CN111363669A - A continuous dry anaerobic-aerobic two-stage coupled fermentation system - Google Patents
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Abstract
本发明适用于有机废弃物资源化利用设备领域,提供了一种连续式干法厌氧—好氧双级耦合发酵系统,包括进料模块、干法厌氧反应模块、出料模块和好氧反应模块,进料和出料模块均是由两段螺旋与中空管组合搭配连接,中空管中随时保留一定高度发酵物料,出料模块将厌氧反应模块和好氧反应模块串联。本发明的双极耦合发酵系统,适用的发酵物料含固率可以达到20‑40%,与中空管设计相配合,实现高含固率农业废弃物的(干法)连续式进料出料,又能动态密封等要求。厌氧反应模块和好氧反应模块的串联,既保证厌氧发酵模块的密封连续式出料功能,同时又完成好氧发酵连续式进料,实现可根据气肥产品要求,动态调节双极发酵过程的功能。
The invention is suitable for the field of organic waste resource utilization equipment, and provides a continuous dry anaerobic-aerobic two-stage coupled fermentation system, including a feeding module, a dry anaerobic reaction module, a discharging module and an aerobic reaction module. The reaction module, the feeding and discharging modules are all connected by a combination of two sections of spirals and a hollow tube. A certain high degree of fermentation material is kept in the hollow tube at any time. The discharging module connects the anaerobic reaction module and the aerobic reaction module in series. The bipolar coupled fermentation system of the present invention is applicable to the fermentation material with a solid content of 20-40%, and is matched with the design of the hollow tube to realize the (dry method) continuous feeding and discharging of agricultural wastes with a high solid content. , but also dynamic sealing and other requirements. The series connection of the anaerobic reaction module and the aerobic reaction module not only ensures the sealed continuous discharge function of the anaerobic fermentation module, but also completes the continuous feeding of aerobic fermentation, so that the bipolar fermentation can be dynamically adjusted according to the requirements of gas and fertilizer products. function of the process.
Description
技术领域technical field
本发明属于有机废弃物资源化利用设备领域,尤其涉及一种连续式干法厌氧—好氧双级耦合发酵系统。The invention belongs to the field of organic waste resource utilization equipment, in particular to a continuous dry anaerobic-aerobic two-stage coupled fermentation system.
背景技术Background technique
近年来,随着种养业不断发展,秸秆和畜禽粪便的产量逐年增加,技术单一、装备缺乏等因素的限制,导致大部分农业废弃物都没有得到很好的处理和利用,造成了严重的环境污染,自然生态恶化等问题日益突出。In recent years, with the continuous development of the planting and breeding industry, the output of straw and livestock and poultry manure has increased year by year. Due to the limitations of single technology and lack of equipment, most agricultural wastes have not been well treated and utilized, resulting in serious problems. The problems of environmental pollution and natural ecological deterioration have become increasingly prominent.
厌氧发酵技术它能将秸秆、粪便等废弃物减量化、无害化并转化为清洁能源及有机肥初级原料,是农业废弃物资源化利用的常用技术之一,依据反应器中物料的固体含量(TS)高低分为湿法厌氧发酵(TS≤12%)和干法厌氧发酵(简称“干发酵”,TS≥20)。与湿法发酵技术相比,干法发酵技术具有容积产气率高;占地小;运行过程稳定,无湿法工艺中的浮渣、沉淀等问题;需水量低或不需水,节约水资源;产生沼液少,废渣含水量低,后续处理费用低等优点,越来越受到市场青睐。Anaerobic fermentation technology can reduce and harmless wastes such as straw and manure and convert them into clean energy and primary raw materials of organic fertilizer. It is one of the common technologies for resource utilization of agricultural wastes. The level of solid content (TS) is divided into wet anaerobic fermentation (TS≤12%) and dry anaerobic fermentation (abbreviated as "dry fermentation", TS≥20). Compared with wet fermentation technology, dry fermentation technology has high volume gas production rate; small footprint; stable operation process, no scum, sedimentation and other problems in wet process; low water demand or no water, saving water The advantages of less biogas slurry, low water content of waste residue and low cost of follow-up treatment are more and more favored by the market.
目前,在干法发酵方面,欧洲各国及我国已经进行了厌氧发酵技术和设备的开发工作。欧洲的干法发酵方面主要是德国的车库式干法厌氧技术为主,中国以专利CN102242052 B公开了一种水平折流式干法厌氧发酵反应装置、专利CN 206768095 U公开了一种车库式厌氧发酵反应器、专利CN 209816130 U提供一种用于干式厌氧发酵的搅拌器等为主,主要为批次式发酵模式,专利分别从发酵罐结构、搅拌轴设计等方面进行了研究。At present, in terms of dry fermentation, European countries and my country have carried out the development of anaerobic fermentation technology and equipment. The dry fermentation in Europe is mainly based on the German garage dry anaerobic technology. China discloses a horizontal baffled dry anaerobic fermentation reaction device with patent CN102242052 B, and patent CN 206768095 U discloses a garage Type anaerobic fermentation reactor, patent CN 209816130 U provides a stirrer for dry anaerobic fermentation, etc., mainly batch fermentation mode, the patent is carried out from the aspects of fermenter structure, stirring shaft design, etc. Research.
而根据目前对高含固率的干法发酵工程研究发现,批次式干法发酵与废弃物的连续式产出矛盾,无法符合要求;连续式进出料过程中易破坏反应器内的密闭环境,导致发酵失败;另外高含固率的连续式干法发酵流动性差、进出料困难;农业废弃物的仅通过厌氧发酵处理存在转化速率、效率低下的问题;目前厌氧发酵产生的沼渣往往被废弃,但其中包含丰富的氮、磷、钾等营养元素,综合利用沼渣存在脱水困难、转移转运成本高等问题,目前并没有一种一体化完成干法厌氧发酵、好氧发酵同时完成有机肥料生产的系统。According to the current research on dry fermentation engineering with high solid content, it is found that batch dry fermentation is inconsistent with the continuous production of waste, and cannot meet the requirements; the closed environment in the reactor is easily damaged during the continuous feeding and discharging process. , resulting in the failure of fermentation; in addition, the continuous dry fermentation with high solid content has poor fluidity and difficulty in feeding and discharging materials; agricultural wastes only treated by anaerobic fermentation have problems of low conversion rate and low efficiency; currently the biogas residue produced by anaerobic fermentation It is often discarded, but it contains rich nitrogen, phosphorus, potassium and other nutrients. Comprehensive utilization of biogas residues has problems such as difficulty in dehydration and high cost of transfer and transportation. At present, there is no integrated dry anaerobic fermentation and aerobic fermentation at the same time. Complete system for organic fertilizer production.
因此,因此现有技术装备当中亟需要一种新型的技术方案来解决解决实际过程中农业废弃物资源化利用的难点。Therefore, there is an urgent need for a new technical solution in the existing technical equipment to solve the difficulty of resource utilization of agricultural waste in the actual process.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供一种连续式干法厌氧——好氧双级耦合发酵系统,在结构上采用分段式螺旋结构,适应高含固率废弃物的连续式进出料;螺旋结构与中空管连接,搭配一定含固率的物料,实现同步密封与联动调节;螺旋结构与中空管搭配将干法厌氧发酵罐与好氧发酵罐双级耦合连接,实现了不破坏厌氧发酵罐的密封环境,实现产气的连续、稳定、高效的进行,同时能对物料进行厌氧产气和好氧产肥厌氧的气肥联产发酵处理,大大提高了物料的利用率,降低了环境污染。In order to solve the above-mentioned technical problems, the present invention provides a continuous dry anaerobic-aerobic two-stage coupled fermentation system, which adopts a segmented spiral structure in structure, and is suitable for continuous feeding and discharging of wastes with high solid content; The spiral structure is connected with the hollow tube, and matched with materials with a certain solid content, to achieve synchronous sealing and linkage adjustment; the spiral structure and the hollow tube are matched to connect the dry anaerobic fermenter and the aerobic fermenter in two-stage coupling, realizing no Destroy the sealed environment of the anaerobic fermentation tank to achieve continuous, stable and efficient gas production. At the same time, it can carry out anaerobic gas production and aerobic fertilizer production and anaerobic gas and fertilizer co-production fermentation treatment for materials, which greatly improves the material quality. utilization rate, reducing environmental pollution.
本发明是通过以下的技术方案实现的:The present invention is achieved through the following technical solutions:
可以进行厌氧和好氧的连续发酵,进出料方便,密封效果好,工序操作方便,不需要对厌氧发酵罐进行频繁去氧气的操作,物料在传输过程中,也可以查看物料通道的密封状态,也可以根据中空管的物料情况计算发酵工艺参数,另外可以对物料进行厌氧和好氧的分别发酵,提高了物料的利用率和生产效率,减少了环境污染。It can carry out anaerobic and aerobic continuous fermentation, with convenient feeding and discharging, good sealing effect, and convenient operation. The fermentation process parameters can also be calculated according to the material conditions of the hollow tube. In addition, the materials can be fermented separately anaerobic and aerobic, which improves the utilization rate and production efficiency of materials and reduces environmental pollution.
本发明是这样实现的,一种连续式干法厌氧—好氧双级耦合发酵系统,包括第一进料螺旋、第一中空管、第二进料螺旋、干法厌氧反应模块、第一输料螺旋、第二中空管、第二输料螺旋和好氧反应模块;The present invention is realized in this way, a continuous dry anaerobic-aerobic two-stage coupled fermentation system includes a first feeding screw, a first hollow tube, a second feeding screw, a dry anaerobic reaction module, the first feeding screw, the second hollow tube, the second feeding screw and the aerobic reaction module;
所述第一进料螺旋包括第一进料筒、第一进料轴、进料斗,所述第一进料轴安装在所述第一进料筒内部,所述第一进料轴与所述第一进料筒为同轴设置,所述第一进料筒的一端的顶部设置有一个所述进料斗,所述第一进料筒的另一端的底部设置有一个垂直设置所述第一中空管;The first feeding screw includes a first feeding barrel, a first feeding shaft, and a feeding hopper, the first feeding shaft is installed inside the first feeding barrel, and the first feeding shaft is connected with the first feeding shaft. The first feeding cylinder is arranged coaxially, the top of one end of the first feeding cylinder is provided with a feeding hopper, and the bottom of the other end of the first feeding cylinder is provided with a vertical setting. the first hollow tube;
所述第二进料螺旋包括第二进料筒和第二进料轴,所述第二进料筒的一端的顶部具有一个进料口,所述进料口通过所述第一中空管连通所述第一进料筒,所述第二进料轴安装在所述第二进料筒的内部,所述第二进料轴与所述第二进料筒为同轴设置,所述第二进料筒的上端的下表面具有一个出料口;The second feeding screw includes a second feeding barrel and a second feeding shaft, and the top of one end of the second feeding barrel has a feeding port, and the feeding port passes through the first hollow tube communicate with the first feeding cylinder, the second feeding shaft is installed inside the second feeding cylinder, the second feeding shaft and the second feeding cylinder are coaxially arranged, the The lower surface of the upper end of the second feeding cylinder has a material outlet;
所述干法厌氧反应模块包括厌氧发酵罐和厌氧罐出料管,所述厌氧发酵罐的顶部连接所述第二进料筒的出料口,所述厌氧发酵罐的底部连接有一个所述厌氧罐出料管;The dry anaerobic reaction module includes an anaerobic fermenter and a discharge pipe of the anaerobic tank, the top of the anaerobic fermenter is connected to the discharge port of the second feeding drum, and the bottom of the anaerobic fermenter is connected to the discharge port of the second feeding barrel. A discharge pipe of the anaerobic tank is connected;
所述第一输料螺旋包括第一输料筒、第一输料轴,所述第一输料筒为倾斜设置,所述第一输料筒的下端的上表面具有一个进料口,所述进料口通过所述厌氧罐出料管连通所述厌氧罐出料管,所述第一输料轴安装在所述第一输料筒内部,所述第一输料轴与所述第一输料筒为同轴设置,所述第一输料筒的下表面的上端连接有一个所述第二中空管,所述第二中空管为垂直设置;The first feeding screw includes a first feeding cylinder and a first feeding shaft, the first feeding cylinder is inclined, and the upper surface of the lower end of the first feeding cylinder has a feeding port, so The feed port is communicated with the anaerobic tank discharge pipe through the anaerobic tank discharge pipe, the first feeding shaft is installed inside the first feeding cylinder, and the first feeding shaft is connected to the anaerobic tank. The first feeding cylinder is arranged coaxially, the upper end of the lower surface of the first feeding cylinder is connected with a second hollow tube, and the second hollow tube is vertically arranged;
所述第二输料螺旋包括第二输料筒和第二输料轴,所述第二输料筒为倾斜设置,且所述第二输料筒下端的上表具有一个进料口,所述进料口通过所述第二中空管连通所述第一输料筒,所述第二输料轴安装在所述第二输料筒内,所述第二输料轴与所述第二输料筒为同轴设置,所述第二输料筒的上端的下表面具有一个出料口;The second feeding screw includes a second feeding cylinder and a second feeding shaft, the second feeding cylinder is inclined, and the upper surface of the lower end of the second feeding cylinder has a feeding port, so The feeding port communicates with the first feeding cylinder through the second hollow pipe, the second feeding shaft is installed in the second feeding cylinder, and the second feeding shaft is connected to the first feeding cylinder. The two feeding cylinders are arranged coaxially, and the lower surface of the upper end of the second feeding cylinder has a discharge port;
所述好氧反应模块包括好氧发酵罐和好氧罐出料管,所述好氧发酵罐的顶部连接所述第二输料筒的出料口,所述好氧发酵罐的底部连接有一个所述好氧罐出料管,所述好氧罐出料管设有阀门;The aerobic reaction module includes an aerobic fermentation tank and an aerobic tank discharge pipe, the top of the aerobic fermentation tank is connected to the discharge port of the second feeding cylinder, and the bottom of the aerobic fermentation tank is connected with a discharge port. A discharge pipe of the aerobic tank, the discharge pipe of the aerobic tank is provided with a valve;
所述厌氧发酵罐上端安装有一个第一泄压阀,所述好氧发酵罐上端安装有一个第二泄压阀。A first pressure relief valve is installed on the upper end of the anaerobic fermentation tank, and a second pressure relief valve is installed at the upper end of the aerobic fermentation tank.
优选的,所述第一进料轴的一端、第二进料轴的一端、第一输料轴的一端和所述第二输料轴的一端分别固定连接一个驱动电机的输出端。Preferably, one end of the first feeding shaft, one end of the second feeding shaft, one end of the first feeding shaft and one end of the second feeding shaft are respectively fixedly connected to the output end of a drive motor.
优选的,所述厌氧发酵罐内安装有一个第一搅拌轴,所述第一搅拌轴的一端从所述厌氧发酵罐的顶部伸出且固定连接一个第一搅拌电机的输出端,所述第一搅拌轴的外壁上固定有第一螺旋叶片。Preferably, a first stirring shaft is installed in the anaerobic fermentation tank, and one end of the first stirring shaft extends from the top of the anaerobic fermentation tank and is fixedly connected to the output end of a first stirring motor, so A first helical blade is fixed on the outer wall of the first stirring shaft.
优选的,所述好氧发酵罐内安装有一个第二搅拌轴,所述第二搅拌轴的一端从所述好氧发酵罐的顶部伸出且固定连接一个第二搅拌电机的输出端,所述第二搅拌轴的外壁上固定有第二螺旋叶片。Preferably, a second stirring shaft is installed in the aerobic fermentation tank, and one end of the second stirring shaft extends from the top of the aerobic fermentation tank and is fixedly connected to the output end of a second stirring motor, so A second helical blade is fixed on the outer wall of the second stirring shaft.
优选的,所述第一中空管和所述第二中空管均采用透明的钢化玻璃材料制成。Preferably, both the first hollow tube and the second hollow tube are made of transparent tempered glass material.
优选的,所述第一中空管和所述第二中空管均设有高度刻度。Preferably, both the first hollow tube and the second hollow tube are provided with height scales.
优选的,所述第一中空管设有第一仓壁振动器,所述第二中空管设有第二仓壁振动器。Preferably, the first hollow tube is provided with a first bin wall vibrator, and the second hollow tube is provided with a second bin wall vibrator.
优选的,所述厌氧发酵罐通过一个厌氧罐进料管连通所述第二进料筒的出料口,所述好氧发酵罐通过一个好氧罐进料管连通所述第二输料筒的出料口。所述厌氧罐进料管和所述好氧罐进料管均设有单向阀,所述单向阀包括设在对应进料管的阀座,顶在阀座下侧的球阀以及和所述球阀连接并固定于对应进料管口的弹簧。Preferably, the anaerobic fermenter is connected to the discharge port of the second feeding barrel through an anaerobic tank feed pipe, and the aerobic fermenter is connected to the second feed pipe through an aerobic tank feed pipe The outlet of the barrel. Both the anaerobic tank feed pipe and the aerobic tank feed pipe are provided with a one-way valve, and the one-way valve includes a valve seat arranged on the corresponding feed pipe, a ball valve on the lower side of the valve seat, and The ball valve is connected and fixed to the spring corresponding to the inlet of the feed pipe.
优选的,所述第一中空管与第一进料筒、第二进料筒,所述第二中空管与第一输料筒、第二输料筒的连接方式可以焊接固定在一起,也可以通过螺栓连接,连接处安装密封垫圈起到密封作用,所说第一中空管或者第二中空管可进行分段拼接,这样分段拼接可以更加灵活的进行中空管长度的调节,方便不同工艺的使用和进行各种场景的安装施工。Preferably, the connection between the first hollow tube and the first feeding cylinder and the second feeding cylinder, and the second hollow tube and the first feeding cylinder and the second feeding cylinder can be fixed by welding. It can also be connected by bolts, and a sealing gasket is installed at the connection to play a sealing role. The first hollow tube or the second hollow tube can be spliced in sections, so that the section splicing can be more flexible for the length of the hollow tube. Adjustment to facilitate the use of different processes and the installation and construction of various scenes.
与现有技术相比,本发明的有益效果是:与现有技术相比,本发明的有益效果是:本发明的一种连续式干法厌氧—好氧双级耦合发酵系统,通过设置由的螺旋进料模块和进出料模块输入输出物料,螺旋进料模块和进出料模块都是两段螺旋之间采用的中空管连接,中空管中随时保留一定高度物料,利用发酵物料含水率约60%-80%的特性,与进出料模块中的中空管特殊设计相配合,达到既能连续式进料、又能密封的要求。通过第一出料螺旋、第二中空管和第二输料螺旋将厌氧反应模块和好氧反应模块的串联,既保证厌氧发酵模块的密闭连续式出料功能,同时又完成好氧发酵连续式进料,实现可根据气肥产品要求,动态调节双级发酵过程的功能。本系统可实现连续式发酵,密封性好,处理效率高,可动态调节双级发酵效果,使用方便,解决了连续式发酵密封性差、单级发酵效率低、沼渣资源浪费等问题。Compared with the prior art, the beneficial effects of the present invention are: compared with the prior art, the beneficial effects of the present invention are: a continuous dry anaerobic-aerobic two-stage coupled fermentation system of the present invention, by setting The spiral feeding module and the feeding and discharging module input and output materials. The spiral feeding module and the feeding and discharging module are connected by a hollow tube between the two sections of the spiral. The hollow tube retains a certain height of material at any time, and uses the fermentation material to contain water. The characteristic of the rate of about 60%-80% is matched with the special design of the hollow tube in the feeding and discharging module to meet the requirements of both continuous feeding and sealing. The anaerobic reaction module and the aerobic reaction module are connected in series through the first discharging screw, the second hollow pipe and the second feeding screw, which not only ensures the closed and continuous discharging function of the anaerobic fermentation module, but also completes the aerobic The continuous feeding of fermentation realizes the function of dynamically adjusting the two-stage fermentation process according to the requirements of gas and fertilizer products. The system can realize continuous fermentation, has good sealing performance, high processing efficiency, and can dynamically adjust the effect of two-stage fermentation.
附图说明Description of drawings
图1为本发明的一种连续式干法厌氧—好氧双级耦合发酵系统的整体结构示意图;1 is a schematic diagram of the overall structure of a continuous dry anaerobic-aerobic two-stage coupled fermentation system of the present invention;
图2为图1中的A处细节放大示意图。FIG. 2 is an enlarged schematic diagram of a detail of part A in FIG. 1 .
图中:In the picture:
11进料斗,12第一进料筒,13第一进料轴,14第一中空管,141第一仓壁振动器,15第二进料筒,16第二进料轴,21厌氧发酵罐,22厌氧罐出料管,23厌氧罐进料管,24第一搅拌电机,211第一泄压阀25第一搅拌轴,26第一螺旋叶片,31第一输料筒,32第一输料轴,33第二中空管,331第二仓壁振动器,34第二输料筒,35第二输料轴,41好氧发酵罐,42好氧罐出料管,43,好氧罐进料管,44,第二搅拌电机,411第二泄压阀,45第二搅拌轴,46第二螺旋叶片,421阀门,5单向阀,51阀座,52球阀,53弹簧。11 feed hopper, 12 first feed drum, 13 first feed shaft, 14 first hollow tube, 141 first bin wall vibrator, 15 second feed drum, 16 second feed shaft, 21 exhaust Oxygen fermentation tank, 22 anaerobic tank discharge pipe, 23 anaerobic tank feeding pipe, 24 first stirring motor, 211 first
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
请参阅图1-2,本发明提供一种技术方案:一种连续式干法厌氧—好氧双级耦合发酵系统,包括第一进料螺旋、第二进料螺旋、干法厌氧反应模块、第一输料螺旋、第二输料螺旋和好氧反应模块。Please refer to Figure 1-2, the present invention provides a technical solution: a continuous dry anaerobic-aerobic two-stage coupled fermentation system, including a first feeding screw, a second feeding screw, a dry anaerobic reaction Module, first feed screw, second feed screw and aerobic reaction module.
第一进料螺旋包括第一进料筒12、第一进料轴13、进料斗11和第一中空管14,第一进料轴13安装在第一进料筒12内部,第一进料轴13与第一进料筒12为同轴设置,第一进料筒12的一端的顶部设置有一个进料斗11,第一进料筒12的另一端的底部设置有一个垂直设置第一中空管14,第一中空管14的外壁设置有第一仓壁振动器141。The first feeding screw includes a
第二进料螺旋包括第二进料筒15和第二进料轴16,第二进料筒15的一端的顶部具有一个进料口,进料口通过第一中空管14连通第一进料筒12,第二进料轴16安装在第二进料筒15的内部,第二进料轴16与第二进料筒15为同轴设置。The second feeding screw includes a second feeding barrel 15 and a
干法厌氧反应模块包括厌氧发酵罐21和厌氧罐出料管22,厌氧发酵罐21的顶部连接第二进料筒15的出料口,厌氧发酵罐21的底部连接有一个厌氧罐出料管22。The dry anaerobic reaction module includes an
第一输料螺旋包括第一输料筒31、第一输料轴32和第二中空管33,第一输料筒31为倾斜设置,第一输料筒31的下端的上表面具有一个进料口,进料口通过厌氧罐出料管22连通厌氧发酵罐21,第一输料轴32安装在第一输料筒31内部,第一输料轴32与第一输料筒31为同轴设置,第一输料筒31的下表面的上端连接有一个第二中空管33,第二中空管33为垂直设置,第二中空管33的外壁设置有第二仓壁振动器331。The first feeding screw includes a
第二输料螺旋包括第二输料筒34和第二输料轴35,第二输料筒34为倾斜设置,且第二输料筒34下端的上表具有一个进料口,进料口通过第二中空管33连通第一输料筒31,第二输料轴35安装在第二输料筒34内,第二输料轴35与第二输料筒34为同轴设置。The second feeding screw includes a
好氧反应模块包括好氧发酵罐41和好氧罐出料管42,好氧发酵罐41的顶部连接所述第二输料筒34的出料口,好氧发酵罐41的底部连接有一个好氧罐出料管42,所述好氧罐出料管设有阀门421。The aerobic reaction module includes an
在本实施方式中,第一进料筒12和第二进料筒15为倾斜设置,且第二进料筒15位于第一进料筒12的下方。第一中空管14和第二中空管33均为垂直设置。第一中空管14的两端通过焊接连接第一进料筒12和第二进料筒15。第二中空管33的两端通过焊接连接第一输料筒31和第二输料筒34。进料斗11用于供使用者投入待发酵的物料,物料进入第一进料筒12,第一进料轴13旋转时将物料传送的第一中空管14内,然后进入第二进料筒15,第二进料轴16旋转时将物料传送到厌氧发酵罐21内,物料在厌氧发酵罐21内进行厌氧发酵后,通过第一输料轴32将物料从第一输料筒31输送第二中空管33,第二中空管33内的物料流入第二输料筒34,第二输料轴35旋转时,将物料输送到好氧发酵罐41中。好氧发酵罐41发酵完成,将发酵后物料通过好氧罐出料管42,打开阀门421排出发酵完毕的有机肥料。发酵过程中,第一中空管14和第二中空管33内随时保持有一定高度的物料,阻断第一进料筒12、第二输料筒34与厌氧发酵罐21的直接连通,防止空气进入厌氧发酵罐,实现物料与中空管搭配的动态密封。在其它实施方式中,第一进料螺旋1、第二进料螺旋2、第一输料螺旋4、第二输料螺旋5可以采用其它形式的输送装置。并且厌氧发酵罐21内的顶壁上可以设置检测物料高度的物位测量仪,方便使用者实时获得厌氧发酵罐21内的物料高度。在其它实施例中,可以在厌氧发酵罐21上设置1~2个观察窗,以供使用者观察物料高度。In this embodiment, the
进一步的,第一进料轴13的一端、第二进料轴16的一端、第一输料轴32的一端和第二输料轴35的一端分别固定连接一个驱动电机的输出端。Further, one end of the
在本实施方式中,第一进料筒12、第二进料筒15、第一输料筒31和第二输料筒34的端部均安装有一个驱动电机,驱动电机用于驱动第一进料轴13、第二进料轴16、第一输料轴32和第二输料轴35旋转,且驱动电机连接外部电源。In this embodiment, a drive motor is installed at the ends of the
进一步的,厌氧发酵罐21内安装有一个第一搅拌轴25,第一搅拌轴25的一端从厌氧发酵罐21的顶部伸出且固定连接一个第一搅拌电机24的输出端,第一搅拌轴25的外壁上固定有第一螺旋叶片26。Further, a
进一步的,好氧发酵罐41内安装有一个第二搅拌轴45,第二搅拌轴45的一端从好氧发酵罐41的顶部伸出且固定连接一个第二搅拌电机44的输出端,第二搅拌轴45的外壁上固定有第二螺旋叶片46。Further, a
在本实施方式中,第一搅拌电机24用于驱动第一搅拌轴25旋转,第一搅拌轴25通过第一螺旋叶片26对厌氧发酵罐21内的物料进行搅拌以提升发酵效果,第一搅拌电机24连接外部电源。第二搅拌电机44用于驱动第二搅拌轴45旋转,第二搅拌轴45通过第二螺旋叶片46对好氧发酵罐41内的物料进行搅拌以提高发酵效果,第二搅拌电机44连接外部电源。In this embodiment, the first stirring
进一步的,第一中空管14和第二中空管33均采用透明的钢化玻璃材料制成。Further, both the first
在本实施方式中,钢化玻璃材料制成的第一中空管14和第二中空管33的结构稳固,且透光效果好,方便使用者观察物料状态。In this embodiment, the first
进一步的,所述第一中空管14和所述第二中空管33均设有高度刻度,方便操作者观察中空管中物料的高度,为工艺的优化和研究提供方便,也可以安装其他的各种自动高度检测装置,例如红外线高度检测装置等。Further, the first
进一步的,所述第一中空管14外壁设有第一仓壁振动器141,所述第二中空管33设有第二仓壁振动器331。仓壁振动器是以振动电机为激振源的节能通用型产品,它是靠高频振动和冲击力,有效地消除由于内摩擦、潮解、带电、成分偏析等原因而引起的架桥、搭拱、堵塞等现象,从而使物料从仓口顺利排出,保证稳定供料所必需的设备之一。此处使用仓料振动器可以使固态或半固态原料不容易挂壁而且提高已经沉降的物料的密度,提高气密性。Further, the outer wall of the first
进一步的,厌氧发酵罐21通过一个厌氧罐进料管23连通第二进料筒15的出料口,物料可以通过厌氧罐进料管23进入厌氧发酵罐21;好氧发酵罐41通过一个好氧罐进料管43连通第二输料筒34的出料口,物料可以通过好氧罐进料管43进入好氧发酵罐41。进料管可以方便拆装整套干法连续发酵装置,也可以设置开关阀等其他装置,方便装置的后期优化改进。Further, the
进一步的,所述厌氧发酵罐21通过一个厌氧罐进料管23连通所述第二进料筒15的出料口,所述好氧发酵罐41通过一个好氧罐进料管43连通所述第二输料筒34的出料口。所述厌氧罐进料管23和所述好氧罐进料管43均设有单向阀5,所述单向阀5包括设在对应进料管的阀座51,顶在阀座下侧的球阀52以及和所述球阀52连接并固定于对应进料管口的弹簧53。Further, the
在本实施例中,单向阀5起到了防止发酵罐,不论是好氧发酵罐41还是厌氧发酵罐21的气体倒流入对应的中空管中,另外单向阀5可以通过调节弹簧53来调节第二进料筒15和第二输料筒34的出口的压力,通过增加第二进料筒15和第二输料筒34的出口的压力,提高第二进料筒15和第二输料筒34内物料的密度,提高气密性,而且弹簧的压力可调节,方便不同物料工艺的优化,不同含固率使用不同弹簧的弹力,配合第二进料轴16和第二输料轴35的转速,进行工艺的优化设计,发酵设备使用更加方便。In this embodiment, the one-
进一步的,所述第一中空管14与第一进料筒12、第二进料筒15,所述第二中空管33与第一输料筒31、第二输料筒34的连接方式可以焊接固定在一起,也可以通过螺栓连接,连接处安装密封垫圈起到密封作用,第一中空管14或者第二中空管33也可进行分段拼接,这样分段拼接可以更加灵活的进行中空管长度的调节,方便不同工艺的使用和进行各种场景的安装施工。Further, the first
本发明的工作原理及使用流程:本发明安装好过后,先进行原料的预处理,使其发酵物料含水率达到60%~80%。使用者将待发酵的物料投入进料斗11,物料进入第一进料筒12,第一进料轴13旋转时将物料传送的第一中空管14内,然后进入第二进料筒15,第二进料轴16旋转时将物料传送到厌氧发酵罐21内,物料在厌氧发酵罐21内进行厌氧发酵后,第一次发酵时的厌氧发酵罐21需要通过去氧气操作,后续在同一批次的物料发酵中将不需要再进行研发发酵罐21去氧气的操作。通过第一输料轴32将物料从第一输料筒31输送第二中空管33,第二中空管33内的物料流入第二输料筒34,第二输料轴35旋转时,将物料输送到好氧发酵罐41中,好氧发酵罐41发酵完成,将发酵后物料通过好氧罐出料管42,打开阀门421排出废料。The working principle and use process of the present invention: after the present invention is installed, the pretreatment of the raw materials is carried out first, so that the moisture content of the fermented material reaches 60% to 80%. The user puts the material to be fermented into the
本发明提供的双级耦合发酵系统可以进行干法厌氧—好氧双级连续式发酵,进出料方便,物料在传输过程中,可以通过使第一中空管14和第二中空管33中始终有一定高度物料,使好氧发酵罐21在进出料的过程中既能始终处于密封状态,又能连续式进出料的进行,大大提高了发酵效率和物料的利用率。第一泄压阀211能够在厌氧发酵罐21的气压过高时进行泄压,第二泄压阀411能够在好氧发酵罐41的气压过高时进行泄压,装置运行更安全。The two-stage coupled fermentation system provided by the present invention can carry out dry anaerobic-aerobic two-stage continuous fermentation, and the feeding and discharging of materials is convenient. There is always a certain height of material in the
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. Inside.
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