CN111360746A - Annular rib panel integral assembling machine and assembling method - Google Patents
Annular rib panel integral assembling machine and assembling method Download PDFInfo
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- CN111360746A CN111360746A CN202010296938.8A CN202010296938A CN111360746A CN 111360746 A CN111360746 A CN 111360746A CN 202010296938 A CN202010296938 A CN 202010296938A CN 111360746 A CN111360746 A CN 111360746A
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- 230000007246 mechanism Effects 0.000 claims abstract description 114
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- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/08—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for attachment of work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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Abstract
An annular rib panel integral assembling machine comprises a bottom working platform, a feeding mechanism, a rib positioning mechanism and a laser detection mechanism, wherein the feeding mechanism is arranged on the bottom working platform and used for conveying a rib panel to a specified position; the rib positioning mechanism is arranged on the feeding mechanism and used for positioning the rib panel; the laser detection mechanism is arranged on the bottom working table and is positioned at the geometric circle center of the rib panel, and the laser detector is used for detecting the assembly precision of the rechecking annular rib panel, so that the automatic detection, the automatic adjustment and the integral assembly of the annular rib panel are realized. The assembly machine breaks through the bottlenecks of low overall assembly efficiency and low precision of the ribs, realizes automatic detection and assembly, and solves the problems of low production efficiency and unstable quality in the overall assembly process of the ribs.
Description
Technical Field
The invention relates to the technical field of mechanical manufacturing, in particular to an annular rib panel overall assembling machine and an assembling method of the annular rib panel overall assembling machine.
Background
Currently, in the rib assembling process, the operation mode is as follows: manual work generally adopts simple and easy frock, supports, fixed four legged support frames of inside configuration through the backing plate, and the excircle adopts bow-shaped support fixed, adopts artifical location and adjustment, and human input is great, and personnel intensity of labour is big, and work efficiency is low, and the product precision is difficult to guarantee.
This mode of operation has the following problems:
(1) high labor intensity and low assembly efficiency
At present, the rib assembly process is very original, a plurality of buttresses are arranged on a welding platform to support rib webs and panels, and the position of a rib is determined by on-site temporary measurement of an operator; the operation process has more manpower input and the labor intensity of operators is high; the workpiece is fixed with the locking clamp by screwing the bolt manually by workers, so that the working strength is high; when the positions of the two side panels of the rib are deviated, the welding pull rod is used for adjustment, so that the time is consumed, the technical requirements on operators are high, the size and the position of a workpiece are measured in a traditional measuring mode, and the working efficiency is low.
(2) The product precision is difficult to guarantee
Because the part size is great, the spot often adopts steel plate chi or tape measure to measure, and these measuring means are difficult to accurate measurement assembly size, and more difficult to comprehensive accurate measurement rib overall shape's change, and it is great to receive personnel's skill and mood influence moreover, and the product precision is difficult to guarantee.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides an annular rib panel integral assembling machine which can effectively solve the problems of high labor intensity of workers, long operation time, low precision, low production efficiency and unstable quality in the integral rib assembling process.
The invention also provides an assembling method of the annular rib panel integral assembling machine.
The technical problem to be solved by the present invention is achieved by the following technical means. The invention relates to an annular rib panel integral assembling machine which comprises a bottom working platform, a feeding mechanism, a rib panel positioning mechanism and a laser detection mechanism, wherein the feeding mechanism is arranged on the bottom working platform; the feeding mechanism comprises a guide rail transversely arranged on the bottom working platform, one end of the guide rail faces the laser detection mechanism, and a sliding block and a first driving mechanism for driving the sliding to slide back and forth along the guide rail are arranged on the guide rail; the rib panel positioning mechanism comprises a fixing support, the fixing support is installed on a sliding block, a placing platform for placing ribs is arranged on the fixing support, a radial executing element for clamping and positioning the ribs is installed on the fixing support on one side of the placing platform, and a vertical executing element for clamping and positioning the ribs is installed on the fixing support above the placing platform; the laser detection mechanism comprises a laser detector, the laser detector is installed on the bottom working platform through a fixed shaft which is vertically and fixedly installed at the center of the bottom working platform, the laser detector is installed on the fixed shaft through a rotating shaft in a rotating mode, and a second driving mechanism used for driving the laser detector to rotate is installed on the fixed shaft or the bottom working platform.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the above annular rib panel overall assembling machine, the assembling machine further comprises a central processor for controlling the feeding mechanism, the rib panel positioning mechanism and the laser detection mechanism to be matched with each other, the first driving mechanism and the second driving mechanism are connected with the output end of the central processor, and the laser detector is connected with the input end of the central processor.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the above annular rib panel integral assembling machine, at least 4 feeding mechanisms are arranged, and each feeding mechanism is provided with 1 rib panel positioning mechanism.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the above annular rib panel overall assembling machine, 8 feeding mechanisms are arranged, the 8 feeding mechanisms are uniformly distributed along the circumferential direction of the central position of the bottom working platform, and the included angle between every two adjacent feeding mechanisms is 45 degrees.
The technical problem to be solved by the present invention can be further solved by the following technical solution, in the above-mentioned assembly machine for integrally assembling an annular rib panel, the first driving mechanism includes a ball screw and a servo motor for driving the ball screw to move, the servo motor is connected to a screw of the ball screw through a coupling, and the slider is connected to a nut of the ball screw.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the above annular rib panel overall assembling machine, the placing platform is also provided with a pressure sensor for placing and detecting the rib panel.
The technical problem to be solved by the present invention can be further solved by the following technical solution, in the above described assembly machine for integrally assembling an annular rib panel, 2 radial actuators and 2 vertical actuators are mounted on the fixing bracket of each placement platform.
The technical problem to be solved by the present invention can be further solved by the following technical solution, in the above described complete annular rib panel assembling machine, the radial actuating element and the vertical actuating element are both hydraulic actuating elements.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the above annular rib panel integral assembling machine, the second driving mechanism comprises a driving motor, the driving motor is in transmission connection with a rotating shaft, the driving motor is rotatably installed on a fixed shaft through a bearing, and the laser detector is installed at the top of the rotating shaft through a base.
The technical problem to be solved by the present invention can be further solved by the following technical solution, wherein for the above described overall assembling machine for an annular rib panel, an overall assembling method for an annular rib panel comprises the following steps:
(1) placing the rib panel on a placing platform, and adjusting the position;
(2) after the pressure sensor detects the rib panels, the vertical executing element acts to pre-press the ribs from the upper part, then the first driving mechanism acts, the driving slide block drives the rib panels to move towards the central position of the bottom working platform, and the rib panels on different placing platforms are butted;
(3) then, the radial actuating elements act to adjust the two sides of the rib panel from the side part, so that the rib panel on each rib panel positioning mechanism is positioned at the same radius part, and then the vertical actuating elements act again to position the height of the rib panel;
(4) and finally, starting the laser detection mechanism, driving the laser detector to rotate by the second driving mechanism through the rotating shaft, scanning the inner circle of the butted rib panel, uploading the scanning information to the central processor, comparing the actual model obtained by scanning with the drawing model by the central processor, determining the size and shape deviation of two sides of the rib panel through the difference between the actual model and the drawing model, and controlling the radial executive element and the vertical executive element to adjust the rib panel to complete the overall assembly of the annular rib panel.
The invention provides an annular rib panel overall assembling machine which comprises a bottom working platform, a feeding mechanism, a rib positioning mechanism and a laser detection mechanism, wherein the feeding mechanism is arranged on the bottom working platform and used for conveying a rib panel to a specified position; the rib positioning mechanism is arranged on the feeding mechanism and used for positioning the rib panel; the laser detection mechanism is arranged on the bottom working table and is positioned at the geometric circle center of the rib panel, and the assembly precision of the rechecked annular rib panel is detected by a laser detector; the whole process adopts automatic detection, automatic adjustment and assembly, and the bottleneck of the traditional construction method is thoroughly broken through by the remarkable advantages of high efficiency and high quality, and the production rate is high; the construction quality is stable; and the equipment has short development period and is convenient to design, manufacture, use and maintain. Compared with the prior art, its obvious advantage:
(1) rib panel positioning function
The center position of the panel, the height of the web plate and the height of the panel are accurately positioned through the rib positioning mechanisms arranged on the feeding mechanism, and each positioning mechanism can be used for replacing and adjusting modules as required so as to meet the requirements of different specifications and sizes;
(2) automatic laser detection function
Automatic laser detection equipment is arranged at the center of the workbench, and the rib assembly precision is rechecked through the laser detection equipment in the rib assembly process and after the assembly is finished;
(3) man-machine conversation window
In the device, a rib drawing model is stored in the system, in the construction and assembly process, the rib drawing model is detected by laser scanning tracking, the detected actual part size is transmitted to a central processor, the central processor compares the actual model with the drawing model, then the difference between the actual part model and the drawing model is output and can be displayed on a man-machine window, so that an operator can observe and monitor the assembly process conveniently, and the supervision and management of an enterprise quality inspection department are facilitated;
(4) when the enterprise needs related assembly original records, the data printer can be configured, and detailed data of workpiece manufacturing with sequence numbers can be recorded and printed according to a preset program, so that long-term tracking management of products is facilitated.
Drawings
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the rib plate positioning mechanism according to the present invention;
fig. 3 is a side view of the rib plate positioning mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an annular rib panel overall assembling machine comprises a bottom working platform 1, a feeding mechanism 2, a rib panel positioning mechanism 3 and a laser detection mechanism 4, wherein the feeding mechanism 2 is mounted on the bottom working platform 1 and used for conveying a rib panel 33 to a designated position, the rib panel positioning mechanism 3 is mounted on the feeding mechanism 2 and used for clamping and positioning the rib panel 33, and the laser detection mechanism 4 is mounted at the center position of the bottom working platform 1 and used for detecting the assembled annular rib panel 33 and rechecking the assembling precision of the rib panel 33;
the feeding mechanism 2 comprises a guide rail 31 transversely installed on the bottom working platform 1, one end of the guide rail 31 is arranged towards the laser detection mechanism 4, and a sliding block 32 and a first driving mechanism for driving the sliding to slide back and forth along the guide rail 31 are installed on the guide rail 31; the first driving mechanism comprises a ball screw 35 and a servo motor for driving the ball screw 35 to move, the servo motor is connected with a screw rod of the ball screw 35 through a coupler, and the sliding block 32 is connected with a nut of the ball screw 35. The guide rail 31 is a linear guide rail 31 and is fixed on the bottom working platform 1 through a bolt, so that a servo motor can drive the ball screw 35 to rotate conveniently, and the nut drives the sliding block 32 to reciprocate along the sliding rail, so that the rib panel 33 is sent to a specified position;
the rib panel positioning mechanism 3 comprises a fixing support 34, the fixing support 34 is installed on a sliding block 32, a placing platform for placing the ribs is arranged on the fixing support 34, a radial executing element for clamping and positioning the ribs is installed on one side of the placing platform, and a vertical executing element 36 for clamping and positioning the ribs is installed on one side of the placing platform; the radial actuator is used for performing center positioning and pressing on the rib panel 33; the vertical actuator 36 is used for positioning and compressing the height of the rib plate 33, and after the rib plate 33 is placed on the placing platform, the rib plate 33 is pre-tightened through the radial actuator and the vertical actuator 36, which is divided into two steps,
first, the radial actuator slightly touches the rib plate 33;
second, the vertical actuator 36 makes a slight contact with the rib panel 33 from above;
after the pre-tightening is completed, a servo motor is started, a ball screw 35 connected with the servo motor through a coupler makes rotational motion, a sliding block 32 connected with the ball screw 35 through a nut pair starts to make linear motion, and drives a rib panel 33 to slowly move towards the center of a bottom working platform 1, in practice, four sets of ribs are provided, the other three sets of quarter rib panels 33 are simultaneously conveyed to a specified position, the specified position is defined according to the radius of the rib panel 33, the bottom working platform is used as the center, the distance from the center to the surface of the rib panel 33 plus 3 to 6mm is used as the specified position, so that allowance is reserved for adjusting the radial direction and height position of the rib panel 33, the rib panel 33 is conveniently positioned, meanwhile, the motion is used for enabling the assembly precision of the rib panel 33 to be higher, the assembly efficiency is higher, and the motion can be carried out at different times, when the four sets of quarter rib plates 33 are transported to the designated position, the radial actuators are adjusted to act on the rib plates 33 to make both sides of the rib plates 33 at the same radius, and after the action is completed, the vertical actuators 3636 are adjusted to make the rib plates 33 at the same height, so that the assembly of the annular rib plates 33 is completed.
Laser detection mechanism 4 includes laser detector, and laser detector installs on bottom work platform 1 through the fixed axle that vertical fixed mounting put at bottom work platform 1's central point, and laser detector rotates through the pivot and installs the diameter of installing the fixed axle on the fixed axle and be greater than the diameter of pivot, installs on fixed axle or the bottom work platform 1 and is used for driving laser detector pivoted second actuating mechanism, and second actuating mechanism includes driving motor, and driving motor is connected with the pivot transmission, rotates and installs on the fixed axle through the bearing, and laser detector passes through the top of pedestal mounting in the pivot. The output end of the driving motor and the rotating shaft are fixedly provided with transmission gears which are meshed with each other, so that the driving motor can drive the rotating shaft to rotate, the laser detector can be driven to rotate, and the laser detector can perform 360-degree rotation detection conveniently.
The assembly machine also comprises a central processor which is used for controlling the feeding mechanism 2, the rib panel positioning mechanism 3 and the laser detection mechanism 4 to be matched with each other, the first driving mechanism and the second driving mechanism are connected with the output end of the central processor, and the laser detector is connected with the input end of the central processor. The central processor is used for controlling the overall action of the whole assembly machine, firstly controlling the rib panel positioning mechanism 3 to clamp and position the rib panel 33, then controlling the feeding mechanism 2 to feed the rib panel 33 to a specified position, completing butt joint, finally receiving the actual part size detected by the laser detector, comparing the actual model with the drawing model, outputting the difference between the actual part model and the drawing model, determining the size and shape deviation of the two sides of the rib panel 33, and then completing adjustment work by the vertical executive element 36 and the radial linear element of the rib panel positioning mechanism 3 to ensure the assembly precision of the annular rib panel 33.
The number of the feeding mechanisms 2 is at least 4, and each feeding mechanism 2 is provided with 1 rib panel positioning mechanism 3. The feeding mechanisms 2 are uniformly distributed along the circumferential direction of the bottom working platform 1, so that the fan-shaped annular rib panels 33 for assembling the annular rib panels 33 can be conveniently and intensively butted,
the number of the feeding mechanisms 2 is 8, the feeding mechanisms 2 are evenly distributed along the circumferential direction of the central position of the bottom working platform 1, and the included angle between every two adjacent feeding mechanisms 2 is 45 degrees.
The placing platform is further provided with a pressure sensor for placing and detecting the rib panel 33, the pressure sensor is connected with the input end of the central processor and used for judging whether the rib panel 33 is placed on the placing platform or not by detecting pressure and transmitting signals to the central processor.
The fixing support 34 of each placing platform is provided with 2 radial actuating elements and 2 vertical actuating elements 36, so that the rib panels 33 placed on the fixing support 34 can be clamped and positioned better, and the positions of the rib panels 33 can be adjusted conveniently.
Both the radial and vertical actuators 36 are hydraulic actuators. The hydraulic actuator is a device for converting hydraulic pressure energy into mechanical energy, and includes a hydraulic motor and a hydraulic cylinder for clamping and positioning the rib plate 33.
An integral assembling method of annular rib panel 33 comprises the following steps:
(1) placing the rib panel 33 on the placing platform and adjusting the position;
(2) after the pressure sensor detects the rib panel 33, the vertical actuating element 36 acts to pre-press the ribs from the upper part, then the first driving mechanism acts, the driving slide block 32 drives the rib panel 33 to move towards the central position of the bottom working platform 1, and the rib panels 33 on different placing platforms are butted;
(3) then, the radial actuator acts to adjust the two sides of the rib panel 33 from the side part, so that the rib panel 33 on each rib panel positioning mechanism 3 is positioned at the same radius, and then the vertical actuator 36 acts again to position the height of the rib panel 33;
(4) and finally, the laser detection mechanism 4 is started, the second driving mechanism drives the laser detector to rotate through the rotating shaft, the inner circle of the butted rib panel 33 is scanned, the scanning information is uploaded to the central processor, the central processor compares an actual model obtained through scanning with a drawing model, the size and the shape deviation of two sides of the rib panel 33 are determined through the difference between the actual model and the drawing model, then the radial executive component and the vertical executive component 36 are controlled to adjust the rib panel 33, and the overall assembly of the annular rib panel 33 is completed.
The specific process of adopting the present application to carry out the overall assembly of the annular rib panel 33 is as follows:
take an example of 4 fan-shaped annular rib panels 33 forming an annular rib panel 33:
firstly, the fan-shaped annular rib panels 33 used for assembling the annular rib panels 33 are respectively placed on the placing platforms of different rib panel positioning mechanisms 3, when the pressure sensors on the sliding blocks 32 detect the rib panels 33, signals are transmitted to the central processor, the central processor controls the radial execution elements and the vertical execution elements 36 to act to pre-tighten the rib panels 33, after the pre-tightening treatment is completed, the central processor controls the servo motor to start, the sliding blocks 32 are driven to move along the sliding rails to convey the ribs to the designated positions, the designated positions are defined according to the radius of the assembled annular rib panels 33, the center of the rib of the bottom working platform 1 is taken as the center, the distance from the center to the surface of the panel 33 is added with 3mm-6mm to be taken as the designated positions, and in this way, the allowance is reserved so as to adjust the radial and height positions of the rib panels 33;
after the rib panels 33 reach the designated positions, the central processor controls the radial execution elements to adjust the two side panels of the ribs, so that the 4 fan-shaped annular rib panels 33 are positioned at the same radius, and then controls the vertical execution elements 36 to position the height of the rib panels 33, and the butt joint of the 4 fan-shaped annular rib panels 33 is completed;
finally, the central processor starts the laser detection mechanism 4, the rotating shaft is driven by the second driving mechanism to drive the laser detector to rotate, the laser detector detects the inner circle of the annular rib panel 33 obtained by scanning and butt joint, the detected actual part size is transmitted to the central processor, the central processor compares the actual model with the drawing model and then outputs the difference between the actual part model and the drawing model, so that the size and the shape deviation of two sides of the butted annular rib panel 33 are determined, and then the vertical execution element 36 and the radial execution element are controlled to adjust the rib panel 33 according to the difference, so that the integral assembly of the annular rib panel 33 is completed;
in the assembling process, a display screen can be arranged to be connected with the central processor, the central processor displays the comparison process of the actual model and the drawing model on the display screen, operators can observe and monitor the assembling process conveniently, and supervision and management of enterprise quality inspection departments are facilitated.
Claims (10)
1. The utility model provides an annular rib panel assembly machine as a whole which characterized in that: the assembly machine comprises a bottom working platform, a feeding mechanism, a rib panel positioning mechanism and a laser detection mechanism, wherein the feeding mechanism is arranged on the bottom working platform, the rib panel positioning mechanism is arranged on the feeding mechanism, and the laser detection mechanism is arranged at the central position of the bottom working platform;
the feeding mechanism comprises a guide rail transversely arranged on the bottom working platform, one end of the guide rail faces the laser detection mechanism, and a sliding block and a first driving mechanism for driving the sliding to slide back and forth along the guide rail are arranged on the guide rail;
the rib panel positioning mechanism comprises a fixing support, the fixing support is installed on a sliding block, a placing platform for placing ribs is arranged on the fixing support, a radial executing element for clamping and positioning the rib panel is installed on one side of the placing platform, and a vertical executing element for clamping and positioning the rib panel is installed above the placing platform;
the laser detection mechanism comprises a laser detector, the laser detector is installed on the bottom working platform through a fixed shaft which is vertically and fixedly installed at the center of the bottom working platform, the laser detector is installed on the fixed shaft through a rotating shaft in a rotating mode, and a second driving mechanism used for driving the laser detector to rotate is installed on the fixed shaft or the bottom working platform.
2. The assembly machine for assembling the complete annular rib panel according to claim 1, wherein: the assembly machine also comprises a central processor which is used for controlling the feeding mechanism, the rib panel positioning mechanism and the laser detection mechanism to be matched with each other, the first driving mechanism and the second driving mechanism are connected with the output end of the central processor, and the laser detector is connected with the input end of the central processor.
3. The assembly machine for assembling the complete annular rib panel according to claim 1, wherein: the feeding mechanisms are at least provided with 4 feeding mechanisms, and each feeding mechanism is provided with 1 rib panel positioning mechanism.
4. The assembly machine for assembling annular rib panels as claimed in claim 1 or 3, wherein: the feeding mechanisms are 8, the 8 feeding mechanisms are uniformly distributed along the circumferential direction of the central position of the bottom working platform, and the included angle between every two adjacent feeding mechanisms is 45 degrees.
5. The assembly machine for assembling the complete annular rib panel according to claim 1, wherein: the first driving mechanism comprises a ball screw and a servo motor for driving the ball screw to move, the servo motor is connected with a screw rod of the ball screw through a coupler, and the sliding block is connected with a nut of the ball screw.
6. The assembly machine for assembling the complete annular rib panel according to claim 1, wherein: and the placing platform is also provided with a pressure sensor for placing and detecting the rib panel.
7. The assembly machine for assembling the complete annular rib panel according to claim 1, wherein: and 2 radial actuating elements and 2 vertical actuating elements are arranged on the fixed support at each placing platform.
8. The assembly machine for assembling annular rib panels as claimed in claim 1 or 7, wherein: the radial actuating element and the vertical actuating element are hydraulic actuating elements.
9. The assembly machine for assembling the complete annular rib panel according to claim 1, wherein: the second driving mechanism comprises a driving motor, the driving motor is in transmission connection with the rotating shaft, the driving motor rotates and is installed on the fixed shaft through a bearing, and the laser detector is installed at the top of the rotating shaft through a base.
10. An integral assembling method of an annular rib panel is characterized in that: the method uses the annular rib panel integral assembling machine of any one of claims 1 to 9, and comprises the following steps:
(1) placing the rib panel on a placing platform, and adjusting the position;
(2) after the pressure sensor detects the rib panels, the vertical executing element acts to pre-press the ribs from the upper part, then the first driving mechanism acts, the driving slide block drives the rib panels to move towards the central position of the bottom working platform, and the rib panels on different placing platforms are butted;
(3) then, the radial actuating elements act to adjust the two sides of the rib panel from the side part, so that the rib panel on each rib panel positioning mechanism is positioned at the same radius part, and then the vertical actuating elements act again to position the height of the rib panel;
(4) and finally, starting the laser detection mechanism, driving the laser detector to rotate by the second driving mechanism through the rotating shaft, scanning the inner circle of the butted rib panel, uploading the scanning information to the central processor, comparing the actual model obtained by scanning with the drawing model by the central processor, determining the size and shape deviation of two sides of the rib panel through the difference between the actual model and the drawing model, and controlling the radial executive element and the vertical executive element to adjust the rib panel to complete the overall assembly of the annular rib panel.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112428236A (en) * | 2020-11-28 | 2021-03-02 | 山东英特力机械设备制造有限公司 | Operating platform for storing and overhauling die |
| CN115284240A (en) * | 2022-09-28 | 2022-11-04 | 山西天宝集团有限公司 | Fixing device and method for placing flanges based on wind power |
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| CN110773966A (en) * | 2019-10-29 | 2020-02-11 | 中国船舶重工集团公司第七一六研究所 | Automatic assembling equipment for annular steel plate |
| CN212020606U (en) * | 2020-04-15 | 2020-11-27 | 中船重工信息科技有限公司 | Annular rib panel integral assembling machine |
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| CN107598463A (en) * | 2017-11-09 | 2018-01-19 | 中船第九设计研究院工程有限公司 | A kind of T-shape rib welds fastener |
| CN110238585A (en) * | 2019-06-13 | 2019-09-17 | 中船重工鹏力（南京）智能装备系统有限公司 | A kind of automatic positioning clamping device suitable for arc T junction component |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112428236A (en) * | 2020-11-28 | 2021-03-02 | 山东英特力机械设备制造有限公司 | Operating platform for storing and overhauling die |
| CN115284240A (en) * | 2022-09-28 | 2022-11-04 | 山西天宝集团有限公司 | Fixing device and method for placing flanges based on wind power |
| CN115284240B (en) * | 2022-09-28 | 2022-12-27 | 山西天宝集团有限公司 | Fixing device and method for placing flanges based on wind power |
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