CN111365431A - A mobile platform assembly for linear module and linear module - Google Patents
A mobile platform assembly for linear module and linear module Download PDFInfo
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- CN111365431A CN111365431A CN202010305460.0A CN202010305460A CN111365431A CN 111365431 A CN111365431 A CN 111365431A CN 202010305460 A CN202010305460 A CN 202010305460A CN 111365431 A CN111365431 A CN 111365431A
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- 238000009434 installation Methods 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 20
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- 238000005096 rolling process Methods 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 6
- 239000000741 silica gel Substances 0.000 claims description 6
- 229910002027 silica gel Inorganic materials 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000003921 oil Substances 0.000 abstract description 69
- 239000010687 lubricating oil Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 230000033001 locomotion Effects 0.000 description 30
- 238000005461 lubrication Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 230000036316 preload Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 1
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- 230000003287 optical effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
- F16H25/2204—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
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Abstract
Description
技术领域technical field
本发明属于机械设备领域,具体地,涉及一种用于线性模组的移 动平台组件及线性模组。The invention belongs to the field of mechanical equipment, and in particular, relates to a mobile platform assembly for a linear module and a linear module.
背景技术Background technique
线性模组是一种直线传动装置,广泛应用于自动化工业领域,用 于实现直线运动的装置。目前市场上的线性模组,主要有直线轴承、 光轴、线性导轨与滚珠丝杠、同步带等传动组合,通过伺服电机或步 进电机引导一平台实现直线往复移动,从而实现位置控制与传动控 制,按模组的结构可划分为钢结构模组(简称kk模组)和嵌入式模 组(简称kA模组)。然而,现有的KK模组存在加工难度大、导轨不 宜过长,重量大、成本高、防尘效果差等缺点,KA模组存在磨削难 度大、成本高且无法达到钢结构导轨的加工精度、导轨不宜过长、刚 性不足、安装场合限制、导轨粘接可靠性差等缺点。Linear module is a kind of linear transmission device, which is widely used in the field of automation industry to realize linear motion device. At present, the linear modules on the market mainly include linear bearings, optical shafts, linear guide rails, ball screws, timing belts and other transmission combinations. A platform is guided by a servo motor or stepper motor to achieve linear reciprocating movement, thereby realizing position control and transmission. Control, according to the structure of the module, can be divided into steel structure module (referred to as kk module) and embedded module (referred to as kA module). However, the existing KK modules have shortcomings such as difficult processing, the guide rail should not be too long, heavy weight, high cost, and poor dust-proof effect. Accuracy, the guide rail should not be too long, the rigidity is insufficient, the installation occasion is limited, and the guide rail bonding reliability is poor.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种移动平台组件,用于线性 模组,相通的第一油道和第二油道,可实现对移动平台组件的润滑; 第二油道贯穿滑动座,可实现安装了所述移动平台组件的线性模组的 润滑,良好的加油润滑环境可提高产品的使用寿命。The technical problem to be solved by the present invention is to provide a mobile platform assembly for a linear module, the first oil passage and the second oil passage communicate with each other, which can realize the lubrication of the mobile platform assembly; the second oil passage runs through the sliding seat, The lubrication of the linear module on which the moving platform assembly is installed can be realized, and a good oiling and lubrication environment can improve the service life of the product.
本发明解决上述技术问题所采用的方案是一种移动平台组件,用 于线性模组,所述移动平台组件包括滑动座、以及固定设置在所述滑 动座顶端的盖板,所述滑动座具有第一侧面,以及与所述第一侧面相 对设置的第二侧面,并形成由所述第一侧面延伸至所述第二侧面的安 装孔;所述滑动座沿着所述安装孔的轴向设置不少于两道的第一油 道,所述第一油道对称设置在所述安装孔的两侧,且由所述第一侧面 朝所述第二侧面延伸,且不穿透所述第二侧面;所述滑动座沿着所述 安装孔的径向设置不少于两道的第二油道,所述第二油道开口在所述 滑动座的顶面,且由所述滑动座的顶面朝着所述滑动座的底面延伸至与所述第一油道贯通连接,且穿透所述滑动座。The solution adopted by the present invention to solve the above technical problems is a mobile platform assembly for a linear module. The mobile platform assembly includes a sliding seat and a cover plate fixedly arranged on the top of the sliding seat. The sliding seat has a first side surface and a second side surface opposite to the first side surface, and forming a mounting hole extending from the first side surface to the second side surface; the sliding seat is along the axial direction of the mounting hole No less than two first oil passages are provided, the first oil passages are symmetrically arranged on both sides of the mounting hole, and extend from the first side to the second side without penetrating the The second side surface; the sliding seat is provided with no less than two second oil passages along the radial direction of the mounting hole, the second oil passages open on the top surface of the sliding seat, and are provided by the sliding seat. The top surface of the seat extends toward the bottom surface of the sliding seat to be throughly connected with the first oil passage, and penetrates the sliding seat.
优选地,所述第一油道为两道,所述第二油道为两道。Preferably, the first oil passages are two, and the second oil passages are two.
采用上述方案,所述安装孔的设置,用于固定安装滚珠丝杠,通 过滚珠丝杆带动所述移动平台的滑动;所述第一油道与所述第二油道 贯通连接,可以实现对所述移动平台组件的润滑,在打开盖板的条件 下,可以通过所述第二油道位于所述滑动座顶部的开口加入润滑油, 使润滑油可以进入第二油道至第一油道,对滑动座进行润滑;所述第 二油道贯穿所述滑动座,可对安装了所述移动平台组件的线性模组的 润滑,具体的,通过所述第二油道位于所述滑动座顶部的开口加入润 滑油,润滑油可通过所述第二油道位于所述滑动座底部的开口流入导 轨底座,对导轨底座的润滑,提高产品的使用寿命;所述盖板的设置,可保护所述滑动座,起着防尘的效果,从而提高产品的使用寿命。With the above solution, the installation holes are used to fix and install the ball screw, and the ball screw drives the sliding of the mobile platform; the first oil passage and the second oil passage are throughly connected, so that the For the lubrication of the mobile platform assembly, under the condition of opening the cover, lubricating oil can be added through the opening of the second oil passage at the top of the sliding seat, so that the lubricating oil can enter the second oil passage to the first oil passage , lubricate the sliding seat; the second oil passage runs through the sliding seat, and can lubricate the linear module on which the moving platform assembly is installed. Specifically, the second oil passage is located in the sliding seat through the second oil passage The opening at the top is filled with lubricating oil, and the lubricating oil can flow into the guide rail base through the opening of the second oil passage at the bottom of the sliding seat, which can lubricate the guide rail base and improve the service life of the product; the setting of the cover plate can protect The sliding seat plays a dustproof effect, thereby improving the service life of the product.
进一步的,所述滑动座包括用于与所述盖板卡合固定的卡合块、 设置有所述安装孔的中间块、以及对称设置在所述中间块两边的内滑 块;所述中间块的侧面由所述第一侧面、所述第二侧面、第三侧面、 以及与所述第三侧面相对设置的第四侧面围合形成;所述第三侧面朝 着远离所述卡合块的方向以及远离所述中间块的方向延伸形成第一 滑块,所述第四侧面朝着远离所述卡合块的方向以及远离所述中间块 的方向延伸形成第二滑块,所述第一滑块与所述第二滑块组合形成所 述内滑块;所述滑动座的下半部由第一侧面朝着所述第二侧面的方向 内切形成第一端面,所述第一侧面与所述第二侧面之间形成的长度大 于所述第一端面与所述第二侧面之间形成的长度,所述第一端面靠近 所述卡合部的一边包括部分圆弧段;所述卡合块的横截面为“凹”字 状,且所述卡合块的底面横向长度超出所述中间块的顶面。Further, the sliding seat includes an engaging block for engaging and fixing with the cover plate, a middle block provided with the mounting hole, and inner sliders symmetrically arranged on both sides of the middle block; the middle block The side surface of the block is enclosed and formed by the first side surface, the second side surface, the third side surface, and the fourth side surface arranged opposite to the third side surface; the third side surface faces away from the engaging block The first sliding block is formed by extending in the direction away from the middle block, and the fourth side surface is extended in the direction away from the engaging block and the middle block to form a second sliding block. A sliding block is combined with the second sliding block to form the inner sliding block; the lower half of the sliding seat is inscribed from the first side surface toward the second side surface to form a first end surface, and the first end surface is inscribed. The length formed between the side surface and the second side surface is greater than the length formed between the first end surface and the second side surface, and the side of the first end surface close to the engaging portion includes a partial arc segment; so The cross section of the engaging block is "concave", and the lateral length of the bottom surface of the engaging block exceeds the top surface of the middle block.
采用上述方案,所述卡合部的设置,用于与所述盖板卡合,通过 所述盖板与所述卡合部的卡合,封闭所述滑动座,起着防尘的效果, 进而提高产品的使用寿命;所述中间块设置了安装孔,用于安装滚珠 丝杠,通过滚珠丝杆带动所述移动平台的滑动;所述内滑块的设置, 可实现所述移动平台组件在导轨底座上的滑动;所述第一端面的形成 有利于滚珠循环器的固定安装,增强滚珠循环器与滑动座之间的贴合 度。With the above solution, the engaging portion is provided for engaging with the cover plate, and the sliding seat is closed through the engaging of the cover plate and the engaging portion, which has a dustproof effect. In this way, the service life of the product is improved; the middle block is provided with a mounting hole for installing a ball screw, and the ball screw drives the sliding of the mobile platform; the setting of the inner slider can realize the assembly of the mobile platform Sliding on the guide rail base; the formation of the first end face is conducive to the fixed installation of the ball circulator, and enhances the fit between the ball circulator and the sliding seat.
进一步的,所述卡合块的任一侧面设置不少于一个的加油孔,且 所述加油孔延伸穿透所述卡合块相反的另一侧面形成第三油道;所述 第三油道与所述第二油道贯通连接;所述盖板与所述卡合块卡合后, 位于所述加油孔处,所述盖板设置开口。Further, no less than one oil filling hole is provided on either side of the engaging block, and the oil filling hole extends through the opposite side of the engaging block to form a third oil passage; the third oil passage is formed. The oil passage is connected with the second oil passage through; the cover plate is located at the oil filling hole after the cover plate is engaged with the engaging block, and the cover plate is provided with an opening.
优选的,所述加油孔为一个。Preferably, the oil filling hole is one.
采用上述方案,所述加油孔的设置,可通过所述加油孔将润滑油 输送到所述滑动座内以及导轨底座上,无需拆开侧板即可操作,良好 的加油润滑环境可提高产品的使用寿命。With the above solution, the oil filling hole can be used to transport lubricating oil into the sliding seat and the guide rail base through the oil filling hole, and the operation can be performed without disassembling the side plate. A good oiling and lubrication environment can improve the product quality. service life.
进一步的,所述第一滑块、以及所述第二滑块沿着所述安装孔的 轴向设置不少于两个的通孔。Further, the first sliding block and the second sliding block are provided with no less than two through holes along the axial direction of the mounting hole.
优选地,所述通孔为两个。Preferably, there are two through holes.
采用上述方案,所述通孔的设置,用于固定安装滚珠循环器,从 而实现滚珠的循环运动。With the above solution, the arrangement of the through holes is used for the fixed installation of the ball circulator, so as to realize the cyclic movement of the balls.
本发明的移动平台组件的有益效果:The beneficial effects of the mobile platform assembly of the present invention:
(1)所述第一油道与所述第二油道贯通连接、所述第二油道与 所述第三油道贯通连接,可以实现对所述移动平台组件的润滑;所述 第二油道贯穿所述滑动座,可对安装了所述移动平台组件的线性模组 的润滑,具体的,对导轨底座的润滑,提高产品的使用寿命。(1) The first oil passage is connected with the second oil passage, and the second oil passage is connected with the third oil passage, so that the lubrication of the mobile platform assembly can be realized; The oil passage runs through the sliding seat, which can lubricate the linear module on which the moving platform assembly is installed, and specifically, lubricate the guide rail base to improve the service life of the product.
(2)所述加油孔的设置,可将润滑油输送到所述滑动座内以及 导轨底座上,无需拆开侧板即可操作,操作方便。(2) The setting of the oil filling hole can transport the lubricating oil into the sliding seat and the guide rail base, and it can be operated without disassembling the side plate, and the operation is convenient.
本发明所要解决的技术问题还提供一种封闭式高刚性精密线性 模组,包含上述移动平台组件,在提供良好的加油润滑环境的同时, 加工难度降低,磨削工件长度增加,并具备低摩擦系数、低噪音、高 刚性、防尘密封效果好,并能够很好地减少安装误差等特点,从而实 现高精度、平滑稳定的直线运动。本产品无论任何姿势都可使用,特 别是能够竖直安装和悬臂安装。轨道幅度宽,总高度低的重心构造, 因此能够在需节省空间或有力矩作用,需要高刚性的场所等单轴使 用。The technical problem to be solved by the present invention also provides a closed-type high-rigidity precision linear module, including the above-mentioned moving platform assembly, while providing a good oiling and lubricating environment, the processing difficulty is reduced, the length of the grinding workpiece is increased, and the friction is low. Coefficient, low noise, high rigidity, good dustproof and sealing effect, and can reduce installation errors well, so as to achieve high-precision, smooth and stable linear motion. This product can be used in any position, especially it can be installed vertically and cantilevered. The center of gravity structure has a wide track width and a low overall height, so it can be used on a single axis in places where space saving or torque action is required and high rigidity is required.
本发明解决上述技术问题所采用的方案是一种封闭式高刚性精 密线性模组,包含上述的移动平台组件、用于所述移动平台组件滑动 的导轨底座、以及安装在所述移动平台组件上的滚珠丝杆;所述导轨 底座靠近所述移动平台组件的一端向上延伸设置与所述第一滑块配 合滑动的第三滑块、以及与所述第二滑块配合滑动的第四滑块,所述 第三滑块与所述第四滑块组合形成所述外滑块;所述滚珠丝杆包括安 装在所述滑动座的安装孔内的丝杆,以及安装在所述内滑块与所述外 滑块之间的若干滚珠,所述丝杆通过螺母固定安装在所述滑动座的安 装孔内。The solution adopted by the present invention to solve the above technical problems is a closed high-rigidity precision linear module, which includes the above-mentioned mobile platform assembly, a guide rail base for sliding the mobile platform assembly, and a guide rail base installed on the mobile platform assembly. The ball screw; one end of the guide rail base close to the moving platform assembly is extended upward with a third slider that cooperates with the first slider and a fourth slider that cooperates with the second slider. , the third slider and the fourth slider are combined to form the outer slider; the ball screw includes a screw installed in the installation hole of the sliding seat, and a screw installed in the inner slider Several balls between the outer sliding block and the screw rod are fixedly installed in the mounting hole of the sliding seat through a nut.
同时,所述滚珠丝杆的丝杆伸出所述滚珠丝杆固定端的一端连接 有驱动电机,所述驱动电机可驱动所述滚珠丝杆的运动,进而带动所 述移动平台组件的滑动运动;所述驱动电机与所述丝杆连接处罩有电 机保护罩,可以提高本产品的使用寿命。At the same time, a drive motor is connected to the end of the ball screw extending from the fixed end of the ball screw, and the drive motor can drive the movement of the ball screw, thereby driving the sliding movement of the mobile platform assembly; The connection between the drive motor and the screw rod is covered with a motor protection cover, which can improve the service life of the product.
采用上述方案,所述外滑块与所述内滑块的卡合安装,可实现所 述移动平台组件在导轨底座上的滑动;所述滚珠丝杆的设置,可带动 所述移动平台组件的滑动运动,具体的所述丝杆通过所述螺母安装在 滑动座上,可实现移动平台组件的直线运动,所述滚珠设置在所述内 滑块与所述外滑块之间,所述移动平台组件可通过滚珠的运动实现在 轨道底座上的直线运动。By adopting the above solution, the engaging installation of the outer slider and the inner slider can realize the sliding of the mobile platform assembly on the guide rail base; the setting of the ball screw can drive the movement of the mobile platform assembly Sliding movement. Specifically, the screw rod is installed on the sliding seat through the nut, which can realize the linear movement of the mobile platform assembly. The ball is arranged between the inner slider and the outer slider. The platform assembly can achieve linear motion on the track base through the movement of the balls.
进一步的,所述滑动座位于所述内滑块处安装有用于滚珠循环滚 动的滚珠循环器;所述滚珠循环器的一侧延伸形成与所述通孔配合固 定的圆柱体、且同一侧延伸形成与所述圆柱体等长的若干带有轨槽的 组件;所述滚珠循环器对称安装在所述第一滑块以及所述第二滑块的 两端。Further, a ball circulator for rolling balls is installed on the sliding seat at the inner slider; one side of the ball circulator is extended to form a cylinder fixed with the through hole, and the same side extends A number of assemblies with rail grooves having the same length as the cylinder are formed; the ball circulator is symmetrically installed on both ends of the first sliding block and the second sliding block.
采用上述方案,所述带有轨槽的组件的设置,可固定所述滚珠; 所述圆柱体的设置,可实现所述滚珠循环器与所述滑动座之间的固定 连接。With the above solution, the arrangement of the assembly with the rail groove can fix the ball; the arrangement of the cylinder can realize the fixed connection between the ball circulator and the sliding seat.
进一步的,所述外滑块设置用于所述滚珠滚动的不少与两个的纵 贯所述外滑块的外沟槽,所述内滑块设置用于所述滚珠滚动的不少于 两个的纵贯所述内滑块的内沟槽,所述内滑块卡合在所述外滑块后, 所述内沟槽和所述外沟槽对合形成用于滚珠滚动的滚珠轨道。Further, the outer slider is provided with not less than two outer grooves running through the outer slider for the rolling of the balls, and the inner slider is provided with not less than two grooves for the rolling of the balls. Two inner grooves running through the inner slider, after the inner slider is engaged with the outer slider, the inner groove and the outer groove are aligned to form a ball for ball rolling track.
进一步的,所述外沟槽设置在所述第三滑块远离所述第四滑块的 一侧、以及所述第四滑块远离所述第三滑块的一侧;所述内沟槽设置 在所述第一滑块靠近所述第二滑块的一侧、以及所述第二滑块靠近所 述第一滑块的一侧。Further, the outer groove is provided on a side of the third slider away from the fourth slider, and on a side of the fourth slider away from the third slider; the inner groove It is arranged on the side of the first slider close to the second slider and the side of the second slider close to the first slider.
优选的,所述外滑块设置两列外沟槽,所述内滑块设置两列内沟 槽。Preferably, the outer slider is provided with two rows of outer grooves, and the inner slider is provided with two rows of inner grooves.
采用上述方案,所述滚珠轨道的形成,可实现所述滚珠的循环运 动;所述外沟槽的开放式设置,有效的降低了磨削加工难度,同时磨 削工件长度增加;所述外沟槽和所述内沟槽均为两列,并且施加均等 的预压,既能一边维持较低的摩擦系数,又增加了四个方向的刚性, 具有自调心能力,能够减少安装误差,从而获得高精度、平滑稳定的 直线运动;且所述外沟槽和所述内沟槽的幅度宽,总高度低的重心构 造,因此能够在需要节省空间或有力矩作用,以及需要高刚性的场所 等单轴使用,特别是能够竖直安装和悬臂安装。With the above solution, the formation of the ball track can realize the cyclic movement of the ball; the open arrangement of the outer groove effectively reduces the difficulty of grinding and increases the length of the grinding workpiece; the outer groove The groove and the inner groove are both in two rows, and equal preload is applied, which can not only maintain a low friction coefficient, but also increase the rigidity in four directions, and has self-aligning ability, which can reduce installation errors, thereby High-precision, smooth and stable linear motion is obtained; and the outer groove and the inner groove have a wide width and a low overall height center of gravity structure, so it can be used in places where space saving or torque action is required, and high rigidity is required. For single-axis use, especially vertical and cantilever mounting.
进一步的,所述滚珠通过滚珠同步保持器间隔均匀,且所述滚珠 安装在所述滚珠同步保持器上形成滚珠链条。Further, the balls are evenly spaced by the ball synchronization cage, and the balls are installed on the ball synchronization cage to form a ball chain.
采用上述方案,所述滚珠同步保持器的设置,可将所述滚珠间隔 均匀。With the above solution, the ball synchronous retainer can be arranged so that the balls can be evenly spaced.
进一步的,所述导轨底座靠近所述第二侧面的一端设置滚珠丝杆 支撑端,靠近所述第一侧面的一端设置滚珠丝杆固定端,所述滚珠丝 杆的丝杆的一端与所述滚珠丝杆支撑端活动连接,所述滚珠丝杆的丝 杆的另一端与所述滚珠丝杆固定端活动连接,且穿透所述滚珠丝杆固 定端;所述导轨底座靠近所述第三侧面以及所述第四侧面的两侧朝上 延伸形成横截面为“L”形的侧板,所述导轨底座的顶端安装有钢带, 所述钢带的两端分别固定在所述滚珠丝杆固定端以及所述滚珠丝杆 支撑端上,且部分位于所述移动平台组件的盖板以及滑动座的间隙之 间;所述钢带、设置了所述侧板的导轨底座、所述滚珠丝杠支撑端、以及所述滚珠丝杠固定端形成封闭式结构。Further, one end of the guide rail base close to the second side is provided with a ball screw support end, and one end close to the first side is provided with a ball screw fixed end, and one end of the ball screw is connected to the The support end of the ball screw is movably connected, and the other end of the screw of the ball screw is movably connected to the fixed end of the ball screw, and penetrates the fixed end of the ball screw; the guide rail base is close to the third The side and both sides of the fourth side extend upward to form a side plate with an "L" shape in cross section, a steel belt is installed on the top end of the guide rail base, and both ends of the steel belt are respectively fixed on the ball wire The fixed end of the rod and the supporting end of the ball screw are partly located between the cover plate of the mobile platform assembly and the gap between the sliding seat; the steel belt, the guide rail base on which the side plate is arranged, the ball The support end of the screw and the fixed end of the ball screw form a closed structure.
采用上述方案,所述钢带、设置了所述侧板的导轨底座、所述滚 珠丝杠支撑端、以及所述滚珠丝杠固定端形成封闭式结构,可有效的 提高线性模组的防尘效果。With the above solution, the steel belt, the guide rail base provided with the side plate, the ball screw support end, and the ball screw fixed end form a closed structure, which can effectively improve the dustproof of the linear module. Effect.
进一步的,所述侧板包括一端安装在所述导轨底座上的第二侧 板、以及可拆卸的安装在所述第二侧板上的第一侧板;所述第一侧板 与所述第二侧板通过卡接方式固定连接,且,所述第一侧板与所述第 二侧板对接处安装有磁条;所述盖板与所述滑动座之间依次安装有硅 胶板以及不少于两个的磁铁,对应的,所述滑动座设置不少于两个的 磁铁安装孔;其中,所述钢带置于所述硅胶板与所述盖板之间。Further, the side plate includes a second side plate with one end mounted on the guide rail base, and a first side plate detachably mounted on the second side plate; the first side plate and the The second side plate is fixedly connected by a snap connection, and a magnetic strip is installed at the butt joint of the first side plate and the second side plate; a silicone plate and a There are no less than two magnets, and correspondingly, the sliding seat is provided with no less than two magnet mounting holes; wherein, the steel strip is placed between the silica gel plate and the cover plate.
具体的,所述第一侧板与所述第二侧板对接处均设置卡扣,所述 第一侧板与所述第二侧板通过卡扣相扣合,紧固度好。Specifically, buckles are provided at the butt joints of the first side plate and the second side plate, and the first side plate and the second side plate are fastened together through the buckle, and the tightness is good.
采用上述方案,所述侧板设置为可拆卸的第一侧板和第二侧板, 便于本发明的线性模组的上锁式安装,上锁式安装时只需拆掉第二侧 板即可;所述第一侧板与所述第二侧板对接处磁条相互吸附,可以使 得所述第一侧板与所述第二侧板之间的配合更加紧密,便于装配。所 述滑动座与所述盖板之间磁铁的设置,对钢带的吸附力增强,密封性 强,防尘效果增加;所述硅胶垫的设置,可以有效避免钢带与滑动座 之间的滑动摩擦,减小运行阻力和噪音;所述磁铁安装孔的设置,可 以使所述磁铁与所述滑动座之间吸附紧密,避免窜动引起噪音。With the above solution, the side plate is set as a detachable first side plate and a second side plate, which is convenient for the locking installation of the linear module of the present invention. Yes; the magnetic strips at the butt joints of the first side plate and the second side plate are attracted to each other, which can make the cooperation between the first side plate and the second side plate more tightly, and facilitate assembly. The arrangement of the magnet between the sliding seat and the cover plate enhances the adsorption force to the steel belt, the sealing performance is strong, and the dustproof effect is increased; the arrangement of the silicone pad can effectively avoid the friction between the steel belt and the sliding seat. Sliding friction reduces running resistance and noise; the arrangement of the magnet mounting holes can make the magnet and the sliding seat adsorb tightly, and avoid noise caused by movement.
本发明的一种封闭式高刚性精密线性模组的有益效果:The beneficial effects of a closed high-rigidity precision linear module of the present invention:
(1)该封闭式高刚性精密线性模组采用全密封式结构,有效提 高模组的防尘效果。(1) The enclosed high-rigidity precision linear module adopts a fully sealed structure, which effectively improves the dust-proof effect of the module.
(2)所述导轨底座设置开放式外沟槽,有效的降低了磨削加工 难度,同时磨削工件长度增加。(2) The guide rail base is provided with an open outer groove, which effectively reduces the difficulty of grinding and increases the length of the grinding workpiece.
(3)所述导轨底座设置两列外沟槽、所述滑动座设置两列内沟 槽,并且施加均等的预压,既能一边维持较低的摩擦系数,又增加了 四个方向的刚性,具有自调心能力,能够减少安装误差,从而获得高 精度、平滑稳定的直线运动;且所述外沟槽和所述内沟槽的幅度宽, 总高度低的重心构造,因此能够在需要节省空间或有力矩作用,以及 需要高刚性的场所等单轴使用,特别是能够竖直安装和悬臂安装。(3) The guide rail base is provided with two rows of outer grooves, the sliding seat is provided with two rows of inner grooves, and equal preload is applied, which can not only maintain a low friction coefficient, but also increase the rigidity in four directions , has self-aligning ability, can reduce installation errors, so as to obtain high-precision, smooth and stable linear motion; and the outer groove and the inner groove have a wide range and a low overall height center of gravity structure, so it can be used when needed. Space saving or moment action, and single-axis use in places requiring high rigidity, especially vertical installation and cantilever installation.
附图说明Description of drawings
图1为本发明的移动平台组件的爆炸视图;1 is an exploded view of a mobile platform assembly of the present invention;
图2为本发明的滑动座的示意图;Fig. 2 is the schematic diagram of the sliding seat of the present invention;
图3为本发明的滑动座的局部剖视图(可体现第一油道与第二油 道的贯通连接);Fig. 3 is a partial cross-sectional view of the sliding seat of the present invention (which can reflect the through connection between the first oil passage and the second oil passage);
图4为本发明的滑动座的另一局部剖视图(可体现第三油道与第 二油道的贯通连接);Fig. 4 is another partial cross-sectional view of the sliding seat of the present invention (which can reflect the through connection between the third oil passage and the second oil passage);
图5为本发明的封闭式高刚性精密线性模组的爆炸视图;FIG. 5 is an exploded view of the enclosed high-rigidity precision linear module of the present invention;
图6为本发明的封闭式高刚性精密线性模组的示意图;6 is a schematic diagram of a closed high-rigidity precision linear module of the present invention;
图7为本发明的滚珠循环器的示意图;Fig. 7 is the schematic diagram of the ball circulator of the present invention;
图8为本发明的滚珠与滚珠同步保持器的装配示意图;FIG. 8 is a schematic view of the assembly of the ball and the ball synchronization cage of the present invention;
图9为本发明的滑动座与导轨底座的装配示意图;Fig. 9 is the assembly schematic diagram of the sliding seat and the guide rail base of the present invention;
图10为图9中A-A处剖视图;Figure 10 is a sectional view at A-A in Figure 9;
图11为本发明的封闭式高刚性精密线性模组的局部剖视图;11 is a partial cross-sectional view of the enclosed high-rigidity precision linear module of the present invention;
图12为图11中A处的局部放大图;Fig. 12 is a partial enlarged view at A in Fig. 11;
图13为本发明的实施例2中的滑动座与带有侧板的导轨底座的 装配示意图;Fig. 13 is the assembly schematic diagram of the sliding seat and the guide rail base with side plate in the
图14为本发明的实施例2中的移动平台组件的爆炸视图。14 is an exploded view of the mobile platform assembly in
图中,各个附图标记对应的部位名称是:1、移动平台组件;11、 盖板;12、滑动座;121、磁铁安装孔;13、卡合块;131、加油孔; 14、中间块;141、第一侧面;142、第二侧面;143、第三侧面;144、 第四侧面;145、安装孔;15、内滑块;151、第一滑块;152、第二 滑块;153、通孔;154、内沟槽;16、第一油道;17、第二油道;18、 第一端面;19、硅胶板;19′、磁铁;2、导轨底座;21、外滑块; 211、第三滑块;212、第四滑块;213、外沟槽;22、侧板;221、第 一侧板;222、第二侧板;223、磁条;224、卡扣;23、滚珠丝杆支 撑端;24、滚珠丝杆固定端;25、钢带;3、滚珠丝杠;31、丝杆; 32、滚珠;33、螺母;34、滚珠同步保持器;35、滚珠链条;4、滚 珠轨道;5、滚珠循环器;51、圆柱体;52、组件;521、轨槽;6、 驱动电机;61、电机保护罩。In the figure, the names of the parts corresponding to the reference numerals are: 1. Mobile platform assembly; 11. Cover plate; 12. Sliding seat; 121. Magnet mounting hole; 13. Engagement block; ; 141, the first side; 142, the second side; 143, the third side; 144, the fourth side; 145, the mounting hole; 15, the inner slider; 151, the first slider; 152, the second slider; 153, through hole; 154, inner groove; 16, first oil passage; 17, second oil passage; 18, first end face; 19, silicone plate; 19', magnet; 2, guide rail base; 21, outer sliding block; 211, the third slider; 212, the fourth slider; 213, the outer groove; 22, the side plate; 221, the first side plate; 222, the second side plate; 223, the magnetic strip; 224, the buckle ;23, Ball screw support end; 24, Ball screw fixed end; 25, Steel belt; 3, Ball screw; 31, Screw; 32, Ball; 33, Nut; 34, Ball synchronization retainer; 35, Ball chain; 4, ball track; 5, ball circulator; 51, cylinder; 52, component; 521, rail groove; 6, drive motor; 61, motor protective cover.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具 体的说明。The technical solutions of the present invention will be further described in detail below through the examples and in conjunction with the accompanying drawings.
实施例1:Example 1:
如图1-2所示,本发明的移动平台组件1,包括滑动座12和盖板 11,所述盖板11固定安装在所述滑动座12的顶端。所述滑动座12 包括卡合块13、中间块14、以及内滑块15,所述卡合块13用于与 所述盖板11卡合固定连接,所述中间块14包括用于安装所述滚珠丝 杆3的安装孔145,所述内滑块15可实现所述移动平台组件1在导 轨底座2上的滑行移动。所述中间块14的侧面包括第一侧面141、 与所述第一侧面141相对设置的第二侧面142、以及第三侧面143、 与所述第三侧面143相对设置的第四侧面144;所述第三侧面143朝 着远离所述卡合块13的方向以及远离所述中间块14的方向延伸形成 第一滑块151,所述第四侧面144朝着远离所述卡合块13的方向以 及远离所述中间块14的方向延伸形成第二滑块152,所述第一滑块 151与所述第二滑块152组合形成所述内滑块15;所述中间块14包 括由所述第一侧面141延伸穿透所述第二侧面142的安装孔145,所 述安装孔145用于与所述滚珠丝杆3配合安装。所述第一滑块151、 以及所述第二滑块152沿着所述安装孔145的轴向设置两个的通孔 153,所述通孔153用于安装滚珠循环器5。另外,所述滑动座12的 下半部由第一侧面141朝着所述第二侧面142的方向内缩形成第一端 面18,所述第一侧面141与所述第二侧面142之间形成的长度大于 所述第一端面18与所述第二侧面142之间形成的长度,所述第一端 面18的形成有利于滚珠循环器5的固定安装,增强滚珠循环器5与 滑动座12之间的贴合度。As shown in Figures 1-2, the
如图3-4所示,本发明的所述滑动座12沿着所述安装孔145的 轴向设置两个第一油道16,所述第一油道16对称设置在所述安装孔 145的两侧,且由所述第一侧面141朝所述第二侧面142延伸,且不 穿透所述第二侧面142;所述滑动座12沿着所述安装孔145的径向设置两个的第二油道17,所述第二油道17开口在所述滑动座12的 顶面,且由所述滑动座12的顶面朝着所述滑动座12的底面延伸至与 所述第一油道16贯通连接,且穿透所述滑动座12;所述卡合块13 的任一侧面设置一个加油孔131,所述盖板11与所述卡合块13卡合 后,所述盖板11位于所述加油孔131处设置开口,通过所述加油孔 131可将润滑油输送到所述滑动座12内以及导轨底座2上,无需拆 开盖板11就可以实现对滑动座12的润滑、且无需拆开侧板22就可 以实现对导轨底座2的润滑,操作方便;且所述加油孔131延伸穿透 所述卡合块13相反的另一侧面形成第三油道19,所述第三油道19 与所述第二油道17贯通连接;所述第一油道16与所述第二油道17 贯通连接,所述第二油道17与所述第三油道19贯通连接,可保证由 所述加油孔131加入润滑油后,润滑油可流入所述第三油道19、所 述第二油道17、以及所述第一油道16,实现对所述移动滑动平台组 件1的润滑;所述第二油道17贯穿所述滑动座12,可保证润滑油流 入所述导轨底座2,实现对线性模组的润滑,良好的润滑环境,可大 大的提高产品的使用寿命。As shown in FIGS. 3-4 , the sliding
如图5-6所示,本发明的一种封闭式高刚性紧密线性模组,包含 上述的移动平台组件1、用于所述移动平台组件1滑动的导轨底座2、 以及安装在所述移动平台组件1上的滚珠丝杆3,所述滚珠丝杠3的 一端连接有驱动电机6,通过所述驱动电机6带动所述滚珠丝杠3的 运动,所述滚珠丝杠3可带动所述移动平台组件1的运动;所述滚珠 丝杆3的一端连接在所述滚珠丝杠支撑端23后,穿过所述滑动座12 后,另一端连接在所述滚珠丝杆固定端24上,实现所述滚珠丝杆3 的固定安装。所述导轨底座2靠近所述移动平台组件1的一端向上延 伸设置与所述第一滑块151配合滑动的第三滑块211、以及与所述第 二滑块152配合滑动的第四滑块212,所述第三滑块211与所述第四 滑块212组合形成所述外滑块21;通过所述外滑块21与所述内滑块 15的配合,可保证所述移动平台组件1在所述导轨底座2上的滑行 移动。所述滑动座12的两端安装有滚珠循环器5,通过所述滚珠循 环器5可实现所述滚珠32与所述滑动座12的连接,通过所述滚珠 32的循环运动,带动所述滑动座12在所述导轨底座2上的直线运动。As shown in Figures 5-6, a closed high-rigidity compact linear module of the present invention includes the above-mentioned
如图6所示,本发明的所述导轨底座2靠近所述第二侧面142的 一端设置滚珠丝杆支撑端23,靠近所述第一侧面141的一端设置滚 珠丝杆固定端24,所述滚珠丝杆3的丝杆31的一端与所述滚珠丝杆 支撑端23活动连接,所述滚珠丝杆3的丝杆31的另一端与所述滚珠丝杆固定端24活动连接,且穿透所述滚珠丝杆固定端24;所述导轨 底座2靠近所述第三侧面143以及所述第四侧面144的两侧朝上延伸 形成横截面为“L”形的侧板22,所述导轨底座2的顶端安装有钢带 25,所述钢带25的两端分别固定在所述滚珠丝杆固定端24以及所述滚珠丝杆支撑端23上,且部分位于所述移动平台组件1的盖板11以 及滑动座12的间隙之间;所述钢带12、设置了所述侧板22的导轨 底座2、所述滚珠丝杠支撑端23、以及所述滚珠丝杠固定端24形成 封闭式结构;该封闭式高刚性精密线性模组采用全密封式结构,可以有效提高模组的防尘效果。As shown in FIG. 6 , one end of the
如图7-8所示,本发明的所述滚珠循环器5的一侧延伸形成与所 述通孔153配合固定的圆柱体51、且同一侧延伸形成与所述圆柱体 51等长的若干带有轨槽521的组件52;所述滚珠32通过滚珠同步保 持器34间隔均匀,且所述滚珠32安装在所述滚珠同步保持器34上 形成滚珠链条35。所述滚珠循环器5中圆柱体51的设置,可实现所 述滚珠循环器5与所述滑动座12之间的固定连接;所述滚珠循环器 5中带有轨槽521的组件52的设置,可固定住所述滚珠链条35,通 过所述滚珠循环器5可实现所述滚珠链条35与所述滑动座12之间的固定连接。As shown in FIGS. 7-8 , one side of the
如图9-10所示,本发明的所述导轨底座2与所述滑动座12通过 所述外滑块21与所述内滑块15的配合实现滑行移动;所述外滑块 21包括沿着所述导轨底座2纵向对称设置的第三滑块211以及第四 滑块212,所述内滑块15包括沿着所述滑动座12的安装孔145的轴向对称设置的第一滑块151以及第二滑块152,其中所述第三滑块211 与所述第一滑块151配合安装,所述第四滑块212与所述第二滑块 152配合安装。所述第三滑块211以及所述第四滑块212均设置用于 所述滚珠32滚动的两列的纵贯所述第三滑块211和所述第四滑块212 的外沟槽213,所述外沟槽213为开放式,有效的降低了磨削加工难 度,同时磨削工件长度增加;所述第一滑块151以及所述第二滑块 152均设置用于所述滚珠32滚动的两列的纵贯所述第一滑块151和 所述第二滑块152的内沟槽154,所述内滑块15卡合在所述外滑块21后,所述内沟槽154和所述外沟槽213对合形成用于滚珠32滚动 的滚珠轨道。具体的,所述外沟槽213设置在所述第三滑块211远离 所述第四滑块213的一侧、以及所述第四滑块213远离所述第三滑块 211的一侧;所述内沟槽154设置在所述第一滑块151靠近所述第二滑块152的一侧、以及所述第二滑块152靠近所述第一滑块151的一 侧;且所述外沟槽213和所述内沟槽154均为两列,并且施加均等的 预压,既能一边维持较低的摩擦系数,又增加了四个方向的刚性,具 有自调心能力,能够减少安装误差,从而获得高精度、平滑稳定的直线运动;且所述外沟槽213和所述内沟槽154的幅度宽,总高度低的 重心构造,因此能够在需要节省空间或有力矩作用,以及需要高刚性 的场所等单轴使用,特别是能够竖直安装和悬臂安装。As shown in FIGS. 9-10 , the
如图11-12所示,本发明的所述滚珠丝杆3包括安装在所述滑动 座12的安装孔145内的丝杆31,以及安装在所述滑动座12上的若 干滚珠32;所述丝杆31通过螺母33固定安装在所述滑动座12的安 装孔145内;具体的,所述滚珠32通过所述滚珠同步保持器34形成 所述滚珠链条35后,所述滚珠链条35通过所述滚珠循环器5固定在 所述滑动座12后,整体安装在所述导轨底座2上。As shown in FIGS. 11-12 , the
实施例2:Example 2:
本实施例的一种封闭式高刚性紧密线性模组的结构与上述实施 例1中的结构相同,区别点在于:The structure of a closed high-rigidity tight linear module of the present embodiment is the same as the structure in the above-mentioned
如图13所示,设置在所述导轨底座2的所述侧板22为可拆卸安 装,所述侧板22包括一端安装在所述导轨底座2上的第二侧板222、 以及可拆卸的安装在所述第二侧板222上的第一侧板221,便于本发 明的线性模组的上锁式安装,上锁式安装时只需拆掉第二侧板222即 可。所述第一侧板221与所述第二侧板222对接处均设置卡扣224, 所述第一侧板221与所述第二侧板222通过卡扣224相扣合,紧固度 好。所述第一侧板221与所述第二侧板222对接处安装有磁条223, 所述磁条223相互吸附,可以使得所述第一侧板221与所述第二侧板 222之间的配合更加紧密,便于装配。As shown in FIG. 13 , the
如图14所示,所述盖板11与所述滑动座12之间依次安装有硅 胶板19以及两个的磁铁19′,对应的,所述滑动座12设置两个的 磁铁安装孔121;其中,所述钢带25置于所述硅胶板19与所述盖板 11之间。所述滑动座12与所述盖板11之间磁铁19′的设置,对钢 带25的吸附力增强,密封性强,防尘效果增加;所述硅胶板19的设 置,可以有效避免钢带25与滑动座12之间的滑动摩擦,减小运行阻 力和噪音;所述磁铁安装孔121的设置,可以使所述磁铁19′与所 述滑动座12之间吸附紧密,避免窜动引起噪音。As shown in FIG. 14 , a
本发明的工作原理:The working principle of the present invention:
通过所述电机6带动所述滚珠丝杆3的运动,从而带动所述移动 平台组件1在所述导轨底座2上的滑行移动,实现线性模组的运作。The movement of the
滚珠丝杆3带动移动平台组件1的工作原理:The working principle of the
所述丝杆31通过螺母33安装在所述滑动座12上,具体的,装 配在所述滑动座12的安装孔145内,当电机6带动所述丝杆31运动 后,安装在所述丝杠31上的螺母33会随着所述丝杆31的转动进行 直线运动,进一步的可以带动所述滑动座12进行直线运动,从而实 现所述移动平台组件1的直线运动。The
移动平台组件1在导轨底座2上滑动的工作原理:The working principle of the
所述滚珠32通过滚珠同步保持器34形成滚珠链条35,所述滚 珠链条35通过所述滚珠循环器5固定安装在所述滑动座12后可作循 环运动,所述滑动座12与所述导轨底座2装配,通过所述滚珠32的 循环运动,可实现所述移动平台组件1在所述导轨底座2上的直线运 动。The
以上实施例对本发明进行具体描述,仅用于对本发明作用进行进 一步的说明,不能理解为对本发明保护范围的限制,本领域的技术人 员根据本发明的内容作出一些非本质性的改变,均属本发明的保护范 围。The above embodiments specifically describe the present invention, are only used to further illustrate the function of the present invention, and should not be construed as limiting the protection scope of the present invention. Those skilled in the art make some non-essential changes according to the content of the present invention, which are all protection scope of the present invention.
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