显示机构5包括一压力保持筒座51、一压力保持筒52、一压力指示器53、一第一通气管Ⅰ54和一第二通气管Ⅱ55,压力保持筒座51在对应于前述密封盘固定座31的右侧的位置通过螺钉与前述检测台1固定,并且在该压力保持筒座51的上端构成有一压力保持筒连接腔511,在压力保持筒座51的右侧开设有一第一通气管配接孔Ⅰ512,而在压力保持筒座51的左侧开设有一第二通气管配接孔Ⅱ513,第一通气管配接孔Ⅰ512与开设在压力保持筒座51上的筒座第一通气孔Ⅰ514相通,第二通气管配接孔Ⅱ513与开设在压力保持筒座51上的筒座第二通气孔Ⅱ515相通,压力保持筒52的下端在对应于压力保持筒连接腔511的位置与压力保持筒座51固定,而压力保持筒52的上端朝着远离压力保持筒座51的方向向上伸展并且以螺纹固定方式固定有一筒盖521,压力保持筒52的压力保持筒腔522与前述筒座第一通气孔Ⅰ514以及筒座第二通气孔Ⅱ515相通,压力指示器53固定在前述筒盖521上并且与压力保持筒腔522相通,第一通气管Ⅰ54的一端在对应于第一通气管配接孔Ⅰ512的位置与压力保持筒座51配接并且与前述的筒座第一通气孔Ⅰ514相通,另一端与前述的压力发生机构6连接,并且在该第一通气管Ⅰ54的管路上设置有一进气阀541,第二通气管Ⅱ55的一端在对应于第二通气管配接孔Ⅱ513的位置与压力保持筒座51配接并且与前述的筒座第二通气孔Ⅱ515相通,另一端依次穿过通气管座通孔3111、密封盘固定座通孔312和密封盘通孔321并且在使用状态下探入前述减压阀7的减压阀介质引出口72。Continuing with FIG. 1, the aforementioned pressure maintaining
由于前述第二通气管Ⅱ55的另一端与压力发生机构6连接,因而印证了申请人在上面所讲的压力发生机构6与压力保持显示机构5管路连接的表述。Since the other end of the second vent pipe II55 is connected to the
在本实施例中,在前述压力保持筒连接腔511的腔壁上设置有压力保持筒连接腔壁内螺纹(未标注附图标记),而在前述压力保持筒52的下端的外壁上设置有压力保持筒外壁螺纹(未标注附图标记),该压力保持筒外壁螺纹与压力保持筒连接腔壁内螺纹螺纹配接;前述的压力指示器53为压力表,以利检测者方便并且直观地察看压力示值是否变化;前述的压力发生机构6为空气压缩机并且与前述的电气控制器11电气控制连接,前述的作用缸22同样与电气控制器11电气连接,具体地讲,由与作用缸33连接的管路上的阀实现与电气控制器11电气连接。In this embodiment, an inner thread (not marked with a reference number) is provided on the cavity wall of the aforementioned pressure maintaining
当要对图1中示意的从报废的废旧设备和/或各类管路上拆卸而获得的减压阀7进行密封性完好与否的甄别检测时,那么由检测者将减压阀7对应到活动密封压板23与密封盘固定座31之间,具体而言,将减压阀7的前述减压阀介质进入口71与前述活动密封压板滑动导向机构4相对应,并且使减压阀介质引出口72的右侧面与前述密封盘32的左侧面贴触。接着由检测者对电气控制器11上的相应按钮111操作,使作用缸22工作,作用缸柱221向缸体外伸展即向右伸展,由于作用缸柱221的末端与活动密封压板23连接,又由于活动密封压板23与一对上导杆41以及一对下导杆42滑动配合,因而由作用缸柱221将活动密封压板23连同减压阀介质进入口动密封垫24向右位移,减压阀介质进入口动密封垫24的右侧面对减压阀7的减压阀介质进入口71的左侧面密封,与此同时,由密封盘32的左侧面对减压阀介质引出口72的右侧面密封,减压阀7处于可靠的挟持状态。When the
在减压阀7处于上述可靠的挟持状态下,减压阀介质进入口71以及减压阀介质引出口72俱处于密封状态,即处于分别被减压阀介质进入口动密封垫24以及密封盘32的密封状态。进入减压阀7的外泄漏以及内泄漏检测。先进行外泄漏检测,具体是:由检测者开启进气阀541,由压力发生机构6即由压力空气或称压缩空气发生机构(本实施例为“空气压缩机”)提供的压力空气依次经第一通气管54、进气阀541和筒座第一通气孔Ⅰ514进入压力保持筒腔522,进入压力保持筒腔522的压力空气的压力由压力指示器53的指针揭示并且继而依次经筒座第二通气孔Ⅱ515和第二通气管Ⅱ55进入减压阀介质引出口72,如果减压阀7的第一外密封部位Ⅰ73和/或第二外密封部位Ⅱ74存在泄漏情形,那么在合理的保压时间如25-35秒的时间内,压力保持筒腔522内的压力会下降,其下降程度或称下降值由压力指示器53的指针示值揭示。在这种情形下可判定该减压阀7因存在外泄漏而不能再利用。如果经检测不存在外泄漏,那么进一步检测是否有内泄漏,具体是:由检测者开启减压阀内泄漏检测启闭阀231,如果减压阀内密封部位75即阀门部位存在泄漏情形,那么减压阀介质引出口72内的压力空气会依次经减压阀内密封部位75、减压阀介质进入口71、密封垫孔241和活动密封压板通气道232再经减压阀内泄漏检测启闭阀231逸至外界,压力保持筒腔522内的压力下降并且由压力指示器53指示,那么判定该减压阀7虽然没有外泄漏,但因存在内泄漏,因而不能再利用。由前述可知:只有存在既无外泄漏也无内泄漏的情形时,减压阀7才得以回收再利用。检测完毕后,使作用缸22反向工作,减压阀7因完成了检测而释放,将下一个有待于检测的减压阀7重复上述进行检测。When the
在本实施例中,前述减压阀介质进入口71以及减压阀介质引出口72中涉及的介质一词主要指空气或蒸汽,但并非限于空气或蒸汽。此外从图1的示意可知,本实施例举证的减压阀7为弹簧薄膜式减压阀,但并非绝对限于此类减压阀。另外,本发明除了废旧物资回收部门使用外,还可适用于减压阀生产厂商对产品质量的监控检测。In this embodiment, the term medium involved in the medium inlet port 71 of the pressure reducing valve and the
实施例2:Example 2:
请参见图1,在前述压力保持筒52的压力保持筒腔522内设置有一活塞5221,在这种情况下,由活塞5221将压力保持筒腔522分成位于活塞5221上部的上腔和位于活塞5221下部的下腔。按实施例1的方式检测减压阀7时,因位于活塞5221下部的下腔内进入压力空气而会活塞5221上行,以使上、下腔的压力保持于平衡,完成检测,在下腔释压下,上腔内的压力会使活塞5221下行,使上、下腔的压力仍保持于平衡状态。其余均同对实施例1的描述。Referring to FIG. 1, a
综上所述,本发明提供的技术方案弥补了已有技术中的缺憾,顺利地完成了发明任务,如实地兑现了申请人在上面的技术效果栏中载述的技术效果。To sum up, the technical solution provided by the present invention makes up for the shortcomings in the prior art, successfully completes the invention task, and faithfully realizes the technical effect stated in the above technical effect column by the applicant.
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