CN111360735B - Device and method for rapidly changing pump of shaping table - Google Patents

Device and method for rapidly changing pump of shaping table Download PDF

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Publication number
CN111360735B
CN111360735B CN202010288490.5A CN202010288490A CN111360735B CN 111360735 B CN111360735 B CN 111360735B CN 202010288490 A CN202010288490 A CN 202010288490A CN 111360735 B CN111360735 B CN 111360735B
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CN
China
Prior art keywords
guide rail
limiting
sliding plate
pump body
shaping table
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Application number
CN202010288490.5A
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Chinese (zh)
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CN111360735A (en
Inventor
敖万路
查本源
邢璐
陈凤琳
吴书杭
季维
查安平
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Tongling Greete Technology Co ltd
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Tongling Greete Technology Co ltd
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Priority to CN202010288490.5A priority Critical patent/CN111360735B/en
Publication of CN111360735A publication Critical patent/CN111360735A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations

Abstract

The invention relates to the field of fixed connection of pump bodies, in particular to a device and a method for quickly changing a pump of a shaping table. The device comprises a guide rail extending into the shaping table from an inlet of the shaping table and a sliding plate which is arranged on the guide rail in a sliding manner and used for bearing a pump body; the device also comprises a limiting component used for limiting the position of the pump body in the shaping table, and the sliding plate or the pump body is clamped with the limiting component. The slide plate and the guide rail of the bearing pump body are not fixedly connected, but are clamped on the guide rail, the pump body is not directly fixed in the shaping table, when the pump is replaced or maintained, the pump is conveniently moved out to the outside of the shaping table for maintenance or replacement only by withdrawing the acting force of the fixed slide plate outside the shaping table, and maintenance personnel are not required to enter the narrow shaping table for maintenance.

Description

Device and method for rapidly changing pump of shaping table
Technical Field
The invention relates to the field of fixed connection of pump bodies, in particular to a device and a method for quickly changing a pump of a shaping table.
Background
At present, a vacuum pump, a water pump and the like in a plastic profile extrusion shaping table are usually required to be maintained regularly and are easy to damage, so that the plastic profile extrusion shaping table needs to be detached frequently, and the plastic profile extrusion shaping table is fixedly assembled in the equipment by directly screwing on an equipment mounting plate through 4 mounting holes of a pump body.
When the pump body needs to be replaced or maintained, because the internal space of the shaping table is narrow, when the pump body is screwed down or unscrewed and fixed, the operation is extremely inconvenient, the operation time is long, the pump body cannot be quickly replaced, the equipment cannot work normally for a long time, and a large amount of waste is caused.
Disclosure of Invention
In order to solve the technical problems, one of the purposes of the invention is to provide a device for quickly changing a pump of a shaping table, which is convenient and quick to remove a pump body from the inside of the shaping table, so that the pump can be replaced or maintained outside the shaping table, and the working difficulty is reduced.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the device comprises a guide rail extending into the shaping table from an inlet of the shaping table and a sliding plate arranged on the guide rail in a sliding manner and used for bearing a pump body; the device also comprises a limiting component used for limiting the position of the pump body in the shaping table, and the sliding plate or the pump body is clamped with the limiting component.
Further, spacing subassembly is including setting up the spacing cardboard with slide joint on the guide rail, the spacing unit on the guide rail is fixed to spacing cardboard of being convenient for, set up the draw-in groove of being convenient for and slide looks rigid coupling on the spacing cardboard.
Further preferably, the contact surfaces of the clamping grooves of the limiting clamping plates and the sliding plates, which are mutually attached, are inclined surfaces, and the slopes of the two inclined surfaces are matched.
Further preferably, the limiting assembly further comprises an elbow clamp positioned at one side of the sliding plate, and a pressure head of the elbow clamp is used for pressing the sliding plate on the guide rail; the limiting clamping plate is located at the front end of the guide rail, and the elbow clamp is located at the rear end of the guide rail.
Further preferably, the guide rail is of a C shape, a notch of the C-shaped guide rail is arranged upwards, and the sliding plate is positioned on the upper part of the C-shaped guide rail; the lower end face of the sliding plate is provided with a guide boss, and the guide boss is positioned in a groove of the guide rail.
Further preferably, two ends of the C-shaped guide rail are bent relatively to form a supporting hook head, and the upper top surface of the supporting hook head forms a supporting surface; the hook tip part of the supporting hook head is downwards arranged, and a gap is arranged between the hook tip part and the rail surface of the guide rail; the bottom of the guide boss is provided with a limiting plate, the width of the limiting plate is matched with the width of the inner cavity of the guide rail, and the width of the guide boss is matched with the distance between the two hook tip parts.
Further preferably, the limiting unit comprises a limiting screw hole which is formed in the limiting clamping plate and extends to the guide rail for inserting the limiting bolt and/or a limiting block which is arranged in the guide rail groove, the length of the limiting block along the moving direction of the guide rail is greater than the groove width of the guide rail, the limiting clamping plate is connected with the limiting block through a first bolt, and the first bolt is fixedly connected with the limiting block.
Further, both the outlet and the inlet of the pump body are connected with a pull handle type quick-change male head, and the pull handle type quick-change male head is clamped with a pull handle type quick-change female head through a tensioning handle.
Further, the end face of the pump body, which is in contact with the sliding plate, is provided with a shock absorption seat.
The second object of the present invention is to provide a pump changing method using the device, comprising the following steps:
s1, moving a limiting clamping plate positioned at the upper part of a guide rail and a limiting block positioned in the guide rail to a preset position in a shaping table;
s2, moving a sliding plate carrying the pump body into a clamping groove of the limiting clamping plate along the guide rail; then, the positions of the limiting clamping plate, the sliding plate and the limiting block are adjusted until the outlet and the inlet of the pump body can be aligned with the external spanner type quick-change female head, at the moment, the positions of the limiting clamping plate and the limiting block in the shaping table are designated positions, and the limiting clamping plate and the limiting block are fixed at the designated positions through first bolts; pressing a pressure head of the elbow clamp close to the inlet of the shaping table on the sliding plate, so that the sliding plate is fixed on the guide rail;
s3, if the pump body is replaced, removing the acting force of the pressure head of the elbow clamp on the sliding plate, and separating the spanner type quick-change male head from the spanner type quick-change female head at the outlet and the inlet of the pump body; pulling the sliding plate to the inlet of the shaping table until the pump body carried on the sliding plate moves out of the shaping table, and then replacing the pump body;
s4, the pump body after the sliding plate bearing replacement moves towards the inside of the shaping table along the guide rail until the edge of the sliding plate reaches the clamping groove of the limiting clamping plate, and the replacement of the pump body is completed.
The beneficial effects of the invention are as follows:
(1) The slide plate and the guide rail of the bearing pump body are not fixedly connected, but are clamped on the guide rail, the pump body is not directly fixed in the shaping table, when the pump is replaced or maintained, the pump is conveniently moved out to the outside of the shaping table for maintenance or replacement by only withdrawing the acting force of the fixed slide plate outside the shaping table, maintenance personnel are not required to enter the narrow shaping table for maintenance, and the difficulty of maintenance or replacement of the pump is reduced.
(2) The bottom of slide is provided with guide boss and limiting plate, and guide boss can guarantee that the slide removes along the guide rail direction, prevents to take place the skew in the in-process position that removes, and the limiting plate makes slide bottom card in the inslot of guide rail, can prevent to drop from the guide rail at the in-process slide that removes. In addition, when the pump is in operating condition, constantly shake during the pump, the limiting plate can prevent the pump that shakes from driving the slide to drop from the guide rail.
(3) The contact surfaces of the clamping grooves of the limiting clamping plates and the sliding plates, which are mutually attached, are inclined planes. When the limiting clamping plate clamps the sliding plate, the sliding plate only needs to be slightly moved a small distance when the sliding plate needs to be moved outwards, the sliding plate and the clamping groove are not contacted any more, the sliding plate can be moved continuously, and the rapid loading and unloading function is achieved.
After the limiting clamping plate is fixed at the position once, the position of the pump in the shaping table does not need to be repeatedly determined every time the pump is replaced or maintained, and the sliding plate carrying the pump body cannot move continuously when moving to the limiting clamping plate, namely the designated position of the pump in the shaping table.
The gap is arranged between the limiting clamping plate and the sliding plate, and the wedge-shaped limiting clamping plate inclined surface is mainly contacted with the sliding plate inclined surface to play a role in compression. But the vacuum pump can shake when working, and the fixed plate is pressed by the wedge-shaped limiting clamping plate inclined plane and the elbow clamp, so that the fixed plate becomes stable.
(4) The elbow presss from both sides the setting in the position department that is close to the setting table entry, when changing or maintenance pump, the staff need not enter into setting table inside just can remove the pressure of elbow clamp to the slide, removes this pressure, and the staff just can very conveniently move the pump to the outside maintenance or the change of setting table.
The interior space of the shaping table is small, the pump is not allowed to be replaced in the shaping table, and workers are difficult to enter the shaping table to move the pump to the outside for maintenance or replacement, so that the working difficulty is reduced.
(5) The spanner type quick-change male head and the spanner type quick-change female head are matched for use, so that the pump body and the equipment hose can be quickly connected or detached, and further the pump body can be conveniently and quickly maintained or replaced.
(6) The stopper mutually supports with spacing cardboard, the position of the pump body in the design platform that can be better is fixed, prevents that the pump body position of shake from taking place the skew. When the bolt that leads to fixed spacing cardboard because the shake of the pump body rotates, because the length of stopper along slide at guide rail direction of movement is greater than the groove width of guide rail for even the pump body shakes, because stopper and bolt fixed connection, the stopper also can prevent not hard up bolt rotation, and then fix spacing cardboard, finally realize fixing the purpose of slide.
(7) The upper end of the C-shaped guide rail is a horizontal supporting surface, so that the guide rail is in surface contact with the sliding plate, and the firmness of the pump body arranged on the sliding plate can be improved.
(8) The hook tip of the C-shaped guide rail faces downwards, the limiting plate of the sliding plate is located below the hook tip, the width of the limiting plate is larger than the distance between the two hook tips and slightly smaller than or equal to the groove width of the guide rail, when the pump body mounted on the sliding plate is in an open state, strong vibration exists, the limiting plate is matched with the guide rail in a related mode, the position of the sliding plate can be better fixed, and then the position of the pump body can be better fixed.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is an enlarged view of the invention at I in FIG. 2;
FIG. 5 is a schematic view of the installation of the mounting plate and rail of the present invention;
FIG. 6 is a cross-sectional view of the present invention;
fig. 7 is an assembly view of the limiting clamp plate, the limiting block and the guide rail of the present invention.
The meaning of the reference symbols in the figures is as follows:
10-equipment rack 20-slide plate 21-guide boss 22-limiting plate
30-limit clamping plate 300-limit screw hole
31-stopper 32-first bolt 33-guide rail 330-support surface 40-elbow clamp 400-second bolt
401-base 402-handle 403-ram 404-mount 50-pump body 510-shock mount
511-third bolt 52-flange connector 53-pull handle type quick-change male head 54-tensioning handle
55-spanner handle type quick-change female head 560-sealing ring 561-fourth bolt
Detailed Description
The technical scheme of the invention is clearly and completely described below with reference to the examples and the drawings. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The device for quick pump replacement of the shaping table comprises two groups of parallel guide rails 33 extending into the shaping table from the inlet of the shaping table and sliding plates 20 which are arranged on the guide rails 33 in a sliding manner and used for bearing a pump body 50, as shown in fig. 3 and 6, two ends of the guide rails 33 are erected on two parallel equipment racks 10; the device also comprises a limiting component for limiting the position of the pump body 50 in the shaping table, and the sliding plate 20 or the pump body 50 is clamped with the limiting component.
As shown in fig. 1, 2 and 3, the bottom of the pump body 50 is provided with a shock-absorbing seat 510, and the shock-absorbing seat 510 is fixed to the slide plate 20 by a third bolt 511. As shown in fig. 1 and 2, the outlet and the inlet of the pump body 50 are both provided with a flange connector 52, a sealing ring 560 is arranged at the joint of the pump body 50 and the flange connector 52, the flange connector 52 is fixed on the pump body 50 through a fourth bolt 561, the flange connector 52 connects the pull-handle type quick-change male connector 53 to the pump body 50, and the pull-handle type quick-change male connector 53 is clamped with the pull-handle type quick-change female connector 55 through a tensioning handle 54.
As shown in fig. 5 and 6, two guide bosses 21 corresponding to the guide rails 33 are provided on the lower end surface of the sliding plate 20, the sliding plate 20 and the guide bosses 21 are connected by screws, the two guide bosses 21 are disposed in parallel, and a limiting plate 22 is provided at the bottom of each guide boss 21. In use, the guide boss 21 and the limit plate 22 are located in the slot of the guide rail 33. The two ends of the C-shaped guide rail 33 are bent relatively to form a supporting hook head, and the upper top surface of the supporting hook head forms a supporting surface 330; the hook tip part of the supporting hook head is downwards arranged, and a gap is arranged between the hook tip part and the rail surface of the guide rail 33; the bottom of the guide boss 21 is provided with a limiting plate 22, as shown in fig. 6, the width of the limiting plate 22 is matched with the width B of the guide rail 33, the width of the guide boss 21 is matched with the distance a between the two hook tips, in this embodiment, the width of the limiting plate 22 is slightly smaller than the width of the guide rail 33, and when the pump body 50 on the slide plate 20 is in an open state, the pump body 50 can be prevented from shaking in the direction indicated by the arrow in fig. 6, and the pump body 50 is better fixed.
The limiting component comprises a limiting clamping plate 30 fixedly arranged at the front end of the guide rail 33 and clamped with the sliding plate 20, an elbow clamp 40 arranged at the rear end of the guide rail 33, the front end of the guide rail 33 is positioned inside the shaping table, and the rear end of the guide rail 33 is close to the inlet of the shaping table. As shown in fig. 2 and fig. 4, the limiting clamping plate 30 is wedge-shaped, that is, the limiting clamping plate 30 is provided with a clamping groove along the moving direction of the sliding plate 20 on the guide rail 33, the sliding plate 20 extends into the clamping groove, the contact surfaces of the clamping groove of the limiting clamping plate 30 and the sliding plate 20, which are mutually attached, are inclined surfaces, and the slopes of the two inclined surfaces are matched. As shown in fig. 1, a limiting block 31 is arranged below the limiting clamping plate 30, the length of the limiting block 31 along the moving direction of the sliding plate 20 in the guide rail 33 is larger than the groove width of the guide rail 33, the limiting clamping plate 30 is connected with the limiting block 31 through a first bolt 32, the first bolt 32 is fixedly connected with the limiting block 31, the first bolt 32 and the limiting block 31 are matched with each other to fix the limiting clamping plate 30 on the guide rail 33, in this embodiment, as shown in fig. 7, a limiting screw hole 300 can be formed in the limiting clamping plate 30 and the guide rail 33, and the limiting clamping plate 30 is fixed on the guide rail 33 by inserting the limiting bolt.
One side of the guide rail 33 is fixed with a mounting seat 404, a base 401 of the toggle clamp 40 is fixed on the mounting seat 404 through a second bolt 400, a connecting rod structure is rotatably connected to the base 401, and the connecting structure is connected with a handle 402 and a pressing head 403.
Example 2
A method for quickly changing pumps of a shaping table comprises the following steps:
s1, moving a limiting clamping plate 30 positioned at the upper part of a guide rail 33 and a limiting block 31 positioned in the guide rail 33 to a preset position in the shaping table along the guide rail 33;
s2, moving the sliding plate 20 carrying the pump body 50 into the clamping groove of the limiting clamping plate 30 along the guide rail 33; then, the positions of the limiting clamping plate 30, the sliding plate 20 and the limiting block 31 are adjusted until the positions of the outlet and the inlet of the pump body 50 can be aligned with the external spanner type quick-change female head 55, at the moment, the positions of the limiting clamping plate 30 and the limiting block 31 in the shaping table are designated positions, and the limiting clamping plate 30 and the limiting block 31 are fixed at the designated positions through the first bolts 32; pressing the pressing head 403 of the elbow clamp 40 near the inlet of the shaping table on the sliding plate 20, so that the sliding plate 20 is fixed on the guide rail 33;
s3, if the pump body 50 is replaced, removing the acting force of the pressure head 403 of the elbow clamp 40 on the sliding plate 20, and separating the spanner type quick-change male head 53 and the spanner type quick-change female head 55 at the outlet and the inlet of the pump body 50;
pulling the sliding plate 20 to the inlet of the shaping table until the pump body 50 borne on the sliding plate 20 moves out of the shaping table, and then replacing the pump body 50;
s4, the pump body 50 after the sliding plate 20 is carried and replaced moves towards the inside of the shaping table along the guide rail 33 until the edge of the sliding plate 20 reaches the clamping groove of the limiting clamping plate 30, and the replacement of the pump body 50 is completed.

Claims (4)

1. The method for quickly changing the pump of the shaping table is characterized by comprising the following steps of:
s1, moving a limiting clamping plate (30) positioned at the upper part of a guide rail (33) and a limiting block (31) positioned in the guide rail (33) to a preset position in a shaping table;
the method also comprises a pump changing device which comprises a guide rail (33) extending into the shaping table from the inlet of the shaping table and a sliding plate (20) which is arranged on the guide rail (33) in a sliding way and is used for bearing the pump body (50); the device also comprises a limiting component used for limiting the position of the pump body (50) in the shaping table, wherein the sliding plate (20) or the pump body (50) is clamped with the limiting component;
the limiting assembly comprises a limiting clamping plate (30) which is arranged on the guide rail (33) and clamped with the sliding plate (20), a limiting unit which is convenient for the limiting clamping plate (30) to be fixed on the guide rail (33), and a clamping groove which is convenient for being fixedly connected with the sliding plate (20) is formed in the limiting clamping plate (30);
the contact surfaces of the clamping groove of the limiting clamping plate (30) and the sliding plate (20) which are mutually attached are inclined surfaces, and the slopes of the two inclined surfaces are matched;
the guide rail (33) is of a C shape, the notch of the C-shaped guide rail (33) is upwards arranged, and the sliding plate (20) is positioned at the upper part of the C-shaped guide rail (33); the lower end face of the sliding plate (20) is provided with a guide boss (21), and the guide boss (21) is positioned in a groove of the guide rail (33);
the two end parts of the C-shaped guide rail (33) are bent relatively to form a supporting hook head, and the upper top surface of the supporting hook head forms a supporting surface (330); the hook tip part of the supporting hook head is downwards arranged, and a gap is arranged between the hook tip part and the rail surface of the guide rail (33); the bottom of the guide boss (21) is provided with a limiting plate (22), the width of the limiting plate (22) is matched with the width of the inner cavity of the guide rail (33), and the width of the guide boss (21) is matched with the distance between two hook tip parts;
the limiting unit comprises a limiting screw hole (300) which is formed in the limiting clamping plate (30) and extends to the guide rail (33) for inserting a limiting bolt and/or a limiting block (31) which is arranged in a groove of the guide rail (33), the length of the limiting block (31) along the moving direction of the sliding plate (20) in the guide rail (33) is larger than the groove width of the guide rail (33), the limiting clamping plate (30) is connected with the limiting block (31) through a first bolt (32), and the first bolt (32) is fixedly connected with the limiting block (31);
s2, moving a sliding plate (20) carrying the pump body (50) into a clamping groove of the limiting clamping plate (30) along a guide rail (33); then, the positions of the limiting clamping plate (30), the sliding plate (20) and the limiting block (31) are adjusted until the outlet and the inlet of the pump body (50) can be aligned with the external spanner type quick-change female head (55), at the moment, the positions of the limiting clamping plate (30) and the limiting block (31) in the shaping table are designated positions, and the limiting clamping plate (30) and the limiting block (31) are fixed at the designated positions through the first bolts (32); pressing a pressing head (403) of an elbow clamp (40) close to the inlet of the shaping table on the sliding plate (20) to fix the sliding plate (20) on the guide rail (33); the limiting clamping plate (30) and the elbow clamp (40) and the limiting block (31) form a limiting assembly;
s3, if the pump body (50) is replaced, removing the acting force of the pressure head (403) of the elbow clamp (40) on the sliding plate (20) and separating the pull-handle type quick-change male head (53) and the pull-handle type quick-change female head (55) at the outlet and the inlet of the pump body (50); pulling the sliding plate (20) to the inlet of the shaping table until the pump body (50) borne on the sliding plate (20) moves out of the shaping table, and then replacing the pump body (50);
s4, the pump body (50) after the sliding plate (20) is carried and replaced moves towards the inside of the shaping table along the guide rail (33) until the edge of the sliding plate (20) reaches the clamping groove of the limiting clamping plate (30), and the replacement of the pump body (50) is completed.
2. A method for rapid pump change of a setting station as defined in claim 1, wherein: the limiting assembly further comprises an elbow clamp (40) positioned on one side of the sliding plate (20), and a pressure head (403) of the elbow clamp (40) is used for pressing the sliding plate (20) on the guide rail (33); the limiting clamping plate (30) is located at the front end of the guide rail (33), and the elbow clamp (40) is located at the rear end of the guide rail (33).
3. A method for rapid pump change of a setting station as defined in claim 1, wherein: the outlet and the inlet of the pump body (50) are both connected with a pull handle type quick-change male head (53), and the pull handle type quick-change male head (53) is clamped with a pull handle type quick-change female head (55) through a tensioning handle (54).
4. A method of rapid pump change for a setting station as claimed in claim 3, wherein: the end face of the pump body (50) contacted with the sliding plate (20) is provided with a shock absorption seat (510).
CN202010288490.5A 2020-04-14 2020-04-14 Device and method for rapidly changing pump of shaping table Active CN111360735B (en)

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CN202010288490.5A CN111360735B (en) 2020-04-14 2020-04-14 Device and method for rapidly changing pump of shaping table

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CN111360735B true CN111360735B (en) 2024-02-13

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CN209208651U (en) * 2018-10-18 2019-08-06 江苏鸿运汽车科技有限公司 Vehicle-mounted quick pull platform
CN109724110A (en) * 2018-12-07 2019-05-07 西安航天动力研究所 A kind of boost motor installation support construction with assembly compensation function
CN209193508U (en) * 2018-12-21 2019-08-02 天津市缘信包装有限公司 A kind of overturning platform for cardboard printing
CN212096100U (en) * 2020-04-14 2020-12-08 铜陵格瑞特挤出技术有限公司 Device for quickly replacing pump of shaping table

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